Ultrathin metal sheet machining clamping unit and clamping device

By designing an ultra-thin metal sheet processing clamping unit including adjustment devices, pressing parts and abutment parts, the elastic device provides adaptive compression force, which solves the deformation and vibration problems caused by traditional clamping methods and improves processing Success rate and productivity.

CN119140899APending Publication Date: 2024-12-17ZHONGSHAN JIUMEI PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202410036844.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-06-09
Filing Date
2024-01-09
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

During the processing of ultra-thin metal sheets, traditional clamping methods will lead to excessive clamping force, resulting in deformation or surface wear, and ultra-thin characteristics will lead to vibration problems, resulting in processing failure. The prior art has failed to effectively solve the vibration problem.

Method used

An ultra-thin metal sheet processing clamping unit including an adjustment device, a pressing member and abutment member is designed to provide adaptive elastic deformation force through an elastic device, combining a moving plate, a connecting device and a handwheel to ensure adaptive pressure. Tighten and reduce vibration.

Benefits of technology

The stable fixation and adaptive compression of ultra-thin metal sheets are achieved, which reduces vibration problems, improves processing success rate and production efficiency, and maximizes the compression of the sheet area through tool grooves and processing windows to reduce vibration.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the scheme, the movable plate (positioning plate), the pressing piece and the abutting piece are sequentially arranged, and the elastic device is arranged, so that the ultra-thin metal sheet to be machined can be pressed and fixed in a self-adaptive mode, and operation conditions are provided for machining of the ultra-thin metal sheet; according to the scheme, the hand wheel and the fixed plate are additionally arranged on the basis of the scheme, the dismounting action of the pressing piece and the movable plate is reduced, a gap for containing the to-be-machined ultrathin metal sheet can be adjusted through rotation of the hand wheel, the working efficiency is improved, and the production efficiency is improved; according to the scheme, the cutter groove and the machining window are arranged, it can be guaranteed that when the machining space is provided for the ultra-thin metal sheet, more areas of the sheet can be compressed to the maximum extent, so that the vibration problem caused by machining of the ultra-thin metal sheet is solved, and chip removal is facilitated due to the fact that the machining window is communicated with the gap (groove).
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Description

Technical Field

[0001] The invention relates to the technical field of machining, in particular to a clamping unit and a clamping device for machining ultra-thin metal sheets. Background Art

[0002] The concept of ultra-thin metal sheet is rooted in ultra-thin precision strip steel. Different from the thickness of conventional stainless steel sheets, stainless steel strip steel with a thickness of ≤0.3mm and as thin as 0.01mm is generally called ultra-thin precision strip steel. It belongs to the field of stainless steel specialization, and the definition of "ultra-thin" thickness of ultra-thin metal sheet is similar to this.

[0003] Reprocessing the surface of ultra-thin metal sheets is a very difficult technology in itself. This is because there are the following technical obstacles when processing ultra-thin metal sheets:

[0004] 1. Traditional methods such as screw tightening and pressure plate fixing cannot be used

[0005] As disclosed in the Chinese utility model patent with publication number CN219542413U, a steel cutting fixture comprises a base, two positioning assemblies are arranged on the base at intervals, the positioning assembly comprises a base body and a cover body rotatably connected to the base body, the base body is provided with a first limit block, and a first profiling groove is arranged on a side of the first limit block close to the cover body, the cover body is provided with a movable second limit block and a first elastic member driving the second limit block close to the first limit block, the second limit block is provided with a second profiling groove connected to the first profiling groove, the cover body is also provided with a rotatable locking rod, and a limit rod perpendicular to the locking rod is arranged at one end of the locking rod close to the base body, the base body is provided with a locking plate and a locking hole penetrating the locking plate, the locking hole is for one end of the locking rod with the limit rod to pass through the locking plate, the locking rod is also sleeved with a second elastic member, and after the limit rod passes through the locking hole, the second elastic member drives the limit rod to move in a direction close to the locking plate and abut against the locking plate. The locking rod locking and the limit block pressing and fixing in this patent are the aforementioned traditional methods. This method can be applied to thicker materials, such as steel or thicker sheets. When processing ultra-thin metal sheets, this traditional clamping method will give the ultra-thin metal sheets excessively strong clamping force, causing deformation of the ultra-thin metal sheets or surface wear.

[0006] 2. When metal sheets are processed (milling or grinding), vibration will definitely occur. Due to the ultra-thin characteristics of ultra-thin metal sheets, the vibration will directly lead to processing failure.

[0007] The existing technologies focusing on this change in processing state include Chinese utility model patent with application number 202122375112.3, Chinese utility model patent with application number 201920389406.1 and Chinese utility model patent with application number 202222534355.1, but these only address the problem of how to detect, alarm or record changes when the product to be processed expands during processing, and do not address the problem of vibration of ultra-thin metal sheets. Summary of the invention

[0008] In view of the above technical deficiencies, the present invention provides an ultra-thin metal sheet processing clamping unit and a clamping device.

[0009] The object of the present invention is achieved in that:

[0010] A clamping unit for processing ultra-thin metal sheets comprises an adjusting device, a pressing member and abutting member. The pressing member presses the ultra-thin metal sheet onto the abutting member through the adjusting device. The adjusting device comprises an elastic device for providing adaptive elastic deformation force for processing ultra-thin metal sheets.

[0011] Preferably, the elastic means comprises a spring.

[0012] Preferably, the adjusting device further comprises a movable plate and a connecting device, the movable plate, the pressing member and the abutting member are sequentially connected and arranged via the connecting device, and the spring is arranged between the movable plate and the pressing member.

[0013] Preferably, the pressing member is a pressing plate or a combination of pressing plates, and the abutting member is a bottom plate.

[0014] Preferably, the pressing plate or the pressing plate combination is provided with an inclined arc surface or a tool groove for placing a tool, and a processing window is opened on the inclined arc surface or the tool groove, and the processing window is communicated with the channel where the ultra-thin metal sheet to be processed is located.

[0015] Preferably, the connecting device comprises a connecting body and a locking member.

[0016] Preferably, the connecting body is a connecting column, the locking piece is a nut, the connecting column is connected by penetrating the movable plate and the clamping piece, and the nut is screwed together by rotating to tighten the movable plate and the connecting column.

[0017] Preferably, the adjusting device also includes a handwheel and a fixed plate, the fixed plate is fixedly connected in front of the movable plate, a threaded adjustment column is fixedly connected to the handwheel, a nut is provided in the fixed plate, the threaded adjustment column is rotatably connected to the nut, and the threaded adjustment column is rotatably connected to the movable plate.

[0018] Preferably, the pressure plate includes a first pressure plate, which has through holes on the upper and lower parts respectively, the bottom plate is fixedly connected to the connecting column, the through holes correspond to the connecting column, the first pressure plate is movably connected to the bottom plate through the through holes, and the through holes of the first pressure plate are flat or have grooves.

[0019] Preferably, the pressure plate combination includes a second pressure plate and a third pressure plate, the second pressure plate and the third pressure plate are arranged in sequence, a spring is arranged between the second pressure plate and the third pressure plate, the second pressure plate has through holes at the top and bottom, the third pressure plate also has through holes at the top and bottom, the bottom plate is fixedly connected to the connecting column, the through holes correspond to the connecting column, the second pressure plate and the third pressure plate are movably connected to the bottom plate through the through holes, and grooves are formed between the through holes of the third pressure plate.

[0020] Preferably, the pressure plate combination includes a fourth pressure plate, a fifth pressure plate and a sixth pressure plate, the fourth pressure plate is arranged before the fifth pressure plate and the sixth pressure plate, and the rear side walls of the fourth pressure plate, the fifth pressure plate and the sixth pressure plate are arranged in sequence from top to bottom, the fourth pressure plate, the fifth pressure plate and the sixth pressure plate are all slidably matched with the threaded adjustment column, a spring is arranged between the fifth pressure plate and the fourth pressure plate, and a spring is arranged between the sixth pressure plate and the fourth pressure plate, the fourth pressure plate has through holes above and below, the fifth pressure plate has a through hole corresponding to the through hole above the fourth pressure plate, and the sixth pressure plate has a through hole corresponding to the through hole below the fourth pressure plate, the bottom plate is fixedly connected to the connecting column, the through hole corresponds to the connecting column, the fourth pressure plate and the fifth pressure plate are movably connected to the bottom plate in sequence through the through holes, the fourth pressure plate and the sixth pressure plate are movably connected to the bottom plate in sequence through the through holes, and a gap is arranged between the fifth pressure plate and the sixth pressure plate.

[0021] Preferably, the connector is a connecting plate, the locking piece is a screw, a connecting groove is provided on the edge of the movable plate, the pressure plate or the pressure plate combination, the connecting plate is connected by being embedded in the connecting groove, and the screw fixes the connection.

[0022] Preferably, the pressing member is a pressing plate or a combination of pressing plates, the abutting member is a rear end roller, the connecting device includes a connecting column, a nut and a ball bearing, the movable plate, the pressing member and the rear end roller are connected in sequence through the through-setting of the connecting column, the nut is tightened by rotating the movable plate and the connecting column, and the upper and lower end shafts of the rear end roller are vertically set through the ball bearing.

[0023] Preferably, the adjusting device further comprises a positioning plate and a connecting device, the positioning plate, the pressing member and the abutting member are sequentially connected and arranged via the connecting device, and the spring is arranged between the pressing member and the abutting member.

[0024] Preferably, the connecting device includes a threaded column, a nut, a slider, a ball bearing and a bracket, the clamping member is the front end roller, the abutting member is the rear end roller, the upper and lower end shafts of the rear end roller are fixed in the bracket through ball bearings, the upper and lower end shafts of the front end roller are built into the slider through ball bearings, the slider is built into a groove provided in the bracket, one side of the slider abuts against a spring, the opposite side of one side of the slider abuts against one end of the threaded column passing through the positioning plate, and the nut spirally locks the other end of the threaded column with the positioning plate.

[0025] Preferably, the connecting device includes a threaded column, a nut, a slider, a ball bearing and a bracket, the clamping member is the front end roller, the abutting member is the rear end roller, the upper and lower end shafts of the front end roller are built into the slider through ball bearings, the slider is built into a groove provided in the bracket, one side of the slider abuts against a spring, the opposite side of one side of the slider abuts against one end of the threaded column passing through the positioning plate, and the nut spirally locks the other end of the threaded column with the positioning plate.

[0026] A clamping device for processing ultra-thin metal sheets, comprising any one of the ultra-thin metal sheet processing clamping units described above, which is a first clamping unit; and also comprising any one of the ultra-thin metal sheet processing clamping units described above, which is a second clamping unit; the first clamping unit and the second clamping unit are arranged in left-right order.

[0027] A clamping device for processing ultra-thin metal sheets, including the ultra-thin metal sheet processing clamping unit as described in paragraph 11 of this section, which is a first clamping unit, and also including the ultra-thin metal sheet processing clamping unit as described in paragraph 12 of this section, which is a second processing clamping unit, a tool groove is formed between the first pressing plate and the third pressing plate, a processing window is provided in the tool groove near the ultra-thin metal sheet to be processed, and the tool groove is communicated with the groove.

[0028] A clamping device for processing ultra-thin metal sheets, including the ultra-thin metal sheet processing clamping unit as described in paragraph 11 of this section, which is a first clamping unit, and also including the ultra-thin metal sheet processing clamping unit as described in paragraph 13 of this section, which is a second processing clamping unit, a tool groove is formed between the first pressing plate and the fifth pressing plate and the sixth pressing plate, a processing window is provided in the tool groove near the ultra-thin metal sheet to be processed, and the tool groove is communicated with the gap.

[0029] The present application scheme can adaptively compress and fix the ultra-thin metal sheet to be processed by sequentially arranging the movable plate (positioning plate), the pressing member and the abutting member, as well as the arrangement of the elastic device, so as to provide operating conditions for the processing of the ultra-thin metal sheet;

[0030] The present application scheme adds a hand wheel and a fixed plate on the basis of the above scheme, reduces the disassembly action of the pressing member and the movable plate, and can adjust the gap for placing the ultra-thin metal sheet to be processed by turning the hand wheel, thereby improving work efficiency and production efficiency;

[0031] The tool groove and processing window set in the present application scheme can ensure that when providing processing space for ultra-thin metal sheets, more areas of the sheet are compressed to the greatest extent, so as to reduce the vibration problem caused by processing ultra-thin metal sheets. The setting of the processing window and the gap (groove) is connected to facilitate chip removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Hereinafter, the present application will be described in more detail based on embodiments and with reference to the accompanying drawings.

[0033] Figure 1 This is a right view of the first embodiment of the ultra-thin metal sheet processing clamping unit of the present application;

[0034] Figure 2 This is a top perspective view of an improved solution of the first embodiment of the ultra-thin metal sheet processing clamping unit of the present application;

[0035] Figure 3 This is a top perspective view of the second embodiment of the ultra-thin metal sheet processing clamping unit of the present application;

[0036] Figure 4 This is a right view of an improved solution of the second embodiment of the ultra-thin metal sheet processing clamping unit of the present application;

[0037] Figure 5 This is a right view of the third embodiment of the ultra-thin metal sheet processing clamping unit of the present application;

[0038] Figure 6 This is a top perspective view of the third embodiment of the ultra-thin metal sheet processing clamping unit of the present application;

[0039] Figure 7 This is a right view of the fourth embodiment of the ultra-thin metal sheet processing clamping unit of the present application;

[0040] Figure 8 This is a top perspective view of the fourth embodiment of the ultra-thin metal sheet processing clamping unit of the present application;

[0041] Fig. 9 This is a three-dimensional diagram of the fifth embodiment of the ultra-thin metal sheet processing clamping device of the present application;

[0042] Fig.10 This is a top perspective view of the sixth embodiment of the ultra-thin metal sheet processing clamping device of the present application;

[0043] Fig.11a This is a front view of a contact plate for ultra-thin metal sheets according to Embodiment 6 of the present application;

[0044] Fig.11b This is a bottom cross-sectional view of a contact ultra-thin metal sheet pressing plate according to Embodiment 6 of the present application;

[0045] Fig.11c A three-dimensional diagram of a pressing plate in an embodiment of the present application;

[0046] Fig.12 A three-dimensional diagram of the seventh embodiment of the ultra-thin metal sheet processing clamping device of the present application;

[0047] Fig.13 A rear view of a processing device applicable to the present application;

[0048] Fig.14 A partial enlarged view of the processing equipment used for this application;

[0049] Fig.15 This is a partially enlarged view of Example 6 of the present application.

[0050] In the drawings, the same reference numerals are used for the same components, and the drawings are not drawn to scale. DETAILED DESCRIPTION

[0051] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings. The described embodiments should not be regarded as limiting the present application. All other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of this application.

[0052] In the following description, reference is made to “some embodiments”, which describe a subset of all possible embodiments, but it will be understood that “some embodiments” may be the same subset or different subsets of all possible embodiments and may be combined with each other without conflict.

[0053] Unless otherwise indicated, directional terms such as "upper" and "lower" are generally used to refer to the directions shown in the accompanying drawings.

[0054] The present application provides a solution for an ultra-thin metal sheet processing clamping unit, comprising a movable plate (fixed plate), an elastic device, a connecting device, a clamping member and abutting member, wherein the movable plate, the clamping member and the abutting member are sequentially connected and arranged via the connecting device.

[0055] In some embodiments, the elastic device includes a spring. After the ultra-thin metal sheet processing clamping unit clamps the ultra-thin metal sheet, the spring can provide elastic deformation force to give the ultra-thin metal sheet a certain adaptive clamping force. In some other embodiments, the elastic device can also include an elastic body other than a spring, such as a metal wire curled and stacked, or a compression force is provided by using the size of the air pressure change, etc. In short, it can provide an adaptive compression force for the ultra-thin metal sheet.

[0056] Embodiment 1

[0057] This embodiment provides a specific structure of a clamping unit solution for processing ultra-thin metal sheets, such as Figure 1 As shown, Figure 1 It is the right view of this embodiment,

[0058] A clamping unit for processing ultra-thin metal sheets comprises an adjusting device, a pressing member and abutting member. The pressing member presses the ultra-thin metal sheet onto the abutting member through the adjusting device. The adjusting device comprises an elastic device for providing adaptive elastic deformation force for processing the ultra-thin metal sheets.

[0059] The elastic device is a spring 64, and the adjusting device further comprises a movable plate 621 and a connecting device. The movable plate 621, the pressing member and the abutting member are sequentially connected and arranged through the connecting device, and the spring 64 is arranged between the movable plate 621 and the pressing member.

[0060] The pressing member is a pressing plate, and the abutting member is a bottom plate 441. The connecting device includes a connecting body and a locking member, wherein the connecting body is a connecting column 661, and the locking member is a nut 671. The connecting column 661 is connected by a through-setting, and the nut 671 is screwed to tighten the movable plate and the connecting column 661 by rotation.

[0061] The pressing plate includes a first pressing plate 451, and the first pressing plate 451 has through holes on the top and bottom, and the bottom plate 441 is fixedly connected to the connecting column 661, and the through holes correspond to the connecting column 661. The first pressing plate 451 is movably connected to the bottom plate 441 through the through holes, and the through holes of the first pressing plate 451 are flat or have grooves. A channel 41 is provided between the first pressing plate 451 and the bottom plate 441, and the channel 41 is used to place ultra-thin metal sheets.

[0062] Steps:

[0063] The movable plate 621, the spring 64 and the pressure plate are separated from the bottom plate 441 and the connecting column 661, and the ultra-thin metal sheet to be processed is placed in the channel 41. Then, the connecting column 661 passes through the corresponding through hole of the first pressure plate 451 and the spring 64. The nut 671 is rotated to tighten the movable plate and the connecting column to complete the fixation and compression of the ultra-thin metal sheet to be processed. The spring 64 can provide a variable force through deformation so as to adapt to the loading of the ultra-thin metal sheet to be processed and the unloading of the processed ultra-thin metal sheet.

[0064] In some other embodiments, an inclined arc surface or a tool groove for placing a tool is formed on the pressing plate, and a processing window is opened on the inclined arc surface or the tool groove, and the processing window is communicated with the channel 41 where the ultra-thin metal sheet to be processed is located.

[0065] In some other embodiments, the connector is a connecting plate 662, the locking member is a screw 672, a connecting groove is provided on the edge of the movable plate 621, the pressure plate or the pressure plate combination, the connecting plate 662 is connected by being embedded in the connecting groove, and the screw 672 is used to fix the connection. Figure 2 As shown, this is what is commonly known in the art as a side locking device.

[0066] In some other embodiments, the locking member may also be implemented in other specific ways, such as a clamp or a machine workbench providing a corresponding locking force.

[0067] In some other embodiments, the pressing member is a pressing plate combination, which is not shown in the figure.

[0068] Embodiment 2

[0069] The difference between this embodiment and the first embodiment is that the abutting member is a rear roller, the connecting device further comprises a ball bearing 681, and the upper and lower end shafts of the rear roller are arranged vertically by the ball bearing 681 (vertical is the direction compared to the front view of the ultra-thin metal sheet processing clamping unit). Figure 3 Shown is a top perspective view.

[0070] In some other embodiments, the pressing member is a pressing plate assembly 450, and the abutting member is a rear roller 442, such as Figure 4 shown.

[0071] Embodiment 3

[0072] like Figure 5 and 6 As shown, a clamping unit for processing ultra-thin metal sheets includes an adjusting device, a pressing member and abutting member. The pressing member presses the ultra-thin metal sheet against the abutting member through the adjusting device. The adjusting device includes an elastic device that provides adaptive elastic deformation force for processing ultra-thin metal sheets. The elastic device is a spring 64. The adjusting device also includes a positioning plate 622 and a connecting device. The positioning plate 622, the pressing member and the abutting member are sequentially connected and arranged through the connecting device. The spring 64 is arranged between the pressing member and the abutting member.

[0073] The connecting device includes a threaded column, a nut, a slider 682, a ball bearing 681 and a bracket 69. The pressing member is the front end roller 452, and the abutting member is the rear end roller 442. The upper and lower end shafts of the rear end roller 442 are fixed in the bracket 69 through ball bearings 681. The upper and lower end shafts of the front end roller 452 are embedded in the slider 682 through ball bearings 681. The slider 682 is embedded in a groove provided in the bracket 69. One side of the slider 682 abuts against the spring 64, and the opposite side of the slider 682 abuts against one end of the threaded column passing through the positioning plate. The nut spirally locks the other end of the threaded column with the positioning plate 622.

[0074] Embodiment 4

[0075] like Figure 7 and 8 As shown, the difference between this embodiment and the third embodiment is that the abutting member is a bottom plate 441 .

[0076] Embodiment 5

[0077] like Fig. 9 As shown, this embodiment provides a specific structure of an ultra-thin metal sheet processing clamping device solution, including two ultra-thin metal sheet processing clamping units in the third embodiment, which are arranged on the left and right, the ultra-thin metal sheet processing clamping unit on the left is the first clamping unit, and the ultra-thin metal sheet processing clamping unit on the right is the second clamping unit, a processing area is left between the two, and a processing tool, such as a tool 31, is correspondingly arranged in the area.

[0078] The pressing member in this embodiment is the front roller 452, and the abutting member is the rear roller 442, so that the ultra-thin metal sheet is not easily scratched, but the blade of the tool is at a certain distance from the contact area where the roller presses the ultra-thin metal sheet, which is not conducive to controlling the vibration of the sheet when processing the ultra-thin metal sheet.

[0079] Embodiment 6

[0080] This embodiment provides a clamping device for processing ultra-thin metal sheets, such as Fig.10 As shown, the ultra-thin metal sheet processing clamping device of this embodiment is provided with a first clamping unit on the left side and a second clamping unit on the right side.

[0081] In this embodiment, the first clamping unit includes an adjusting device, a pressing member and a supporting member. The pressing member presses the ultra-thin metal sheet against the supporting member through the adjusting device. The adjusting device includes an elastic device that provides adaptive elastic deformation force for processing the ultra-thin metal sheet.

[0082] The elastic device includes a spring 64, and the adjusting device also includes a movable plate 621 and a connecting device. The movable plate 621, the pressing member and the abutting member are sequentially connected and arranged through the connecting device, and the spring 64 is arranged between the movable plate 621 and the pressing member.

[0083] The pressing member is a pressing plate, and the abutting member is a bottom plate 441. The connecting device includes a connecting body and a locking member, wherein the connecting body is a connecting column 661, and the locking member is a nut 671. The connecting column 661 is connected by a through-setting, and the nut 671 is screwed to tighten the movable plate and the connecting column by rotation.

[0084] The adjusting device also includes a handwheel 63 and a fixed plate 61. The fixed plate 61 is fixedly connected in front of the movable plate 621. A threaded adjusting column 65 is fixedly connected to the handwheel 63. A nut is provided in the fixed plate 61. The threaded adjusting column 65 is rotatably connected to the nut. The threaded adjusting column 65 is rotatably connected to the movable plate 621.

[0085] The pressure plate includes a first pressure plate 451, which has through holes on the upper and lower parts respectively. The bottom plate 441 is fixedly connected to the connecting column 661, and the through holes correspond to the connecting column 661. The first pressure plate 451 is movably connected to the bottom plate 441 through the through holes. There is a flat surface between the through holes of the first pressure plate 451. A channel 41 is arranged between the first pressure plate 451 and the bottom plate 441, and the channel 41 is used to place ultra-thin metal sheets.

[0086] The structural difference between the second clamping unit of the present embodiment and the first clamping unit of the present embodiment is that the clamping member is a pressure plate combination, and the pressure plate combination includes a second pressure plate 453 and a third pressure plate 454, which are arranged in sequence, and a spring 64 is arranged between the second pressure plate 453 and the third pressure plate 454, and the second pressure plate 453 has through holes on the top and bottom, and the third pressure plate 454 also has through holes on the top and bottom, and the bottom plate 441 is fixedly connected to the connecting column 661, and the through hole corresponds to the connecting column 661, and the second pressure plate 453 and the third pressure plate 454 are both movably connected to the bottom plate 441 through the through hole, and a channel 41 is arranged between the first pressure plate 451 and the bottom plate 441, and the channel 41 is used to place an ultra-thin metal sheet, and a groove is formed between the through holes of the third pressure plate 454, such as Fig.11a shown.

[0087] like Fig.11a and 11b As shown, a tool groove 42 is formed between the first pressing plate 451 and the third pressing plate 454. A processing window 421 is provided near the ultra-thin metal sheet to be processed in the tool groove 42. The tool groove 42 is communicated with the groove. The tool groove 42 is specifically a U-shaped groove. The U-shaped groove is a preferred implementation method of the tool groove 42, which can be composed of two parts as shown in FIG. Fig.11c The inclined arc surfaces of the pressing plate shown are spliced ​​together, or can be formed in one piece without splicing.

[0088] Effect:

[0089] The ultra-thin metal sheet is arranged in the channel 41, and the distance between the movable plate 621 and the fixed plate 61 is adjusted by rotating the hand wheel 63, thereby adjusting the distance between the movable plate 621 and the pressure plate, so that the pressure plate limits and squeezes the ultra-thin metal sheet to prevent the ultra-thin metal sheet from falling off from the channel 41 and preventing the ultra-thin metal sheet from vibrating; the tool 31 extends into the U-shaped groove, and the tool 31 partially passes through the processing window 421 and abuts against the ultra-thin metal sheet to process the sheet; the design of the U-shaped groove enables the ultra-thin metal sheet to be pressed as tightly as possible over the largest area when being processed, thereby avoiding the problem of vibration during the processing of the ultra-thin metal sheet; the groove designed on the third pressure plate 454 is used for chip removal, which is beneficial to the operation of the industrial production line.

[0090] The ultra-thin metal sheet to be processed passes through the first clamping unit to the area where the tool is located. After the processing operation, the processed ultra-thin metal sheet is transported out through the second clamping unit. The groove in the middle of the third pressing plate 454 can prevent the wear of the processed ultra-thin metal sheet and protect the processed ultra-thin metal sheet. As mentioned above, the processing of ultra-thin metal sheets is a process that requires feeding and unloading. The setting of the elastic device solves the problem of sheet pressing and transmission transportation, so that the sheet can be fixed and in a state that can be processed, and gives the sheet a certain adaptive elastic deformation force, so that the sheet can be transported in and out.

[0091] This embodiment effectively positions the ultra-thin metal sheet and has a stronger effect of preventing the ultra-thin metal sheet from vibrating during processing. However, compared with the fifth embodiment, the pressing member is more likely to scratch the ultra-thin metal sheet.

[0092] In some other embodiments, the structural difference between the second clamping unit and the first clamping unit lies in that the clamping member is a pressure plate combination, which includes a fourth pressure plate, a fifth pressure plate and a sixth pressure plate, the fourth pressure plate is arranged before the fifth pressure plate and the sixth pressure plate, the rear side walls of the fourth pressure plate, the fifth pressure plate and the sixth pressure plate are arranged in sequence from top to bottom, the fourth pressure plate, the fifth pressure plate and the sixth pressure plate are all slidably matched with the threaded adjustment column, a spring is arranged between the fifth pressure plate and the fourth pressure plate, a spring is arranged between the sixth pressure plate and the fourth pressure plate, the fourth pressure plate has through holes at the top and bottom, the fifth pressure plate has a through hole corresponding to the through hole above the fourth pressure plate, the sixth pressure plate has a through hole corresponding to the through hole below the fourth pressure plate, the bottom plate is fixedly connected to the connecting column, the through hole corresponds to the connecting column, the fourth pressure plate and the fifth pressure plate are movably connected to the bottom plate through the through holes in sequence, the fourth pressure plate and the sixth pressure plate are movably connected to the bottom plate through the through holes in sequence, and a gap is arranged between the fifth pressure plate and the sixth pressure plate. A tool groove is formed between the first pressing plate, the fifth pressing plate and the sixth pressing plate. A processing window is provided near the ultra-thin metal sheet to be processed in the tool groove, and the tool groove is connected to the gap. That is, to a certain extent, the third pressing plate is split into two upper and lower pressing plates, which can better facilitate chip removal and reduce the situation of chip blockage, which is more conducive to the discharge and cleaning of the chips generated during processing, and is more conducive to the industrialization of ultra-thin metal sheet processing.

[0093] Embodiment 7

[0094] The multiple ultra-thin metal sheet processing clamping units in the present application solution can be configured to form an ultra-thin metal sheet processing clamping device, such as Fig.12 As shown, the processing clamping device of this embodiment includes a processing clamping unit of the third embodiment, a processing clamping unit of the first embodiment, a processing clamping unit of the first embodiment, and a processing clamping unit of the third embodiment, and a processing area is provided between the two processing clamping units of the first embodiment, and the area is provided with a tool groove, a processing window and a tool, etc., similar to the above-mentioned embodiment, and will not be described in detail. This multi-unit combination of this embodiment can effectively reduce friction and is more conducive to protecting ultra-thin metal sheets.

[0095] This application scheme can be used in ultra-thin metal sheet processing equipment, refer to Fig.13 The ultra-thin metal sheet processing equipment includes a machine 1, on which a processing mechanism 3 and a mold 4 are arranged, and a mold base 46 of the mold 4 is fixedly installed on the machine 1. A channel 41 extending in the left-right direction is arranged in the mold 4, and the channel 41 is used to place the ultra-thin metal sheet 2. A ventilation groove 43 is arranged in the middle of the mold 4, and the suction port of the negative pressure device 5 is arranged at the ventilation groove 43. When the negative pressure device is started, the air in the ventilation groove is evacuated to form a negative pressure in the ventilation groove, and the sheet will be adsorbed at the ventilation hole, which can also assist in positioning the sheet.

[0096] Reference Fig.14 The mold 4 is provided with a U-shaped groove 42, and the U-shaped groove 42 is provided with a processing window 421;

[0097] Reference Fig.15 The channel 41 and the vent groove 43 are arranged on the bottom plate 441, the U-shaped groove 42 is arranged on the pressure plate 45, the U-shaped groove 42 is located on the 8 side of the channel 41, the tool 31 is located at the U-shaped groove 42, and the tool 31 is partially arranged at the processing window 421. The vent groove 43 is located on the side of the channel 41 away from the tool 31. The vent hole 431 is arranged on the vent groove 43, and the vent hole 431 is communicated with the channel 41.

[0098] The processing mechanism 3 includes a tool driving mechanism and a tool 31 . The tool 31 is located at the U-shaped groove 42 , and a part of the tool 31 is arranged at the processing window 421 .

[0099] The mold 4 referred to here refers to the ultra-thin metal sheet processing clamping device provided by the present application scheme, and will not be described in detail.

[0100] The cutter 31 is in a vertically arranged spindle shape or gourd shape.

[0101] The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present specification and drawings under the inventive concept of the present invention, or directly or indirectly applied in other related technical fields are included in the patent protection scope of the present invention, such as replacing the connecting device in the above embodiment with a locking unit, etc.

Claims

1. A clamping unit for processing ultra-thin metal sheets, It is characterized in that The invention comprises an adjusting device, a pressing member and a supporting member. The pressing member presses the ultra-thin metal sheet onto the supporting member through the adjusting device. The adjusting device comprises an elastic device which provides adaptive elastic deformation force for processing the ultra-thin metal sheet.

2. The ultra-thin metal sheet processing clamping unit according to claim 1, Features: The elastic device comprises a spring.

3. The ultra-thin metal sheet processing clamping unit according to claim 2, It is characterized in that The adjusting device further comprises a movable plate and a connecting device, wherein the movable plate, the pressing member and the abutting member are sequentially connected and arranged via the connecting device, and the spring is arranged between the movable plate and the pressing member.

4. The ultra-thin metal sheet processing clamping unit according to claim 3, It is characterized in that The pressing member is a pressing plate or a pressing plate combination, and the abutting member is a bottom plate.

5. The ultra-thin metal sheet processing clamping unit according to claim 4, It is characterized in that The pressing plate or the pressing plate combination is provided with an inclined arc surface or a tool groove for placing a tool, and a processing window is opened on the inclined arc surface or the tool groove, and the processing window is communicated with the channel where the ultra-thin metal sheet to be processed is located.

6. The ultra-thin metal sheet processing clamping unit according to claim 4, It is characterized in that The connecting device comprises a connecting body and a locking piece.

7. The ultra-thin metal sheet processing clamping unit according to claim 6, It is characterized in that The connecting body is a connecting column, the locking piece is a nut, the connecting column is connected by penetrating the movable plate and the pressing piece, and the nut is screwed to tighten the movable plate and the connecting column by rotating.

8. The ultra-thin metal sheet processing clamping unit according to claim 7, It is characterized in that The adjusting device also includes a handwheel and a fixed plate, the fixed plate is fixedly connected in front of the movable plate, a threaded adjusting column is fixedly connected to the handwheel, a nut is provided in the fixed plate, the threaded adjusting column is rotatably connected to the nut, and the threaded adjusting column is rotatably connected to the movable plate.

9. The ultra-thin metal sheet processing clamping unit according to claim 8, It is characterized in that The pressure plate includes a first pressure plate, which has through holes on the upper and lower parts respectively, the bottom plate is fixedly connected to the connecting column, the through holes correspond to the connecting column, the first pressure plate is movably connected to the bottom plate through the through holes, and the through holes of the first pressure plate are flat or have grooves.

10. The ultra-thin metal sheet processing clamping unit according to claim 8, It is characterized in that The pressure plate combination includes a second pressure plate and a third pressure plate, the second pressure plate and the third pressure plate are arranged in sequence, a spring is arranged between the second pressure plate and the third pressure plate, the second pressure plate has through holes at the top and bottom, the third pressure plate also has through holes at the top and bottom, the bottom plate is fixedly connected to the connecting column, the through holes correspond to the connecting column, the second pressure plate and the third pressure plate are movably connected to the bottom plate through the through holes, and grooves are formed between the through holes of the third pressure plate.

11. The ultra-thin metal sheet processing clamping unit according to claim 8, It is characterized in that The pressing plate assembly includes a fourth pressing plate, a fifth pressing plate and a sixth pressing plate, the fourth pressing plate is arranged before the fifth pressing plate and the sixth pressing plate, and the rear side walls of the fourth pressing plate, the fifth pressing plate and the sixth pressing plate are arranged in sequence from top to bottom, the fourth pressing plate, the fifth pressing plate and the sixth pressing plate are all slidably matched with the threaded adjustment column, a spring is arranged between the fifth pressing plate and the fourth pressing plate, and a spring is arranged between the sixth pressing plate and the fourth pressing plate, the fourth pressing plate is provided with through holes above and below, the fifth pressing plate is provided with a through hole corresponding to the through hole above the fourth pressing plate, and the sixth pressing plate is provided with a through hole corresponding to the through hole below the fourth pressing plate, the bottom plate is fixedly connected to the connecting column, the through hole corresponds to the connecting column, the fourth pressing plate and the fifth pressing plate are movably connected to the bottom plate in sequence through the through holes, the fourth pressing plate and the sixth pressing plate are movably connected to the bottom plate in sequence through the through holes, and a gap is provided between the fifth pressing plate and the sixth pressing plate.

12. The ultra-thin metal sheet processing clamping unit according to claim 6, It is characterized in that The connecting body is a connecting plate, the locking piece is a screw, a connecting groove is provided on the edge of the movable plate, the pressure plate or the pressure plate combination, the connecting plate is connected by being embedded in the connecting groove, and the screw is used to fix the connection.

13. The ultra-thin metal sheet processing clamping unit according to claim 3, It is characterized in that The clamping member is a pressure plate or a combination of pressure plates, the abutting member is a rear end roller, the connecting device includes a connecting column, a nut and a ball bearing, the movable plate, the clamping member and the rear end roller are connected in sequence through the through-setting of the connecting column, the nut is tightened by rotating the movable plate and the connecting column, and the upper and lower end shafts of the rear end roller are vertically set through the ball bearing.

14. The ultra-thin metal sheet processing clamping unit according to claim 2, It is characterized in that The adjusting device further comprises a positioning plate and a connecting device, wherein the positioning plate, the pressing member and the abutting member are sequentially connected and arranged via the connecting device, and the spring is arranged between the pressing member and the abutting member.

15. The ultra-thin metal sheet processing clamping unit according to claim 14, It is characterized in that The connecting device includes a threaded column, a nut, a slider, a ball bearing and a bracket, the clamping member is the front end roller, the abutting member is the rear end roller, the upper and lower end shafts of the rear end roller are fixed in the bracket through ball bearings, the upper and lower end shafts of the front end roller are built into the slider through ball bearings, the slider is built into a groove provided in the bracket, one side of the slider abuts against a spring, the opposite side of one side of the slider abuts against one end of the threaded column passing through the positioning plate, and the nut spirally locks the other end of the threaded column with the positioning plate.

16. The ultra-thin metal sheet processing clamping unit according to claim 14, It is characterized in that The connecting device includes a threaded column, a nut, a slider, a ball bearing and a bracket, the clamping member is a front roller, the abutting member is a base plate, the upper and lower end shafts of the front roller are built into the slider through ball bearings, the slider is built into a groove provided in the bracket, one side of the slider abuts against a spring, the opposite side of one side of the slider abuts against one end of a threaded column passing through a positioning plate, and the nut spirally locks the other end of the threaded column with the positioning plate.

17. A clamping device for processing ultra-thin metal sheets, comprising any one of the ultra-thin metal sheet processing clamping units described in claims 1 to 16, which is a first clamping unit; and also comprising any one of the ultra-thin metal sheet processing clamping units described in claims 1 to 16, which is a second clamping unit; the first clamping unit and the second clamping unit are arranged in sequence on the left and right.

18. A clamping device for processing ultra-thin metal sheets, comprising the ultra-thin metal sheet processing clamping unit as claimed in claim 9, which is a first clamping unit, and also comprising the ultra-thin metal sheet processing clamping unit as claimed in claim 10, which is a second processing clamping unit, a tool groove is formed between the first pressing plate and the third pressing plate, a processing window is arranged in the tool groove near the ultra-thin metal sheet to be processed, and the tool groove is communicated with the groove.

19. A clamping device for processing ultra-thin metal sheets, comprising the ultra-thin metal sheet processing clamping unit according to claim 9, which is a first clamping unit, and also comprising the ultra-thin metal sheet processing clamping unit according to claim 11, which is a second processing clamping unit, a tool groove is formed between the first pressing plate and the fifth pressing plate and the sixth pressing plate, a processing window is provided in the tool groove near the ultra-thin metal sheet to be processed, and the tool groove is communicated with the gap.

Citation Information

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