Installation method of marine cabin decorative plate

By using the combination of pads, bottom grooves, top grooves and connectors during the installation process of marine cabin decorative panels, the problem of inconvenient installation of decorative panels in the prior art is solved, flexible adjustment and precise positioning are achieved, and the decorative panels are improved Installation accuracy and stability.

CN119142475AInactive Publication Date: 2024-12-17HUDONG ZHONGHUA SHIPBUILDINGGROUP
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202411556885.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During installation, the existing marine cabin decorative panels are inconvenient to install and position, and are not flexible, making it difficult to adjust due to welding deformation and installation errors.

Method used

By burning welding pads on the deck and installing the bottom and top grooves, the threaded connection between the first and second connectors and the mounting base is achieved by combining the reinforcement of rivets and screws, flexible adjustment of the enclosure wall and the cabin top decorative panel is achieved. Avoid the direct impact of welding and fire operations on decorative panels.

Benefits of technology

It realizes flexible positioning and adjustment of decorative panels, reduces installation problems caused by structural errors and welding deformation, and improves the installation accuracy and stability of decorative panels.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119142475A_ABST
    Figure CN119142475A_ABST
Patent Text Reader

Abstract

The invention relates to a mounting method of a marine cabin decorative plate, which comprises the following steps: step 1, welding a cushion block on a deck, and welding a mounting seat on the reverse top and the bulkhead of a cabin; 2, a bottom groove used for bearing the enclosure bulkhead decoration plate is formed in the cushion block, and the bottom groove and the cushion block are connected through a rivet; 3, the lower end edge opening of the enclosure bulkhead decoration plate is inserted into the bottom groove, a top groove is formed in the upper end edge opening of the enclosure bulkhead decoration plate, and the top groove is fixed to a mounting base of the bulkhead through a first connecting piece; 4, a hanging beam is installed below the reverse roof of the cabin according to the floor height of the cabin roof decoration plate, the hanging beam is connected with an installation base of the reverse roof of the cabin through a second connecting piece, and the second connecting piece is in threaded connection with the installation base; and 5, installing a cabin roof decorative plate. According to the method, the influence of factors such as welding can be reduced when the cabin decoration plate is installed, and positioning adjustment can be conducted according to actual needs.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of shipbuilding, and in particular to a method for installing a ship cabin decorative panel. Background Art

[0002] Cabin decoration panels are decorative materials used in ship cabins to enhance the beauty and comfort of the cabins. Cabin decoration panels are divided into cabin roof decoration panels and wall decoration panels according to the installation position. Cabin roof decoration panels are installed on the top of the cabin, and wall decoration panels are installed on the cabin wall. Prior art, such as a construction method for positioning and installing cabin furniture with ship decoration panels disclosed in a patent application document with publication number CN117622418A, discloses that after rechecking the cabin dimensions and recording the cumulative errors, the decorative panel profiles and studs are positioned and installed according to the layout diagram of the decorative panels, with reference to the cabin cumulative errors, and the decorative panels are installed.

[0003] Due to welding deformation, installation errors, etc., it is not convenient to adjust the installation position of the existing decorative panels during installation, and the flexibility is not high. Summary of the invention

[0004] In order to solve the problem that the existing cabin decoration panels are inconvenient to install, position and adjust, the present invention provides a method for installing a marine cabin decoration panel, which reduces the influence of factors such as welding and can perform positioning and adjustment according to actual needs.

[0005] The technical objectives of the present invention are achieved through the following technical solutions:

[0006] A method for installing a marine cabin decorative panel, the method comprising:

[0007] Step 1: After the cabin structure is completed, weld the pads on the deck according to the layout of the cabin decorative panels, and weld the mounting seats on the cabin top and bulkhead;

[0008] Step 2: Install a bottom groove for carrying the surrounding wall decorative panel on the cushion block, and connect the bottom groove and the cushion block by rivets;

[0009] Step 3, insert the lower edge of the surrounding wall decorative plate into the bottom groove, install the top groove on the upper edge of the surrounding wall decorative plate, buckle the top groove on the upper edge of the surrounding wall decorative plate from above, fix the top groove on the mounting seat of the bulkhead by using a first connecting member, the first connecting member is threadedly connected to the mounting seat; the surrounding wall decorative plate is connected to the top groove and the bottom groove respectively by screws or rivets;

[0010] Step 4: Install a hanging beam under the cabin top according to the floor height of the cabin top decorative panel, the two sides of the hanging beam form a supporting surface for supporting the cabin top decorative panel, the hanging beam is connected to the mounting seat of the cabin top through a second connecting piece, and the second connecting piece is threadedly connected to the mounting seat;

[0011] Step 5, install the cabin roof decorative panel. An L-shaped support is installed near the surrounding wall decorative panel. One side of the cabin roof decorative panel near the surrounding wall decorative panel is mounted on the L-shaped support, and the other side is mounted on the supporting surface on the side of the hanging beam; both sides of the cabin roof decorative panel between the hanging beams are respectively mounted on the supporting surfaces on the side of the hanging beam; the cabin roof decorative panel is connected to the L-shaped support and the supporting surface at the position where it is mounted and in contact with each other through screws or rivets.

[0012] Furthermore, the first connecting member includes a first screw and a first connecting plate, one end of the first screw is perpendicular to the bulkhead and is threadedly connected to the mounting seat; a connecting hole is set at one end of the first connecting plate corresponding to the first screw, and the opposite end of the first screw connected to the mounting seat passes through the connecting hole and is locked by a nut; the other end of the first connecting plate is connected to the top groove.

[0013] Furthermore, a top groove cover cap is provided on the outside of the top groove, and the top groove cover cap is buckled on the outside of the top groove from above the top groove, and the first connecting plate is connected to the top groove by welding with the top groove cover cap.

[0014] Furthermore, the second connecting member includes a second screw, a third screw, and a second connecting plate. The upper end of the second screw is perpendicular to the top of the cabin and is threadedly connected to the mounting seat. The second connecting plate is provided with a threaded hole corresponding to the second screw, and the second connecting plate is provided with a connecting hole corresponding to the third screw. The lower end of the second screw passes through the threaded hole of the second connecting plate and is threadedly connected to the second connecting plate. The upper end of the third screw passes through the connecting hole on the second connecting plate and is locked by a nut. The lower end of the third screw is connected and fixed to the suspension beam.

[0015] Furthermore, the suspension beam includes a bottom plate and a web perpendicular to the middle of the bottom plate. The bottom plate forms support surfaces on both sides of the web. The lower end of the third screw is connected and fixed to the web.

[0016] Furthermore, the lower end of the third screw is bent to form a bent portion, and the web is provided with an opening corresponding to the bent portion, and the bent portion of the third screw passes through the opening and is locked by a nut.

[0017] Furthermore, in step 3, after the lower end edge of the surrounding wall decorative panel is inserted into the bottom groove, the top groove is installed at the upper end edge of the surrounding wall decorative panel, the verticality of the surrounding wall decorative panel is adjusted and temporarily supported, and then the first screw is connected to the mounting seat, and then the first connecting plate is connected before the first screw, and the position of the first connecting plate is adjusted so that the first connecting plate is close to the side of the top groove; then the top groove cover cap is installed, and the first connecting plate is welded to the top groove cover cap.

[0018] Furthermore, when installing the hanging beam, first connect the second screw to the mounting seat at the top of the cabin, then connect the hanging beam to the bent portion of the third screw, pre-install the second connecting plate on the second screw, adjust the direction of the second connecting plate, and then connect the upper end of the third screw to the second connecting plate.

[0019] Furthermore, after the third screw is connected to the second connecting plate, check the horizontality and elevation of the support surface of the suspension beam. If the horizontality or elevation does not meet the requirements, adjust the relative height of the third screw relative to the second connecting plate to meet the horizontality and elevation requirements of the support surface.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention installs a bottom groove on a cushion block, supports and installs the surrounding wall decorative panel through the bottom groove, and the bottom groove and the cushion block are connected by rivets, which can avoid damage to the bottom groove caused by welding or open flame operation.

[0022] 2. The present invention can adjust the surrounding wall decorative panels and cabin roof decorative panels as needed during installation by setting the first connecting member and the second connecting member, thereby avoiding the problem of the decorative panels being unable to be installed due to structural errors or deformations.

[0023] 3. The setting of the top groove cover can prevent the top groove in contact with the surrounding wall decorative panel from being deformed due to welding or fire work. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of installing the marine cabin decorative panel in the present invention.

[0025] Figure 2 This is a schematic diagram of the installation of the first connecting member in the present invention.

[0026] Figure 3 It is a schematic diagram of the installation of the second connecting member in the present invention.

[0027] Figure 4 Schematic diagram of the structure of the tripod support frame in an embodiment of the present invention.

[0028] In the figure:

[0029] 1. Deck; 2. Pad; 3. Wall decorative plate; 4. Cabin top; 5. Bulkhead; 6. Mounting seat; 7. Bottom groove; 8. Top groove; 9. Hanging beam; 10. Cabin top decorative plate; 11. L-shaped support; 12. First screw; 13. First connecting plate; 14. Top groove cap; 15. Second screw; 16. Third screw; 17. Second connecting plate; 18. Bottom plate; 19. Web plate; 20. Bending part; 21. Base; 22. Support frame; 23. Support plate; 24. Adjustment device. DETAILED DESCRIPTION

[0030] The technical solution of the present invention is further described below in conjunction with specific embodiments:

[0031] A method for installing a marine cabin decorative panel, such as Figure 1-Figure 3 As shown, the method includes:

[0032] Step 1: After the cabin structure is completed, the pads 2 are welded on the deck 1 according to the layout of the cabin decorative panels. The pads 2 are continuously laid along the horizontal extension direction of the surrounding wall decorative panels 3, and the mounting seats 6 are welded on the cabin top 4 and the bulkhead 5.

[0033] Step 2: Install a bottom groove 7 on the pad 2 to carry the surrounding wall decorative panel 3. The bottom groove 7 is a U-shaped groove structure. The bottom groove 7 extends along the laying direction of the pad 2. The bottom groove 7 and the pad 2 are connected by rivets.

[0034] Step 3, insert the lower edge of the surrounding wall decorative panel 3 into the bottom groove 7, install the top groove 8 on the upper edge of the surrounding wall decorative panel 3, snap the top groove 8 onto the upper edge of the surrounding wall decorative panel 3 from above, use the first connecting piece to fix the top groove 8 on the mounting seat 6 of the bulkhead 5, the first connecting piece is threadedly connected to the mounting seat 6; the surrounding wall decorative panel 3 is reinforced with the top groove 8 and the bottom groove 7 by screws or rivets respectively.

[0035] Step 4. Install a hanging beam 9 below the cabin top 4 according to the floor height of the cabin roof decorative panel. Both sides of the hanging beam 9 form a supporting surface for supporting the cabin roof decorative panel. The hanging beam 9 is connected to the mounting seat 6 of the cabin top through a second connecting piece, and the second connecting piece is threadedly connected to the mounting seat.

[0036] Step 5, install the cabin roof decorative panel 10. An L-shaped support 11 is installed near the surrounding wall decorative panel 3. One side of the cabin roof decorative panel 10 near the surrounding wall decorative panel 3 is mounted on the L-shaped support 11, and the other side is mounted on the supporting surface of the side of the hanging beam 9; the two sides of the cabin roof decorative panel 10 between the hanging beams 9 are respectively mounted on the supporting surfaces of the side of the hanging beams; the position where the cabin roof decorative panel 10 is in contact with the L-shaped support 11 and the supporting surface is reinforced and connected by screws or rivets.

[0037] More specifically, the first connecting member includes a first screw 12 and a first connecting plate 13. One end of the first screw 12 is perpendicular to the bulkhead 5 and is threadedly connected to the mounting seat 6 at the bulkhead 5. A connecting hole is set at one end of the first connecting plate 13 corresponding to the first screw 12. The opposite end of the first screw 12 connected to the mounting seat passes through the connecting hole and is locked by a nut. The other end of the first connecting plate 13 is connected to the top groove 8.

[0038] Preferably, a top groove cover cap 14 is provided on the outside of the top groove 8 , and the top groove cover cap 14 is buckled on the outside of the top groove 8 from above the top groove 8 , and the first connecting plate 13 is connected to the top groove 8 by welding with the top groove cover cap 14 .

[0039] After the lower edge of the surrounding wall decorative panel 3 is inserted into the bottom groove 7, the top groove 8 is installed at the upper edge of the surrounding wall decorative panel 3, and the verticality of the surrounding wall decorative panel 3 is adjusted to provide temporary support. The temporary support can be achieved by making a triangular support frame to support the surrounding wall decorative panel 3 from the side, and then connecting the first screw 12 to the mounting seat 6, and then connecting the first connecting plate 13 to the first screw 12 first, and adjusting the position of the first connecting plate 13 so that the first connecting plate 13 is close to the side of the top groove 8; then install the top groove cover cap 14, and weld the first connecting plate 13 to the top groove cover cap 14.

[0040] This embodiment provides a triangular support frame, such as Figure 4 As shown, it includes a base 21, a support frame 22 hingedly mounted on the upper end of the base 21, one end of the support frame 22 is hingedly connected to the upper end of the base 21, and the other end of the support frame 22 is hingedly connected to a support plate 23. An adjustment device 24 for adjusting the angle between the support frame 22 and the base 21 is also hingedly connected between the middle position of the support frame 22 and the base 21. The adjustment device 24 is such as a basket bolt. When in use, the base 21 is placed on the deck 1, and the angle of the support frame 22 relative to the base 21 is adjusted by the adjustment device 24 to support the support plate 23 on the side of the surrounding wall decorative plate 3. The support frame 22, the base 21 and the adjustment device 24 form a triangular support. In order to increase friction, the surface of the base 21 contacting the deck 1 and the surface of the support plate 23 contacting the surrounding wall decorative plate 9 can also be covered with rubber pads.

[0041] More specifically, the second connecting member includes a second screw rod 15, a third screw rod 16, and a second connecting plate 17. The upper end of the second screw rod 15 is perpendicular to the top of the cabin and is threadedly connected to the mounting seat 6. The second connecting plate 17 is provided with a threaded hole corresponding to the second screw rod 15, and the second connecting plate 17 is provided with a connecting hole corresponding to the third screw rod 16. The lower end of the second screw rod 15 passes through the threaded hole of the second connecting plate 17 and is threadedly connected to the second connecting plate 17. The upper end of the third screw rod 16 passes through the connecting hole on the second connecting plate 17 and is locked by a nut. The lower end of the third screw rod 16 is connected and fixed to the hanging beam 9. The hanging beam includes a bottom plate 18 and a web plate 19 perpendicular to the middle and upper part of the bottom plate 18. The bottom plate 18 forms a support surface on both sides of the web plate 19. The lower end of the third screw rod 16 is connected and fixed to the web plate 19.

[0042] The lower end of the third screw rod 16 is bent to form a bent portion 20 , and the web is provided with an opening corresponding to the bent portion. The bent portion 20 of the third screw rod passes through the opening and is locked by a nut.

[0043] When installing the hanging beam, first connect the second screw 15 to the mounting seat 6 at the top of the cabin, then connect the hanging beam 9 to the bent portion 20 of the third screw 16, and pre-install the second connecting plate 17 on the second screw 15. After adjusting the direction of the second connecting plate 17, connect the upper end of the third screw 16 to the second connecting plate 17.

[0044] After the third screw rod 16 is connected to the second connecting plate 17, check the horizontality and elevation of the support surface of the suspension beam 9. If the horizontality or elevation does not meet the requirements, adjust the relative height of the third screw rod 16 to the second connecting plate 17 to meet the horizontality and elevation requirements of the support surface.

[0045] This embodiment is only a further explanation of the present invention, not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed, but as long as it is within the scope of the claims of the present invention, it will be protected by the patent law.

Claims

1. A method for installing a marine cabin decorative panel, characterized in that: The method includes: Step 1: After the cabin structure is completed, weld the pads on the deck according to the layout of the cabin decorative panels, and weld the mounting seats on the cabin top and bulkhead; Step 2: Install a bottom groove for carrying the surrounding wall decorative panel on the cushion block, and connect the bottom groove and the cushion block by rivets; Step 3, insert the lower edge of the surrounding wall decorative plate into the bottom groove, install the top groove on the upper edge of the surrounding wall decorative plate, buckle the top groove on the upper edge of the surrounding wall decorative plate from above, fix the top groove on the mounting seat of the bulkhead by using a first connecting member, the first connecting member is threadedly connected to the mounting seat; the surrounding wall decorative plate is connected to the top groove and the bottom groove respectively by screws or rivets; Step 4: Install a hanging beam under the cabin top according to the floor height of the cabin top decorative panel, the two sides of the hanging beam form a supporting surface for supporting the cabin top decorative panel, the hanging beam is connected to the mounting seat of the cabin top through a second connecting piece, and the second connecting piece is threadedly connected to the mounting seat; Step 5, install the cabin roof decorative panel. An L-shaped support is installed near the surrounding wall decorative panel. One side of the cabin roof decorative panel near the surrounding wall decorative panel is mounted on the L-shaped support, and the other side is mounted on the supporting surface on the side of the hanging beam; both sides of the cabin roof decorative panel between the hanging beams are respectively mounted on the supporting surfaces on the side of the hanging beam; the cabin roof decorative panel is connected to the L-shaped support and the supporting surface at the position where it is in contact with the support surface through screws or rivets.

2. A method for installing a marine cabin decorative panel according to claim 1, characterized in that: The first connecting member includes a first screw and a first connecting plate, one end of the first screw is perpendicular to the bulkhead and is threadedly connected to the mounting seat; a connecting hole is set at one end of the first connecting plate corresponding to the first screw, and the opposite end of the first screw connected to the mounting seat passes through the connecting hole and is locked by a nut; the other end of the first connecting plate is connected to the top groove.

3. The method for installing a marine cabin decorative panel according to claim 2, characterized in that: A top groove cover cap is arranged on the outside of the top groove, and the top groove cover cap is buckled on the outside of the top groove from above the top groove, and the first connecting plate is connected to the top groove cover cap by welding.

4. The method for installing a marine cabin decorative panel according to claim 1, characterized in that: The second connecting member includes a second screw, a third screw, and a second connecting plate. The upper end of the second screw is perpendicular to the top of the cabin and is threadedly connected to the mounting seat. The second connecting plate is provided with a threaded hole corresponding to the second screw, and the second connecting plate is provided with a connecting hole corresponding to the third screw. The lower end of the second screw passes through the threaded hole of the second connecting plate and is threadedly connected to the second connecting plate. The upper end of the third screw passes through the connecting hole on the second connecting plate and is locked by a nut. The lower end of the third screw is connected and fixed to the suspension beam.

5. A method for connecting marine cabin decorative panels according to claim 4, characterized in that: The suspension beam comprises a bottom plate and a web plate perpendicular to the middle of the bottom plate. The bottom plate forms support surfaces on both sides of the web plate. The lower end of the third screw is connected and fixed to the web plate.

6. A method for connecting marine cabin decorative panels according to claim 5, characterized in that: The lower end of the third screw is bent to form a bent portion, and the web is provided with an opening corresponding to the bent portion. The bent portion of the third screw passes through the opening and is locked by a nut.

7. A method for connecting marine cabin decorative panels according to claim 3, characterized in that: In step 3, after the lower edge of the surrounding wall decorative panel is inserted into the bottom groove, the top groove is installed at the upper edge of the surrounding wall decorative panel, the verticality of the surrounding wall decorative panel is adjusted and temporarily supported, and then the first screw is connected to the mounting seat, and then the first connecting plate is connected before the first screw, and the position of the first connecting plate is adjusted so that the first connecting plate is close to the side of the top groove; then the top groove cover cap is installed, and the first connecting plate is welded to the top groove cover cap.

8. A method for connecting marine cabin decorative panels according to claim 6, characterized in that: When installing the hanging beam, first connect the second screw rod to the mounting seat at the top of the cabin, then connect the hanging beam to the bent portion of the third screw rod, pre-install the second connecting plate on the second screw rod, adjust the direction of the second connecting plate, and then connect the upper end of the third screw rod to the second connecting plate.

9. A method for connecting marine cabin decorative panels according to claim 8, characterized in that: After the third screw is connected to the second connecting plate, check the horizontality and elevation of the supporting surface of the hanging beam. If the horizontality or elevation does not meet the requirements, adjust the relative height of the third screw relative to the second connecting plate to meet the horizontality and elevation requirements of the supporting surface.

Citation Information

Patent Citations

  • Construction method for positioning and mounting furniture in marine decorative plate cabin

    CN117622418A

  • Manufacturing method of modular living compartment

    CN108657374A

  • Installation structure of top groove of ship cabin wall board

    CN203511996U

  • No-welding mounting structure for marine wallboard and ceiling

    CN211032919U

  • Flexible connecting structure of inner decorative plate of ship

    CN217649608U