Full-automatic cutting device for metal pipes

By designing a fully automatic cutting device for metal pipes, and using automation technology to realize automatic conveying and cutting of pipes, the problems of low manual operation efficiency and difficulty in length control in the prior art are solved, and the stability and efficiency of cutting are improved.

CN119140894APending Publication Date: 2024-12-17CHANGZHOU SHENDING LOCOMOTIVE VEHICLE FITTINGS CO LTD
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Patent Information

Application Number
CN202411328695.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing metal pipe cutting device requires manual operation, resulting in low cutting efficiency, difficulty in controlling the cutting length, affecting production efficiency.

Method used

A fully automatic cutting device for metal pipes is designed, including a pipe frame, cutting workbench, top tightener, presser and pipe clamp, which can automatically convey, position, cut and pass through cylinders, slide rails, transmission rods and drive motors. The compression operation meets the cutting needs of different lengths and diameters.

Benefits of technology

Automatic conveying and cutting of pipes is realized, the stability and accuracy of cutting are improved, efficient cutting operations are ensured, and industrial needs are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to metal pipe machining equipment, in particular to a full-automatic cutting device for metal pipes. A full-automatic cutting device for metal pipes comprises a pipe frame and a cutting workbench, the pipe frame and the cutting workbench are located on the same straight line, a cutter is installed on the cutting workbench, an ejector is arranged at the outer end of the cutter and used for abutting against the outer ends of the pipes, and a presser is arranged at the front end of the cutter and used for pressing the outer ends of the pipes. And the presser is used for pressing the outer wall of the upper end of the pipe. According to the full-automatic cutting device for the metal pipe, the pipe can be conveyed, the cutting length of the pipe can be controlled during cutting, the pipe can also be pressed, the cutting stability is improved, the cutting precision is ensured through mechanical cutting operation, and the cutting efficiency is also improved.
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Description

Technical Field

[0001] The invention relates to metal pipe processing equipment, in particular to a metal pipe full-automatic cutting device. Background Art

[0002] Metal pipes are required for various configurations of tractors. When the metal pipes are processed to the required length, a cutting device is required to cut them. The current cutting devices require manual pipe feeding, resulting in low pipe cutting efficiency, difficulty in meeting cutting requirements, and difficulty in controlling the length of the cut pipes, which is not conducive to production.

[0003] In view of the above-mentioned defects, the designer actively conducts research and innovation in order to create a fully automatic cutting device for metal pipes to make it more valuable for industrial use. Summary of the invention

[0004] In order to solve the above technical problems, the purpose of the present invention is to provide a fully automatic cutting device for metal pipes.

[0005] The fully automatic metal pipe cutting device of the present invention comprises a pipe rack and a cutting workbench, wherein the pipe rack and the cutting workbench are located on the same straight line. A cutter is installed on the cutting workbench, a tightener is arranged at the outer end of the cutter, the tightener is used to tighten on the outer end of the pipe, and a presser is arranged at the front end of the cutter, the presser is used to press on the outer wall of the upper end of the pipe.

[0006] When the fully automatic metal pipe cutting device is in use, the pipe rack is used to transport the pipe, the cutter on the cutting workbench completes the cutting operation, the tensioner is used to limit the outer end of the pipe to limit the length of the cut pipe section, and the compression device can compress the pipe to prevent the pipe from jumping during cutting.

[0007] Furthermore, the tensioner includes a movable base plate, which is movably installed between the base plate and the cutting workbench by means of a slide rail slider, one side of the base plate is fixedly connected to the first cylinder, a push rod seat is installed on the base plate, a push rod is placed in the push rod seat, a screw is fixed at the tail end of the push rod, the screw is screwed into the tail plate, and a rotating handle is installed at the tail end of the screw.

[0008] The push rod of the tensioner can be adjusted forward and backward to adjust the distance between it and the cutter to meet the cutting requirements of different lengths.

[0009] Furthermore, the cutter is movably mounted on the cutting table via a shaft and a shaft seat, and a second cylinder is movably mounted between the front end of the cutter and the bottom crossbar of the cutting table via a shaft and a shaft seat.

[0010] The swing of the cutter is driven by the second cylinder, which facilitates cutting.

[0011] Furthermore, the clamp includes a plurality of guide columns perpendicular to the cutting workbench, a sliding plate is provided on the guide columns, a rotatable lifting screw is installed on the top horizontal plate of the guide columns, a rotating handle is installed on the top of the lifting screw on one side, sprockets are installed on the upper ends of the two lifting screws, a chain is installed between the sprockets, the lower ends of the two lifting screws are screwed into the screw holes on the sliding plate, a second cylinder is installed at the lower end of the sliding plate, and a pressure wheel is installed at the lower end of the second cylinder.

[0012] The pressing wheel on the pressing device can be driven by the second cylinder to move up and down, so that the pressing wheel can be pressed on the side wall of the pipe to provide a pressing force for the pipe. After pressing, the pipe can be prevented from jumping during cutting.

[0013] Furthermore, a plurality of sleeves are installed on the pipe rack, a "Y"-shaped bracket is inserted into the sleeve, a rolling tube is sleeved on the bracket, a window is opened on one side of the sleeve, the surface of the bracket is rack-shaped, a transmission rod is installed on the pipe rack through a bearing seat, and a gear matching the rack is provided on the transmission rod.

[0014] The bracket on the pipe rack can be raised and lowered after being driven by the transmission rod, which is convenient for adjusting the height of the pipe on the bracket and facilitating the cutting operation of pipes of different diameters.

[0015] Furthermore, a tube clamp mounting plate is installed at the tail end of the pipe rack, a movable seat is installed on the wire clamp by means of a slide rail slider, a two-way cylinder is installed above the movable seat, both ends of the two-way cylinder are fixedly connected to the clamping head, a driving motor is installed on one side of the tube clamp mounting plate, a transmission screw is fixed on the driving motor, and the transmission screw cooperates with the threaded sleeve on the outer side of the movable seat.

[0016] There is a movable seat on the tube gripper mounting plate. The clamping head on the seat can clamp the tube after moving inwards. Then the driving motor drives the seat to move, thereby driving the tube forward and completing the tube feeding operation.

[0017] Through the above scheme, the present invention has at least the following advantages: this fully automatic cutting device for metal pipes can convey the pipes, and can control the cutting length of the pipes during cutting, and can also perform a compression operation on the pipes to improve the cutting stability. The mechanized cutting operation ensures the cutting accuracy and improves the cutting efficiency.

[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show a certain embodiment of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 Schematic diagram of the cutting workbench of the present invention Figure 1 ; Figure 3 Schematic diagram of the cutting workbench of the present invention Figure 2 ; Figure 4 Schematic diagram of the cutting workbench of the present invention Figure 3 ; Figure 5 It is a structural schematic diagram of the compactor of the present invention; Figure 6 The present invention Figure 1 Schematic diagram from another perspective; Figure 7 The present invention Figure 6 Some local enlarged schematic diagrams; Figure 8 It is a structural schematic diagram of the pipe moving mechanism of the present invention; In the figure, 1, pipe rack, 2, cutting workbench, 3, cutter, 4, tensioner, 5, clamp, 6, bottom plate, 7, first cylinder, 8, push rod seat, 9, push rod, 10, screw, 11, tail plate, 12, second cylinder, 13, guide column, 14, sliding plate, 15, lifting screw, 16, second cylinder, 17, pressure wheel, 18, bracket, 19, rolling tube, 20, sleeve, 21, transmission rod, 22, gear, 23, pipe clamp mounting plate, 24, moving seat, 25, two-way cylinder, 26, clamping head, 27, driving motor, 28, transmission screw. DETAILED DESCRIPTION

[0021] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] See also Figure 1 good Figure 2The pipe rack 1 of this metal pipe automatic cutting device is used to support the pipe to be cut, and then the pipe is moved to the cutting workbench 2. The tensioner 4 on the cutting workbench 3 can limit the position of the outermost end of the pipe. At the same time, the clamper 5 is pressed on the upper part of the pipe to complete the positioning of the pipe. Then the cutter 3 completes the cutting operation on the pipe.

[0023] See also Figure 3 The bottom plate 6 of the tensioner 4 is driven by the first cylinder 7 to move forward and backward on the cutting workbench 2. A push rod 9 is installed on the bottom plate 6 through a push rod seat 8. The top of the push rod 9 has an end plate, which can contact the end of the pipe. The tail end of the push rod 9 is fixedly connected to the screw 10. When the screw 10 rotates, it can be telescopically moved on the tail plate 11, thereby driving the push rod 9 to move forward and backward. The adjustment of the end position of the push rod 9 can realize the adjustment of the cut pipe length.

[0024] See also Figure 4 A second cylinder 12 is movably installed on the cross bar at the bottom of the cutting workbench 2, and the second cylinder 12 and the cutter 3 are also movably installed. When the second cylinder 12 is extended and retracted, the cutter 3 can be driven to swing based on the position installed on the cutting workbench 2 to perform cutting operations.

[0025] See also Figure 5 The pressing wheel 17 of the pressing device 5 is fixed on the sliding plate 14 through the second cylinder 16. The sliding plate 14 can move up and down on the guide column 13 under the operation of the lifting screw 15. The two lifting screws 14 realize synchronous rotation through the transmission method of the sprocket and the chain, thereby completing the purpose of the synchronous lifting operation of the sliding plate 14. Through the dual movement of the lifting plate 14 and the second cylinder 16, the maximum downward movement distance of the pressing wheel 17 is increased to meet the needs of the pipe pressing operation.

[0026] See also Figure 6 and Figure 7 The bracket 18 on the pipe rack 1 can be raised and lowered in the sleeve 20. The lifting operation is completed by the gear 22 on the transmission rod 21 and the rack on the support rod 18. The transmission rod 21 can drive the bracket 18 to move upward when it rotates. The bracket 18 is in a "Y" shape, which improves the stability of the pipe support. At the same time, the rods extending upward on both sides of the bracket 18 are covered with rolling tubes 19 to facilitate the sliding of the pipe.

[0027] See also Figure 8In order to facilitate the transfer of pipes, a pipe clamp mounting plate 23 is provided at the rear end of the pipe rack 1. A moving seat 24 is installed on the pipe clamp mounting plate 23 by means of a slide rail slider. The driving motor 27 drives the driving screw 28 to rotate, driving the moving seat 24 to move forward and backward. The two-way cylinder 25 drives the clamping head 26 to move inward and outward on the moving seat 24 to complete the clamping and loosening operation of the pipe. When delivering the pipe, the moving seat 24 moves to the front end of the pipe clamp mounting plate 23, and then the clamping head 26 clamps the pipe. The driving motor 27 is started to drive the moving seat 24 to move forward, and the pipe belt is conveyed forward. This cycle completes the operation of cyclic pipe delivery.

[0028] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A fully automatic metal pipe cutting device, comprising a pipe rack (1) and a cutting workbench (2), characterized in that: The pipe rack (1) and the cutting table (2) are located on the same straight line. A cutter (3) is mounted on the cutting workbench (2). A tightening device (4) is provided at the outer end of the cutter (3). The tightening device (4) is used to tighten against the outer end of the pipe. A pressing device (5) is provided at the front end of the cutter (3). The pressing device (5) is used to press against the outer wall of the upper end of the pipe.

2. The fully automatic metal pipe cutting device according to claim 1, characterized in that: The tensioner (4) comprises a movable base plate (6), the base plate (6) and the cutting table (2) are movably mounted by means of a slide rail and a slider, one side of the base plate (6) is fixedly connected to the first cylinder (7), a push rod seat (8) is mounted on the base plate (6), a push rod (9) is mounted in the push rod seat (8), a screw rod (10) is fixed at the rear end of the push rod (9), the screw rod (10) is screwed into the rear plate (11), and a rotating handle is mounted at the rear end of the screw rod (10).

3. The fully automatic metal pipe cutting device according to claim 2, characterized in that: The cutter (3) and the cutting table (2) are movably mounted via a shaft and a shaft seat, and a second cylinder (12) is movably mounted between the front end of the cutter (3) and the bottom crossbar of the cutting table (2) via the shaft and the shaft seat.

4. The fully automatic metal pipe cutting device according to claim 3 is characterized in that: The clamp (5) comprises a plurality of guide posts (13) perpendicular to the cutting table (2), a sliding plate (14) being sleeved on the guide posts (13), a rotatable lifting screw (15) being mounted on the top horizontal plate of the guide posts (13), a rotating handle being mounted on the top of the lifting screw (15) on one side, sprockets being mounted on the upper ends of the two lifting screws (15), a chain being mounted between the sprockets, the lower ends of the two lifting screws (15) being screwed into screw holes on the sliding plate (14), a second cylinder (16) being mounted on the lower end of the sliding plate (14), and a pressing wheel (17) being mounted on the lower end of the second cylinder (16).

5. The fully automatic metal pipe cutting device according to claim 4, characterized in that: A plurality of sleeves (20) are installed on the pipe rack (1), a "Y"-shaped bracket (18) is inserted into the sleeve (20), a rolling tube (19) is sleeved on the bracket (18), a window is opened on one side of the sleeve (20), the surface of the bracket (18) is in the shape of a rack, a transmission rod (21) is installed on the pipe rack (1) through a bearing seat, and a gear (22) matched with the rack is provided on the transmission rod (21).

6. The fully automatic metal pipe cutting device according to claim 5, characterized in that: A pipe clamp mounting plate (23) is installed at the rear end of the pipe rack (1), a movable seat (24) is installed on the clamp (23) by means of a slide rail slider, a bidirectional cylinder (25) is installed above the movable seat (24), both ends of the bidirectional cylinder (25) are fixedly connected to a clamping head (26), a driving motor (27) is installed on one side of the pipe clamp mounting plate (23), a driving screw (28) is fixed on the driving motor (27), and the driving screw (28) cooperates with a screw sleeve on the outer side of the movable seat (24).