Laser tube cutting machine
By adopting an adjustable cutting chain machine and flip cylinder system in the laser pipe cutting machine, the convenience problem when cutting pipes of different lengths and the deformation during the storage process of the head and tail materials is solved, and efficient and safe pipes are achieved Cut and convey.
Patent Information
- Application Number
- CN202411648124.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-19
AI Technical Summary
After cutting longer pipes, existing laser pipe cutting machines need to adjust the spacing between the cutting components to adapt to the cutting of shorter pipes, which is cumbersome. At the same time, the head material and tail material are prone to collision and deformation during storage, affecting the quality of the material.
A laser pipe cutting machine is designed, using an adjustable cutting chain machine, and the distance between the chain machines gradually increases from left to right to adapt to pipes of different lengths; flip cylinders and lift cylinders are set up in the cutting area, and the head material is transferred through the conveyor belt. The finishes are safely and smoothly transported to the next station to reduce impact.
It improves the cutting convenience of pipes of different lengths, reduces the complexity of adjustment of the cutting assembly, and ensures the quality of the head and tail materials, avoids deformation and defects in subsequent processing.
Smart Images

Figure CN119141034B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of laser cutting, and in particular to a laser tube cutting machine. Background Art
[0002] Laser tube cutting machine is mainly used for high-precision and high-efficiency cutting of tubes and profiles; it can cut tubes of various shapes and specifications, such as round, oval, square, etc., and can ensure high cutting quality, fast speed and small error. It can improve production efficiency and effectively reduce labor costs.
[0003] At present, when a laser tube cutting machine is cutting a tube, when cutting a long tube, in order to ensure the conveying effect of the cut tube, several unloading components are usually set at equal intervals in the unloading area, and several unloading components are used to drive the cut tube to move to the next station.
[0004] However, the current laser tube cutting machine has the following defects when cutting:
[0005] 1. The next time you need to cut a shorter pipe, you need to reconfigure the blanking components of the laser cutting machine. Since the pipes cut before are longer, the spacing between the blanking components is usually set larger. When you need to cut shorter pipes, you need to adjust the spacing between several blanking components to transport the shorter pipes, which is less convenient.
[0006] 2. When cutting the head and tail of the pipe, a slope is usually set below the cutting area. The cut pipe slides or rolls along the inclination angle of the slope and finally rolls into the storage groove or storage box. In the process of the head and tail moving into the storage groove after passing the slope, some of the head and tail will collide, which may cause the head and tail to deform. When the head and tail are reprocessed later, in order to ensure the quality of the recycled materials, it is necessary to further remove surface defects, which is less convenient. Summary of the invention
[0007] In order to solve the above problems, the present application provides a laser tube cutting machine.
[0008] The present application provides a laser tube cutting machine, which adopts the following technical solution:
[0009] A laser tube cutting machine comprises a machine body, wherein the machine body comprises a loading assembly, a clamping assembly, a cutting assembly, a cutting area discharge assembly, a unloading assembly and a pipe drive assembly, wherein the pipe drive assembly comprises a loading drive assembly and a unloading drive assembly, wherein the loading assembly is located at one end of the cutting assembly in the length direction, and the unloading assembly is located at the other end of the cutting assembly in the length direction, and the unloading assembly comprises a plurality of unloading chain machines, wherein the spacing between the plurality of unloading chain machines gradually increases from left to right, and a protective cover is provided on the outer cover of the machine body, wherein the cutting assembly comprises a laser cutting head slidably connected to the machine body for cutting pipes, and the clamping assembly comprises two chucks slidably connected to the machine body for clamping and rotating pipes, and the laser cutting head and the chuck are both located at the center of the machine body.
[0010] By adopting the above technical scheme, when processing the pipe, first place the pipe on the upper end of the feeding assembly, and convey the pipe through the feeding assembly. As the pipe moves to the position of the feeding drive assembly, the feeding drive assembly is used to drive the pipe to move, and the pipe is pushed to the cutting assembly, and the clamping assembly is used to clamp the pipe, and then the laser cutting head is used to cut the pipe. When the laser cutting head is used to cut the head and tail of the pipe, the head and tail fall to the cutting area discharge assembly due to gravity after being cut by the laser cutting head. A discharge trough can be set on the cutting area discharge assembly, and the cutting area discharge assembly is used to convey the head and tail to the discharge trough; the cut pipe is clamped by the unloading drive assembly, and then the pipe is driven to move, and then the pipe is placed on the unloading assembly, and a number of unloading chain machines are used to convey the pipe to complete the unloading of the pipe. The several unloading chain machines can convey pipes of different lengths, which are very convenient.
[0011] Optionally, the feeding assembly includes a plurality of feeding chain machines, which are arranged at equal intervals on one side of the length direction of the machine body, and a contact sensor for detecting the position of the pipe is arranged on one side of the length direction of the plurality of feeding chain machines, and the plurality of contact sensors are located at one end of the feeding chain machine close to the machine body.
[0012] By adopting the above technical solution, as the feeding chain machine drives the pipe to move, it contacts the contact sensor when it moves to the end of the feeding chain machine. At this time, the contact sensor detects the presence of the pipe. If the machine body stops suddenly or the power fails at this time, the presence of the pipe can still be detected after the machine body resumes operation, thereby ensuring the efficiency of subsequent pipe processing.
[0013] Optionally, each of the feeding chain machines is vertically slidably connected with a clamping device for adjusting the position of the pipe, and the plurality of clamping devices are located on the other side of the length direction of the feeding chain machine. The clamping device includes a clamping assembly 1 and a clamping assembly 2. The clamping device also includes a sliding plate, and a slide rail is horizontally arranged on the upper end of the sliding plate. The side of the slide rail close to the feeding chain machine is rotatably connected to two sprockets, and the two sprockets are respectively located at both ends of the slide rail in the length direction. A driving chain is provided on the outer sleeve of the two sprockets. The clamping assembly 1 includes a slider 1, and the slider 1 is connected to the upper end of the driving chain. The first and second slide blocks are fixedly connected to each other, the first and second slide blocks are fixedly connected to each other, the second slide block is fixedly connected to the first slide block, the second slide block is fixedly connected to the second slide block, and the third slide block is fixedly connected to the second slide block. A driving cylinder is horizontally arranged on the sliding plate, the piston rod of the driving cylinder is fixedly connected to the cylinder barrel of the lifting cylinder, and a rotating roller is rotatably connected to the upper end of the sliding plate, and the height of the rotating roller is higher than the height of the driving chain.
[0014] By adopting the above technical scheme, when using the feeding chain machine to transport the pipe, the piston rod of the lifting cylinder is operated to retract, thereby driving the clamping block 1 to move downward to make way for the pipe. As the pipe is transported, the pipe moves to the top of the clamping device. At this time, the piston rod of the driving cylinder is operated to extend, thereby driving the clamping block 1 and the clamping block 2 to move away from each other. After the distance between the clamping block 1 and the clamping block 2 is greater than the diameter of the pipe, the piston rod of the lifting cylinder is operated to extend, and the clamping block 1 moves upward to a height flush with the clamping block 2. Then the piston rod of the driving cylinder is operated to retract, thereby driving the clamping block 1 and the clamping block 2 to move toward each other to clamp the pipe. The position of the pipe can be adjusted by a plurality of clamping devices, thereby aligning the direction of the pipe with the clamping assembly, thereby improving the convenience of subsequent clamping of the pipe. As the feeding drive assembly pushes the pipe, the pipe moves on the rotating roller, and the rotating roller rotates, thereby improving the convenience of transporting the pipe.
[0015] Optionally, the cutting area discharging assembly includes a support plate, which is slidably connected to the machine body, and the upper end of the support plate is slidably provided with a receiving plate for receiving the pipe material, the support plate is rotatably connected to two flip cylinders, and the lower end of the support plate is provided with two extension plates, and the extension plates are rotatably connected to lifting cylinders, the piston rods of the two lifting cylinders are both rotatably connected to the support plate, the flip cylinder and the lifting cylinder are both located on the side of the support plate away from the machine body, the height of the flip cylinder is higher than the height of the lifting cylinder, two support plates are slidably connected to the support plate, the receiving plate is rotatably connected to the two support plates, the piston rod of each flip cylinder is rotatably connected to the receiving plate, an extension plate is fixedly connected to one side of the support plate, and a flip cylinder is rotatably connected to the extension plate, the piston rod of the flip cylinder is rotatably connected to the flip plate, and the cutting area discharging assembly also includes a conveyor belt, which is arranged below the support plate.
[0016] By adopting the above technical scheme, when cutting the head or tail of the pipe, the piston rods of the flipping cylinder and the lifting cylinder are operated to extend at the same time, and the receiving plate moves to the lower end of the pipe to be cut. As the head or tail falls to the upper end of the receiving plate, the piston rods of the flipping cylinder and the lifting cylinder are operated to retract at the same time, and then the piston rod of the flipping cylinder is operated to extend. At this time, the receiving plate is tilted, and the head or tail moves or rolls along the tilt angle of the receiving plate and falls to the upper end of the conveyor belt below. Then the conveyor belt can be used to move the head or tail to the next workstation. The impact force on the head or tail is small, which can effectively ensure the quality of the recycled materials.
[0017] Optionally, a material unloading lifting assembly is provided on one side of the length direction of each of the material unloading chain machines, and the material unloading lifting assembly includes a material unloading rack slidably connected to one side of the length direction of the material unloading chain machine, and a support plate is provided on the upper end of the material unloading rack, and the support plate and the material unloading rack are perpendicular to each other, and baffles are provided on both sides of the width direction of the support plate, and the two baffles are inclined away from the material unloading rack, and a material unloading roller is rotatably connected to the upper end of the material unloading rack, and the material unloading roller is located on one side of the length direction of the support plate, and a clearance plate is provided on the other side of the length direction of the support plate, and the clearance plate is inclined toward the direction close to the support frame.
[0018] By adopting the above technical scheme, after the cutting of the pipe is completed, several unloading racks are operated to move upward, thereby driving several pallets to move upward, and the pallets are moved to a position close to the pipe, and the unloading drive assembly is operated to drive the cut pipe to move. In the process of moving the pipe, the unloading roller rolls during the movement of the pipe, and supports the movement of the pipe. Then the pipe can be placed on the upper end of several pallets, thereby protecting the pipe. Then, several unloading racks are operated to move downward, and the pipe is lowered to the upper end of several unloading chain machines. The pipe is driven by several unloading chain machines to move to the next workstation, and the impact force on the pipe is small, thereby ensuring the product quality of the pipe.
[0019] Optionally, a plurality of the unloading chain machines are provided with a contact sensor 2 for detecting the position of the pipe, and the contact sensor 2 is located at one end of the unloading chain machine away from the machine body.
[0020] By adopting the above technical solution, as the unloading chain machine is transported, when the pipe moves to the position of contact sensor 2, it means that the pipe has reached the end of the unloading chain machine. If the machine body stops suddenly or a power outage occurs at this time, the presence of the pipe can still be detected after the machine body resumes operation, thereby ensuring the efficiency of subsequent pipe processing.
[0021] Optionally, the protective cover includes a cover one, which is arranged on the outside of the loading assembly and the unloading assembly, and the cover one includes a front plate, a top plate and a back plate, the back plate is fixedly connected to the body, the front plate is vertically slidably connected to the top plate, and the top plate is horizontally slidably connected to the back plate.
[0022] By adopting the above technical scheme, dust will be generated when cutting the pipe. By arranging a cover on the loading assembly and the unloading assembly, the loading assembly and the unloading assembly can be protected, thereby increasing the life of the loading assembly and the unloading assembly, and protecting the factory environment. If the machine body has problems such as equipment emergency stop or system failure, the front plate can be operated to slide up, and then the top plate can be operated to move toward the direction close to the back plate, and then the cover can be opened, and the staff can easily inspect the machine body, which is very convenient.
[0023] Optionally, the protective cover also includes a second cover, which is arranged on the outside of the cutting assembly. The second cover includes a front cover body, a rear cover body and a connecting part. The connecting part includes two connecting rods for connecting the front cover body and the rear cover body. One end of the two connecting rods in the length direction is fixedly connected to the front cover body, and the other end of the connecting rods in the length direction is fixedly connected to the rear cover body. An inspection port for viewing the cutting area is opened on the front cover body, and a sliding door for opening and closing the inspection port is slidably connected to the front cover body.
[0024] By adopting the above technical solution, if a problem or failure occurs in the cutting area, the machine body is operated to stop, and then the inspection port is opened by sliding the sliding door. The user can easily inspect the inside of the cutting area. Since the sliding door is sliding, the space occupied when opening and closing the sliding door can be effectively reduced.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. When processing the pipe, first place the pipe on the upper end of the feeding assembly, and convey the pipe through the feeding assembly. As the pipe moves to the position of the feeding drive assembly, the feeding drive assembly is used to drive the pipe to move, push the pipe to the cutting assembly, clamp the pipe with the clamping assembly, and then cut the pipe with the laser cutting head. When the head and tail of the pipe are cut by the laser cutting head, the head and tail fall to the cutting area discharge assembly due to gravity after being cut by the laser cutting head. A discharge trough can be set on the cutting area discharge assembly, and the cutting area discharge assembly is used to convey the head and tail to the discharge trough; the cut pipe is clamped by the unloading drive assembly, and then the pipe is driven to move, and then the pipe is placed on the unloading assembly, and several unloading chain machines are used to convey the pipe to complete the unloading of the pipe. Several unloading chain machines can convey pipes of different lengths, which are very convenient.
[0027] 2. When cutting the head or tail of the pipe, the piston rods of the flip cylinder and the lifting cylinder are extended at the same time, and the receiving plate moves to the lower end of the pipe to be cut. As the head or tail falls to the upper end of the receiving plate, the piston rods of the flip cylinder and the lifting cylinder are retracted at the same time, and then the piston rod of the flip cylinder is extended. At this time, the receiving plate is tilted, and the head or tail moves or rolls along the tilt angle of the receiving plate and falls to the upper end of the conveyor belt below. Then, the conveyor belt can be used to move the head or tail to the next station. The impact force on the head or tail is small, which can effectively ensure the quality of the recycled materials;
[0028] 3. After the pipe is cut, several unloading racks are operated to move upward, thereby driving several pallets to move upward, and the pallets are moved to a position close to the pipe. The unloading drive assembly is operated to drive the cut pipe to move. During the movement of the pipe, the unloading roller rolls during the movement of the pipe, supporting the movement of the pipe. Then the pipe can be placed on the upper end of several pallets, thereby protecting the pipe. Then, several unloading racks are operated to move downward, and the pipe is lowered to the upper end of several unloading chain machines. The pipe is driven to the next workstation by several unloading chain machines. The impact force on the pipe is small, thereby ensuring the product quality of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of a laser tube cutting machine.
[0030] Figure 2 It is a schematic diagram of the overall structure of a laser tube cutting machine.
[0031] Figure 3 A schematic diagram showing the feeding components of a laser tube cutting machine.
[0032] Figure 4 A schematic diagram showing a prominent clamping device in a laser tube cutting machine.
[0033] Figure 5 A schematic diagram of the arrangement of materials in a laser tube cutting machine showing the cutting area.
[0034] Figure 6 A schematic diagram showing a protective cover in a laser tube cutting machine.
[0035] Figure 7 It is a schematic diagram of highlighting cover two in a laser tube cutting machine.
[0036] Figure 8 A schematic diagram showing the blanking components in a laser tube cutting machine.
[0037] Fig. 9 It is a schematic diagram highlighting the blanking and lifting components in a laser tube cutting machine.
[0038] Fig.10 It is a schematic diagram showing a highlighted cover in a laser tube cutting machine.
[0039] Explanation of the reference numerals: 1. body; 11. clamping assembly; 12. cutting assembly; 13. feeding drive assembly; 14. unloading drive assembly; 15. chuck; 2. feeding assembly; 21. feeding chain machine; 211. contact sensor 1; 212. limit block; 22. clamping device; 221. clamping assembly 1; 2211. slider 1; 2212. clamping block 1; 2213. lifting cylinder; 222. clamping assembly 2; 2221. slider 2; 2222. clamping block 2; 223. sliding plate; 2231. driving cylinder; 224. slide rail; 225. sprocket; 226. driving chain; 227. rotating roller; 3. cutting Area discharge assembly; 31. Support plate; 311. Flip cylinder; 312. Extension plate; 313. Lifting cylinder; 32. Receiver plate; 33. Support plate; 34. Extension plate; 35. Flip cylinder; 36. Flip plate; 4. Unloading assembly; 41. Unloading chain machine; 411. Contact sensor 2; 42. Unloading lifting assembly; 421. Unloading rack; 422. Support plate; 423. Baffle; 424. Unloading roller; 5. Protective cover; 51. Cover one; 511. Front plate; 512. Top plate; 513. Back plate; 52. Cover two; 521. Front cover body; 522. Rear cover body; 523. Connecting rod; 524. Inspection port; 525. Sliding door. DETAILED DESCRIPTION
[0040] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0041] The embodiment of the present application discloses a laser tube cutting machine.
[0042] Reference Figure 1 and Figure 2 A laser tube cutting machine includes a body 1, an outer cover of the body 1 is provided with a protective cover 5, the body 1 includes a loading assembly 2, a clamping assembly 11, a cutting assembly 12, a cutting area discharge assembly 3, a unloading assembly 4 and a pipe driving assembly, the pipe driving assembly includes a loading driving assembly 13 and a unloading driving assembly 14, the loading assembly 2 is located at one end of the cutting assembly 12 in the length direction, the unloading assembly 4 is located at the other end of the cutting assembly 12 in the length direction, the loading assembly 2 includes a plurality of loading chain machines 21, and the plurality of loading chain machines 21 are arranged at equal intervals on one side of the length direction of the body 1.
[0043] Reference Figure 2 and Figure 3 A plurality of limit blocks 212 are arranged at equal intervals in the circumferential direction of the feeding chain machine 21. When feeding, the pipe is moved to the upper end of the plurality of feeding chain machines 21 by operating a crane or other equipment, and the pipe is placed between two adjacent limit blocks 212. Then the feeding chain machine 21 can be operated to open, thereby driving the pipe to move in the direction close to the machine body 1.
[0044] Reference Figure 3 and Figure 4 Each feeding chain machine 21 is vertically slidably connected with a clamping device 22 for adjusting the position of the pipe. Several clamping devices 22 are located on one side of the length direction of the feeding component 2. The clamping device 22 includes a clamping component 1 221 and a clamping component 222. The clamping device 22 also includes a sliding plate 223. A slide rail 224 is horizontally arranged on the upper end of the sliding plate 223. The slide rail 224 is rotatably connected to one side of the feeding chain machine 21 with two sprocket wheels 225. The two sprocket wheels 225 are respectively located at both ends of the length direction of the slide rail 224. The outer sleeves of the two sprocket wheels 225 are provided with a driving chain 226. The clamping component 1 221 includes a slider 1 2211. The slider 1 2211 is fixedly connected to the upper end of the driving chain 226. The clamping component 222 includes a slider 2221 , slider 2221 is fixedly connected to the lower end of the driving chain 226, slider 1 2211 and slider 2 2221 are both sleeved on the outside of the slide rail 224, slider 1 2211 is vertically slidably connected with clamping block 1 2212, and a lifting cylinder 2213 is provided at the lower end of slider 1 2211, and the piston rod of the lifting cylinder 2213 is fixedly connected to the clamping block 1 2212, and the clamping block 2222 is fixedly connected to the slider 2 2221, and a driving cylinder 2231 is horizontally provided on the sliding plate 223, and the piston rod of the driving cylinder 2231 is fixedly connected to the cylinder barrel of the lifting cylinder 2213; when the feeding chain machine 21 is used to transport pipes, the piston rod of the lifting cylinder 2213 is operated to retract, thereby driving the clamping block 1 2212 to move downward to make way for the pipes.
[0045] Reference Figure 3 and Figure 4 , a contact sensor 211 for detecting the position of the pipe is provided on the other side of the length direction of the several feeding chain machines 21. The several contact sensors 211 are all located at one end of the feeding chain machines 21 close to the machine body 1. As the pipe is transported, it moves to the end of the feeding chain machine 21 and contacts with the contact sensor 211. At this time, the contact sensor 211 detects the presence of the pipe there. If the machine body 1 stops suddenly or loses power at this time, the presence of the pipe can still be detected after the machine body 1 resumes operation, thereby ensuring the efficiency of subsequent pipe processing.
[0046] Reference Figure 3 and Figure 4 After the contact sensor 211 detects the pipe, the pipe is located above the clamping device 22. The piston rod of the driving cylinder 2231 is extended, thereby driving the clamping block 2212 and the clamping block 2222 to move away from each other. After the distance between the clamping block 2212 and the clamping block 2222 is greater than the diameter of the pipe, the piston rod of the lifting cylinder 2213 is extended, and the clamping block 2212 moves up to the same height as the clamping block 2222. Then, the piston rod of the driving cylinder 2231 is retracted, thereby driving the clamping block 2212 and the clamping block 2222 to move towards each other to clamp the pipe. The position and direction of the pipe can be adjusted through a plurality of clamping devices 22, and then the direction of the pipe is aligned with the clamping assembly 11, thereby improving the convenience of subsequent clamping of the pipe.
[0047] Reference Figure 3 and Figure 4 The upper end of the sliding plate 223 is rotatably connected to a rotating roller 227, and the height of the rotating roller 227 is higher than the height of the driving chain 226; by operating the feeding drive component 13 to move, the feeding contacts one end of the pipe in the length direction, and then the feeding drive component 13 is used to clamp the pipe and push the pipe to move the pipe toward the cutting component 12. At this time, the pipe moves on the rotating roller 227, and the rotating roller 227 rotates, which makes it more convenient to transport the pipe.
[0048] Among them, the feeding drive assembly 13 is a prior art, which can clamp and push the pipe, and will not be described in detail in this embodiment.
[0049] Reference Figure 2 and Figure 5, move the pipe to the clamping assembly 11, the clamping assembly 11 includes two chucks 15 slidably connected to the body 1, first use a chuck 15 to clamp the pipe, the cutting area discharge assembly 3 includes a support plate 31, the support plate 31 is slidably connected to the body 1, the upper end of the support plate 31 is slidably provided with a receiving plate 32 for receiving the pipe, the support plate 31 is rotatably connected to two flip cylinders 311, the lower end of the support plate 31 is provided with two extension plates 312, the extension plates 312 are rotatably connected to the lifting cylinders 313, the piston rods of the two lifting cylinders 313 are rotatably connected to the support plate 33, the flip cylinder 311 and the lifting cylinder 313 are both located on the side of the support plate 31 away from the body 1 The height of the flipping cylinder 311 is higher than that of the lifting cylinder 313. Two supporting plates 33 are slidably connected to the support plate 31. The receiving plate 32 is rotatably connected to the two supporting plates 33. The piston rod of each flipping cylinder 311 is rotatably connected to the receiving plate 32. An extension plate 34 is fixedly connected to one side of the supporting plate 33. A flipping cylinder 35 is rotatably connected to the extension plate 34. The piston rod of the flipping cylinder 35 is rotatably connected to the flap 36. The cutting area discharge assembly 3 also includes a conveyor belt, which is arranged below the support plate 31. When cutting the head or tail of the pipe, the piston rods of the flipping cylinder 311 and the lifting cylinder 313 are extended at the same time, and the receiving plate 32 moves to the lower end of the pipe to be cut.
[0050] Reference Figure 2 and Figure 5 The cutting assembly 12 includes a laser cutting head slidably connected to the body 1, which is used to cut the pipe; the laser cutting head is operated to cut the pipe, and then the head of the pipe is cut off. The cut head falls due to gravity. As the head falls to the upper end of the receiving plate 32, the piston rods of the flipping cylinder 311 and the lifting cylinder 313 can be operated to retract at the same time, and then the piston rod of the flipping cylinder 311 can be operated to extend. At this time, the receiving plate 32 is tilted, and the head moves or rolls along the tilt angle of the receiving plate 32 and falls to the upper end of the conveyor belt below. Then, the conveyor belt can be used to move the head to the next workstation. The impact force on the head or tail is small, which can effectively ensure the quality of the recycled materials.
[0051] Reference Figure 2 and Figure 5If the length of the pipe to be cut is shorter, it is necessary to manipulate the chuck 15 close to the unloading assembly 4 to move in the direction of the chuck 15 close to the loading assembly 2, thereby clamping the pipe; during the movement of the chuck 15, the piston rods of the flip cylinder 311 and the lifting cylinder 313 are manipulated to retract at the same time, and the receiving plate 32 moves downward to make way for the moving chuck 15; when cutting the head or tail of a shorter pipe, the head or tail will fall onto the flap 36 due to gravity, and the piston rod of the flip cylinder 35 is manipulated to retract, thereby driving the flap 36 to rotate, and the head or tail falls to the bottom along the inclination angle of the flap 36 to move or roll, and falls to the upper end of the conveyor belt below, and then the conveyor belt can be used to move the head or tail to the next station, and the impact force on the head or tail is small, which can effectively ensure the quality of the recycled material.
[0052] Among them, the chuck 15 is a prior art, which can clamp and rotate the pipe, and will not be described in detail in this embodiment.
[0053] Reference Figure 2 According to the preset pipe cutting length, the two chucks 15 are used to clamp the pipe, and then the cutting component 12 cooperates with the clamping component 11 to cut the pipe into products of preset length; then the unloading drive component 14 can be operated to clamp the pipe and then drive the pipe to move.
[0054] Among them, the material discharge driving assembly 14 is a prior art, which can clamp and pull the pipe, and will not be described in detail in this embodiment.
[0055] Reference Figure 6 and Figure 7 The protective cover 5 includes a cover 52, and the cover 52 is arranged on the outside of the cutting assembly 12. The cover 52 includes a front cover body 521, a rear cover body 522 and a connecting part. The connecting part includes two connecting rods 523 for connecting the front cover body 521 and the rear cover body 522. One end of the two connecting rods 523 in the length direction is fixedly connected to the front cover body 521, and the other end of the connecting rod 523 in the length direction is fixedly connected to the rear cover body 522. An inspection port 524 for viewing the cutting area is opened on the front cover body 521, and a sliding door 525 for opening and closing the inspection port 524 is slidably connected to the front cover body 521; if a problem or failure occurs in the cutting area, the machine body 1 is operated to stop, and then the inspection port 524 is opened by sliding the sliding door 525, and the user can easily inspect the inside of the cutting area. Since the sliding door 525 is sliding, the space occupied when opening and closing the sliding door 525 can be effectively reduced.
[0056] Reference Figure 6 and Figure 8 The blanking assembly 4 includes a plurality of blanking chain machines 41, and the spacing between the plurality of blanking chain machines 41 gradually increases from left to right.
[0057] Reference Figure 8 and Fig. 9 , each unloading chain machine 41 is provided with an unloading holding assembly 42 on one side in the length direction, and the unloading holding assembly 42 includes an unloading frame 421 slidably connected to one side in the length direction of the unloading chain machine 41, and a support plate 422 is provided on the upper end of the unloading frame 421, and the support plate 422 is perpendicular to the unloading frame 421. Baffle plates 423 are provided on both sides in the width direction of the support plate 422, and the two baffle plates 423 are inclined in the direction away from the unloading frame 421. The upper end of the unloading frame 421 is rotatably connected with an unloading roller 424, and the unloading roller 424 is located on one side in the length direction of the support plate 422, and a clearance plate is provided on the other side in the length direction of the support plate 422, and the clearance plate is inclined in the direction close to the support frame; a plurality of unloading frames 421 are manipulated to move upward, thereby driving a plurality of support plates 422 to move upward, and moving the support plates 422 to a position close to the pipe; unloading drive assembly 14 (refer to Figure 2 ) In the process of driving the pipe to move, the unloading roller 424 rolls during the movement of the pipe, supporting the movement of the pipe, and then the pipe can be placed on the upper end of a number of support plates 422, thereby protecting the pipe. Then, by operating the several unloading racks 421 to move downward, the pipe is lowered to the upper end of a number of unloading chain machines 41, and the pipe is driven by the several unloading chain machines 41 to move to the next workstation. The impact force on the pipe is small, thereby ensuring the product quality of the pipe.
[0058] Reference Figure 8 and Fig. 9 When cutting the pipe, if the length of the pipe to be cut is short, the unloading and lifting component 42 on the left side can take over the pipe, and the taking over effect is better; if the length of the pipe to be cut is long, the unloading and lifting components 42 on the left and right sides can both support the pipe, and can support and unload pipes of multiple lengths. The unloading component 4 has high applicability. When transporting pipes of different lengths, there is no need to adjust the spacing between several unloading chain machines 41, and it is very convenient.
[0059] Reference Figure 8 and Fig. 9 , a plurality of the unloading chain machines 41 are provided with a contact sensor 2 411 for detecting the position of the pipe, and the contact sensor 2 411 is located at the unloading chain machine 41 away from the machine body 1 (refer to Figure 2 With the feeding chain machine 41, the pipe moves to the position of the contact sensor 411, which means that the pipe has reached the end of the feeding chain machine 41. If the machine body 1 (reference Figure 2 ) In case of emergency stop or power failure, standby unit 1 (refer to Figure 2) After resuming operation, the presence of pipes can still be detected at that location, thereby ensuring the efficiency of subsequent pipe processing.
[0060] The contact sensor 1 211 and the contact sensor 2 411 may be pressure sensors or other sensing devices that can detect contact between the pipe and the sensor.
[0061] Reference Figure 6 and Fig.10 The protective cover 5 includes a cover 51, which is arranged on the outside of the loading component 2 and the unloading component 4. The cover 51 includes a front plate 511, a top plate 512 and a back plate 513. The back plate 513 is fixedly connected to the body 1, the front plate 511 is vertically slidably connected to the top plate 512, and the top plate 512 is horizontally slidably connected to the back plate 513; since dust is generated in the cutting area when the pipe is cut, the cover 51 is arranged on the loading component 2 and the unloading component 4 to protect the loading component 2 and the unloading component 4, thereby improving the service life of the loading component 2 and the unloading component 4, and also protecting the factory environment; if the body 1 has problems such as equipment emergency stop or system failure, the front plate 511 can be operated to slide up, and then the top plate 512 can be operated to move in the direction close to the back plate 513, and then the cover 51 can be opened, and the staff can easily inspect and repair the body 1, which is very convenient.
[0062] Reference Figure 2 and Figure 5 When cutting the tailings of the pipe, the laser cutting head is operated to cut the pipe, and then the tailings of the pipe are cut off. The cut tailings fall due to gravity. As the tailings fall to the upper end of the receiving plate 32, the piston rods of the flipping cylinder 311 and the lifting cylinder 313 can be operated to retract at the same time, and then the piston rod of the flipping cylinder 311 can be operated to extend. At this time, the receiving plate 32 is tilted, and the tailings move or roll along the tilt angle of the receiving plate 32 and fall to the upper end of the conveyor belt below. Then the conveyor belt can be used to move the tailings or tailings to the next workstation. The impact force on the tailings or tailings is small, which can effectively ensure the quality of the recycled materials.
[0063] The working principle of a laser tube cutting machine in an embodiment of the present application is as follows: first, a tube is placed on the upper end of a feeding chain machine 21, and then the feeding chain machine 21 is driven to move the tube. As the tube moves to the position of the feeding drive assembly 13, the tube contacts the contact sensor 1 211, and at this time, the piston rod of the lifting cylinder 2213 is operated to extend, and the clamping block 1 2212 moves upward to a height flush with the clamping block 2222, and then the piston rod of the driving cylinder 2231 is operated to retract, thereby driving the clamping block 1 2212 and the clamping block 2222 to move. 22 move in the direction of approaching each other to clamp the pipe. The position of the pipe can be adjusted by a plurality of clamping devices 22, so that the direction of the pipe is aligned with the clamping assembly 11. As the pipe feeding drive assembly 13 pushes the pipe, the pipe moves on the rotating roller 227, and the rotating roller 227 rotates, thereby improving the convenience of conveying the pipe. Then, the clamping assembly 11 can be used to clamp the pipe, and the cutting assembly 12 can be used to cut the head or tail of the pipe. The cut head and tail fall onto the receiving plate 32. First, the receiving plate 32 is operated downward, and then the receiving plate 32 is operated to rotate, and the head or tail material moves or rolls along the inclination angle of the receiving plate 32 and falls to the upper end of the conveyor belt below, and then the conveyor belt can be used to move the head or tail material to the next station; if the pipe to be cut is short, the flap 36 is used to receive and guide the head or tail material, and the impact force on the head or tail material is small, which can effectively ensure the quality of the recycled material; after the cutting assembly 12 is used to complete the cutting of the pipe, the unloading drive assembly 14 is used to cooperate with the unloading The holding component 42 transports the pipe to the unloading chain machine 41. When cutting the pipe, if the length of the pipe to be cut is shorter, the unloading holding component 42 on the left can take over the pipe, and the taking over effect is better; if the length of the pipe to be cut is longer, the unloading holding components 42 on the left and right can both support the pipe, and can support and unload pipes of multiple lengths. The unloading component 4 has high applicability. When transporting pipes of different lengths, there is no need to adjust the spacing between several unloading chain machines 41, and it is very convenient.
[0064] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A laser tube cutting machine, comprising a machine body (1), characterized in that: The machine body (1) comprises a loading assembly (2), a clamping assembly (11), a cutting assembly (12), a cutting zone discharge assembly (3), a unloading assembly (4) and a pipe drive assembly. The pipe drive assembly comprises a loading drive assembly (13) and a unloading drive assembly (14). The loading assembly (2) is located at one end of the cutting assembly (12) in the length direction. The unloading assembly (4) is located at the other end of the cutting assembly (12) in the length direction. The unloading assembly (4) comprises a plurality of unloading chain machines (41). The spacing between the plurality of unloading chain machines (41) gradually increases from left to right. The outer cover of the machine body (1) is provided with a protective cover (5). The cutting assembly (12) comprises a laser beam slidably connected to the machine body (1). The cutting head is used for cutting the pipe. The clamping assembly (11) includes two chucks (15) slidably connected to the machine body (1) and used for clamping and rotating the pipe. The laser cutting head and the chucks (15) are both located at the center of the machine body (1). The feeding assembly (2) includes a plurality of feeding chain machines (21). Each of the feeding chain machines (21) is vertically slidably connected with a clamping device (22) for adjusting the position of the pipe. The plurality of clamping devices (22) are all located on one side of the feeding chain machine (21) in the length direction. The clamping device (22) includes a clamping assembly 1 (221) and a clamping assembly 2 (222). The clamping device (22) also includes a sliding plate (223). The upper portion of the sliding plate (223) is A slide rail (224) is horizontally arranged at the end, and two sprocket wheels (225) are rotatably connected to one side of the slide rail (224) close to the feeding chain machine (21). The two sprocket wheels (225) are respectively located at both ends of the slide rail (224) in the length direction. A driving chain (226) is sleeved on the outside of the two sprocket wheels (225). The clamping component 1 (221) includes a slider 1 (2211), and the slider 1 (2211) is fixedly connected to the upper end of the driving chain (226). The clamping component 2 (222) includes a slider 2 (2221), and the slider 2 (2221) is fixedly connected to the lower end of the driving chain (226). The slider 1 (2211) and the slider 2 (2221) are both sleeved on the slide rail. On the outside of (224), a slider (2211) is vertically slidably connected to a clamping block (2212), a lifting cylinder (2213) is arranged at the lower end of the slider (2211), a piston rod of the lifting cylinder (2213) is fixedly connected to the clamping block (2212), a slider (2221) is fixedly connected to the clamping block (2222), a driving cylinder (2231) is horizontally arranged on the sliding plate (223), a piston rod of the driving cylinder (2231) is fixedly connected to the cylinder barrel of the lifting cylinder (2213), and a rotating roller (227) is rotatably connected to the upper end of the sliding plate (223), the height of the rotating roller (227) is higher than the height of the driving chain (226).
2. A laser tube cutting machine according to claim 1, characterized in that: The plurality of feeding chain machines (21) are arranged at equal intervals on one side of the machine body (1) in the length direction, and the other side of the plurality of feeding chain machines (21) in the length direction is provided with a contact sensor (211) for detecting the position of the pipe, and the plurality of contact sensors (211) are located at one end of the feeding chain machine (21) close to the machine body (1).
3. The laser tube cutting machine according to claim 1, characterized in that: The cutting area discharge assembly (3) comprises a support plate (31), the support plate (31) is slidably connected to the machine body (1), the upper end of the support plate (31) is slidably provided with a receiving plate (32) for receiving the pipe material, the support plate (31) is rotatably connected to two turning cylinders (311), the lower end of the support plate (31) is provided with two extension plates (312), the extension plates (312) are rotatably connected to a lifting cylinder (313), the piston rods of the two lifting cylinders (313) are rotatably connected to the support plate (33), and the turning cylinder (311) and the lifting cylinder (313) are both located at a position on the support plate (31) away from the machine body (1 ), the height of the flipping cylinder (311) is higher than the height of the lifting cylinder (313), two supporting plates (33) are slidably connected to the support plate (31), the receiving plate (32) is rotatably connected to the two supporting plates (33), the piston rod of each flipping cylinder (311) is rotatably connected to the receiving plate (32), one side of the supporting plate (33) is fixedly connected to an extension plate (34), the extension plate (34) is rotatably connected to a flipping cylinder (35), the piston rod of the flipping cylinder (35) is rotatably connected to a flap (36), and the cutting area discharging assembly (3) also includes a conveyor belt, which is arranged below the support plate (31).
4. A laser tube cutting machine according to claim 1, characterized in that: A material unloading lifting assembly (42) is provided on one side of the length direction of each material unloading chain machine (41), and the material unloading lifting assembly (42) comprises a material unloading frame (421) slidably connected to one side of the length direction of the material unloading chain machine (41), and a support plate (422) is provided at the upper end of the material unloading frame (421), and the support plate (422) and the material unloading frame (421) are perpendicular to each other, and baffles (423) are provided on both sides of the width direction of the support plate (422), and the two baffles (423) are inclined in a direction away from the material unloading frame (421), and a material unloading roller (424) is rotatably connected to the upper end of the material unloading frame (421), and the material unloading roller (424) is located on one side of the length direction of the support plate (422), and a clearance plate is provided on the other side of the length direction of the support plate (422), and the clearance plate is inclined in a direction close to the support frame.
5. A laser tube cutting machine according to claim 4, characterized in that: A plurality of the unloading chain machines (41) are provided with a second contact sensor (411) for detecting the position of the pipe, and the second contact sensor (411) is located at one end of the unloading chain machine (41) away from the machine body (1).
6. The laser tube cutting machine according to claim 1, characterized in that: The protective cover (5) comprises a cover 1 (51), which is arranged on the outside of the loading assembly (2) and the unloading assembly (4), and comprises a front plate (511), a top plate (512) and a back plate (513), wherein the back plate (513) is fixedly connected to the machine body (1), the front plate (511) is vertically slidably connected to the top plate (512), and the top plate (512) is horizontally slidably connected to the back plate (513).
7. A laser tube cutting machine according to claim 6, characterized in that: The protective cover (5) further comprises a second cover (52), which is arranged on the outside of the cutting assembly (12), and the second cover (52) comprises a front cover body (521), a rear cover body (522) and a connecting portion, wherein the connecting portion comprises two connecting rods (523) for connecting the front cover body (521) and the rear cover body (522), one end of the two connecting rods (523) in the length direction is fixedly connected to the front cover body (521), and the other end of the connecting rods (523) in the length direction is fixedly connected to the rear cover body (522), an inspection opening (524) for checking the cutting area is opened on the front cover body (521), and a sliding door (525) for opening and closing the inspection opening (524) is slidably connected to the front cover body (521).
Citation Information
Patent Citations
Material receiving and stripping mechanism of laser pipe cutting machine
CN114178716A
Full-automatic double-station intelligent laser pipe cutting machine
CN214350315U
Horizontal pipe cutting machine
CN216938992U
Laser cutting machine outer cover with side opening door
CN221755067U