Bending forming equipment for aluminum product machining based on numerical control machine tool machining

Through the aluminum product processing equipment of CNC machine tools, the step-by-step extrusion molding and multi-directional bending of aluminum pipes are achieved by using centering and anti-detachment components and adaptive bending components, which solves the difficulties in stress release and bending range in the prior art. The problem of insufficient improvements in molding quality and stability.

CN119140653AInactive Publication Date: 2024-12-17SUZHOU PINHUI PRECISION ELETRONIC CO LTD
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Patent Information

Application Number
CN202411414093.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing aluminum product bending molding devices have problems such as difficult stress release during the molding and bending process, resulting in insufficient flexibility in cracks and bending range, which cannot meet the complex and changeable processing needs.

Method used

Using a bending molding equipment for aluminum products based on CNC machine tools, step-by-step extrusion molding of aluminum pipes is realized through centering and anti-detachment components and clamping molding components, and multiple adaptive bending components and rotating components are used to perform multiple Accurate bending treatment with different bending angles to avoid misbeat.

Benefits of technology

It improves the molding quality and bending stability of aluminum tubes, avoids cracks caused by stress concentration, and meets complex and changeable processing needs.

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Abstract

The invention relates to the technical field of bending forming, in particular to bending forming equipment for aluminum product machining based on numerical control machine tool machining. The bending forming equipment comprises a base, a mounting sleeve and a console are fixedly mounted at the top of the base, a plurality of clamping type forming assemblies are mounted in the mounting sleeve, and a rotating assembly is arranged on one side of the top of the base; the rotating assembly comprises an annular fixing plate, a rotating mounting ring is rotationally mounted on the annular fixing plate, a self-adaptive bending assembly is arranged on the rotating mounting ring, and centering anti-falling assemblies are arranged on the two sides of the mounting sleeve; according to the aluminum pipe bending device, firstly, an aluminum pipe is centered and clamped in an auxiliary mode through the centring anti-disengaging assembly, the clamping type forming assembly is combined, the stepping type extrusion forming effect on the aluminum pipe is achieved, the forming quality of the aluminum pipe is improved, and the stable centring clamping effect can be achieved in the bending process; the self-adaptive bending assembly is combined with the rotating assembly, accurate bending treatment of multiple bending angles in different directions can be achieved on the formed aluminum pipe, and mistaken bending in the bending process can be avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of bending and forming, and in particular to bending and forming equipment for aluminum product processing based on CNC machine tools. Background Art

[0002] Aluminum products are a general term for daily necessities and industrial products made of aluminum alloy as the main raw material. Aluminum alloy is a general term for alloys based on aluminum. Aluminum alloy has low density but relatively high strength, close to or exceeding that of high-quality steel. It has good plasticity and can be processed into various profiles. Therefore, it is widely used in various industries. Aluminum tubes are a more common type of aluminum products. In order to meet the needs of use, they will be bent during the processing of aluminum tubes according to actual conditions. Therefore, a bending device is needed to place the aluminum tube on the bending device and bend it through the bending device. However, the current bending device has a relatively simple structure, and each part is fixed and cannot be adjusted. The functionality is poor and cannot meet the current use needs.

[0003] For example, in the prior art, there is a CNC aluminum product bending and forming device with a publication number of CN110587312A. Although the bending and forming device can realize the integrated processing of forming and bending of aluminum tubes, the following problems still exist during the processing:

[0004] (1) In the forming stage, the aluminum tube is extruded and formed only once through multiple forming wheels. This forming method is often difficult to better release the stress generated by the aluminum tube during the deformation process. The concentration and residual stress can easily lead to cracks on the surface or inside of the formed aluminum tube, which not only affects the appearance quality of the aluminum tube, but also reduces the strength and durability of its structure.

[0005] (2) During the bending stage, processing of multiple bending angles can only be achieved in the horizontal direction. However, as the bending requirements of aluminum products in modern industry become increasingly diversified, multiple bending angles in different directions are usually required. This device limits the flexibility of the bending range and is difficult to meet complex and changing processing requirements.

[0006] In view of the above technical defects, a solution is now proposed. Summary of the invention

[0007] The purpose of the present invention is to provide a bending and forming equipment for aluminum product processing based on CNC machine tools to solve the technical defects mentioned above. The present invention first performs centering and auxiliary clamping on the aluminum tube through a centering and anti-slip assembly, and combines with a clamping type forming assembly, which can not only prompt the extrusion seat to rotate according to a similar elliptical path, intermittently push the extrusion of the aluminum tube, and utilize the inclined extrusion side on the forming block to achieve a step-by-step extrusion forming effect on the aluminum tube, effectively improve the forming quality of the aluminum tube, and also play a stable centering and clamping effect in the bending process; through the adaptive bending assembly combined with the rotating assembly, not only can the formed aluminum tube be accurately bent at multiple and different bending angles, but also can avoid accidental bending during the bending process.

[0008] The purpose of the present invention can be achieved through the following technical solutions:

[0009] A bending and forming device for aluminum product processing based on CNC machine tool processing comprises a base, a mounting sleeve and a control console are fixedly installed on the top of the base, a plurality of clamping forming components are installed inside the mounting sleeve, the clamping forming components comprise a fixed seat, and an extrusion seat is installed inside the fixed seat, a forming block is detachably connected to the extrusion seat, and the cross section of the forming block is a trapezoidal structure;

[0010] A rotating assembly is provided on one side of the top of the base, and the rotating assembly includes an annular fixing plate fixedly connected to the top of the base, and a rotating mounting ring is rotatably mounted on the annular fixing plate;

[0011] An adaptive bending component is arranged on the rotating mounting ring, and the adaptive bending component includes a mounting platform bolted to the rotating mounting ring, and a fixing column is rotatably mounted on the mounting platform, a bending rod is connected to the fixing column via a rotating plate, and centering and anti-slip components cooperating with the clamping forming components are arranged on both sides of the mounting sleeve.

[0012] Preferably, a plurality of ear blocks are equidistantly fixedly connected to one side of the extrusion seat, and a connecting plate is rotatably connected to the ear block, and an orbiting plate and a swinging plate are rotatably connected to the two ends of the connecting plate, and the orbiting plate and the swinging plate are both fixedly connected to a rotating rod rotatably connected to the fixed seat, and a worm gear is fixedly connected to the rotating rod connected to the orbiting plate.

[0013] Preferably, a rotating rod is rotatably connected inside the fixing seat, and a worm meshing with a corresponding worm gear is fixedly connected to the rotating rod, and a servo motor for driving the rotating rod to rotate is bolted to the fixing seat.

[0014] Preferably, a sliding rod slidably connected to the mounting sleeve is symmetrically fixedly connected to one side of the fixing seat, an electric push rod 1 is bolted mounted on the outer wall of the mounting sleeve, and the piston rod end of the electric push rod 1 is fixedly connected to the corresponding fixing seat.

[0015] Preferably, a connecting block is fixedly connected to the extrusion seat, and a connecting hole is penetrated through the connecting block, a connecting groove matched with the connecting block is opened on the forming pressing block, and a threaded rod matched with the connecting hole is threadedly connected to the forming pressing block.

[0016] Preferably, one side of the annular fixing plate is fixedly connected to an annular slide rail 1 that is slidably connected to the rotating mounting ring, an outer gear ring is fixedly connected to the annular outer wall of the rotating mounting ring, a servo motor 2 is bolted to the annular fixing plate, and a gear meshing with the outer gear ring is fixedly connected to the output shaft of the servo motor 2.

[0017] Preferably, a movable plate is provided on the mounting platform, and two groups of guide rods slidably connected to the mounting platform are fixedly connected to the movable plate, and an annular slide rail 2 slidably connected to the fixed column is fixedly connected to the movable plate.

[0018] Preferably, an electric push rod 2 is boltedly installed on one side of the mounting platform away from the movable plate, and the piston rod of the electric push rod 2 movably penetrates into the interior of the fixed column and is fixedly connected to a push block, and guide pins are symmetrically fixedly connected on both sides of the push block, and an oblique guide groove slidably connected to the corresponding guide pin is opened on the inner wall of the fixed column.

[0019] Preferably, a plurality of bent retaining grooves distributed in a stepped manner are provided on the annular outer wall of the fixed column, and a spring is fixedly connected between the pushing block and the top inside the fixed column.

[0020] Preferably, the centering and anti-slip assembly includes a rotating ring rotatably connected to the outside of the mounting sleeve, multiple groups of rotating blocks 1 are fixedly connected to one side of the rotating ring, and a clamping rod is installed inside the rotating block 1 through a ratchet rotation, the free end of the clamping rod is slidably connected to a rotating block 2 rotatably connected to the mounting sleeve, the outer fixed sleeve of the clamping rod is provided with an anti-slip sleeve, and a cylinder is hinged between the rotating ring and the base.

[0021] The beneficial effects of the present invention are as follows:

[0022] (1) When the present invention performs CNC processing on aluminum products through a clamping forming assembly, a controller inside the console controls multiple servo motors to drive corresponding rotating rods to rotate synchronously, and the meshing worm and worm gear drive the orbiting plate to rotate. The orbiting plate is combined with the swing plate and the connecting plate to force the extrusion seat to rotate along an elliptical path, so that multiple forming blocks intermittently extrude the aluminum tube, and at the same time, intermittently push the aluminum tube to move a short distance, and cooperate with the inclined extrusion side on the forming block to form a multiple step-by-step extrusion forming effect on the aluminum tube. Compared with the one-time extrusion forming method in the prior art, it can effectively improve the quality and effect of the aluminum tube after forming; in addition, the self-locking between the worm and the worm gear can be used to assist in clamping the formed aluminum tube during the bending process, thereby improving the stability of the aluminum tube during the bending process;

[0023] (2) When the present invention bends the aluminum tube by combining the adaptive bending assembly with the rotating assembly, the second electric push rod drives the pushing block to cooperate with the spring to move the fixed column close to the formed aluminum tube, and with the help of a plurality of bending stop grooves distributed in a stepped manner, the fixed column is first forced to make adaptive contact with the bending side of the formed aluminum tubes of different sizes, and the continuous movement of the fixed column is restricted, so that the bending of the part between the fixed column and the mounting sleeve can be avoided during the bending process; then, the pushing block compresses the spring to move, and with the help of the sliding of the guide pin in the corresponding oblique guide groove, the fixed column is forced to drive the bending rod to rotate in combination with the rotating plate, so as to complete the bending of the formed aluminum tubes of different sizes, and the angle of the mounting table is adjusted in combination with the rotating installation link, so as to realize the bending processing of multiple and different bending angles on the aluminum tube;

[0024] (3) The present invention uses a centering and anti-slip assembly to not only assist in centering and clamping aluminum tubes of different sizes during the extrusion molding process to ensure the effective mobile molding processing of the aluminum tube by the clamping molding assembly, but also can be combined with the clamping molding assembly to enhance the centering and clamping effect of the aluminum tube during the bending process, and to prevent the aluminum tube from shifting and causing the bending point to be inaccurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention will be further described below in conjunction with the accompanying drawings;

[0026] Figure 1 It is a schematic diagram of the structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the connection between the installation sleeve and the centering and anti-slipping assembly of the present invention;

[0028] Figure 3 It is a schematic diagram of the connection between the installation sleeve and the clamping type forming assembly of the present invention;

[0029] Figure 4 It is a schematic structural diagram of the clamping type forming assembly of the present invention;

[0030] Figure 5 It is a structural schematic diagram of the extrusion seat of the present invention;

[0031] Figure 6 It is a structural schematic diagram of the centering and anti-slipping assembly of the present invention;

[0032] Figure 7 It is a structural schematic diagram of the rotating assembly of the present invention;

[0033] Figure 8 is a schematic structural diagram of the adaptive bending assembly of the present invention;

[0034] Fig. 9 It is a structural schematic diagram of the fixing column of the present invention.

[0035] Legend:

[0036] 1. Base; 11. Mounting sleeve; 12. Console;

[0037] 2. Clamping type forming assembly; 21. Fixed seat; 22. Extrusion seat; 23. Forming block; 24. Ear block; 25. Connecting plate; 26. Orbiting plate; 27. Swinging plate; 28. Worm gear; 29. ​​Rotating rod; 210. Worm; 211. Servo motor one; 212. Electric push rod one; 213. Connecting block; 214. Threaded rod;

[0038] 3. Rotating assembly; 31. Annular fixing plate; 32. Rotating mounting ring; 33. Annular slide rail 1; 34. External gear ring; 35. Servo motor 2; 36. Gear;

[0039] 4. Adaptive bending assembly; 41. Mounting table; 42. Fixed column; 43. Rotating plate; 44. Bending rod; 45. Movable plate; 46. Annular slide rail 2; 47. Electric push rod 2; 48. Push block; 49. Guide pin; 410. Oblique guide groove; 411. Bending stop groove; 412. Spring;

[0040] 5. Centering and anti-slip assembly; 51. Rotating ring; 52. Rotating block 1; 53. Ratchet; 54. Clamping rod; 55. Rotating block 2; 56. Anti-slip sleeve; 57. Cylinder. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] Example 1: Please refer to Figure 1-Figure 6As shown, in the prior art, the problem that the quality of the formed aluminum tube is easily reduced by only extruding the aluminum tube once through multiple forming wheels can be solved by the following solution:

[0043] In this embodiment, the bending and forming equipment for aluminum product processing based on CNC machine tool processing includes a base 1, a mounting sleeve 11 and a control console 12 are fixedly installed on the top of the base 1, and a controller in the control console 12 is used to control the operation of each driving member, so as to realize the precise CNC processing of the aluminum product, i.e., the aluminum tube, and a plurality of clamping forming components 2 are installed inside the mounting sleeve 11, and the clamping forming components 2 include a fixing seat 21, and an extrusion seat 22 is installed inside the fixing seat 21;

[0044] The extrusion seat 22 is detachably connected with a forming block 23, and an adapted forming block 23 can be replaced according to the processing requirements of the aluminum tube, and the cross section of the forming block 23 is a trapezoidal structure, so that the forming block 23 can form a step-by-step extrusion forming effect on the aluminum tube during the movement of the forming block 23 close to the adaptive bending component 4. The extrusion seat 22 carries the forming block 23 to rotate in a similar elliptical path in the fixed seat 21, so that multiple forming blocks 23 are forced to extrude the aluminum tube multiple times and intermittently, which can not only improve the stress release during the deformation process of the aluminum tube;

[0045] It can also improve the smoothness of the aluminum tube surface after extrusion. In addition, the aluminum tube is simultaneously pushed to move a short distance during the extrusion process, and the inclined extrusion side on the forming block 23 is cooperated to form a multiple step-by-step extrusion molding effect on the aluminum tube. Compared with the one-time extrusion molding method in the prior art, it can effectively improve the quality and effect of the aluminum tube after molding, and avoid the problem of excessive deformation and easy cracking caused by a single extrusion molding.

[0046] A rotating assembly 3 is provided on one side of the top of the base 1. The rotating assembly 3 includes an annular fixing plate 31 fixedly connected to the top of the base 1, and a rotating mounting ring 32 is rotatably mounted on the annular fixing plate 31.

[0047] An adaptive bending assembly 4 is provided on the rotating mounting ring 32. The adaptive bending assembly 4 includes a mounting platform 41 bolted to the rotating mounting ring 32, and a fixing column 42 is rotatably mounted on the mounting platform 41. A bending rod 44 is connected to the fixing column 42 via a rotating plate 43. The rotating plate 43 and the bending rod 44 can be driven to perform circumferential movement by the rotation of the fixing column 42, thereby completing the bending process of the formed aluminum tube.

[0048] The rotating plate 43 is fixedly connected to the bottom of one side of the fixed column 42, the bending rod 44 is threadedly connected to the rotating plate 43, and a plurality of threaded holes are equidistantly provided on the rotating plate 43 for adjusting the distance between the bending rod 44 and the fixed column 42, thereby achieving the effect of adjusting the arc of the bending angle of the formed aluminum tube. Centering and anti-slip components 5 that cooperate with the clamping forming component 2 are provided on both sides of the mounting sleeve 11 for centering and auxiliary clamping of the aluminum tube.

[0049] A plurality of ear blocks 24 are equidistantly fixedly connected to one side of the extrusion seat 22, and a connecting plate 25 is rotatably connected to the ear block 24, and an orbiting plate 26 and a swinging plate 27 are rotatably connected to the two ends of the connecting plate 25, respectively, and a rotating rod rotatably connected to the fixed seat 21 is fixedly connected to the orbiting plate 26 and the swinging plate 27, and a worm gear 28 is fixedly connected to the rotating rod connected to the orbiting plate 26. When the orbiting plate 26 rotates, the orbiting plate 26 combines with the swinging plate 27 to drive the connecting plate 25 to swing, and the connecting plate 25 combines with the ear block 24 to force the extrusion seat 22 to rotate along an elliptical path.

[0050] The fixed seat 21 is internally rotatably connected with a rotating rod 29, and the rotating rod 29 is fixedly connected with a worm 210 meshing with the corresponding worm wheel 28. The fixed seat 21 is bolted with a servo motor 211 for driving the rotating rod 29 to rotate. The controller inside the control console 12 controls the servo motors 211 on multiple fixed seats 21 to rotate synchronously, and the servo motors 211 drive the corresponding rotating rods 29 to rotate. The rotating rods 29 drive the orbiting plate 26 to rotate through the meshing worm 210 and the worm wheel 28.

[0051] In addition, with the help of self-locking between the worm 210 and the worm wheel 28, auxiliary clamping is performed during the bending process of the formed aluminum tube to avoid stress on the aluminum tube during bending, promote the separation of the aluminum tube and the forming block 23, and then improve the stability of the aluminum tube during the bending process.

[0052] A sliding rod slidably connected to the mounting sleeve 11 is symmetrically fixed on one side of the fixing seat 21, which is used to increase the stability of the sliding connection between the fixing seat 21 and the mounting sleeve 11. An electric push rod 212 is bolted to the outer wall of the mounting sleeve 11, and the piston rod end of the electric push rod 212 is fixedly connected to the corresponding fixing seat 21. The electric push rod 212 is controlled by a controller inside the console 12 to drive the corresponding fixing seat 21 to move, and the positions of the multiple forming blocks 23 can be adjusted according to the size of the aluminum tube, thereby adjusting the size of the aluminum tube after forming.

[0053] A connecting block 213 is fixedly connected to the extrusion seat 22, and a connecting hole is penetrated through the connecting block 213. A connecting groove matched with the connecting block 213 is opened on the forming block 23. A threaded rod 214 matched with the connecting hole is threadedly connected to the forming block 23. By rotating the threaded rod 214 to separate it from the connecting block 213, the forming blocks 23 of different shapes on the extrusion side can be replaced to complete the extrusion molding of different shapes of the aluminum tube.

[0054] The centering anti-slip assembly 5 includes a rotating ring 51 rotatably connected to the outside of the mounting sleeve 11, and one side of the rotating ring 51 is fixedly connected to multiple groups of rotating blocks 52, and the multiple groups of rotating blocks 52 are distributed in a ring array relative to the axis of the rotating ring 51, and the inside of the rotating block 52 is rotatably installed with a clamping rod 54 through a ratchet 53, and the free end of the clamping rod 54 is slidably connected to a rotating block 2 55 rotatably connected to the mounting sleeve 11, and the outer fixed sleeve of the clamping rod 54 is provided with an anti-slip sleeve 56, which can increase the anti-slip effect between the clamping rod 54 and the aluminum tube, thereby realizing the reverse return restriction of the aluminum tube after clamping and fixing, and a cylinder 57 is hinged between the rotating ring 51 and the base 1;

[0055] The centering and anti-slipping component 5 can not only perform centering and auxiliary clamping on aluminum tubes of different sizes during the extrusion molding process to ensure the effective mobile molding process of the aluminum tube by the clamping molding component 2, but also can be combined with the clamping molding component 2 to enhance the centering and clamping effect of the aluminum tube during the bending process, and solve the problem of aluminum tube displacement resulting in inaccurate bending points;

[0056] One end of the aluminum tube is passed through the multiple groups of clamping rods 54 on one side of the installation sleeve 11 to the inside of the installation sleeve 11, and the controller inside the control console 12 controls the piston rod of the cylinder 57 on one side to extend and retract, driving the corresponding rotating ring 51 to rotate, forcing the multiple groups of clamping rods 54 to center the aluminum tube, and with the cooperation of the ratchet 53, the clamping rods 54 are limited to unidirectional rotation to prevent the aluminum tube from being pulled out. After the formed end of the aluminum tube passes through the installation sleeve 11, the controller inside the control console 12 controls the piston rod of the cylinder 57 on the other side to extend and retract, driving the corresponding rotating ring 51 to rotate, forcing the remaining multiple groups of clamping rods 54 to center the aluminum tube on the other side of the installation sleeve 11.

[0057] Example 2: Please refer to Figure 7-Figure 9 As shown, the problem that the aluminum tube cannot be bent at multiple and different bending angles can be solved by the following solutions:

[0058] In this embodiment, one side of the annular fixing plate 31 is fixedly connected to an annular slide rail 33 that is slidably connected to the rotating mounting ring 32, thereby increasing the stability of the rotating mounting ring 32 during rotation. An outer toothed ring 34 is fixedly connected to the annular outer wall of the rotating mounting ring 32. A servo motor 35 is bolted to the annular fixing plate 31, and a gear 36 meshing with the outer toothed ring 34 is fixedly connected to the output shaft of the servo motor 35. The controller in the control console 12 controls the servo motor 35 to drive the gear 36 to rotate, and the rotating mounting ring 32 is driven to rotate through the meshing of the gear 36 and the outer toothed ring 34, thereby adjusting the angle of the mounting platform 41, thereby realizing the bending processing of multiple and different bending angles of the aluminum tube.

[0059] A movable plate 45 is provided on the mounting platform 41, and two sets of guide rods slidably connected to the mounting platform 41 are fixedly connected to the movable plate 45, which are used to adjust the position of the fixed column 42 according to aluminum tubes of different sizes. The guide rods are provided to improve the stability of the movable plate 45 during movement. An annular slide rail 46 slidably connected to the fixed column 42 is fixedly connected to the movable plate 45, thereby increasing the stability of the fixed column 42 during rotation.

[0060] A second electric push rod 47 is bolted on one side of the mounting platform 41 away from the movable plate 45, and the piston rod of the second electric push rod 47 movably penetrates into the interior of the fixed column 42 and is fixedly connected to a push block 48, and guide pins 49 are symmetrically fixedly connected to both sides of the push block 48, and an oblique guide groove 410 slidably connected to the corresponding guide pin 49 is opened on the inner wall of the fixed column 42;

[0061] After the formed end of the aluminum tube passes through the rotating plate 43 and the bending point of the aluminum tube is located at the position of the fixed column 42, the continuous extrusion molding of the aluminum tube is stopped, and the aluminum tube is stably clamped by the multiple forming blocks 23 against the aluminum tube and the clamping rod 54 limiting the reverse return of the aluminum tube. The controller inside the control console 12 controls the piston rod of the electric push rod 2 47 to extend. When the fixed column 42 is restricted to move continuously away from the mounting platform 41, the push block 48 compresses the spring 412 to move continuously, and with the help of the guide pin 49 sliding in the corresponding oblique guide groove 410, the fixed column 42 is forced to rotate in combination with the rotating plate 43 to drive the bending rod 44 to rotate, thereby bending the formed aluminum tube.

[0062] A plurality of bent retaining grooves 411 distributed in a stepped manner are provided on the annular outer wall of the fixed column 42. A spring 412 is fixedly connected between the push block 48 and the top of the fixed column 42. After the piston rod of the electric push rod 47 is extended, the spring 412 cooperates with the push block 48 to drive the fixed column 42 to move close to the molded aluminum tube. Through the plurality of bent retaining grooves 411 distributed in a stepped manner, the fixed column 42 is prompted to adaptively contact the bent sides of molded aluminum tubes of different sizes.

[0063] When a bending stop groove 411 on the outer wall of the fixing column 42 contacts the aluminum tube, the bending between the fixing column 42 and the mounting sleeve 11 can be avoided during the bending process, and the continuous movement of the fixing column 42 is limited. The push block 48 compresses the spring 412 to continue to move, and guides the guide pin 49 through the oblique guide groove 410, forcing the fixing column 42 to rotate, and also twists the spring 412, so that the spring 412 generates an elastic force for twisting and restoring.

[0064] After the bending is completed, the electric push rod 47 drives the fixed column 42 to move towards the mounting platform 41. Under the torsional elastic force of the spring 412, the bending rod 44 is forced to separate from the aluminum tube, and then the movable plate 45 contacts the mounting platform 41 to ensure the effective resetting of the bending rod 44 and maintain the resetting state.

[0065] Example 3: Please refer to Figure 1-Figure 9 As shown, the present invention also proposes a method for using a bending and forming device for aluminum product processing based on CNC machine tools, comprising the following steps:

[0066] Step 1: Pass one end of the aluminum tube through the multiple groups of clamping rods 54 on one side of the installation sleeve 11 and into the interior of the installation sleeve 11. The piston rod of the cylinder 57 on one side is controlled by the controller inside the console 12 to extend and retract, driving the corresponding rotating ring 51 to rotate, forcing the multiple groups of clamping rods 54 to center the aluminum tube, and with the cooperation of the ratchet 53, limiting the one-way rotation of the clamping rods 54 to prevent the aluminum tube from being pulled out;

[0067] Step 2: The controller inside the console 12 controls the servo motors 211 on the multiple fixed seats 21 to rotate synchronously, and the servo motors 211 drive the corresponding rotating rods 29 to rotate. The rotating rods 29 drive the orbiting plate 26 to rotate through the meshing worm 210 and the worm wheel 28. The orbiting plate 26 is combined with the swing plate 27 and the connecting plate 25 to force the extrusion seat 22 to rotate along an elliptical path, thereby prompting the multiple forming blocks 23 to intermittently extrude the aluminum tube, and at the same time, intermittently push the aluminum tube to move a short distance, and cooperate with the inclined extrusion side on the forming block 23 to perform step-by-step extrusion molding on the aluminum tube to improve the molding quality and effect;

[0068] Step 3: By controlling the electric push rod 212 to drive the corresponding fixing seat 21 to move, the positions of the plurality of forming blocks 23 are adjusted according to the size of the aluminum tube, and then the size of the aluminum tube after forming is adjusted. By rotating the threaded rod 214 to separate it from the connecting block 213, the forming blocks 23 of different shapes on the extrusion side can be replaced, and the aluminum tube can be extruded into different shapes;

[0069] Step 4: After the formed end of the aluminum tube passes through the installation sleeve 11, the controller inside the control console 12 controls the piston rod of the cylinder 57 on the other side to extend and retract, driving the corresponding rotating ring 51 to rotate, forcing the remaining multiple groups of clamping rods 54 to center and clamp the aluminum tube on the other side of the installation sleeve 11;

[0070] Step 5: After the formed end of the aluminum tube passes through the rotating plate 43 and the bending point of the aluminum tube is located at the position of the fixed column 42, the continuous extrusion of the aluminum tube is stopped, and the aluminum tube is firmly clamped by the multiple forming blocks 23 against the aluminum tube and the clamping rod 54 limiting the reverse return of the aluminum tube;

[0071] The controller inside the console 12 controls the piston rod of the electric push rod 47 to extend, and drives the fixed column 42 to move close to the formed aluminum tube through the push block 48 and the spring 412. Through a plurality of step-distributed bending stop grooves 411, the fixed column 42 is prompted to adapt to the bending side of the formed aluminum tubes of different sizes. When a certain bending stop groove 411 on the outer wall of the fixed column 42 contacts the aluminum tube, the fixed column 42 is restricted from moving continuously, and the push block 48 compresses the spring 412 to move continuously. In this process, with the help of the sliding of the guide pin 49 in the corresponding oblique guide groove 410, the fixed column 42 is forced to drive the bending rod 44 to rotate in combination with the rotating plate 43, so as to bend the formed aluminum tube.

[0072] Step 6: After the bending is completed, the electric push rod 47 drives the fixed column 42 to move toward the mounting platform 41. Under the torsional elastic force of the spring 412, the bending rod 44 is forced to separate from the aluminum tube, and then the movable plate 45 contacts the mounting platform 41 to ensure that the bending rod 44 is effectively reset and maintains the reset state.

[0073] Step 7: Continue to extrude the aluminum tube. At the same time, the controller in the control console 12 controls the servo motor 2 35 to drive the gear 36 to rotate. The engagement between the gear 36 and the outer gear ring 34 drives the rotating mounting ring 32 to rotate, adjust the angle of the mounting platform 41, and repeat the above bending steps to complete the bending processing of multiple and different bending angles of the aluminum tube.

[0074] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A bending and forming device for aluminum product processing based on CNC machine tools, comprising a base (1), characterized in that: A mounting sleeve (11) and a control console (12) are fixedly mounted on the top of the base (1); a plurality of clamping type forming components (2) are mounted inside the mounting sleeve (11); the clamping type forming components (2) include a fixing seat (21); an extrusion seat (22) is mounted inside the fixing seat (21); a forming pressing block (23) is detachably connected to the extrusion seat (22); and the cross section of the forming pressing block (23) is a trapezoidal structure; A rotating assembly (3) is provided on one side of the top of the base (1), and the rotating assembly (3) comprises an annular fixing plate (31) fixedly connected to the top of the base (1), and a rotating mounting ring (32) is rotatably mounted on the annular fixing plate (31); The rotating mounting ring (32) is provided with an adaptive bending component (4), and the adaptive bending component (4) includes a mounting platform (41) bolted to the rotating mounting ring (32), and a fixing column (42) is rotatably mounted on the mounting platform (41), and a bending rod (44) is connected to the fixing column (42) via a rotating plate (43), and both sides of the mounting sleeve (11) are provided with a centering anti-slip component (5) that cooperates with the clamping type forming component (2).

2. The bending and forming equipment for aluminum product processing based on CNC machine tools according to claim 1 is characterized in that: A plurality of ear blocks (24) are fixedly connected at equal intervals to one side of the extrusion seat (22), and a connecting plate (25) is rotatably connected to the ear block (24), and an orbiting plate (26) and a swinging plate (27) are rotatably connected to the two ends of the connecting plate (25), and a rotating rod rotatably connected to the fixed seat (21) is fixedly connected to the orbiting plate (26) and the swinging plate (27), and a worm gear (28) is fixedly connected to the rotating rod connected to the orbiting plate (26).

3. The bending and forming equipment for aluminum product processing based on CNC machine tools according to claim 2 is characterized in that: The fixing seat (21) is internally rotatably connected to a rotating rod (29), and the rotating rod (29) is fixedly connected to a worm (210) meshing with a corresponding worm wheel (28), and the fixing seat (21) is bolted to a servo motor (211) for driving the rotating rod (29) to rotate.

4. The bending and forming equipment for aluminum product processing based on CNC machine tools according to claim 1 is characterized in that: A sliding rod slidably connected to the mounting sleeve (11) is symmetrically fixedly connected to one side of the fixing seat (21); an electric push rod (212) is bolted to the outer wall of the mounting sleeve (11); and the piston rod end of the electric push rod (212) is fixedly connected to the corresponding fixing seat (21).

5. The bending and forming equipment for aluminum product processing based on CNC machine tools according to claim 1 is characterized in that: A connecting block (213) is fixedly connected to the extrusion seat (22), and a connecting hole is formed through the connecting block (213); a connecting groove matching the connecting block (213) is formed on the forming pressing block (23); and a threaded rod (214) matching the connecting hole is threadedly connected to the forming pressing block (23).

6. The bending and forming equipment for aluminum product processing based on CNC machine tools according to claim 1 is characterized in that: An annular slide rail (33) slidably connected to a rotating mounting ring (32) is fixedly connected to one side of the annular fixing plate (31); an outer toothed ring (34) is fixedly connected to the annular outer wall of the rotating mounting ring (32); a servo motor (35) is bolted to the annular fixing plate (31); and a gear (36) meshing with the outer toothed ring (34) is fixedly connected to the output shaft of the servo motor (35).

7. The bending and forming equipment for aluminum product processing based on CNC machine tools according to claim 1 is characterized in that: The mounting platform (41) is provided with a movable plate (45), and the movable plate (45) is fixedly connected with two groups of guide rods slidably connected to the mounting platform (41), and the movable plate (45) is fixedly connected with two annular slide rails (46) slidably connected to the fixed column (42).

8. The bending and forming equipment for aluminum product processing based on CNC machine tool processing according to claim 7 is characterized in that: An electric push rod 2 (47) is boltedly mounted on one side of the mounting platform (41) away from the movable plate (45), and the piston rod of the electric push rod 2 (47) is movable through the interior of the fixed column (42) and is fixedly connected to a push block (48), and guide pins (49) are symmetrically fixedly connected to both sides of the push block (48), and an oblique guide groove (410) slidably connected to the corresponding guide pin (49) is opened on the inner wall of the fixed column (42).

9. The bending and forming equipment for aluminum product processing based on CNC machine tool processing according to claim 8 is characterized in that: A plurality of bent retaining grooves (411) distributed in a stepped manner are provided on the annular outer wall of the fixed column (42), and a spring (412) is fixedly connected between the pushing block (48) and the top inside the fixed column (42).

10. The bending and forming equipment for aluminum product processing based on CNC machine tool processing according to claim 1 is characterized in that: The centering anti-slip assembly (5) comprises a rotating ring (51) rotatably connected to the outside of the mounting sleeve (11); a plurality of groups of rotating blocks (52) are fixedly connected to one side of the rotating ring (51); a clamping rod (54) is rotatably installed inside the rotating block (52) via a ratchet (53); a free end of the clamping rod (54) is slidably connected to a rotating block (55) rotatably connected to the mounting sleeve (11); an anti-slip sleeve (56) is provided on the outer fixed sleeve of the clamping rod (54); and a cylinder (57) is hinged between the rotating ring (51) and the base (1).