Cable woven mesh pipe production device and processing technology
By using a combination of an annular transmission belt, clamping unit, limit traction and telescopic device in the braided net tube cutting device, the problem of inaccurate cutting in the prior art is solved, the quality and efficiency of braided net tube cutting are improved, and the performance of braided net tube cutting is realized. Automated operations.
Patent Information
- Application Number
- CN202411460243.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-17
AI Technical Summary
When cutting longer braided net tubes, the existing braided net tube cutting device causes inaccurate cutting due to the spring thrust of the elastic material, resulting in dimensional deviation and reduced production quality.
A cutting table including an annular transmission belt, a clamping unit, a limit traction unit, a replacement unit, an adjustment unit and a loading unit are designed. The braided network pipe is accurately clamped and cut through the annular transmission belt and a clamping unit, and combined with a limit Traction and telescopic devices ensure stability and efficiency of the cutting process.
It improves the quality and efficiency of the braided net tube after cutting, avoids bending during cutting, is suitable for braided net tubes of different sizes, and realizes automated operations, improving the scope of application and production efficiency of the overall device.
Smart Images

Figure CN119141615A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of braided network tube production, and in particular to a cable braided network tube production device and a processing technology. Background Art
[0002] The braided mesh tube is made of industrial polyester or nylon filaments that are woven into flat webbing and then rolled into a sleeve by a tube rolling device. The braided mesh tube is sleeved on the outside of the cable to protect the cable. The braided mesh tube is in the shape of a long strip during production, but in reality it takes a certain length to sleeve it on the outside of the cable. Therefore, the braided mesh tube needs to be cut to a fixed length during production.
[0003] After searching, the patent with the patent publication number CN214924915U discloses a fixed-length cutting device for braided mesh tubes, including a control box, a sliding control cavity is opened in the middle of the upper surface of the control box, a support adjustment plate is rotatably connected to the position on either side of the sliding control cavity, the control box is located below the support adjustment plate and is fixedly connected with an electromagnetic switch, two symmetrically arranged fixed support platforms are fixedly connected to the positions below the support adjustment plate on both sides of the sliding control cavity, a reset spring is fixedly connected to the upper surface of the fixed support platform, the reset spring is fixedly connected to the lower surface of the support adjustment plate at one end away from the fixed support platform, the electromagnetic switch is attracted to the upper surface of the support adjustment plate, a control connection block is fixedly connected to the upper surface of the control box near the rear side, and a fixed support frame is fixedly connected to the upper surface of the control box on either side. The utility model makes it convenient to cut the braided mesh tube to a fixed length, and the cutting is intelligent and accurate, saving costs.
[0004] The above patent has obvious beneficial effects, but still has the following shortcomings in actual operation:
[0005] In the above-mentioned comparative document, the pushing sensing block is moved by conveying the braided mesh tube, and the proximity switch identifies the pushing sensing block to cut the braided mesh tube to a fixed length. After cutting, the pushing sensing block is reset by the compression spring. In reality, the braided mesh tube for protecting the cable has a certain elasticity. When the braided mesh tube pushes the above-mentioned pushing sensing block to move, it will gradually compress the compression spring. When the compression spring is compressed, the compression spring also generates a reverse thrust on the pushing sensing block. The shorter the compression spring is compressed, the greater the thrust it generates on the sensing push block. When cutting a longer braided mesh tube, the cable braided mesh tube will produce a certain bending, which will cause the size of the braided mesh tube to deviate when it is cut, thereby reducing the quality of the cable braided mesh tube after production and cutting. Therefore, there is an urgent need in this field to improve the cable braided mesh tube production device to solve the defects of the prior art. Summary of the invention
[0006] In view of the deficiencies in the prior art, the present invention provides a cable braided mesh tube production device and processing technology, which improves the quality of the braided mesh tube after cutting and improves the efficiency of cutting the braided mesh tube.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] In the first aspect, the present invention discloses a cable braided network tube production device, including a cutting table, a cutting unit for cutting the braided network tube is provided on the cutting table, an annular transmission belt with a side surface flush with the upper surface of the cutting table is provided on the cutting table, a plurality of clamping seats are fixedly installed on the side of the annular transmission belt, a clamping unit for clamping the braided network tube is provided on one side of the clamping seat, a yield opening adapted to the annular transmission belt and the clamping unit is opened on the upper surface of the cutting table, two driving rollers for driving the annular transmission belt are rotatably connected to the inner side wall of the yield opening, and a driving roller for driving the driving roller to rotate is fixedly installed on one side of the cutting table The first driving motor is driven by the cutting table, and the cutting table is provided with a limiting and traction unit for limiting and pulling the braided mesh tube. A carrying platform is fixedly installed at one end of the cutting table away from the annular transmission belt, and a reel for winding the braided mesh tube is installed on the carrying platform. A second driving motor for driving the reel to rotate is provided on the carrying platform, and a replacement unit for installing the reel is provided on one side of the carrying platform. An adjusting unit for adjusting the position of the cutting unit is provided at one end of the cutting table, and the limiting and traction unit moves accordingly when the cutting unit moves. The cutting table is also provided with a unloading unit for pushing the cut braided mesh tube out of the cutting table.
[0009] Preferably, the cutting unit comprises an inverted U-shaped support frame arranged on the upper surface of the cutting table, a first telescopic device is fixedly mounted on the upper portion of the support frame, and a telescopic lower end of the first telescopic device passes through the support frame and is provided with a cutting knife.
[0010] Preferably, the clamping unit includes a third driving motor fixedly mounted at one end of the clamping seat, a first sliding groove is opened on one side of the clamping seat, two symmetrical first sliding blocks are slidably connected in the first sliding groove, a first screw rod with one end fixedly connected to the output end of the third driving motor is rotatably connected in the first sliding groove, the first screw rod passes through the two first sliding blocks and is threadedly connected thereto, and when the first screw rod rotates, it drives the two first sliding blocks to move toward or away from each other, a first clamping plate for clamping the braided mesh tube is fixedly connected to one side of the first sliding block, and elastic first rubber pads are fixedly mounted on the facing sides of the two first clamping plates.
[0011] Preferably, the limiting traction unit includes a bearing seat fixedly mounted on the opposite side walls of the bearing frame at both ends, a fourth driving motor is fixedly mounted on one end of the bearing seat, a second sliding groove is opened on one side of the bearing seat, a second sliding block is slidably connected in the second sliding groove, a second screw rod with one end fixedly connected to the output end of the fourth driving motor is rotatably connected in the second sliding groove, the second screw rod passes through the second sliding block and is threadedly connected thereto, a second telescopic device is fixedly mounted on one side of the second sliding block, a second clamping plate adapted to the braided mesh tube is fixedly mounted on the telescopic end of the second telescopic device, and a second elastic rubber pad is fixedly connected to a side surface of the second clamping plate.
[0012] Preferably, the replacement unit includes a first fixed vertical plate fixedly connected to the upper surface of the supporting platform and a second fixed vertical plate slidably connected to the upper surface of the supporting platform, the upper end side of the first fixed vertical plate is rotatably connected to a plug-in shaft with one end passing through the second fixed vertical plate, the cross-section of the plug-in shaft at the middle position is polygonal and is adapted to the reel, a moving seat is fixedly installed at the lower end of the second fixed vertical plate, a moving groove adapted to the moving seat is opened on one side of the supporting platform, a fifth driving motor is fixedly installed on one side of the supporting platform, and a third screw rod with one end passing through the moving seat and threadedly connected to the moving seat is fixedly installed on the output end of the fifth driving motor.
[0013] Preferably, the adjustment unit includes a sixth drive motor fixedly mounted at one end of the cutting table, third sliding blocks are fixedly mounted at both ends of the carrier frame, a third sliding groove adapted for the third sliding block is provided on the upper surface of the cutting table, a fourth screw rod having one end fixedly mounted to the output end of the sixth drive motor is rotatably connected in the third sliding groove, and the fourth screw rod passes through the third sliding block and is threadedly connected to it.
[0014] Preferably, the unloading unit includes an L-shaped fixed frame fixedly installed on the cutting table, a seventh drive motor is fixedly installed on one side of the fixed frame, a fourth sliding groove is opened on the top wall of the fixed frame, a fourth sliding block is slidably connected in the fourth sliding groove, a fifth screw rod with one end fixedly connected to the output end of the seventh drive motor is rotatably connected in the fourth sliding groove, the fifth screw rod passes through the fourth sliding block and is threadedly connected to the fourth sliding block, and a push-out plate with one side attached to the upper surface of the cutting table is fixedly connected to the lower side of the fourth sliding block.
[0015] Preferably, a plug-in block is fixedly installed on the upper side of the cutting knife, a plug-in slot adapted to the plug-in block is opened at the telescopic lower end of the first telescopic device, and a mounting bolt with one end threadedly connected to the side of the plug-in block is passed through the side of the telescopic lower end of the first telescopic device.
[0016] Preferably, a limit ring is fixedly installed on the upper surface of the supporting platform, a plurality of cutting grooves are opened on the upper surface of the cutting platform, and a scale adapted to the cutting unit is also provided on the upper surface of the cutting platform.
[0017] In a second aspect, the present invention discloses a cable braided network tube processing technology, including the cable braided network tube production device mentioned above, and the processing technology includes the following steps:
[0018] S1: Weaving a braided mesh tube of corresponding size by a braiding machine in the prior art, using 1 / 3, 1 / 5, 1 / 7 weaving methods, double-layer structure and weaving method, and using 50%-100% basalt fiber material according to the warp density;
[0019] S2: The woven mesh tube is transported to the high-temperature dyeing and finishing machine for pre-flattening of the curled webbing. Various auxiliaries are added during the pre-treatment process to increase product performance. It is then transported to the curling and shaping machine for curling and shaping the woven mesh tube.
[0020] S3: The shaped braided mesh tube is wound into a reel and will be processed according to subsequent customer needs;
[0021] S4: After the customer places an order for a fixed length, the reel is moved to the carrier and installed on the carrier through the replacement unit. Through the cooperation of the second drive motor and the limit traction unit, the position of the cutting unit is adjusted through the adjustment unit, and the position of the clamping unit on the annular transmission belt is coordinated to determine the length of the braided mesh tube to be cut. One end of the braided mesh tube is transported to a position that matches the position of the annular transmission belt. The annular transmission belt is driven to rotate by the first drive motor. The clamping unit clamps one end of the braided mesh tube and moves it through the first drive motor. When the clamping seat moves to the front end position of the yield opening, the proximity switch installed on the cutting table and adapted to the clamping seat is coordinated to start the cutting unit to cut the braided mesh tube.
[0022] S5: The braided mesh tubes cut to a fixed length are pushed out of the cutting table through the unloading unit, and the cut braided mesh tubes are collected uniformly.
[0023] In view of the deficiencies of the prior art, the present invention provides a cable braided network tube production device and processing technology, which overcomes the deficiencies of the prior art. The beneficial effects of the present invention are:
[0024] 1. In the present invention, the clamping unit on the side of the clamping seat clamps and pulls the end of the braided mesh tube through the movement of the annular transmission belt, and the braided mesh tube is cut by the cutting unit. When the braided mesh tube is cut to a longer length, it will not bend, thereby improving the quality of the braided mesh tube after cutting. At the same time, multiple clamping seats and clamping units are used to improve the efficiency of cutting the braided mesh tube.
[0025] 2. In the present invention, the third driving motor can drive the two first clamping plates to move toward or away from each other, so as to clamp braided mesh tubes of different sizes, thereby improving the application range of the overall device.
[0026] 3. In the present invention, by setting a limiting traction unit, the telescopic end of the second telescopic device drives the second clamping plate to clamp the braided mesh tube. When the braided mesh tube is cut, the second telescopic device is driven to move by starting the fourth drive motor to move the clamped end of the braided mesh tube to a position close to the annular transmission belt. The whole process does not require manual operation, thereby improving the efficiency of cutting the braided mesh tube.
[0027] 4. In the present invention, by setting a replacement unit, when the reel needs to be installed or replaced, the fifth driving motor drives the second fixed vertical plate to move and disengage from one end of the plug-in shaft, and the reel with the braided mesh tube wound on the side of the plug-in shaft is placed on the side of the plug-in shaft. The second fixed vertical plate is driven in reverse again to be placed on the side of one end of the plug-in shaft, and the reel can be installed, which is convenient for the installation or replacement of the reel.
[0028] 5. In the present invention, by setting an adjustment unit, when the length of the cut braided mesh tube needs to be adjusted, the sixth drive motor is started to drive the third sliding block to slide in the third sliding groove, and then the position of the supporting frame is adjusted to facilitate cutting of different lengths of the braided mesh tube.
[0029] 6. In the present invention, by providing a material unloading unit, the cut braided mesh tube is pushed out of the cutting table by the movement of the push plate, which facilitates the unloading of the cut braided mesh tube and improves the overall efficiency of cutting the braided mesh tube.
[0030] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0033] Figure 2 It is a structural schematic diagram of another perspective of the present invention as a whole;
[0034] Figure 3 It is a structural schematic diagram of a partial cross-section of the fixing frame in the present invention;
[0035] Figure 4 It is a schematic diagram of the structure of the clamping seat in the present invention;
[0036] Figure 5It is a structural schematic diagram of a partial cross-section of the clamping seat in the present invention;
[0037] Figure 6 It is a schematic diagram of the structure of the first fixed vertical plate and the second fixed vertical plate in the present invention;
[0038] Figure 7 It is a schematic diagram of the structure of the bearing seat in the present invention;
[0039] Figure 8 for Figure 1 The enlarged structural diagram at A in the middle;
[0040] Fig. 9 for Figure 6 The enlarged structural diagram at B in the middle;
[0041] Fig.10 for Figure 6 Enlarged structural diagram at point C in the middle.
[0042] In the figure: 1, cutting table; 2, cutting unit; 3, endless transmission belt; 4, yielding mouth; 5, first driving motor; 6, clamping seat; 7, clamping unit; 8, limiting traction unit; 9, bearing table; 10, reel; 11, second driving motor; 12, replacement unit; 13, adjustment unit; 14, unloading unit; 15, driving roller; 16, third driving motor; 17, first sliding groove; 18, first sliding block; 19, first screw rod; 20, first clamping plate; 21, first rubber pad; 22, bearing frame; 23, first telescopic device; 24, cutting knife; 25, bearing seat; 26, fourth driving motor; 27, second telescopic device; 28, second sliding 1. a movable block; 29. a second sliding groove; 30. a second screw rod; 31. a second clamping plate; 32. a second rubber pad; 33. a first fixed vertical plate; 34. a second fixed vertical plate; 35. a plug-in shaft; 36. a movable groove; 37. a movable seat; 38. a third screw rod; 39. a fifth drive motor; 40. a sixth drive motor; 41. a third sliding block; 42. a third sliding groove; 43. a fourth screw rod; 44. a fixed frame; 45. a seventh drive motor; 46. a fourth sliding block; 47. a fourth sliding groove; 48. a push-out plate; 49. a fifth screw rod; 50. a plug-in block; 51. a plug-in groove; 52. a mounting bolt; 53. a limit ring; 54. a cutting groove; 55. a scale. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] Embodiment 1
[0045] See also Figure 1-Figure 10 A cable braided network tube production device comprises a cutting table 1, on which a cutting unit 2 for cutting the braided network tube is provided, on which a circular transmission belt 3 whose side is flush with the upper surface of the cutting table 1 is provided, on which a plurality of clamping seats 6 are fixedly installed on the side of the circular transmission belt 3, on one side of the clamping seat 6 a clamping unit 7 for clamping the braided network tube is provided, a clearance opening 4 adapted to the circular transmission belt 3 and the clamping unit 7 is provided on the upper surface of the cutting table 1, and two driving rollers 15 for driving the circular transmission belt 3 are rotatably connected to the inner side wall of the clearance opening 4, a first driving motor 5 for driving the driving roller 15 to rotate is fixedly installed on one side of the cutting table 1, the cutting table 1 is provided with a limiting traction unit 8 for limiting and traction of the braided network tube, and the cutting table 1 is away from A bearing platform 9 is fixedly installed at one end of the annular transmission belt 3, and a reel 10 for winding the braided mesh tube is installed on the bearing platform 9. A second driving motor 11 for driving the reel 10 to rotate is provided on the bearing platform 9, and a replacement unit 12 for installing the reel 10 is provided on one side of the bearing platform 9. An adjustment unit 13 for adjusting the position of the cutting unit 2 is provided at one end of the cutting table 1. When the cutting unit 2 moves, the limiting traction unit 8 moves accordingly. The cutting table 1 is also provided with a unloading unit 14 for pushing the cut braided mesh tube out of the cutting table 1. The cutting unit 2 includes a bearing frame 22 which is arranged on the upper surface of the cutting table 1 and is in an inverted U shape. A first telescopic device 23 is fixedly installed on the upper part of the bearing frame 22. The telescopic lower end of the first telescopic device 23 passes through the bearing frame 22 and is provided with a cutting knife 24.
[0046] Specifically, when it is necessary to cut the braided mesh tube, the reel 10 wound with the braided mesh tube after braiding and finalization is installed on the supporting platform 9 through the replacement unit 12, and the position of the cutting unit 2 is adjusted through the adjustment unit 13. At the same time, the position of the clamping seat 6 on the annular transmission belt 3 can be adjusted and installed, and the proximity switch is installed on the cutting table 1. The proximity switch is used to monitor the position of the clamping seat 6. The distance between the position of the clamping seat 6 and the cutting unit 2 detected by the proximity switch is the length of the braided mesh tube to be cut. One end of the braided mesh tube is pulled to the position of the limiting traction unit 8, and the second drive motor 11 unwinds the reel 10. The limiting traction unit 8 pulls one end of the braided mesh tube to a position adapted to the annular transmission belt 3. The driving roller 15 is driven to rotate by the first drive motor 5. When the driving roller 15 rotates, the annular transmission belt 3 is driven to rotate. The position of the clamping seat 6 on the annular transmission belt 3 moves to a position adapted to the limiting traction unit 8, and one end of the braided mesh tube is clamped by the clamping unit 7, and the first drive motor is started again. 5, the first driving motor 5 drives the annular transmission belt 3 to move and then drives the woven mesh tube to move. A proximity switch adapted to the clamping seat 6 is fixedly installed on the upper side of the end of the cutting table 1 away from the carrier 9. When the clamping seat 6 moves to the end away from the carrier 9, the proximity switch detects the clamping seat 6, and the first telescopic device 23 is started. The telescopic end of the first telescopic device 23 drives the cutting knife 24 to move downward to cut the woven mesh tube. During cutting, the limit traction unit 8 limits the woven mesh tube. After the woven mesh tube is cut, it passes through the lower The material unit 14 pushes the cut woven mesh tube out of the cutting table 1, and a plurality of clamping seats 6 can be installed on the side of the annular transmission belt 3 according to the length of the woven mesh tube to be cut. The plurality of clamping seats 6 can repeatedly pull the woven mesh tube, and cooperate with the second drive motor 11 to pull the reel 10, so that the woven mesh tube will not bend when cutting a longer length, thereby improving the quality of the woven mesh tube after cutting, and at the same time cooperate with the plurality of clamping seats 6 and the clamping unit 7 to improve the efficiency of cutting the woven mesh tube.
[0047] As a technical optimization scheme of the present invention, the clamping unit 7 includes a third drive motor 16 fixedly mounted at one end of the clamping seat 6, a first sliding groove 17 is opened on one side of the clamping seat 6, two symmetrical first sliding blocks 18 are slidably connected in the first sliding groove 17, a first screw rod 19 with one end fixedly connected to the output end of the third drive motor 16 is rotatably connected in the first sliding groove 17, the first screw rod 19 passes through the two first sliding blocks 18 and is threadedly connected thereto, and when the first screw rod 19 rotates, it drives the two first sliding blocks 18 to move toward or away from each other, a first clamping plate 20 for clamping the braided mesh tube is fixedly connected to one side of the first sliding block 18, and elastic first rubber pads 21 are fixedly mounted on the facing sides of the two first clamping plates 20.
[0048] Specifically, the annular transmission belt 3 is driven to move by the first driving motor 5, and the clamping seat 6 is moved to a position close to the limiting traction unit 8. When the braided mesh tube needs to be clamped, one end of the cut braided mesh tube is pulled to the side close to the annular transmission belt 3 by the limiting traction unit 8. At this time, the end of the braided mesh tube is located between the two first clamping plates 20, and the third driving motor 16 is started. The output end of the third driving motor 16 drives the first screw rod 19 to rotate. The threads on the side of the first screw rod 19 are symmetrical and reversed. When the first screw rod 19 rotates, it drives the two first sliding blocks 18 to move toward each other in the first sliding groove 17, and then drives the two first clamping plates 20 to move toward each other, and cooperates with the elastic first rubber pad 21 to clamp the end of the braided mesh tube. It can be suitable for braided mesh tubes of different sizes, thereby improving the applicability of the overall device.
[0049] As a technical optimization scheme of the present invention, the limiting traction unit 8 includes a bearing seat 25 fixedly installed on the opposite side walls of the two ends of the bearing frame 22, a fourth drive motor 26 is fixedly installed at one end of the bearing seat 25, a second sliding groove 29 is opened on one side of the bearing seat 25, a second sliding block 28 is slidably connected in the second sliding groove 29, a second screw rod 30 with one end fixedly connected to the output end of the fourth drive motor 26 is rotatably connected in the second sliding groove 29, the second screw rod 30 passes through the second sliding block 28 and is threadedly connected thereto, a second telescopic device 27 is fixedly installed on one side of the second sliding block 28, a second clamping plate 31 adapted to the braided mesh tube is fixedly installed at the telescopic end of the second telescopic device 27, and a second elastic rubber pad 32 is fixedly connected to one side of the second clamping plate 31.
[0050] Specifically, when the braided mesh tube needs to be cut, the second telescopic device 27 is located on the side close to the support frame 22 and close to the support platform 9, and the second telescopic device 27 is turned on. The telescopic end of the second telescopic device 27 drives the second clamping plate 31 to move, and at the same time cooperates with the elastic second rubber pad 32 to clamp the braided mesh tube. After the braided mesh tube is cut, the fourth drive motor 26 is started, and the output end of the fourth drive motor 26 drives the second screw rod 30 to rotate. When the second screw rod 30 rotates, it drives the second sliding block 28 to move in the second sliding groove 29, and cooperates with the second drive motor 11 to unwind the reel 10, and the clamped end of the braided mesh tube moves accordingly, and then the clamped end of the braided mesh tube is moved to a position close to the annular transmission belt 3. The overall process does not require manual operation and has high stability.
[0051] As a technical optimization scheme of the present invention, the replacement unit 12 includes a first fixed vertical plate 33 fixedly connected to the upper surface of the supporting platform 9 and a second fixed vertical plate 34 slidably connected to the upper surface of the supporting platform 9. The upper end side of the first fixed vertical plate 33 is rotatably connected to a plug-in shaft 35 with one end passing through the second fixed vertical plate 34. The cross-section of the middle position of the plug-in shaft 35 is polygonal and is compatible with the reel 10. A moving seat 37 is fixedly installed at the lower end of the second fixed vertical plate 34. A moving groove 36 compatible with the moving seat 37 is opened on one side of the supporting platform 9. A fifth drive motor 39 is fixedly installed on one side of the supporting platform 9. The output end of the fifth drive motor 39 is fixedly installed with a third screw rod 38 with one end passing through the moving seat 37 and being threadedly connected thereto.
[0052] Specifically, when the reel 10 needs to be installed on the supporting platform 9, the fifth drive motor 39 is started, and the output end of the fifth drive motor 39 drives the third screw rod 38 to rotate. When the third screw rod 38 rotates, it drives the movable seat 37 to move in the movable groove 36, and the movable seat 37 drives the second fixed vertical plate 34 to move. The second fixed vertical plate 34 is detached from one end of the plug-in shaft 35, and the reel 10 wound with the braided mesh tube is sleeved on the side of the plug-in shaft 35. The cross-section of the plug-in shaft 35 is polygonal and is compatible with the reel 10. After the reel 10 is installed, the fifth drive motor 39 is started in reverse, and the fifth drive motor 39 drives the second fixed vertical plate 34 to move in reverse. The second fixed vertical plate 34 is sleeved on the side of one end of the plug-in shaft 35 again, and the reel 10 can be installed, which is convenient for installing or replacing the reel 10.
[0053] As a technical optimization solution of the present invention, the adjustment unit 13 includes a sixth drive motor 40 fixedly installed at one end of the cutting table 1, and third sliding blocks 41 are fixedly installed at both ends of the carrier frame 22. A third sliding groove 42 adapted to the third sliding block 41 is opened on the upper surface of the cutting table 1. A fourth screw rod 43 with one end fixedly installed on the output end of the sixth drive motor 40 is rotatably connected in the third sliding groove 42. The fourth screw rod 43 passes through the third sliding block 41 and is threadedly connected to it.
[0054] Specifically, when the position of the carrier frame 22 needs to be adjusted, the sixth drive motor 40 is started, and the output end of the sixth drive motor 40 drives the fourth screw rod 43 to rotate. When the fourth screw rod 43 rotates, it drives the third sliding block 41 to slide in the third sliding groove 42. The third sliding block 41 drives the carrier frame 22 to slide along the third sliding groove 42, thereby adjusting the position of the carrier frame 22.
[0055] As a technical optimization scheme of the present invention, the unloading unit 14 includes an L-shaped fixed frame 44 fixedly installed on the cutting table 1, a seventh drive motor 45 is fixedly installed on one side of the fixed frame 44, a fourth sliding groove 47 is opened on the inner top wall of the fixed frame 44, a fourth sliding block 46 is slidably connected in the fourth sliding groove 47, a fifth screw rod 49 with one end fixedly connected to the output end of the seventh drive motor 45 is rotatably connected in the fourth sliding groove 47, the fifth screw rod 49 passes through the fourth sliding block 46 and is threadedly connected to it, and the lower side of the fourth sliding block 46 is fixedly connected to a push-out plate 48 with one side attached to the upper surface of the cutting table 1.
[0056] Specifically, when the cut woven mesh tube needs to be pushed out of the cutting table 1, the seventh drive motor 45 is started, and the output end of the seventh drive motor 45 drives the fifth screw rod 49 to rotate. When the fifth screw rod 49 rotates, it drives the fourth sliding block 46 to slide in the fourth sliding groove 47. The fourth sliding block 46 drives the push-out plate 48 to push the cut woven mesh tube out of the cutting table 1. There is no need for staff to unload the material, so full automation is achieved, which improves the efficiency of cutting the woven mesh tube.
[0057] As a technical optimization solution of the present invention, a plug-in block 50 is fixedly installed on the upper side of the cutting knife 24, a plug-in groove 51 adapted to the plug-in block 50 is opened at the telescopic lower end of the first telescopic device 23, and a mounting bolt 52 with one end threadedly connected to the side of the plug-in block 50 is passed through the side of the telescopic lower end of the first telescopic device 23.
[0058] Specifically, when the cutting knife 24 needs to be installed, the plug-in block 50 is inserted into the plug-in slot 51, and one end of the mounting bolt 52 is passed through the side of the first telescopic device 23. One end of the mounting bolt 52 is threadedly connected to the side of the plug-in block 50, and the installation of the cutting knife 24 is completed, which is convenient for the later installation or replacement of the cutting knife 24.
[0059] As a technical optimization scheme of the present invention, a limit ring 53 is fixedly installed on the upper surface of the supporting platform 9, a plurality of cutting grooves 54 are provided on the upper surface of the cutting platform 1, and a scale 55 adapted to the cutting unit 2 is also provided on the upper surface of the cutting platform 1. The function of the limit ring 53 is to limit the woven mesh tube. The inner wall of the limit ring 53 is smooth and will not damage the woven mesh tube. The cutting groove 54 is adapted to the cutting knife 24 to prevent the blade of the cutting knife 24 from contacting the upper surface of the cutting platform 1, causing damage to the blade of the cutting knife 24. The scale 55 facilitates the observation of the position of the supporting frame 22, and then calculates the length of the woven mesh tube to be cut.
[0060] Among them, all the above-mentioned electrical products can be purchased on the market. They are mature technologies and have been fully disclosed, so they are not repeated in the specification. All the above-mentioned electrical products are equipped with power connection lines, and they are electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power lines, and the main controller can be a conventional known device such as a computer that plays a control role.
[0061] Embodiment 2
[0062] A cable braided network tube processing technology includes the cable braided network tube production device of embodiment 1, and the processing technology includes the following steps:
[0063] S1: Weaving a braided mesh tube of corresponding size by a braiding machine in the prior art, using 1 / 3, 1 / 5, 1 / 7 weaving methods, double-layer structure and weaving method, and using 50%-100% basalt fiber material according to the warp density;
[0064] S2: The woven mesh tube is transported to the high-temperature dyeing and finishing machine for pre-flattening of the curled webbing. Various auxiliaries are added during the pre-treatment process to increase product performance. It is then transported to the curling and shaping machine for curling and shaping the woven mesh tube.
[0065] Basalt fiber has excellent physical and chemical properties. It is wear-resistant, high-temperature resistant, moisture-resistant, acid-resistant, flame-retardant, sound-absorbing, insulating, and radiation-proof. As a self-winding casing material for automobiles, it perfectly meets its application scenarios. While protecting the automobile electrical circuits, it can also play a role in heat insulation and cooling, sound insulation and noise reduction. The maximum working temperature of basalt fiber is as high as 650°C. In comparison, the maximum working temperature of glass fiber does not reach 400°C, the maximum working temperature of polyester is less than 150°C, and the maximum temperature of nylon is less than 120°C. Basalt fiber has excellent flame retardant properties. The higher the LOI of the fiber, the more difficult it is to burn. The LOI value of basalt fiber is greater than 68%, the LOI value of general polyester is about 20%, and the LOI value of general nylon is about 2. 4%. The advantages of the braided mesh tube produced by adding basalt fiber material are good insulation, strong heat resistance, good corrosion resistance and high mechanical strength. Based on these characteristics, basalt fiber material is used to produce automotive-grade cable braided mesh tubes. Compared with the current common polyester or nylon, it has obvious ultra-high wear resistance, ultra-high heat and high temperature resistance, and super good corrosion resistance. It has excellent electrical insulation and is a high-level electrical insulation material. It is also used for thermal insulation materials and fire shielding materials. Basalt fiber is higher in temperature resistance, non-flammable, corrosion-resistant, heat-insulating, sound-insulating, high in tensile strength, and good in electrical insulation than organic fibers, thereby improving the wear resistance, high temperature resistance, moisture resistance, acid and alkali resistance, flame retardancy, sound absorption, insulation, and radiation protection of the braided mesh tube.
[0066] S3: The shaped braided mesh tube is wound in the reel 10 and is processed according to subsequent customer needs;
[0067] S4: After the customer places an order for a fixed size, the reel 10 is moved to the carrier 9 and installed on the carrier 9 through the replacement unit 12. Through the cooperation of the second drive motor 11 and the limit traction unit 8, the position of the cutting unit 2 is adjusted through the adjustment unit 13, and the position of the clamping unit 7 on the annular transmission belt 3 is coordinated to determine the length of the braided mesh tube to be cut, and one end of the braided mesh tube is transported to a position that matches the position of the annular transmission belt 3. The annular transmission belt 3 is driven to rotate by the first drive motor 5. The clamping unit 7 clamps one end of the braided mesh tube and moves it through the first drive motor 5. When the clamping seat 6 moves to the front end position of the yield opening 4, the proximity switch installed on the cutting table 1 and adapted to the clamping seat 6 is coordinated to start the cutting unit 2 to cut the braided mesh tube;
[0068] S5: The braided mesh tubes cut to a certain length are pushed out of the cutting table 1 through the unloading unit 14, and the cut braided mesh tubes are collected uniformly.
[0069] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0070] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0071] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cable braided network tube production device, comprising a cutting table (1), wherein the cutting table (1) is provided with a cutting unit (2) for cutting the braided network tube, It is characterized in that The cutting table (1) is provided with an annular transmission belt (3) whose side is flush with the upper surface of the cutting table (1); a plurality of clamping seats (6) are fixedly installed on the side of the annular transmission belt (3); a clamping unit (7) for clamping the braided mesh tube is provided on one side of the clamping seat (6); a clearance opening (4) adapted to the annular transmission belt (3) and the clamping unit (7) is opened on the upper surface of the cutting table (1); two driving rollers (15) for driving the annular transmission belt (3) are rotatably connected to the inner side wall of the clearance opening (4); a first driving motor (5) for driving the driving roller (15) to rotate is fixedly installed on one side of the cutting table (1); and the cutting table (1) is provided with a plurality of clamping seats (6) for limiting the position of the braided mesh tube and pulling the braided mesh tube. A limiting traction unit (8), a carrier platform (9) is fixedly mounted on one end of the cutting table (1) away from the annular transmission belt (3), a reel (10) for winding a braided mesh tube is mounted on the carrier platform (9), a second drive motor (11) for driving the reel (10) to rotate is provided on the carrier platform (9), a replacement unit (12) for installing the reel (10) is provided on one side of the carrier platform (9), an adjustment unit (13) for adjusting the position of the cutting unit (2) is provided at one end of the cutting table (1), the limiting traction unit (8) moves accordingly when the cutting unit (2) moves, and a material discharge unit (14) for pushing the cut braided mesh tube out of the cutting table (1) is also provided on the cutting table (1).
2. A cable braided network management production device according to claim 1, It is characterized in that The cutting unit (2) comprises an inverted U-shaped support frame (22) arranged on the upper surface of the cutting table (1), a first telescopic device (23) being fixedly mounted on the upper part of the support frame (22), a telescopic lower end of the first telescopic device (23) passing through the support frame (22) and provided with a cutting knife (24).
3. A cable braided network management production device according to claim 1, It is characterized in that The clamping unit (7) comprises a third driving motor (16) fixedly mounted on one end of the clamping seat (6); a first sliding groove (17) is provided on one side of the clamping seat (6); two symmetrical first sliding blocks (18) are slidably connected in the first sliding groove (17); a first screw rod (19) having one end fixedly connected to an output end of the third driving motor (16) is rotatably connected in the first sliding groove (17); the first screw rod (19) passes through the two first sliding blocks (18) and is threadedly connected thereto; when the first screw rod (19) rotates, the two first sliding blocks (18) are driven to move towards or away from each other; a first clamping plate (20) for clamping the braided mesh tube is fixedly connected to one side of the first sliding block (18); and first elastic rubber pads (21) are fixedly mounted on the facing sides of the two first clamping plates (20).
4. A cable braided network management production device according to claim 2, It is characterized in that The position-limiting traction unit (8) comprises a bearing seat (25) fixedly mounted on opposite side walls of the bearing frame (22), one end of the bearing seat (25) being fixedly mounted with a fourth drive motor (26), one side of the bearing seat (25) being provided with a second sliding groove (29), a second sliding block (28) being slidably connected in the second sliding groove (29), a second screw rod (30) having one end fixedly connected to an output end of the fourth drive motor (26) being rotatably connected in the second sliding groove (29), the second screw rod (30) passing through the second sliding block (28) and being threadedly connected thereto, a second telescopic device (27) being fixedly mounted on one side of the second sliding block (28), a second clamping plate (31) adapted to the braided mesh tube being fixedly mounted at the telescopic end of the second telescopic device (27), and a second elastic rubber pad (32) being fixedly connected to one side of the second clamping plate (31).
5. A cable braided network management production device according to claim 1, It is characterized in that The replacement unit (12) comprises a first fixed vertical plate (33) fixedly connected to the upper surface of the bearing platform (9) and a second fixed vertical plate (34) slidably connected to the upper surface of the bearing platform (9); the upper end side surface of the first fixed vertical plate (33) is rotatably connected to a plug-in shaft (35) having one end penetrating the second fixed vertical plate (34); the middle section of the plug-in shaft (35) is polygonal and is compatible with the reel (10); the lower end of the second fixed vertical plate (34) is fixedly installed with a moving seat (37); one side of the bearing platform (9) is provided with a moving groove (36) compatible with the moving seat (37); one side of the bearing platform (9) is fixedly installed with a fifth drive motor (39); the output end of the fifth drive motor (39) is fixedly installed with a third screw rod (38) having one end penetrating the moving seat (37) and being threadedly connected thereto.
6. A cable braided network management production device according to claim 2, It is characterized in that The adjusting unit (13) comprises a sixth driving motor (40) fixedly mounted on one end of the cutting table (1); third sliding blocks (41) are fixedly mounted on both ends of the supporting frame (22); a third sliding groove (42) adapted to the third sliding block (41) is provided on the upper surface of the cutting table (1); a fourth screw rod (43) having one end fixedly mounted on the output end of the sixth driving motor (40) is rotatably connected in the third sliding groove (42); the fourth screw rod (43) passes through the third sliding block (41) and is threadedly connected thereto.
7. A cable braided network management production device according to claim 1, It is characterized in that The unloading unit (14) comprises an L-shaped fixed frame (44) fixedly mounted on the cutting table (1), a seventh drive motor (45) being fixedly mounted on one side of the fixed frame (44), a fourth sliding groove (47) being provided on the inner top wall of the fixed frame (44), a fourth sliding block (46) being slidably connected in the fourth sliding groove (47), a fifth screw rod (49) having one end fixedly connected to the output end of the seventh drive motor (45) being rotatably connected in the fourth sliding groove (47), the fifth screw rod (49) passing through the fourth sliding block (46) and being threadedly connected thereto, and a push-out plate (48) having one side abutting against the upper surface of the cutting table (1) being fixedly connected to the lower side surface of the fourth sliding block (46).
8. A cable braided network management production device according to claim 2, It is characterized in that A plug-in block (50) is fixedly mounted on the upper side of the cutting knife (24); a plug-in slot (51) adapted to the plug-in block (50) is provided at the telescopic lower end of the first telescopic device (23); and a mounting bolt (52) having one end threadedly connected to the side of the plug-in block (50) is passed through the side of the telescopic lower end of the first telescopic device (23).
9. A cable braided network management production device according to claim 1, It is characterized in that A limit ring (53) is fixedly mounted on the upper surface of the carrier platform (9), a plurality of cutting grooves (54) are provided on the upper surface of the cutting platform (1), and a scale (55) adapted to the cutting unit (2) is also provided on the upper surface of the cutting platform (1).
10. A cable braided network tube processing technology, It is characterized in that The cable braided network tube production device comprising any one of 1-9 above, the processing technology comprises the following steps: S1: Weaving a braided mesh tube of corresponding size by a braiding machine in the prior art, using 1 / 3, 1 / 5, 1 / 7 weaving methods, double-layer structure and weaving method, and using 50%-100% basalt fiber material according to the warp density; S2: The woven mesh tube is transported to the high-temperature dyeing and finishing machine for pre-flattening of the curled webbing. Various auxiliaries are added during the pre-treatment process to increase product performance. It is then transported to the curling and shaping machine for curling and shaping the woven mesh tube. S3: The shaped braided mesh tube is wound into a reel (10) and is processed according to subsequent customer needs; S4: After the customer places an order for a fixed length, the reel (10) is moved onto the carrier platform (9) and installed on the carrier platform (9) through the replacement unit (12). The position of the cutting unit (2) is adjusted through the adjustment unit (13) by the cooperation of the second drive motor (11) and the limit traction unit (8), and the position of the clamping unit (7) on the annular transmission belt (3) is coordinated to determine the length of the braided mesh tube to be cut. One end of the braided mesh tube is transported to a position that matches the position of the annular transmission belt (3). The annular transmission belt (3) is driven to rotate by the first drive motor (5). The clamping unit (7) clamps one end of the braided mesh tube and moves it by the first drive motor (5). When the clamping seat (6) moves to the front end position of the clearance opening (4), the proximity switch installed on the cutting table (1) and adapted to the clamping seat (6) is coordinated to start the cutting unit (2) to cut the braided mesh tube. S5: The braided mesh tubes cut to a certain length are pushed out of the cutting table (1) through the unloading unit (14), and the cut braided mesh tubes are collected uniformly.
Citation Information
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