Movable material distribution type puffing device for food processing
By introducing fabric power mechanism and lifting mechanism into the extruder, the extruder's precision, convenient driving and flexible material discharge are achieved, and the existing extruder's problems of high accuracy and assembly difficulties in the feeding and discharging process are solved, and the existing extruders are improved. Processing efficiency and product quality.
Patent Information
- Application Number
- CN202411541335.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-17
AI Technical Summary
The existing upper and lower extrusion expanders have problems such as high accuracy requirements, difficulty in assembly, cumbersome cutting methods and easy adhesion of materials in the feeding and discharging process, which affects processing efficiency and product quality.
A mobile cloth-type puffing device for food processing is designed, using a cloth power mechanism to drive the fabric plate to move horizontally, and the feeding cavity and discharge head are stable, and the material discharge flexibility is ensured through the lifting mechanism and adjustment rod. Sex and convenience.
It improves the accuracy and convenience of feeding and discharging, reduces material adhesion, simplifies the assembly process of the device, and enhances the processing capacity of materials of different heights.
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Figure CN119138633A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of puffing devices, and in particular relates to a mobile cloth-type puffing device for food processing. Background Art
[0002] Puffed food is a popular snack food, such as rice cakes. Most machines for processing puffed food are spiral extrusion type and upper and lower pressing block extrusion type. The upper and lower pressing block extrusion type puffing machine is small in design, simple in structure, occupies a small area, is easy to process, and is more suitable for users to process puffed food. The grains are puffed by heating and pressurizing the grains and then suddenly decompressing the grains. The food made by the puffing machine is not only healthy, but also crispy, fluffy and has good palatability. The existing upper and lower extrusion type puffing machine generally needs to feed the material through two upper and lower abutting plates when feeding. For example, in the patent with announcement number CN204444207U, the material is first fed through the upper push plate and the lower push plate together, and the lower push plate is used to support and block the material discharge hole on the upper push plate. The material is then sent to the top of the mold frame together with the upper push plate and the lower push plate. When unloading, the lower push plate needs to be returned first, and then the material in the unloading hole of the upper push plate falls into the mold hole of the mold frame, and then the upper push plate is returned, which makes the unloading method cumbersome. More importantly, in this unloading method, when the lower push plate is returned, when there is a gap between the upper push plate and the lower push plate, the material in the unloading hole of the upper push plate will partially adhere or fall into the lower push plate and follow the lower push plate back, thus reducing the amount of material in the unloading hole. This makes the installation accuracy requirements between the upper push plate and the lower push plate particularly high, making assembly more difficult. Therefore, it is necessary to develop a high-precision, conveniently driven structure for feeding, while also ensuring the flexibility and convenience of discharging. Summary of the invention
[0003] In view of the above-mentioned deficiencies of the prior art, the present invention solves the problem of providing a mobile cloth-type food processing puffing device with high precision, convenient driving and flexible material discharge.
[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: A mobile cloth-type food processing puffing device comprises a positioning base, a top plate, a cloth plate, a material storage box, a cloth power mechanism, and a forming module; the material storage box is installed on one side of the upper end of the positioning base; the cloth plate is installed on one side of the upper end of the material storage box; the top plate is installed above the positioning base; the cloth plate is connected and installed on one side of the upper end of the material storage box; the forming module is installed on the other side of the upper end of the positioning base; the forming module comprises an upper template, a lower template, a forming mold plate, an upper lifting mechanism, and a lower lifting mechanism; the upper template is installed on the lower side of the top plate; the upper template A forming die is installed below the forming die, and a plurality of forming grooves penetrating from top to bottom are evenly provided on the forming die; a lower die plate is installed below the forming die; the upper lifting mechanism and the lower lifting mechanism are installed below the lower die plate; the lower lifting mechanism drives the lower die plate and the forming die to move up and down synchronously; the upper lifting mechanism drives the lower die plate to move up and down and inserts it from below into the forming groove of the forming die; the material distribution power mechanism is installed on the top plate; the material distribution power mechanism drives the material distribution plate to move back and forth horizontally, and the material distribution plate moves to the top of the forming die and corresponds to the forming groove.
[0005] Furthermore, a material passing cavity is provided inside the distribution plate, a plurality of discharge heads are evenly provided on the lower side of the distribution plate, and a telescopic connecting pipe is connected to one end of the distribution plate; the upper end of the material storage box is connected to the outer end of the telescopic connecting pipe through a feed pipe; and a feed pump is provided on the feed pipe.
[0006] Furthermore, the lower lifting mechanism is installed on the positioning base, the upper end of the lower lifting mechanism is connected to the lifting plate, the upper end of the lifting plate is installed with the upper lifting mechanism, and the upper end of the upper lifting mechanism is connected to the lower template; the front and rear sides of the molding mold plate and the lifting plate are fixedly connected by positioning columns respectively.
[0007] Furthermore, a plurality of upper plug-in protrusions are provided on the lower side of the upper template; a plurality of lower plug-in protrusions are provided on the upper side of the lower template; the upper plug-in protrusions, the forming grooves, and the lower plug-in protrusions correspond to each other in upper and lower positions; the lower lifting mechanism drives the lower template and the forming mold plate to move up and down synchronously, and allows the forming grooves to be inserted into the upper plug-in protrusions; the upper lifting mechanism drives the lower template to move up and down and allows the lower plug-in protrusions to be inserted from the bottom and blocked in the forming grooves of the forming mold plate.
[0008] Furthermore, the cloth power mechanism includes a positioning frame, a cloth motor, a rotating shaft, a track screw, and a track block; the positioning frame is installed on the lower side of the top plate; a sliding track is provided on the lower side of the positioning frame; the cloth motor is installed on one end of the positioning frame, and the inner end of the cloth motor is connected to the track screw through the forward and reverse rotation of the rotating shaft, and the track screw is rotatably installed in the sliding track; the upper side of the cloth plate is connected to the track block, the track block is slidably engaged in the sliding track, and the track block is threadedly screwed to the track screw.
[0009] Furthermore, a guide groove and a drive thread groove are provided on the lower side of the track block; a positioning block is provided on the side of the fabric plate; an adjusting rod is rotatably clamped on the positioning block; a guide rod is fixedly installed on the upper side of the positioning block; the guide rod is slidably inserted into the guide groove; the upper end of the adjusting rod is threadedly screwed into the drive thread groove.
[0010] Furthermore, heating pipes are provided in both the upper template and the lower template.
[0011] Furthermore, the front and rear sides of the positioning base are fixedly connected to the top plate via fixing frames respectively.
[0012] The beneficial effects of the present invention are as follows: 1. The present invention changes the traditional feeding method. The feeding power mechanism drives the feeding plate to move horizontally back and forth. The feeding plate moves to the top of the forming mold and corresponds to the forming groove. The forming groove is evenly fed with the feeding plate. Since the forming mold is located between the upper mold and the lower mold, the spacing above the forming mold is not large. For this reason, the present invention develops a feeding plate with a material passing cavity. A plurality of discharge heads are evenly arranged on the lower side of the feeding plate. The feeding plate is connected to the material storage box through a telescopic connecting pipe. In this way, the feeding plate can be moved to the top of the forming mold by the feeding power mechanism to achieve stable feeding.
[0013] 2. When discharging materials, the present invention pushes the materials upward through the lower template, while ensuring that the upper end surface of the lower template is flush with the upper end surface of the forming mold plate. In order to stably push out materials of different heights, the present invention can rotate the upper end of the adjusting rod in the driving thread groove, thereby driving the cloth plate to move up and down to adjust the reasonable position, and finally the outer end of the cloth plate is translated to discharge the ejected materials, which greatly improves the convenience of discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the present invention.
[0015] Figure 2 For the present invention Figure 1 Schematic diagram of the structure in which the middle cloth plate moves to above the forming mold plate.
[0016] Figure 3 For the present invention Figure 1 Schematic diagram of the structure on the upper side.
[0017] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure of the side.
[0018] Figure 5 It is a structural schematic diagram of the lower lifting mechanism, the lower template and the forming template of the present invention. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0020] like Figures 1 to 5 As shown, a mobile cloth-type food processing puffing device comprises a positioning base 1, a top plate 2, a cloth plate 3, a material storage box 4, a cloth power mechanism 5, and a forming module 6; the material storage box 4 is installed on one side of the upper end of the positioning base 1; the cloth plate 3 is installed on one side of the upper end of the material storage box 4; the top plate 2 is installed above the positioning base 1; the cloth plate 3 is connected and installed on one side of the upper end of the material storage box 4; the forming module 6 is installed on the other side of the upper end of the positioning base 1; the forming module 6 comprises an upper template 61, a lower template 62, a forming mold plate 63, an upper lifting mechanism 64, and a lower lifting mechanism 65; the upper template 61 is installed on the lower side of the top plate 2; the lower side of the upper template 61 A forming die plate 63 is installed, and a plurality of forming grooves 631 penetrating from top to bottom are evenly provided on the forming die plate 63; a lower die plate 62 is installed below the forming die plate 63; the upper lifting mechanism 64 and the lower lifting mechanism 65 are installed below the lower die plate 62; the lower lifting mechanism 65 drives the lower die plate 62 and the forming die plate 63 to move up and down synchronously; the upper lifting mechanism 64 drives the lower die plate 62 to move up and down and is inserted from below into the forming groove 631 of the forming die plate 63; the material distribution power mechanism 5 is installed on the top plate 2; the material distribution power mechanism 5 drives the material distribution plate 3 to move back and forth horizontally, and the material distribution plate 3 moves to the top of the forming die plate 63 and corresponds to the forming groove 631.
[0021] like Figures 1 to 5 As shown, in order to facilitate the output of materials from the distribution plate 3 and the communication and movement between the distribution plate 3 and the storage box 4, further, the distribution plate 3 is provided with a material passing cavity inside, a plurality of discharge heads 31 are evenly provided on the lower side of the distribution plate 3, and a telescopic connecting pipe 7 is provided at one end of the distribution plate 3; the upper end of the storage box 4 is connected to the outer end of the telescopic connecting pipe 7 through a feed pipe 41; and a feed pump 42 is provided on the feed pipe 41.
[0022] like Figures 1 to 5 As shown, in order to facilitate the synchronous movement of the lower template 62 and the forming mold plate 63, as well as the independent movement of the lower template 62, further, the lower lifting mechanism 65 is installed on the positioning base 1, and the upper end of the lower lifting mechanism 65 is connected to the lifting plate 651, and the upper end of the lifting plate 651 is installed with the upper lifting mechanism 64, and the upper end of the upper lifting mechanism 64 is connected to the lower template 62; the front and rear sides of the forming mold plate 63 and the lifting plate 651 are fixedly connected by positioning columns 8 respectively.
[0023] like Figures 1 to 5As shown, in order to facilitate the upper template 61 and the lower template 62 to pressurize and heat the molding groove 631, further, the lower side of the upper template 61 is provided with a plurality of upper plug-in protrusions 611; the upper side of the lower template 62 is provided with a plurality of lower plug-in protrusions 621; the upper and lower positions of the upper plug-in protrusions 611, the molding groove 631, and the lower plug-in protrusions 621 correspond one to one; the lower lifting mechanism 65 drives the lower template 62 and the molding mold plate 63 to move up and down synchronously, and allows the molding groove 631 to be inserted into the upper plug-in protrusions 611; the upper lifting mechanism 64 drives the lower template 62 to move up and down and allows the lower plug-in protrusions 621 to be inserted from the bottom into the molding groove 631 of the molding mold plate 63.
[0024] like Figures 1 to 5 As shown, in order to facilitate the cloth power mechanism 5 to drive the cloth plate 3 to stably move the cloth, further, the cloth power mechanism 5 includes a positioning frame 51, a cloth motor 52, a rotating shaft 53, a track screw 54, and a track block 55; the positioning frame 51 is installed on the lower side of the top plate 2; a sliding track 511 is provided on the lower side of the positioning frame 51; the cloth motor 52 is installed on one end of the positioning frame 51, and the inner end of the cloth motor 52 is connected to the track screw 54 through the rotating shaft 53 for forward and reverse rotation, and the track screw 54 is rotatably installed in the sliding track 511; the upper side of the cloth plate 3 is connected to the track block 55, the track block 55 is slidably engaged in the sliding track 511, and the track block 55 is threadedly screwed with the track screw 54.
[0025] like Figures 1 to 5 As shown, in order to facilitate the adjustment of the height of the material distribution plate 3, so that the material can be discharged according to different material heights, further, the lower side of the track block 55 is provided with a guide groove 551 and a drive thread groove 552; the side of the material distribution plate 3 is provided with a positioning block 32; the positioning block 32 is rotatably clamped with an adjustment rod 321; the upper side of the positioning block 32 is fixedly installed with a guide rod 322; the guide rod 322 is slidably inserted into the guide groove 551; the upper end of the adjustment rod 321 is threadedly screwed into the drive thread groove 552. Further, the upper mold plate 61 and the lower mold plate 62 are both provided with a heating tube 9. Further, the front and rear sides of the positioning base 1 are fixedly connected to the top plate 2 through the fixing frame 11.
[0026] The present invention changes the traditional feeding method. The cloth power mechanism 5 drives the cloth plate 3 to move horizontally back and forth. The cloth plate 3 moves to the top of the forming mold plate 63 and corresponds to the forming groove 631. The material is evenly fed into the forming groove 631 through the cloth plate 3. Since the forming mold plate 63 is located between the upper mold plate 61 and the lower mold plate 62, the spacing above the forming mold plate 63 is not large. For this reason, the present invention develops a cloth plate 3 with a material passing cavity. A plurality of discharge heads are evenly arranged on the lower side of the cloth plate 3. The cloth plate 3 is connected to the material storage box 4 through a telescopic connecting pipe 7. In this way, the cloth plate 3 can be moved to the top of the forming mold plate 63 through the cloth power mechanism 5 to achieve stable feeding.
[0027] During material discharge, the present invention pushes the material upward through the lower template 62, while ensuring that the upper end surface of the lower template 62 is flush with the upper end surface of the forming mold plate 63. In order to stably push out materials of different heights, the present invention can rotate the upper end of the adjusting rod 321 in the driving thread groove 552, thereby driving the cloth plate 3 to move up and down to adjust the reasonable position, and finally the cloth plate 3 is translated to discharge the ejected material at its outer end, thereby greatly improving the convenience of material discharge.
[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A mobile cloth-type food processing puffing device, characterized in that: It includes a positioning base, a top plate, a material distribution plate, a material storage box, a material distribution power mechanism, and a forming module; the material storage box is installed on one side of the upper end of the positioning base; the material distribution plate is installed on one side of the upper end of the material storage box; the top plate is installed above the positioning base; the material distribution plate is connected and installed on one side of the upper end of the material storage box; the forming module is installed on the other side of the upper end of the positioning base; the forming module includes an upper template, a lower template, a forming mold plate, an upper lifting mechanism, and a lower lifting mechanism; the upper template is installed on the lower side of the top plate; the forming mold is installed below the upper template A plate, a plurality of vertically penetrating forming grooves are evenly provided on the forming mold plate; a lower mold plate is installed below the forming mold plate; the upper lifting mechanism and the lower lifting mechanism are installed below the lower mold plate; the lower lifting mechanism drives the lower mold plate and the forming mold plate to move up and down synchronously; the upper lifting mechanism drives the lower mold plate to move up and down and inserts it into the forming groove of the forming mold plate from below; the material distribution power mechanism is installed on the top plate; the material distribution power mechanism drives the material distribution plate to move back and forth horizontally, and the material distribution plate moves to the top of the forming mold plate and corresponds to the forming groove.
2. The mobile cloth-type food processing puffing device according to claim 1, characterized in that: A material passing cavity is provided inside the material distribution plate, a plurality of discharge heads are evenly arranged on the lower side of the material distribution plate, and a telescopic connecting pipe is connected to one end of the material distribution plate; the upper end of the material storage box is connected to the outer end of the telescopic connecting pipe through a feed pipe; and a feed pump is provided on the feed pipe.
3. The mobile cloth-type food processing puffing device according to claim 1, characterized in that: The lower lifting mechanism is installed on the positioning base, the upper end of the lower lifting mechanism is connected to the lifting plate, the upper end of the lifting plate is installed with the upper lifting mechanism, and the upper end of the upper lifting mechanism is connected to the lower template; the front and rear sides of the molding mold plate and the lifting plate are fixedly connected by positioning columns respectively.
4. The mobile cloth-type food processing puffing device according to claim 1, characterized in that: A plurality of upper plug-in protrusions are provided on the lower side of the upper template; a plurality of lower plug-in protrusions are provided on the upper side of the lower template; the upper plug-in protrusions, the forming grooves and the lower plug-in protrusions correspond to each other in upper and lower positions; the lower lifting mechanism drives the lower template and the forming mold plate to move up and down synchronously, and the forming grooves are inserted into the upper plug-in protrusions; the upper lifting mechanism drives the lower template to move up and down and the lower plug-in protrusions are inserted from below and blocked in the forming grooves of the forming mold plate.
5. The mobile cloth-type food processing puffing device according to claim 2, characterized in that: The material-distributing power mechanism includes a positioning frame, a material-distributing motor, a rotating shaft, a track screw and a track block; the positioning frame is installed on the lower side of the top plate; a sliding track is provided on the lower side of the positioning frame; the material-distributing motor is installed on one end of the positioning frame, and the inner end of the material-distributing motor is connected to the track screw through the forward and reverse rotation of the rotating shaft, and the track screw is rotatably installed in the sliding track; the upper side of the material-distributing plate is connected to the track block, the track block is slidably engaged in the sliding track, and the track block is threadedly screwed to the track screw.
6. The mobile cloth-type food processing puffing device according to claim 5, characterized in that: A guide groove and a drive thread groove are provided on the lower side of the track block; a positioning block is provided on the side of the cloth plate; an adjusting rod is rotatably clamped on the positioning block; a guide rod is fixedly installed on the upper side of the positioning block; the guide rod is slidably inserted into the guide groove; the upper end of the adjusting rod is threadedly screwed into the drive thread groove.
7. The mobile cloth-type food processing puffing device according to claim 1, characterized in that: Heating pipes are arranged inside the upper template and the lower template.
8. The mobile cloth-type food processing puffing device according to claim 1, characterized in that: The front and rear sides of the positioning base are respectively fixedly connected to the top plate through fixing frames.
Citation Information
Patent Citations
Lifting type wholewheat food processing device
CN117643386A
Ice-cream squeezing line translational pouring device
CN201243596Y
Puffing machine
CN204444207U
Feeding device of rice cooling bin for rice processing
CN216856802U
Material extruding and puffing forming machine
CN217012712U
