Open type inclinable punching machine and method for punching steel backing
By using slide rails, slide frames and electric position adjustment components on the open tiltable punch for steel back stamping, the precise position adjustment of the upper mold and the lower mold is achieved, and the problem of workpiece deformation caused by unreasonable distance during stamping is solved. , improves the quality and production efficiency of stamping parts.
Patent Information
- Application Number
- CN202411521697.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the steel back stamping process, due to the unreasonable adjustment of the distance between the upper mold and the lower mold, it is difficult to accurately match, resulting in deformation and damage to the workpiece.
A steel back stamping open-type tiltable punch press is designed, using slide rails, sliding frames, adjustment screws and electric cylinders. Through the coordination of the adjustment components and the fixing components, the precise position of the upper mold and the lower mold is achieved. Adjust and fix to ensure stability and accuracy during stamping.
It improves the quality of stamping parts, extends the service life of the mold, reduces the possibility of workpiece deformation and damage, and enhances production efficiency and safety.
Smart Images

Figure CN119140667A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel back punching, and in particular to an open tilting punch press and a method for steel back punching. Background Art
[0002] The steel back is an important component of small car brake pads. It is mainly used to carry and support the friction block, and to withstand and transmit the huge force generated during braking. The steel back is usually made of stamped steel plates. It has high strength and rigidity, can withstand huge pressure during braking, and protect the friction block from damage. It is one of the key components for the normal operation of the brake system.
[0003] When manufacturing steel backs, an open tilting punch press is needed. The open tilting punch press press generally uses a crank connecting rod as the working mechanism. It can be used for cutting, punching, blanking, bending, shallow drawing, forming and other various cold stamping processes. Its body can be tilted 25° to facilitate the sliding of stamped products or waste from the die. When processing the steel back, first determine the appropriate processing procedures and tools based on the shape, size and use requirements of the steel back, then place the blank on the workbench, and after fixing the blank, you can process the steel back according to the requirements of the processing technology.
[0004] During the stamping process, the distance between the upper die and the lower die needs to be adjusted. This distance is called the punch stroke, which determines the range of movement of the punch during the stamping process. If the punch stroke is too large, it will make it difficult for the upper die to fully contact the workpiece, resulting in punch offset. If the punch stroke is too small, the upper die will not be able to completely separate from the workpiece, causing damage to the upper die, greatly affecting work efficiency, and easily resulting in deformation and damage of the workpiece. Summary of the invention
[0005] The present invention provides an open tilting punch press and method for steel back punching, which solves the problem in the related art that the upper die and the lower die are difficult to accurately match due to unreasonable adjustment of the distance between the upper die and the lower die, resulting in deformation of the workpiece.
[0006] The technical solution of the present invention is as follows: An open tilting punch press for steel back punching, comprising: A punch press frame, wherein the punch press frame is provided with a loading area and a punching area, wherein the loading area is located below the punching area; A stamping assembly, which is installed in the stamping area and is used for stamping the steel back to be processed; A stamping frame, the stamping frame is fixedly installed in the stamping area, and the stamping frame is located on the upper part of the stamping assembly; A displacement assembly, which is mounted on the punching machine frame and is used to drive the punching assembly to work; A brake assembly, which is mounted on the stamping machine frame and is used for braking; A mounting groove, the loading area is provided with the mounting groove; A lifting seat, the lifting seat is slidably mounted on the mounting groove; A position adjustment component, which is installed on the punch press frame and is used to adjust the position of the lifting seat; A fixing component is installed on the lifting seat and is used to fix the steel back to be punched.
[0007] On the basis of the above scheme, the stamping assembly includes: Slide rails, two of which are symmetrically and fixedly installed on the stamping area, and the slide rails are located at the lower part of the stamping machine frame; A sliding frame, wherein the sliding frame is slidably mounted between the two sliding rails; A mounting seat, the mounting seat is fixedly mounted on the bottom of the sliding frame; An upper mold, the upper mold is detachably mounted on the bottom of the mounting seat; A lower mold is detachably mounted on the upper portion of the lifting seat, and the lower mold is adapted to the upper mold.
[0008] On the basis of the above scheme, the displacement assembly includes: A crankshaft, the crankshaft being rotatably mounted inside the stamping machine frame; A hinge support, the hinge support is fixedly mounted on the top of the sliding frame; A connecting rod, the connecting rod is rotatably mounted on the hinge support, and the upper end of the connecting rod is rotatably connected to the connecting journal of the crankshaft; A driving unit is installed on the punch press frame and is used to drive the crankshaft to rotate.
[0009] On the basis of the above scheme, the driving unit includes: A first motor, wherein the first motor is fixedly mounted on the punching machine frame; A driven pulley, on one end of the crankshaft being fixedly mounted the driven pulley; A driving pulley, the output end of the first motor is fixedly mounted with the driving pulley; A transmission belt is provided on a tensioning sleeve between the driven pulley and the driving pulley.
[0010] On the basis of the above scheme, the brake assembly includes: A brake disc, the brake disc being fixedly mounted on the other end of the crankshaft; A brake frame, the brake frame is fixedly mounted on the punch frame; A first electric cylinder, the first electric cylinder is fixedly installed inside the brake frame; A brake block is fixedly mounted on the output end of the first electric cylinder, and the brake block is adapted to the brake disc.
[0011] On the basis of the above scheme, the positioning component includes: Fixed cylinders, two of which are symmetrically and fixedly mounted on the loading area; An adjusting screw rod, wherein the adjusting screw rod is rotatably mounted inside the two fixing cylinders; A positioning cylinder, each of the fixed cylinders is slidably mounted with the positioning cylinder, and both of the positioning cylinders are fixedly connected to the lifting seat; An adjusting nut, which is threadedly sleeved on the two adjusting screws and is fixedly connected to the adjusting screws; A driving part is installed at the lower part of the fixing tube and is used for driving the two adjusting nuts to rotate simultaneously.
[0012] On the basis of the above scheme, the driving part includes: A mounting frame, the mounting frame is fixedly mounted on the lower part of the two fixing cylinders; A second motor, the second motor is fixedly mounted inside the mounting frame; A transmission rod, the output end of the second motor is fixedly mounted with the transmission rod, and the other end of the transmission rod is rotatably connected to the mounting frame; A driven helical gear, the bottom of the two adjusting screws is fixedly mounted with the driven helical gear, and the driven helical gear is located inside the mounting frame; Driving helical gears, two driving helical gears are fixedly mounted on the transmission rod, and the driving helical gears are meshed with the driven helical gears.
[0013] On the basis of the above scheme, the fixing assembly includes: The lifting seat is provided with four fixing grooves at equal angles in a circular shape, and each two opposite fixing grooves are symmetrically arranged; A pushing frame, each of the fixing grooves is slidably mounted with the pushing frame; A second electric cylinder, wherein each of the fixing grooves is fixedly mounted with the second electric cylinder, and an output end of the second electric cylinder is fixedly connected to the pushing frame; Abutment portion, each of the pushing frames is provided with the abutment portion for fixing the steel back.
[0014] On the basis of the above scheme, the abutting portion includes: A fixed block, on each of the pushing frames the fixed block is slidably mounted; Springs are fixedly mounted on both ends of each of the fixed blocks, and the springs are fixedly connected to the inner side walls of the pushing frame.
[0015] A steel back punching method, comprising the above-mentioned open tilting punch press for steel back punching, further comprising the following steps: S1. Install the upper mold on the mounting seat and the lower mold on the lifting seat; S2, drive, start the second motor, the second motor drives the transmission rod to rotate, the transmission rod drives the active bevel gear to rotate, the active bevel gear drives the driven bevel gear to rotate, thereby driving the adjustment screw to rotate; S3, position adjustment, the adjustment screw drives the adjustment nut to move, and the adjustment nut drives the adjustment cylinder to move, until the adjustment cylinder drives the lifting seat to move to the set position, and the position of the adjustment screw can be fixed; S4, placing the blank into the lower mold; S5, moving, starting the second electric cylinder, the second electric cylinder drives the push frame to move on the fixed groove, and the push frame drives the fixed block to move through the spring; S6, positioning, after the fixed block contacts the blank, the spring deforms and fixes the blank; S7, driving, starting the first motor, the first motor drives the driving pulley to rotate, the driving pulley drives the driven pulley to rotate through the transmission belt, thereby driving the crankshaft to rotate; S8, displacement, the crankshaft drives the connecting rod to move, the connecting rod drives the hinge support to move, thereby driving the sliding frame to move, and the sliding frame can be driven to reciprocate on the slide rail; S9, stamping, the sliding frame drives the upper die to move through the mounting seat to stamp the blank on the lower die; S10, braking, starting the first electric cylinder, the first electric cylinder drives the brake block to move, the brake block contacts the brake disc, thereby fixing the brake disc.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the first electric cylinder drives the brake block to move, and the brake block contacts the brake disc, thereby fixing the brake disc, thereby fixing the crankshaft, achieving rapid parking, saving time, and improving production efficiency. During the operation of the punch press, the punch press can be quickly braked when a sudden impact force is generated, thereby reducing the possibility of damage to the workpiece or equipment and improving the safety of the staff.
[0017] 2. In the present invention, the second motor drives the active bevel gear to rotate through the transmission rod, the active bevel gear drives the driven bevel gear to rotate, thereby driving the adjusting screw to rotate, the adjusting screw drives the adjusting nut to move, the adjusting nut drives the adjusting cylinder to move, until the adjusting cylinder drives the lifting seat to move to the set position, the second motor is turned off, the position of the lifting seat can be adjusted, so as to adjust the position between the upper mold and the lower mold during stamping, thereby improving the service life of the upper mold and the lower mold during the stamping process and improving the quality of the stamped parts.
[0018] 3. In the present invention, the push frame drives the fixed block to move through the spring. When the fixed block contacts the blank, the spring is deformed, so that the contact between the fixed block and the blank is closer, and the blank is reduced from being crushed during the stamping process due to inaccurate position, thereby improving the accuracy of positioning.
[0019] 4. In the present invention, the stability of stamping is ensured by the cooperation of the positioning component and the fixing component, and the problem of deformation and damage of the workpiece during the stamping process due to inappropriate setting of the stamping stroke is avoided, thereby improving the quality of the stamped parts. By setting the braking component, the influence of sudden impact force on the equipment during the stamping process can be reduced, thereby reducing the possibility of damage to the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure from another angle in the present invention; Figure 3 It is a schematic diagram of the structure of the cooperation between the stamping assembly and the displacement assembly in the present invention; Figure 4 It is a schematic diagram of the structure of the stamping assembly in the present invention; Figure 5 It is a cross-sectional structural schematic diagram of the brake assembly in the present invention; Figure 6 It is a cross-sectional structural schematic diagram of the cooperation of the mounting groove, the fixing assembly and the positioning assembly in the present invention; Figure 7 It is a cross-sectional structural schematic diagram of the cooperation between the fixing component and the positioning component in the present invention; Figure 8 It is a cross-sectional structural schematic diagram of the position adjustment component in the present invention; Fig. 9 It is a schematic cross-sectional structural diagram of the fixing component in the present invention.
[0022] The numbers in the figure represent: 1. punch press frame; 2. stamping frame; 3. mounting groove; 4. lifting seat; 5. slide rail; 6. sliding frame; 7. mounting seat; 8. upper mold; 9. lower mold; 10. crankshaft; 11. hinge support; 12. connecting rod; 13. first motor; 14. driven pulley; 15. driving pulley; 16. transmission belt; 17. brake disc; 18. brake frame; 19. first electric cylinder; 20. brake block; 21. fixing cylinder; 22. adjusting screw; 23. adjusting cylinder; 24. adjusting nut; 25. mounting frame; 26. second motor; 27. transmission rod; 28. driven bevel gear; 29. driving bevel gear; 30. fixing groove; 31. pushing frame; 32. second electric cylinder; 33. fixing block; 34. spring. DETAILED DESCRIPTION
[0023] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Embodiment 1 like Figures 1 to 9 As shown, this embodiment proposes an open tilting punch press for stamping a steel back, which includes a punch press frame 1, a punching assembly, a punch press frame 2, a displacement assembly, a brake assembly, a mounting groove 3, a lifting seat 4, a positioning assembly and a fixing assembly. The punch press frame 1 is provided with a loading area and a punching area. The loading area is located at the lower part of the punching area. The punching assembly is installed in the punching area for stamping the steel back to be processed. The punching assembly includes a slide rail 5, a sliding frame 6, a mounting seat 7, an upper mold 8 and a lower mold 9. Two slide rails 5 are symmetrically and fixedly installed on the stamping area. The slide rail 5 is located at the lower part of the punch press frame 2. The sliding frame 6 is slidably installed between the two slide rails 5. The mounting seat 7 is fixedly installed at the bottom of the sliding frame 6. The upper mold 8 is detachably installed at the bottom of the mounting seat 7. The lower mold 9 is detachably installed on the upper part of the lifting seat 4, and the lower mold 9 is adapted to the upper mold 8.
[0025] Specifically, when stamping the steel back, first start the positioning assembly to adjust the position of the lifting seat 4, then install the corresponding upper mold 8 and lower mold 9, install the upper mold 8 on the mounting seat 7, and install the lower mold 9 on the lifting seat 4, then put the blank into the position of the lower mold 9, and then start the fixing assembly to fix the position of the blank, so as to avoid the blank shifting during the stamping process, which may cause problems in the stamping. After fixing the position of the blank, the sliding frame 6 is driven to reciprocate on the slide rail 5 through the setting of the displacement assembly. When the sliding frame 6 drives the upper mold 8 to move to the lowest position of the stroke through the mounting seat 7, the upper mold 8 and the lower mold 9 are just matched at this time, thereby ensuring the stability of the stamping and avoiding the problem of deformation and damage of the workpiece during the stamping process due to inappropriate setting of the stamping stroke. After the stamping is completed, the stamped steel back can be removed.
[0026] like Figure 3 As shown, the stamping machine frame 2 is fixedly installed in the stamping area, the stamping machine frame 2 is located at the upper part of the stamping assembly, the displacement assembly is installed on the stamping machine frame 2, and is used to drive the stamping assembly to work, and its displacement assembly includes a crankshaft 10, a hinge support 11, a connecting rod 12 and a driving part, the crankshaft 10 is rotatably installed inside the stamping machine frame 2, the hinge support 11 is fixedly installed on the top of the sliding frame 6, the connecting rod 12 is rotatably installed on the hinge support 11, the upper end of the connecting rod 12 is rotatably connected to the connecting journal of the crankshaft 10, and the driving part is installed on the punching machine frame 1, and is used to drive the crankshaft 10 to rotate.
[0027] Specifically, during the stamping process, the driving unit is started, and the driving unit drives the crankshaft 10 to rotate, and the crankshaft 10 drives the connecting rod 12 to move, and the connecting rod 12 pushes the hinge support 11 to move, thereby pushing the sliding frame 6 to move. At this time, relative rotation occurs between the connecting rod 12 and the hinge support 11, and between the connecting rod 12 and the connecting journal of the crankshaft 10, thereby driving the sliding frame 6 to reciprocate on the slide rail 5.
[0028] The above, such as Figure 3 As shown, its driving part includes a first motor 13, a driven pulley 14, a driving pulley 15 and a transmission belt 16. The first motor 13 is fixedly mounted on the punching machine frame 1, the driven pulley 14 is fixedly mounted on one end of the crankshaft 10, the driving pulley 15 is fixedly mounted on the output end of the first motor 13, and a transmission belt 16 is provided as a tensioning sleeve between the driven pulley 14 and the driving pulley 15.
[0029] Specifically, during the stamping process, the first motor 13 is started, the first motor 13 drives the driving pulley 15 to rotate, the driving pulley 15 drives the driven pulley 14 to rotate through the transmission belt 16, thereby driving the crankshaft 10 to rotate.
[0030] like Figure 5As shown, the brake assembly is installed on the stamping machine frame 2 for braking, and the brake assembly includes a brake disc 17, a brake frame 18, a first electric cylinder 19 and a brake block 20. The brake disc 17 is fixedly mounted on the other end of the crankshaft 10, the brake frame 18 is fixedly mounted on the punching machine frame 1, the first electric cylinder 19 is fixedly mounted inside the brake frame 18, and the brake block 20 is fixedly mounted on the output end of the first electric cylinder 19, and the brake block 20 is adapted to the brake disc 17.
[0031] Specifically, during the operation of the punch press, an impact force may suddenly be generated. If the brakes are not applied in time, the workpiece or equipment may be damaged, and in severe cases, personal safety accidents may occur. Therefore, it is necessary to brake the crankshaft 10 when necessary. When braking is required, the first electric cylinder 19 is started, and the first electric cylinder 19 drives the brake block 20 to move. The brake block 20 contacts the brake disc 17, thereby fixing the brake disc 17, thereby fixing the crankshaft 10, achieving quick stopping, saving time, and improving production efficiency.
[0032] like Figures 6 to 8 As shown, the loading area is provided with a mounting groove 3, on which a lifting seat 4 is slidably mounted, and a positioning assembly is mounted on the punch press frame 1 for adjusting the position of the lifting seat 4, wherein the positioning assembly comprises a fixed cylinder 21, a positioning screw 22, a positioning cylinder 23, a positioning nut 24 and a driving portion, and two fixed cylinders 21 are symmetrically and fixedly mounted on the loading area, and positioning screws 22 are rotatably mounted inside the two fixed cylinders 21, and a positioning cylinder 23 is slidably mounted on each fixed cylinder 21, and the two positioning cylinders 23 are fixedly connected to the lifting seat 4, and positioning nuts 24 are threadedly sleeved on the two positioning screws 22, and the positioning nuts 24 are fixedly connected to the positioning screws 22, and the driving portion is mounted at the lower part of the fixed cylinder 21 for driving the two positioning nuts 24 to rotate simultaneously.
[0033] Specifically, when adjusting the lifting seat 4, the driving part is set to drive the two adjusting screws 22 to rotate at the same time, the adjusting screw 22 drives the adjusting nut 24 to move, and the adjusting nut 24 drives the adjusting cylinder 23 to move, until the adjusting cylinder 23 drives the lifting seat 4 to move to the set position, then the driving part can be closed, the position of the adjusting screw 22 can be fixed, and the position of the lifting seat 4 can be adjusted.
[0034] The above, such as Figure 6 , Figure 7As shown, its driving part includes a mounting frame 25, a second motor 26, a transmission rod 27, a driven bevel gear 28 and a driving bevel gear 29. The mounting frame 25 is fixedly mounted on the lower part of the two fixed cylinders 21, the second motor 26 is fixedly mounted inside the mounting frame 25, the output end of the second motor 26 is fixedly mounted with a transmission rod 27, the other end of the transmission rod 27 is rotatably connected to the mounting frame 25, the bottom of the two adjusting screws 22 is fixedly mounted with a driven bevel gear 28, the driven bevel gear 28 is located inside the mounting frame 25, and two driving bevel gears 29 are fixedly mounted on the transmission rod 27, and the driving bevel gear 29 is meshed with the driven bevel gear 28.
[0035] Specifically, when adjusting the position of the lifting seat 4, the second motor 26 is started, the second motor 26 drives the transmission rod 27 to rotate, the transmission rod 27 drives the active bevel gear 29 to rotate, the active bevel gear 29 drives the driven bevel gear 28 to rotate, thereby driving the adjustment screw 22 to rotate.
[0036] like Fig. 9 As shown, the fixing component is installed on the lifting seat 4, and is used to fix the steel back to be punched. The fixing component includes a fixing groove 30, a pushing frame 31, a second electric cylinder 32 and an abutment portion. The lifting seat 4 is provided with four fixing grooves 30 in a circular shape with equal angles, and each two opposite fixing grooves 30 are arranged symmetrically. A pushing frame 31 is slidably installed on each fixing groove 30, and a second electric cylinder 32 is fixedly installed on each fixing groove 30. The output end of the second electric cylinder 32 is fixedly connected to the pushing frame 31, and an abutment portion is installed on each pushing frame 31 for fixing the steel back.
[0037] Specifically, after the blank is placed on the lower die 9, the position of the blank needs to be fixed. At this time, the second electric cylinder 32 is started, and the second electric cylinder 32 drives the pushing frame 31 to move on the fixed groove 30. The pushing frame 31 drives the abutting part to move until the abutting part contacts the blank, fixes the position of the blank, and then the stamping process can begin.
[0038] The above, such as Fig. 9 As shown, the abutting portion includes a fixed block 33 and a spring 34 . A fixed block 33 is slidably mounted on each push frame 31 . Springs 34 are fixedly mounted at both ends of each fixed block 33 . The springs 34 are fixedly connected to the inner side wall of the push frame 31 .
[0039] Specifically, as the pushing frame 31 moves, the pushing frame 31 drives the fixed block 33 to move through the spring 34. When the fixed block 33 contacts the blank, the spring 34 is deformed, so that the contact between the fixed block 33 and the blank is closer, and the possibility of the blank being crushed is reduced, thereby improving the accuracy of positioning.
[0040] To sum up, when stamping and producing the steel back, first install the corresponding upper mold 8 and lower mold 9, install the upper mold 8 on the mounting seat 7, and install the lower mold 9 on the lifting seat 4, and then adjust the position of the lifting seat 4. At this time, start the second motor 26, and the second motor 26 drives the transmission rod 27 to rotate, and the transmission rod 27 drives the active bevel gear 29 to rotate, and the active bevel gear 29 drives the driven bevel gear 28 to rotate, thereby driving the adjusting screw 22 to rotate, and the adjusting screw 22 drives the adjusting nut 24 to move, and the adjusting nut 24 drives the adjusting cylinder 23 to move, until the adjusting cylinder 23 drives the lifting seat 4 to move to the set position, the second motor 26 can be turned off, the position of the adjusting screw 22 is fixed, and the position of the lifting seat 4 can be adjusted.
[0041] Then the blank is placed on the lower die 9. At this time, the position of the blank needs to be fixed to avoid the blank shifting during the stamping process, which may cause problems in the stamping. At this time, the second electric cylinder 32 is started, and the second electric cylinder 32 drives the pushing frame 31 to move on the fixed groove 30. As the pushing frame 31 moves, the pushing frame 31 drives the fixed block 33 to move through the spring 34. When the fixed block 33 contacts the blank, the spring 34 is deformed at this time, so that the contact between the fixed block 33 and the blank is closer, and the possibility of the blank being crushed is reduced, the positioning accuracy is improved, and the stamping process can be started.
[0042] After fixing the position of the blank, start the first motor 13, the first motor 13 drives the active pulley 15 to rotate, the active pulley 15 drives the driven pulley 14 to rotate through the transmission belt 16, thereby driving the crankshaft 10 to rotate, the crankshaft 10 drives the connecting rod 12 to move, the connecting rod 12 pushes the hinge support 11 to move, thereby pushing the sliding frame 6 to move, at this time, relative rotation occurs between the connecting rod 12 and the hinge support 11, and between the connecting rod 12 and the connecting journal of the crankshaft 10, thereby driving the sliding frame 6 to reciprocate on the slide rail 5.
[0043] When the sliding frame 6 drives the upper mold 8 to move to the lowest position of the stroke through the mounting seat 7, the upper mold 8 and the lower mold 9 fit together just right, thereby ensuring the stability of the stamping and avoiding the problem of deformation and damage of the workpiece during the stamping process due to inappropriate setting of the stamping stroke. After the stamping is completed, the stamped steel back can be removed.
[0044] During the operation of the punch press, impact force may be generated suddenly. If the brake is not applied in time, the workpiece or equipment may be damaged, and in serious cases, personal safety accidents may occur. Therefore, it is necessary to brake the crankshaft 10 when necessary. When braking is required, the first electric cylinder 19 is started, and the first electric cylinder 19 drives the brake block 20 to move. The brake block 20 contacts the brake disc 17, thereby fixing the brake disc 17, thereby fixing the crankshaft 10, achieving quick parking, saving time, and improving production efficiency.
[0045] Embodiment 2 On the basis of the first embodiment, this embodiment further discloses a steel back punching method, using the above-mentioned open tilting punch press for steel back punching, comprising the following steps: The first step is installation. Install the corresponding upper mold 8 and lower mold 9. Install the upper mold 8 on the mounting seat 7 and the lower mold 9 on the lifting seat 4. The second step is to drive and start the second motor 26, the second motor 26 drives the transmission rod 27 to rotate, the transmission rod 27 drives the active bevel gear 29 to rotate, the active bevel gear 29 drives the driven bevel gear 28 to rotate, thereby driving the adjustment screw 22 to rotate; The third step is to adjust the position. The adjusting screw 22 drives the adjusting nut 24 to move, and the adjusting nut 24 drives the adjusting cylinder 23 to move. After the adjusting cylinder 23 drives the lifting seat 4 to move to the set position, the second motor 26 can be turned off, and the position of the adjusting screw 22 can be fixed to adjust the position of the lifting seat 4. The fourth step is to place the blank into the lower mold 9; The fifth step is moving. At this time, the position of the blank needs to be fixed to avoid the blank shifting during the stamping process, which may cause stamping problems. At this time, the second electric cylinder 32 is started, and the second electric cylinder 32 drives the push frame 31 to move on the fixed groove 30. As the push frame 31 moves, the push frame 31 drives the fixed block 33 to move through the spring 34; Step 6: Positioning. When the fixing block 33 contacts the blank, the spring 34 is deformed, so that the fixing block 33 and the blank are in closer contact, and the possibility of the blank being crushed is reduced, and the accuracy of positioning is improved, and the stamping process can be started. Step 7: start the first motor 13, the first motor 13 drives the driving pulley 15 to rotate, the driving pulley 15 drives the driven pulley 14 to rotate through the transmission belt 16, thereby driving the crankshaft 10 to rotate; Step 8: displacement. The crankshaft 10 drives the connecting rod 12 to move. The connecting rod 12 drives the hinge support 11 to move, thereby driving the sliding frame 6 to move. At this time, the connecting rod 12 and the hinge support 11, as well as the connecting journal of the connecting rod 12 and the crankshaft 10, rotate relative to each other, thereby driving the sliding frame 6 to reciprocate on the slide rail 5. The ninth step is stamping. The sliding frame 6 drives the upper die 8 to move through the mounting seat 7, thereby stamping the blank on the lower die 9; The tenth step is braking. During the operation of the punch press, impact force may be generated suddenly. If braking is not performed in time, the workpiece or equipment may be damaged, and in serious cases, personal safety accidents may occur. Therefore, it is necessary to brake the crankshaft 10 when necessary. When braking is required, the first electric cylinder 19 is started, and the first electric cylinder 19 drives the brake block 20 to move. The brake block 20 contacts the brake disc 17, thereby fixing the brake disc 17, thereby fixing the crankshaft 10, achieving rapid parking, saving time, and improving production efficiency.
[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An open tilting punch press for steel back punching, characterized in that: include: A punching machine frame (1), the punching machine frame (1) being provided with a loading area and a punching area, the loading area being located below the punching area; A stamping assembly, which is installed in the stamping area and is used for stamping the steel back to be processed; A stamping frame (2), the stamping frame (2) being fixedly mounted in the stamping area, the stamping frame (2) being located at the upper part of the stamping assembly; A displacement assembly, the displacement assembly being mounted on the punching machine frame (2) and being used to drive the punching assembly to work; A brake assembly, the brake assembly being mounted on the punching machine frame (2) and being used for braking; A mounting groove (3), the loading area being provided with the mounting groove (3); A lifting seat (4), the lifting seat (4) being slidably mounted on the mounting groove (3); A position adjustment component, the position adjustment component being installed on the punching machine frame (1) and being used for adjusting the position of the lifting seat (4); A fixing component is mounted on the lifting seat (4) and is used to fix the steel back to be punched.
2. The open tilting punch press for steel back punching according to claim 1, characterized in that: The stamping assembly comprises: Slide rails (5), two of which are symmetrically and fixedly mounted on the stamping area, and the slide rails (5) are located at the bottom of the stamping machine frame (2); A sliding frame (6), the sliding frame (6) being slidably mounted between the two sliding rails (5); A mounting seat (7), the mounting seat (7) being fixedly mounted on the bottom of the sliding frame (6); An upper mold (8), the upper mold (8) being detachably mounted on the bottom of the mounting seat (7); A lower mold (9), wherein the lower mold (9) is detachably mounted on the upper portion of the lifting seat (4), and the lower mold (9) is adapted to fit the upper mold (8).
3. The open tilting punch press for steel back punching according to claim 2, characterized in that: The displacement assembly comprises: A crankshaft (10), the crankshaft (10) being rotatably mounted inside the punching machine frame (2); A hinge support (11), the hinge support (11) being fixedly mounted on the top of the sliding frame (6); a connecting rod (12), the connecting rod (12) being rotatably mounted on the hinge support (11), the upper end of the connecting rod (12) being rotatably connected to a connecting journal of the crankshaft (10); A driving unit, the driving unit is mounted on the punching machine frame (1) and is used to drive the crankshaft (10) to rotate.
4. The open tilting punch press for steel back punching according to claim 3, characterized in that: The driving unit comprises: A first motor (13), the first motor (13) being fixedly mounted on the punching machine frame (1); A driven pulley (14), the driven pulley (14) being fixedly mounted on one end of the crankshaft (10); A driving pulley (15), the output end of the first motor (13) being fixedly mounted with the driving pulley (15); A transmission belt (16), wherein a tension sleeve is provided with the transmission belt (16) between the driven pulley (14) and the driving pulley (15).
5. The open tilting punch press for steel back punching according to claim 4, characterized in that: The brake assembly comprises: a brake disc (17), the brake disc (17) being fixedly mounted on the other end of the crankshaft (10); A brake frame (18), wherein the brake frame (18) is fixedly mounted on the punching machine frame (1); A first electric cylinder (19), the first electric cylinder (19) being fixedly mounted inside the brake frame (18); A brake block (20), the brake block (20) being fixedly mounted on an output end of the first electric cylinder (19), the brake block (20) being adapted to the brake disc (17).
6. The open tilting punch press for steel back punching according to claim 5, characterized in that: The positioning component comprises: A fixed cylinder (21), wherein two fixed cylinders (21) are symmetrically and fixedly mounted on the loading area; A positioning screw (22), wherein the positioning screw (22) is rotatably mounted inside the two fixed cylinders (21); A positioning cylinder (23), wherein each of the fixed cylinders (21) is slidably mounted with the positioning cylinder (23), and both of the positioning cylinders (23) are fixedly connected to the lifting seat (4); An adjusting nut (24), wherein the two adjusting screw rods (22) are both threadedly sleeved with the adjusting nut (24), and the adjusting nut (24) is fixedly connected to the adjusting screw rod (22); A driving part, the driving part is mounted on the lower part of the fixing cylinder (21) and is used to drive the two adjusting nuts (24) to rotate simultaneously.
7. The open tilting punch press for steel back punching according to claim 6, characterized in that: The driving part comprises: A mounting frame (25), the mounting frame (25) being fixedly mounted on the lower parts of the two fixing cylinders (21); A second motor (26), the second motor (26) being fixedly mounted inside the mounting frame (25); a transmission rod (27), the transmission rod (27) being fixedly mounted on the output end of the second motor (26), and the other end of the transmission rod (27) being rotatably connected to the mounting frame (25); A driven helical gear (28), the driven helical gear (28) being fixedly mounted at the bottom of the two adjusting screw rods (22), and the driven helical gear (28) being located inside the mounting frame (25); A driving bevel gear (29), two of which are fixedly mounted on the transmission rod (27), and the driving bevel gear (29) is meshed with the driven bevel gear (28).
8. The open tilting punch press for steel back punching according to claim 7, characterized in that: The fixing assembly comprises: A fixing groove (30), wherein four fixing grooves (30) are provided on the lifting seat (4) in a circular shape and at equal angles, and each two opposite fixing grooves (30) are symmetrically arranged; A pushing frame (31), wherein each of the fixing grooves (30) is slidably mounted with the pushing frame (31); A second electric cylinder (32), wherein each of the fixing grooves (30) is fixedly mounted with the second electric cylinder (32), and an output end of the second electric cylinder (32) is fixedly connected to the pushing frame (31); An abutment portion, each of the pushing frames (31) is provided with the abutment portion, and is used to fix the steel back.
9. The open tilting punch press for steel back punching according to claim 8, characterized in that: The abutting portion comprises: A fixed block (33), each of the pushing frames (31) being slidably mounted with the fixed block (33); A spring (34), wherein the two ends of each of the fixing blocks (33) are fixedly mounted with the spring (34), and the spring (34) is fixedly connected to the inner side wall of the pushing frame (31).
10. A steel back punching method using the open tilting punch press for steel back punching according to claim 9, characterized in that: The following steps are involved: S1, installing, installing the upper mold (8) on the mounting seat (7), and installing the lower mold (9) on the lifting seat (4); S2, driving, starting the second motor (26), the second motor (26) drives the transmission rod (27) to rotate, the transmission rod (27) drives the active bevel gear (29) to rotate, the active bevel gear (29) drives the driven bevel gear (28) to rotate, thereby driving the adjustment screw (22) to rotate; S3, adjusting the position, the adjusting screw (22) drives the adjusting nut (24) to move, and the adjusting nut (24) drives the adjusting cylinder (23) to move, until the adjusting cylinder (23) drives the lifting seat (4) to move to the set position, thereby fixing the position of the adjusting screw (22); S4, placing the blank into the lower mold (9); S5, moving, starting the second electric cylinder (32), the second electric cylinder (32) drives the push frame (31) to move on the fixed groove (30), and the push frame (31) drives the fixed block (33) to move via the spring (34); S6, positioning, after the fixing block (33) contacts the blank, the spring (34) is deformed to fix the blank; S7, driving, starting the first motor (13), the first motor (13) driving the driving pulley (15) to rotate, the driving pulley (15) driving the driven pulley (14) to rotate through the transmission belt (16), thereby driving the crankshaft (10) to rotate; S8, displacement, the crankshaft (10) drives the connecting rod (12) to move, the connecting rod (12) drives the hinge support (11) to move, thereby driving the sliding frame (6) to move, and thus driving the sliding frame (6) to reciprocate on the slide rail (5); S9, stamping, the sliding frame (6) drives the upper die (8) to move through the mounting seat (7) to stamp the blank on the lower die (9); S10, braking, starting the first electric cylinder (19), the first electric cylinder (19) drives the brake block (20) to move, the brake block (20) contacts the brake disc (17), thereby fixing the brake disc (17).
Citation Information
Cited By
Stator core and manufacturing device thereof
CN119966109A
