Multi-station honeycomb blind assembling equipment and machining method thereof

CN119142004APending Publication Date: 2024-12-17YUANDING DECORATIVE MATERIAL IND ZHENJIANG CO LTD
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Patent Information

Application Number
CN202411282043.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

When producing multi-color products, the existing non-woven honeycomb curtains have low artificial dispensing and bonding accuracy and low efficiency, which increases production costs and wastes materials.

Method used

Design a multi-station honeycomb curtain assembly equipment, including a rack, multi-station indexing disk device, dispensing unit, material picking and laminating unit, and realize single Automatic assembly of non-woven honeycomb curtains in color and multi-color.

Benefits of technology

It improves the uniformity and accuracy of dispensing, saves labor costs, reduces material waste, improves production capacity and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The multi-station honeycomb blind assembling equipment comprises a rack, a multi-station index plate device, a dispensing unit, a material taking and attaching unit, a pressing unit and a material storage unit, a machining table is arranged at the upper end of the rack, the multi-station index plate device is arranged in the center of the machining table, the multi-station index plate device comprises an index plate, and the index plate is arranged on the rack. Four jig plates are evenly distributed on the surface of the periphery of the index plate, material containing openings are formed in the jig plates, material frames are installed at the positions, located at the material containing openings, of the bottom of the index plate, and lifting plates are longitudinally arranged in the material frames in a sliding mode. Pushing mechanisms are arranged on the periphery of the rack respectively and push the curtain pieces to ascend through a lifting plate, so that the curtain piece at the uppermost end reaches the height required by each station; a support table is arranged on the index plate, the dispensing unit and the pressing unit are arranged on the machining table and the support table and located on the left side and the right side of the index plate respectively, and the dispensing unit is used for dispensing the curtain piece at the uppermost end; the material taking and attaching unit is arranged on the machining table and located at the rear end of the dividing plate. The material taking and attaching unit places curtain pieces of different colors on the curtain pieces obtained after glue dispensing for attaching. The laminating unit is used for laminating the curtain pieces with different colors, the equipment can be operated by one person and can automatically carry out multiple operations such as dispensing, laminating and laminating, and compared with manual laminating, the labor cost is saved, and the productivity is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of curtain processing equipment, and in particular to an assembly machine for assembling multi-color non-woven curtains integrating feeding, gluing and laminating, and a processing method thereof. Background Art

[0002] Honeycomb curtains, also known as accordion curtains or honeycomb curtains, use a unique honeycomb design to store air in the hollow layer, so that the room maintains a constant temperature, heat insulation and warmth. Its UV protection and heat insulation functions effectively protect household items. During the processing of honeycomb curtains, each curtain piece needs to be glued and then bonded in sequence to form a complete honeycomb curtain. At present, non-woven fabric nest curtains can only be produced in a single color. If two or more colors are required, manual bonding and assembly are required. When manually gluing and bonding products, the accuracy cannot be effectively controlled, which not only affects product quality and increases labor production costs, but also there will be waste of turnover, gluing, material bonding and other operations in the manual process, which also increases material production costs. Summary of the invention

[0003] In view of the above problems, the present invention discloses a multi-station honeycomb curtain assembly equipment and a processing method thereof, which utilizes a material rack to effectively assemble products, realizes the assembly of single-color and multi-color non-woven honeycomb curtains, realizes automatic dispensing, automatic lamination, and loading and unloading, and solves the problems of low precision and low efficiency of manual dispensing in the prior art.

[0004] The specific technical solutions are as follows:

[0005] A multi-station honeycomb curtain assembly device, comprising a frame, a multi-station indexing plate device, a dispensing unit, a material picking and pasting unit, and a pressing unit. A processing table is arranged on the upper end of the frame, and a multi-station indexing plate device is arranged at the center of the processing table. The multi-station indexing plate device comprises a rotating seat, a indexing plate rotatably arranged on the rotating seat, and a servo motor driving the indexing plate to rotate sequentially. Four jig plates are evenly distributed on the surface of the indexing plate. A material receiving port for placing curtain pieces is opened on the jig plates. The material receiving port passes through the indexing plate, and a material rack for stacking curtain pieces is longitudinally installed at the bottom of the indexing plate at each material receiving port position, and a lifting plate for placing curtain pieces is longitudinally slidably arranged in the material rack; the frame is provided with a lifting plate for placing curtain pieces; Pushing mechanisms for pushing the lifting plate up and down are arranged on the four sides respectively, and each pushing mechanism pushes the curtain pieces in the material rack up through the lifting plate, and makes the curtain pieces at the top reach the height required by each workstation; a bracket table is also arranged above the dividing plate, and the bracket table is fixed to the processing table by legs on all sides, the dispensing unit and the pressing unit are arranged on the processing table and the bracket table and are respectively located on the left and right sides of the dividing plate, and the dispensing unit is used for dispensing glue on the curtain pieces at the top of the lifting plate; the material picking and pasting unit is arranged on the processing table and is located at the rear end of the dividing plate, and the material picking and pasting unit is used for placing curtain pieces of different colors on the curtain pieces after dispensing glue for pasting; the pressing unit is used for pressing curtain pieces of different colors.

[0006] Furthermore, the material picking and pasting unit includes a material picking linear module, a translation frame, a driving cylinder, a connecting plate, and a pneumatic material picking device. The material picking linear module is horizontally arranged at the rear end of the processing table through a bracket, and the translation frame is horizontally movably arranged on the material picking linear module. The driving cylinder is longitudinally arranged on the translation frame, and the driving end of the driving cylinder is horizontally connected to the connecting plate. At least two pneumatic material picking devices for adsorbing curtain pieces are arranged horizontally at the bottom of the connecting plate, and the position of the pneumatic material picking device corresponds to the position of the material receiving port.

[0007] Furthermore, the pneumatic material picking device includes a guide sleeve, a movable tube, a suction cup head and a first spring. The guide sleeve is longitudinally penetrated and fixedly connected to the connecting plate. The movable tube is movably arranged in the guide sleeve. The upper end of the movable tube is connected to a pipe joint and is connected to the air source through the pipe joint. The lower end of the movable tube is connected to the suction cup head. A first spring is provided on the movable tube. The upper and lower ends of the first spring are respectively pressed against the guide sleeve and the suction cup head, so that the movable tube and the suction cup head are pressed downward under the action of the first spring, and the pipe joint is pressed against the top of the movable tube, thereby realizing the elastic connection between the pneumatic material picking device and the connecting plate.

[0008] Furthermore, the dispensing unit includes a support frame, a displacement assembly, and a dispensing head. The support frame is arranged on the processing table, and the displacement assembly is arranged on the upper end of the support frame. The displacement assembly includes an X-axis linear module, a Y-axis linear module and a Z-axis linear module. The X-axis linear module is horizontally arranged, and the X-axis linear module is fixedly connected to the horizontally arranged Y-axis linear module through a slider, and the Y-axis linear module is fixedly connected to the longitudinally arranged Z-axis linear module through a slider, and the Z-axis linear module is fixedly connected to a dispensing seat through a slider, and the dispensing head is installed at the bottom of the dispensing seat. The dispensing head is located above the jig plate and translates under the drive of the displacement assembly to realize dispensing treatment on the surface of the curtain piece.

[0009] Furthermore, the pressing unit includes a pressing linear module, a sliding frame, a lifting cylinder, a roller seat, and a pressing roller. The pressing linear module is horizontally arranged and horizontally arranged on the bracket table through a bracket. The sliding frame is horizontally arranged on the slider of the pressing linear module. A lifting cylinder is longitudinally arranged on the top of one end of the sliding frame. The piston rod at the bottom of the lifting cylinder is connected to the roller seat through an elastic component. A pressing roller is rotatably arranged in the roller seat. The pressing roller is located above the jig plate, so that the pressing roller is pressed downward on the curtain piece under the drive of the lifting cylinder, and moves along the length direction of the curtain piece under the drive of the pressing linear module to achieve pressing.

[0010] Furthermore, the elastic component includes a fixed plate, a pin rod, and a second spring. The center of the upper end of the fixed plate is connected to the piston rod of the lifting cylinder. Guide rods are longitudinally arranged on the top of both ends of the fixed plate. The guide rods are slidably connected to the sliding frame. The pin rods are longitudinally penetrated at both ends of the fixed plate, and the pin rods are movably connected to the fixed plate. A limiting cap is arranged on the top of the pin rod. The bottom ends of the two pin rods are fixedly connected to the top ends of both sides of the roller seat, and the second spring is sleeved on the pin rod. The two ends of the second spring are respectively pressed against the fixed plate and the roller seat to realize the elastic connection between the roller seat and the fixed plate.

[0011] Furthermore, the pushing mechanism includes a mounting support, a screw lift, a lifting frame and a push plate. The mounting support is arranged at the lower end of the frame, the screw lift is arranged on the mounting support, the lifting frame is arranged on the screw of the screw lift, and the push plate is horizontally arranged on the top of the lifting frame. The position of the push plate corresponds to the position of the lifting plate in the material rack, so that the screw lift pushes the lifting plate in the material rack through the push plate and causes the curtain piece in the material rack to be lifted and lowered.

[0012] Further, the material rack includes two material storage grooves symmetrically arranged left and right and a bottom plate arranged at the bottoms of the two material storage grooves. A through hole for the push plate to penetrate is formed in the middle of the bottom plate. The cross sections of the material storage grooves are both in a "C" shape. The upper ends and adjacent ends of the material storage grooves are both open. The positions and sizes of the upper openings of the two material storage grooves correspond to those of the material inlet, and the inner walls of the material storage grooves are flush with the inner walls of the accommodating openings. A lifting plate is horizontally arranged in the two material storage grooves. The two ends of the bottom of the lifting plate are longitudinally slidably connected through guide rods penetrating through the two ends of the bottom plate, and the lifting of the lifting plate is realized by the pushing of the push plate.

[0013] A processing method for a multi-station honeycomb curtain assembling device specifically includes the following steps:

[0014] S1. Feeding: The pneumatic material taking device takes out the formed curtain sheets from the storage bin and places them into the corresponding tooling plate material storage groove stations on the indexing plate. At the same time, the pushing mechanism drives the lifting plate to rise and承接 the curtain sheets, and then the lifting plate descends to store the curtain sheets in the material rack.

[0015] S2. Glue dotting: The indexing plate rotates clockwise. When the indexing plate transfers the tooling plate with the curtain sheets to the glue dotting unit, the pushing mechanism drives the curtain sheets to rise to the material storage groove through the lifting plate. At the same time, the glue dotting unit drives the glue dotting head to descend and perform glue dotting operations on the surface of the curtain sheets.

[0016] S3. Laminating: After glue dotting is completed, the indexing plate transfers the tooling plate to the material taking and laminating unit. The pushing mechanism drives the curtain sheets to rise through the lifting plate. The pneumatic material taking device takes out another color curtain sheet from the storage bin and performs a positioning and laminating action on the already glue-dotted curtain sheets.

[0017] S4. Pressing: After laminating is completed, the indexing plate starts and transfers the tooling plate to the pressing unit. The pushing mechanism drives the curtain sheets to rise through the lifting plate. At the same time, the pressing roller presses down on the curtain sheets and reciprocates to perform the pressing of the two-color curtain sheets. Repeat steps S2 to S4 until the honeycomb curtain reaches the set stacking and pressing quantity or height.

[0018] S5. Material taking: The pneumatic material taking device takes out the honeycomb curtain products in the material rack and places them in the designated area, and finally completes the assembly of the two-color or multi-color honeycomb curtain.

[0019] The beneficial effects of the present invention are reflected in:

[0020] (1) The device can be operated by a single person. It can produce a multi-color non-woven honeycomb curtain assembling device. The device performs multiple operations such as automatic glue dotting, laminating, and pressing. The uniformity of glue dotting is guaranteed, the accuracy of the bonding position of the spunlace cloth is improved. Compared with manual lamination, it saves labor costs and improves production capacity.

[0021] (2) The use of multi-station non-woven honeycomb curtain assembly equipment can avoid waste in various operations such as turnover, gluing, and material bonding. By parameterizing the control of materials and quantities used in production, material costs can be saved and product quality can be effectively guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional schematic diagram of the present invention.

[0023] Figure 2 It is the front view of the present invention.

[0024] Figure 3 The figure is a schematic diagram of the structure after the upper frame of the present invention is removed.

[0025] Figure 4 This is a top view of the present invention after the upper frame is removed.

[0026] Figure 5 It is a schematic structural diagram of the pressing unit in the present invention.

[0027] Figure 6 It is a schematic diagram of the structure between the material rack and the material pushing mechanism in the present invention.

[0028] Figure 7 for Figure 1 Enlarged schematic diagram at point A in the middle.

[0029] Figure 8 for Figure 5 Enlarged schematic diagram of point B in the middle.

[0030] Description of reference numerals: upper frame 11, lower frame 12, processing table 13, support table 14;

[0031] Multi-station indexing plate device 2, rotating seat 21, indexing plate 22, servo motor 23, jig plate 24, material receiving port 241;

[0032] Material rack 3, material trough 31, bottom plate 32, opening 321, lifting plate 33, guide rod 34;

[0033] Glue dispensing unit 4, support frame 41, X-axis linear module 42, Y-axis linear module 43, Z-axis linear module 44, glue dispensing seat 45, glue dispensing head 46;

[0034] The material picking and laminating unit 5, the material picking linear module 51, the translation frame 52, the driving cylinder 53, the connecting plate 54, the pneumatic material picking device 55, the guide sleeve 551, the movable tube 552, the suction cup head 553, the first spring 554, and the pipeline joint 555;

[0035] Laminating unit 6, laminating linear module 61, sliding frame 62, lifting cylinder 63, roller seat 64, laminating roller 65, fixing plate 66, pin rod 67, limiting cap 671, second spring 68, guide rod 69;

[0036] Pushing mechanism 7, mounting support 71, screw lift 72, lifting frame 73, push plate 74;

[0037] Storage silo 8;

[0038] Curtain blade 9. DETAILED DESCRIPTION

[0039] In order to make the technical solution of the present invention clearer, the present invention is further described below in conjunction with the accompanying drawings. Any equivalent replacement of the technical features of the technical solution of the present invention and any solution derived from conventional reasoning shall fall within the protection scope of the present invention. The fixed connection and fixed setting mentioned in the present invention are all common connection methods in the mechanical field, including welding, bolt and nut connection, and screw connection.

[0040] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0041] Please see attached Figure 1-8The present embodiment provides a multi-station honeycomb curtain assembly device, which can complete the dispensing and laminating assembly of multi-color non-woven honeycomb curtains, including a frame, a multi-station indexing plate device 2, a dispensing unit 4, a material taking and laminating unit 5, and a pressing unit 6. The frame includes an upper frame 11 and a lower frame 12. A processing table 13 is arranged at the upper end of the lower frame 12, and a multi-station indexing plate device 2 is arranged at the center of the processing table 13. The multi-station indexing plate device 2 includes a rotating seat 21, a indexing plate 22 rotatably arranged on the rotating seat 21, and a servo motor 23 that drives the indexing plate to rotate in sequence. Four jig plates 24 are evenly distributed on the surface of the indexing plate 22. The same A material receiving opening 241 for placing curtain pieces 9 is opened at each position, the material receiving opening 241 passes through the dividing plate 22, and a material rack 3 for stacking curtain pieces is longitudinally installed at the bottom of the dividing plate 22 at the position of each material receiving opening 241. The size of the material rack 3 is adapted to the size of the material receiving opening 241, and a lifting plate 33 for placing curtain pieces is longitudinally slidably provided in the material rack 3, so that about 50 curtain pieces can be placed in the material rack 3; pushing mechanisms 7 for pushing the lifting plates 33 to rise and fall are respectively arranged on the four sides of the frame, and each pushing mechanism 7 pushes the curtain pieces in the material rack 3 to rise through the lifting plates 33, and makes the uppermost curtain pieces reach the required height of each work station. A support platform 14 is also provided above the dividing plate 22. The support platform 14 is fixed to the processing table 13 by legs on all sides. The glue dispensing unit 4 and the pressing unit 6 are provided on the processing table 13 and the support platform 14 and are respectively located on the left and right sides of the dividing plate 22. The glue dispensing unit 4 is used to dispense glue to the curtain piece at the uppermost end of the lifting plate 33; the material taking and pasting unit 5 is provided on the processing table 13 and is located at the rear end of the dividing plate 22. The material taking and pasting unit 5 is used to take out curtain piece materials from a storage bin 8 on one side of the equipment. The storage bin 8 stores finished curtain pieces of different colors, and the curtain pieces in the storage bin 8 have been cut, shaped and ironed. The storage bin 8 can move back and forth so that the material taking and pasting unit 5 can take out curtain pieces of different colors and place them on the curtain pieces after glue dispensing for pasting; the pressing unit 6 is used to press curtain pieces of different colors.

[0042] In this embodiment, the material picking and pasting unit 5 includes a material picking linear module 51, a translation frame 52, a driving cylinder 53, a connecting plate 54, and a pneumatic material picking device 55. The material picking linear module 51 is horizontally arranged at the rear end of the processing table 13 through a bracket. The translation frame 52 is horizontally movably arranged on the material picking linear module 51. The driving cylinder 53 is longitudinally arranged on the translation frame 52. The driving end of the driving cylinder 53 is horizontally connected to the connecting plate 54. At least two pneumatic material picking devices 55 for adsorbing curtain pieces are arranged horizontally at the bottom of the connecting plate 54. The position of the pneumatic material picking device 55 corresponds to the position of the material receiving port 241. When pasting the material, the pushing mechanism 7 drives the curtain piece to rise and makes the curtain piece flush with the surface of the jig plate 24. Then the pneumatic material picking device 55 fits the curtain pieces of different colors with the curtain pieces in the material receiving port 241.

[0043] In this embodiment, the pneumatic material picking device 55 includes a guide sleeve 551, a movable tube 552, a suction cup head 553 and a first spring 554. The guide sleeve 551 is longitudinally penetrated and fixedly connected to the connecting plate 54. The movable tube 552 is movably arranged in the guide sleeve 551. The upper end of the movable tube 552 is connected to a pipe joint 555 and is connected to the air source through the pipe joint. The lower end of the movable tube 552 is connected to the suction cup head 553. The first spring 554 is sleeved on the movable tube. The upper and lower ends of the first spring are respectively pressed against the guide sleeve 551 and the suction cup head 553, so that the movable tube and the suction cup head are pressed downward under the action of the first spring 554, and the pipe joint 555 is pressed against the top of the movable tube 552, thereby realizing the elastic connection between the pneumatic material picking device and the connecting plate.

[0044] In this embodiment, the dispensing unit 4 includes a support frame 41, a displacement component, and a dispensing head 46. The support frame 41 is arranged on the processing table 13. The displacement component is arranged on the upper end of the support frame 41. The displacement component includes an X-axis linear module 42, a Y-axis linear module 43 and a Z-axis linear module 44. The X-axis linear module 42 is horizontally arranged. One end of the X-axis linear module 42 is fixed on the support frame 41, and the other end is fixed to the bracket table through a bracket. The X-axis linear module is fixedly connected to the horizontally arranged Y-axis linear module 43 through a slider, and the Y-axis linear module is fixedly connected to the longitudinally arranged Z-axis linear module 44 through a slider. The Z-axis linear module 44 is fixedly connected to a dispensing seat 45 through a slider. A dispensing head 46 is installed at the bottom of the dispensing seat. The dispensing head 46 is located above the jig plate 24 and is translated in the X, Y and Z directions under the drive of the displacement component to achieve uniform dispensing treatment on the surface of the curtain piece.

[0045] In this embodiment, the laminating unit 6 includes a laminating linear module 61, a sliding frame 62, a lifting cylinder 63, a roller seat 64, and a laminating roller 65. The laminating linear module 61 is horizontally arranged and is horizontally arranged on the bracket 14 through a bracket. The sliding frame 62 is horizontally arranged on the slider of the laminating linear module 61. The lifting cylinder 63 is longitudinally arranged on the top of one end of the sliding frame 62. The piston rod at the bottom of the lifting cylinder 63 is connected to the roller seat 64 through an elastic component. The laminating roller 65 is rotatably arranged in the roller seat 64. The laminating roller 65 is located above the jig plate 24, so that the laminating roller 65 is driven by the lifting cylinder 63 to descend. At the same time, the pushing mechanism 7 drives the curtain piece to rise and makes the laminating roller 65 press against the curtain piece. Then, the laminating roller 65 reciprocates along the length direction of the curtain piece driven by the laminating linear module 61 to achieve uniform laminating.

[0046] The elastic component includes a fixed plate 66, a pin rod 67, and a second spring 68. The center of the upper end of the fixed plate 66 is connected to the piston rod of the lifting cylinder 63. Guide rods 69 are longitudinally arranged at the tops of both ends of the fixed plate 66. The guide rods 69 are slidably connected to the sliding frame 62. The pin rods 67 penetrate longitudinally through both ends of the fixed plate 66, and the pin rods 67 are movably connected to the fixed plate 66. A limit cap 671 is arranged at the top end of the pin rod 67 and cooperates with the top of the fixed plate 66 for limiting. The bottom ends of the two pin rods 67 are fixedly connected to the tops of both sides of the roller seat 64, and the second spring 68 is sleeved on the pin rod 67. The two ends of the second spring 68 are respectively pressed against the fixed plate 66 and the roller seat 64, realizing the elastic connection between the roller seat 64 and the fixed plate 66.

[0047] In this embodiment, the material pushing mechanism 7 includes a mounting support 71, a screw jack 72, a lifting frame 73, and a push plate 74. The mounting support 71 is arranged at the lower end of the setting frame. The screw jack 72 is arranged on the mounting support 71. The lifting frame 73 is connected to the screw of the screw jack 72. The push plate 74 is horizontally arranged at the top end of the lifting frame 73. The position of the push plate 74 corresponds to the position of the lifting plate 33 in the material rack 3, so that the screw jack 72 pushes the lifting plate 33 in the material rack 3 through the push plate 74 and makes the uppermost curtain sheet in the material rack 3 flush with the surface of the jig plate 24. When the indexing plate 22 rotates to the specified station, the material pushing mechanism 7 first pushes the curtain sheet upward to reach the required height of this station. As the number of stacked curtain sheets increases, the height that the material pushing mechanism 7 drives the lifting plate 33 to rise gradually decreases.

[0048] In this embodiment, the material rack 3 includes two material storage grooves 31 symmetrically arranged on the left and right and a bottom plate 32 arranged at the bottom of the two material storage grooves 31. A through hole 321 for the push plate 74 to penetrate is formed in the middle of the bottom plate 32. The cross sections of the material storage grooves 31 are all in a "C" - shaped structure. The upper ends and adjacent ends of the material storage grooves 31 are both open. The positions and sizes of the upper openings of the two material storage grooves 31 correspond to the position and size of the material receiving port 241, and the inner walls of the material storage grooves 31 are flush with the inner walls of the receiving port. A lifting plate 33 is horizontally arranged in the two material storage grooves 31. The two ends of the bottom of the lifting plate 33 are longitudinally slidably connected through guide rods 34 penetrating through both ends of the bottom plate 32. The lifting of the lifting plate 33 is realized by being pushed by the push plate 74.

[0049] This embodiment also discloses a processing method of a multi - station honeycomb curtain assembling device, which specifically includes the following steps:

[0050] Loading: The pneumatic material taking device 55 takes out the formed curtain sheets from the storage bin and places them into the corresponding material receiving slots of the jig plates 24 on the indexing plate 22. Each station of the jig plate 24 is provided with a material rack 3. The material pushing mechanism 7 drives the curtain sheet materials to rise or fall through the lifting plate 33, so that when loading, the material pushing mechanism drives the lifting plate to rise and承接 the curtain sheet, and then the lifting plate descends to store the curtain sheet 9 in the material rack 3;

[0051] Glue dispensing: With the indexing plate 22 as the carrier, it rotates clockwise. When the indexing plate moves the jig plate with the curtain piece to the glue dispensing unit 4, the material pushing mechanism drives the curtain piece to rise to the material storage tank through the lifting plate. At the same time, the glue dispensing unit drives the glue dispensing head 46 to descend and perform glue dispensing on the surface of the uppermost curtain piece 9;

[0052] Lamination: After the glue is dispensed, the indexing plate 22 moves the jig plate to the material taking and laminating unit 5, the material pushing mechanism 7 drives the curtain piece to rise through the lifting plate 33, and the pneumatic material taking device takes out another color curtain piece from the material storage bin, and performs alignment and laminating action on the glued curtain piece;

[0053] Lamination: After lamination is completed, the indexing plate is started, and the jig plate is moved to the lamination unit 6. The pusher mechanism 7 drives the curtain piece to rise through the lifting plate. At the same time, the lamination roller 65 presses down on the curtain piece and reciprocates on the jig to lamination the two-color curtain pieces. Then, the steps of dispensing, laminating and lamination are repeated until the honeycomb curtain reaches the set stacking lamination quantity or height;

[0054] Material taking: The pneumatic material taking device 55 takes out the honeycomb curtain products in the material rack and places them in the designated area, and finally completes the assembly of the two-color or multi-color spunlace honeycomb curtain.

[0055] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A multi-station honeycomb blind assembly device, characterized in that: The invention comprises a frame, a multi-station indexing disk device (2), a dispensing unit (4), a material taking and pasting unit (5), and a pressing unit (6); a processing table (13) is arranged at the upper end of the frame; a multi-station indexing disk device (2) is arranged at the center of the processing table (13); the multi-station indexing disk device (2) comprises a rotating seat (21), a indexing disk (22) rotatably arranged on the rotating seat (21), and a servo motor (23) for driving the indexing disk to rotate; four jig plates (24) are evenly distributed on the surface of the indexing disk; each jig plate is provided with a material receiving opening (241); the material receiving opening passes through the indexing disk (22); and a material rack (3) is longitudinally installed at the bottom of the indexing disk at the position of each material receiving opening (241); a lifting plate (33) is longitudinally slidably arranged in the material rack; and the frame is provided with a lifting plate (33) for driving the lifting plate. The invention relates to a material pushing mechanism (7) for lifting the plate, each material pushing mechanism (7) respectively pushes the curtain pieces in the material rack to rise through the lifting plate (33), and makes the curtain pieces at the top reach the height required by each work station; a support platform (14) is also arranged above the indexing plate (22), and the support platform (14) is fixed to the processing table (13) by legs on all sides; the glue dispensing unit (4) and the pressing unit (6) are arranged on the processing table and the support platform and are respectively located on the left and right sides of the indexing plate (22); the glue dispensing unit (4) is used for dispensing glue on the curtain pieces at the top of the lifting plate (33); the material taking and pasting unit (5) is arranged on the processing table (13) and is located at the rear end of the indexing plate; the material taking and pasting unit (5) is used for placing curtain pieces of different colors on the curtain pieces after glue dispensing for pasting; the pressing unit (6) is used for pressing curtain pieces of different colors.

2. The multi-station honeycomb blind assembly equipment according to claim 1, characterized in that: The material picking and pasting unit (5) comprises a material picking linear module (51), a translation frame (52), a driving cylinder (53), a connecting plate (54), and a pneumatic material picking device (55). The material picking linear module (51) is horizontally arranged on the rear end of the processing table (13) through a bracket. The translation frame (52) is horizontally movably arranged on the material picking linear module (51). The driving cylinder (53) is longitudinally arranged on the translation frame (52). The driving end of the driving cylinder (53) is horizontally connected to the connecting plate (54). At least two pneumatic material picking devices (55) for adsorbing curtain pieces are arranged transversely at the bottom of the connecting plate (54). The position of the pneumatic material picking device (55) corresponds to the position of the material receiving port (241).

3. The multi-station honeycomb blind assembly equipment according to claim 2, characterized in that: The pneumatic material taking device (55) comprises a guide sleeve (551), a movable tube (552), a suction cup head (553) and a first spring (554). The guide sleeve (551) is longitudinally penetrated and fixedly connected to the connecting plate (54). The movable tube (552) is movably arranged in the guide sleeve (551). The upper end of the movable tube is connected to a pipeline joint (555) and is connected to an air source through the pipeline joint. The lower end of the movable tube (552) is connected to the suction cup head (553). The movable tube is sleeved with a first spring (554). The upper and lower ends of the first spring are respectively pressed against the guide sleeve (551) and the suction cup head (553), so that the movable tube and the suction cup head are pressed downward under the action of the first spring (554), and the pipeline joint (555) is pressed against the top of the movable tube (552), so that the pneumatic material taking device and the connecting plate are elastically connected.

4. The multi-station honeycomb shade assembly equipment according to claim 1, characterized in that: The dispensing unit (4) comprises a support frame (41), a displacement assembly, and a dispensing head (46). The support frame (41) is arranged on a processing table. The displacement assembly is arranged on the upper end of the support frame (41). The displacement assembly comprises an X-direction linear module (42), a Y-direction linear module (43), and a Z-direction linear module (44). The X-direction linear module is arranged horizontally. The X-direction linear module is fixedly connected to the horizontally arranged Y-direction linear module (43) through a slider. The Y-direction linear module is fixedly connected to the longitudinally arranged Z-direction linear module (44) through a slider. The Z-direction linear module (44) is fixedly connected to a dispensing seat (45) through a slider. The dispensing head (46) is installed at the bottom of the dispensing seat (45). The dispensing head is located above the jig plate (24) and moves in translation under the drive of the displacement assembly to achieve dispensing treatment on the surface of the curtain sheet.

5. The multi-station honeycomb shade assembly equipment according to claim 1, characterized in that: The laminating unit (6) comprises a laminating linear module (61), a sliding frame (62), a lifting cylinder (63), a roller seat (64), and a laminating roller (65). The laminating linear module (61) is horizontally arranged and is horizontally arranged on a bracket platform (14) through a bracket. The sliding frame (62) is horizontally arranged on a slider of the laminating linear module (61). A lifting cylinder (63) is longitudinally arranged on the top of one end of the sliding frame (62). The piston rod at the bottom of the lifting cylinder (63) is connected to the roller seat (64) through an elastic component. A laminating roller (65) is rotatably arranged in the roller seat (64). The laminating roller (65) is located above the jig plate so that the laminating roller (65) is pressed downward on the curtain piece under the drive of the lifting cylinder (63) and moves along the length direction of the curtain piece under the drive of the laminating linear module (61) to achieve laminating.

6. The multi-station honeycomb shade assembly equipment according to claim 5, characterized in that: The elastic component includes a fixing plate (66), a pin rod (67), and a second spring (68). The center of the upper end of the fixing plate (66) is connected to the piston rod of the lifting cylinder (63). Guide rods (69) are longitudinally arranged at the tops of both ends of the fixing plate (66). The guide rods (69) are slidably connected to the sliding frame (62). The pin rods (67) are longitudinally penetrated through both ends of the fixing plate, and the pin rods (67) are movably connected to the fixing plate (66). A limit cap (671) is arranged at the top end of the pin rod (67). The bottom ends of the two pin rods (67) are fixedly connected to the tops of both sides of the roller seat (64). The second spring (68) is sleeved on the pin rod (67). Both ends of the second spring are respectively pressed against the fixing plate (66) and the roller seat (64), realizing the elastic connection between the roller seat and the fixing plate.

7. The multi-station honeycomb shade assembly equipment according to claim 1, characterized in that: The pushing mechanism (7) includes an installation support (71), a screw jack (72), a lifting frame (73), and a pushing plate (74). The installation support (71) is arranged at the lower end of the setting frame. The screw jack (72) is arranged on the installation support (71). The lifting frame (73) is arranged on the screw of the screw jack (72). The pushing plate (74) is horizontally arranged at the top end of the lifting frame. The position of the pushing plate (74) corresponds to the position of the lifting plate (33) in the material rack (3), so that the screw jack pushes the lifting plate (33) in the material rack through the pushing plate (74) and makes the curtain sheets in the material rack rise and fall.

8. The multi-station honeycomb blind assembly equipment according to claim 7, characterized in that: The material rack (3) includes two material storage grooves (31) symmetrically arranged on the left and right and a bottom plate (32) arranged at the bottom of the two material storage grooves (31). A through hole (321) for the pushing plate (74) to penetrate is opened in the middle of the bottom plate (32). The cross-sections of the material storage grooves (31) are all in a "C" shape structure. The upper ends and adjacent ends of the material storage grooves (31) are both open. The positions and sizes of the upper openings of the two material storage grooves (31) correspond to the position of the material storage port (241), and the inner walls of the material storage grooves (31) are flush with the inner walls of the storage port. A lifting plate (33) is horizontally arranged in the two material storage grooves (31). The two ends of the bottom of the lifting plate (33) are longitudinally slidably connected through guide rods (34) penetrating through both ends of the bottom plate (32). The lifting of the lifting plate (33) is realized by being pushed by the pushing plate (74).

9. A processing method for a multi-station honeycomb shade assembly device according to any one of claims 1 to 8, characterized in that: Specifically, it includes the following steps: S1. Loading: The formed curtain sheets taken out by the pneumatic material taking device (55) from the storage bin (8) are placed into the corresponding tooling plate material storage groove workstations on the indexing plate. At the same time, the pushing mechanism (7) drives the lifting plate (33) to rise and承接 the curtain sheets, and then the lifting plate descends to store the curtain sheets in the material rack (3). S2. Glue dispensing: The indexing plate rotates clockwise. When the indexing plate (22) rotates the tooling plate with the curtain sheets to the glue dispensing unit (4), the pushing mechanism (7) drives the curtain sheets to rise to the material storage groove through the lifting plate (33). At the same time, the glue dispensing unit drives the glue dispensing head (46) to descend and perform glue dispensing operations on the surface of the curtain sheets. S3, bonding: After the glue application is completed, the indexing plate moves the jig plate to the material taking and bonding unit (5), the material pushing mechanism drives the curtain piece to rise through the lifting plate, and the pneumatic material taking device (55) takes out another color curtain piece from the material storage bin (8), and performs the alignment bonding action on the glue applied curtain piece; S4, pressing: after the lamination is completed, the indexing plate (22) is started, and the jig plate (24) is moved to the pressing unit (6). The pushing mechanism drives the curtain piece to rise through the lifting plate, and at the same time, the pressing roller (65) presses down on the curtain piece and performs reciprocating motion to press the two-color curtain pieces together. Steps S2 to S4 are repeated until the honeycomb curtain reaches the set stacking pressing number or height. S5, taking materials: the pneumatic taking device (55) takes out the honeycomb curtain products in the material rack and places them in the designated area, and finally completes the assembly of the two-color or multi-color honeycomb curtain.

Citation Information

Patent Citations

  • Full-automatic film preparation equipment

    CN111113761A