Three-channel automatic feeding gantry truss assembly

By designing three-channel automatic feeding gantry truss assembly, using transmission racks, slide rails and photoelectric sensors, the problem of material drop during silicon ingot feeding is solved, and the stable clamping and precise movement of the material is achieved, which improves the improvement of the material Processing safety and efficiency.

CN119142806AActive Publication Date: 2024-12-17ZHANGJIAGANG ULTRASONIC & ELECTRIC
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Patent Information

Application Number
CN202411637776.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2024-12-17
Estimated Expiration
2044-11-15

AI Technical Summary

Technical Problem

During the processing of silicon ingots, due to the self-weight and surface smoothness of the silicon crystal, low-frequency elastic vibration is prone to occur during the feeding process, resulting in material dropping, resulting in processing safety accidents or damage to the finished product.

Method used

A three-channel automatic feeding gantry truss assembly is designed, including a machine tool gantry bracket and a multi-channel feeding mechanism. Through the transmission rack, slide rail, photoelectric sensor and grab frame assembly, the X, Y, and Z axial direction is realized. Accurate movement and stable clamping of material holders to prevent material from falling off.

Benefits of technology

By setting up the inclined material rack bracket and grab assembly, the risk of inertia disengagement of materials during feeding is reduced, the stability and accuracy of materials are ensured, processing efficiency is improved, and drop accidents are avoided.

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Abstract

The invention discloses a three-channel automatic feeding gantry truss assembly, and particularly relates to the field of feeding gantry truss.The three-channel automatic feeding gantry truss assembly comprises a machine tool gantry support, and a multi-channel feeding mechanism is movably arranged on the machine tool gantry support; the machine tool gantry support comprises a beam frame body, transmission racks I are fixedly arranged on the two sides of the top of the beam frame body, and transmission sliding rails I are arranged on one sides of the transmission racks I. The top face of the supporting plate in the material frame support is arranged to be the inclined face, the placing stability of the material frame support is guaranteed, the situation that material silicon crystal ingots are separated from the material frame support due to inertia during braking of the multi-channel feeding mechanism is avoided, and the grabbing frame assembly grabs the material frame support to move along with the multi-channel feeding mechanism. The counterweight plate and the bogie swing back and forth in a small range along the T-shaped connecting frame, and the reciprocating swing of the counterweight plate and the inertial swing of the material frame support for loading the material silicon crystal ingot are counteracted, so that the protection of the cooperative supporting plate on the material silicon crystal ingot is further reduced, and the material silicon crystal ingot is prevented from falling off.
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Description

Technical Field

[0001] The invention relates to the technical field of feeding gantry trusses, and more specifically to a three-channel automatic feeding gantry truss assembly. Background Art

[0002] When processing silicon ingots, the cooperation of the gantry truss is required to achieve high-precision and stable operation of the silicon ingot raw materials. However, due to the self-weight and surface smoothness of the silicon crystal, it is easy to cause low-frequency elastic vibration when it stops moving during the actual feeding process, which may cause the material to fall, resulting in processing safety accidents or damage to the production raw materials. Summary of the invention

[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a three-channel automatic loading gantry truss assembly. The technical problem to be solved by the present invention is: how to solve the problem of raw material falling off or inconvenience in processing position transfer caused by braking.

[0004] To achieve the above object, the present invention provides the following technical solutions: a three-channel automatic feeding gantry truss assembly, comprising a machine tool gantry support, on which a multi-channel feeding mechanism is movably provided; The machine tool gantry support comprises a beam frame body, transmission racks I are fixedly provided on both sides of the top of the beam frame body, a transmission slide rail I is provided on one side of the transmission rack I, the transmission rack I is arranged parallel to the transmission slide rail I, a moving mechanism is movably provided on the top of the transmission rack I, and the moving mechanism moves laterally along the transmission slide rail I to form an X-axis moving channel; The multi-channel feeding mechanism includes a Y-axial moving component, Z-axial moving components are provided on both sides of the Y-axial moving component, a material rack is provided at the bottom of the Z-axial moving component, a grab frame assembly is provided between the Z-axial moving component and the Z-axial moving component, and a crystal support position compensation assembly is also provided on one side of the Z-axial moving component, and the crystal support position compensation assembly is used to adjust the placement position of the material rack.

[0005] In a preferred embodiment, the beam frame body includes a cross beam frame, a longitudinal beam frame and a reinforcing rib beam frame, which are fixed to each other by welding / bolting. A protective mesh plate is provided at the side wall of the beam frame body, and the cross beam frame and the longitudinal beam frame are extended and fixedly connected with the protective mesh plate by hinges and bolts. The moving mechanism includes a carrying plate, a transmission motor I is fixedly provided on the top of the carrying plate, a rotating gear I is provided at the bottom of the carrying plate, an output shaft of the transmission motor I passes through the carrying plate and is connected to the rotating gear I, the rotating gear I is meshed with the edge of the transmission rack I for transmission, a limiting slider is also fixedly provided at the bottom of the carrying plate, a slide groove is provided on the limiting slider, and the limiting slider is slidably connected to the transmission slide rail I through the slide groove; The gantry support of the machine tool further includes a drag chain cable trough I. A bracket I adapted to the size of the drag chain cable trough I is also fixedly provided at the top of the beam frame body. Photoelectric sensors I are fixedly provided at both ends of the transmission rack I.

[0006] In a preferred embodiment, the Y-axis moving component includes a Y-axis main beam. Fixed plates I are fixedly provided at the bottoms of both ends of the Y-axis main beam. The Y-axis main beam is fixed to the top of the carrier plate through the fixed plates I and bolts. A C-shaped frame I is sleeved outside the Y-axis main beam. A transmission motor II is fixedly provided at the top of the C-shaped frame I. The output shaft of the transmission motor II penetrates through the C-shaped frame I and is connected with a rotating gear II inside. And a limiting slider is fixedly provided at the inner wall of the C-shaped frame I. A chute is provided on the limiting slider. A transmission rack II and a transmission slide rail II are fixedly provided on the outer wall of the Y-axis main beam. The corresponding limiting slider of the C-shaped frame I is slidably connected with the transmission slide rail II through the chute. The rotating gear II is in meshing transmission with the transmission rack II. The Y-axis moving component further includes a drag chain cable trough II. A bracket II adapted to the size of the drag chain cable trough II is also fixedly provided on one side of the Y-axis main beam. Photoelectric sensors II are provided at both ends of the transmission rack II.

[0007] In a preferred embodiment, the Z-axis moving component includes a Z-axis main beam. A transmission rack III and a transmission slide rail III are fixedly provided on the outer wall of the Z-axis main beam. A C-shaped frame II is also sleeved outside the Z-axis main beam. A transmission motor III is fixedly provided on the outer wall of the C-shaped frame II. A fixed plate II is fixedly provided on the side of the C-shaped frame II away from the transmission motor III. The output shaft of the transmission motor III penetrates through the C-shaped frame II and is connected with a rotating gear III inside. And a limiting slider is fixedly provided at the inner wall of the C-shaped frame II. A chute is provided on the limiting slider. The corresponding limiting slider of the C-shaped frame II is slidably connected with the transmission slide rail III through the chute. The rotating gear III is in meshing transmission with the transmission rack III. A drag chain cable trough III is also provided on the outer wall of the C-shaped frame II. Photoelectric sensors III are provided at both ends of the transmission rack III. An outer connecting plate I is fixedly provided on the outer wall of the C-shaped frame II. An outer connecting plate II is fixedly provided at the bottom end of the Z-axis main beam.

[0008] In a preferred embodiment, the material rack support includes a crystal support frame. Insertion holes are provided on both sides of the crystal support frame. A C-shaped identification frame is fixedly provided at the top of the crystal support frame. A bearing bottom plate is fixedly provided at the bottom of the crystal support frame. A material silicon ingot is provided on the top of the bearing bottom plate. A support plate is provided on the top of the bearing bottom plate. A limiting connection block is provided between the bearing bottom plate and the support plate. The bearing bottom plate, the support plate and the limiting connection block are fixed by bolts. The limiting connection block is set as a wedge-shaped block with an outer height and an inner low.

[0009] In a preferred embodiment, the crystal carrier body compensation assembly includes a loading rack, the loading rack is fixedly connected to the outer connecting plate I through bolts, one end of the loading rack is fixedly provided with a T-shaped connecting rack, a counterweight plate is further provided at the bottom of the T-shaped connecting rack, and a swivel frame is fixedly provided at the top end of the counterweight plate; The swivel frame is rotatably connected to the T-shaped connecting rack, and angle marking lines are further provided on the outer wall of the T-shaped connecting rack, and a digital camera is also installed on the loading rack.

[0010] In a preferred embodiment, the gripper frame assembly includes an upper loading plate and a lower loading plate, telescopic frames are provided at both ends of the upper loading plate and the lower loading plate, a driving motor IV is provided at the center of the top of the upper loading plate, a double-acting cylinder is provided at the center of the bottom of the upper loading plate, the output shaft of the driving motor IV penetrates through the upper loading plate and acts on the double-acting cylinder, and clamping arms are connected to the output shafts on both sides of the double-acting cylinder, a clamping post is fixedly provided on one side of the bottom end of the clamping arm, and a limit adjustment groove is provided at the connection between the bottom of the clamping arm and the lower loading plate; The driving motor IV is connected to the outer connecting plate II through bolts, the width of the limit adjustment groove is equivalent to the width of the lower loading plate, and the height of the limit adjustment groove is greater than the thickness of the lower loading plate; The telescopic frame includes a shaft rod, a shaft valve plug and a telescopic spring, the telescopic spring is sleeved outside the shaft rod, the shortening of the distance between the upper loading plate and the lower loading plate drives the telescopic spring to contract in length, and drives the top end of the shaft rod to extend from the top end of the shaft valve plug at the top.

[0011] The technical effects and advantages of the present invention: In the present invention, the top surface of the pallet inside the material rack support is set as an inclined surface to ensure the placement stability of the material rack support, avoid the silicon ingot of the material falling off the material rack support due to inertia during the braking of the multi-channel feeding mechanism, and when the gripper frame assembly grabs the material rack support and moves along with the multi-channel feeding mechanism, the counterweight plate together with the swivel frame swings reciprocally within a small range along the T-shaped connecting rack, and the inertial swing of the counterweight plate reciprocally swinging is offset by the inertial swing of the material rack support loaded with the silicon ingot, so as to further reduce the protection and anti-falling of the collaborative pallet to the silicon ingot of the material; In the present invention, the digital camera photographs the placement state of the material rack support placed at the position of the beam frame body, accurately records and judges the placement station of the material rack support, and aligns the edge of the counterweight plate with the U-shaped marking frame at the top of the material rack support, so as to accurately compare the standard placement state of the material rack support; In the present invention, the multi-channel feeding mechanism moves to transport the gripper frame assembly to the position of the externally placed material rack support, the lower loading plate presses down the material rack support, the driving motor IV works to drive the double-acting cylinder to extend and the clamping post is inserted into the jack position, and the clamping arm ensures the lateral body position limitation of the crystal carrier frame, so as to ensure a stable clamping effect; The multi-channel feeding mechanism of the present invention starts working, and moves in three directions through the X-axis moving channel, the Y-axis moving channel and the Z-axis moving channel. The detection values ​​of the photoelectric sensor I, the photoelectric sensor II and the photoelectric sensor III ensure the accuracy of the displacement of the material rack in the X, Y and Z axes, ensure the accuracy of the feeding position of the gantry truss, and improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0013] Figure 2 It is a schematic diagram of the assembly structure of the machine tool gantry support and the multi-channel feeding mechanism of the present invention.

[0014] Figure 3 It is a schematic diagram of the structure of the machine tool gantry support of the present invention.

[0015] Figure 4 For the present invention Figure 3 Enlarged view of the structure of part A in the middle.

[0016] Figure 5 It is a schematic diagram of the structure of the mobile mechanism of the present invention.

[0017] Figure 6 It is a schematic structural diagram of the moving mechanism of the present invention from a second viewing angle.

[0018] Figure 7 It is a schematic diagram of the structure of the multi-channel feeding mechanism of the present invention.

[0019] Figure 8 This is a schematic structural diagram of the multi-channel feeding mechanism of the present invention from a second viewing angle.

[0020] Fig. 9 It is a schematic diagram of the structure of the Y-axis moving component of the present invention.

[0021] Fig.10 It is a schematic diagram of the structure of the multi-channel feeding mechanism (excluding the Y-axis moving component) of the present invention.

[0022] Fig.11 For the present invention Fig.10 Schematic diagram of the second perspective structure.

[0023] Fig.12 It is a schematic diagram of the structure of the Z-axis moving component of the present invention.

[0024] Fig.13 It is a schematic diagram of the material support structure of the present invention.

[0025] Fig.14 This is a schematic structural diagram of the material rack of the present invention from a second viewing angle.

[0026] Fig.15 Schematic structural diagram of the gripper assembly of the present invention.

[0027] Fig.16 Schematic structural diagram of the crystal holder position compensation assembly of the present invention.

[0028] The reference numerals are: 1 machine tool gantry bracket, 2 protective net plate, 3 multi-channel loading mechanism; 11 beam frame body, 12 driving rack I, 13 moving mechanism, 14 drag chain wire groove I, 15 photoelectric sensor I, 16 driving slide rail I, 17 bracket I; 131 load-carrying plate, 132 driving motor I, 133 rotating gear I, 134 limit slider; 31 Y-axis moving component, 32 Z-axis moving component, 33 crystal holder, 34 crystal holder position compensation assembly, 35 gripper assembly; 311 Y-axis main beam, 312 fixing plate I, 313 C-shaped frame I, 314 driving motor II, 315 drag chain wire groove II, 316 bracket II, 317 driving rack II, 318 photoelectric sensor II, 319 driving slide rail II; 321 Z-axis main beam, 322 driving slide rail III, 323 driving rack III, 324 C-shaped frame II, 325 driving motor III, 326 fixing plate II, 327 drag chain wire groove III, 328 outer connecting plate I, 329 outer connecting plate II; 331 crystal holder frame, 332 jack, 333 C-shaped identification frame, 334 bearing bottom plate, 335 material silicon ingot, 336 support plate, 337 limit connection block; 341 loading rack, 342 T-shaped connecting rack, 343 bogie, 344 counterweight plate, 345 digital camera; 351 upload plate, 352 download plate, 353 telescopic frame, 354 driving motor IV, 355 double-acting cylinder, 356 clamping arm, 357 clamping column, 358 limit adjustment groove. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] Embodiment 1:

[0031] The present invention provides as Figure 1-12A three-channel automatic feeding gantry truss assembly shown includes a machine tool gantry support 1, on which a multi-channel feeding mechanism 3 is movably provided, and the machine tool gantry support 1 and the multi-channel feeding mechanism 3 are combined to realize body position movement in three axes of X, Y and Z; like Figure 3-4 The machine tool gantry support 1 includes a beam frame body 11, and the beam frame body 11 includes a cross beam frame, a longitudinal beam frame and a reinforcing rib beam frame. The square steel material is cut into an appropriate length, and a foot piece and a connecting piece formed by cutting a steel plate are allocated. They are fixed to each other by welding / bolts. A protective mesh plate 2 is provided on the side wall of the beam frame body 11. The cross beam frame and the longitudinal beam frame are fixedly connected to the edge of the protective mesh plate 2 by hinges and bolts. The protective mesh plate 2 is fixed to the side of the machine tool gantry support 1, thereby forming a protective net to prevent the feeding device from causing damage to surrounding personnel due to accidents during the feeding process. In the event of a situation where a transmission rack Ⅰ12 is fixedly disposed on both sides of the top of the beam body 11, a transmission slide rail Ⅰ16 is disposed on one side of the transmission rack Ⅰ12, the transmission rack Ⅰ12 is arranged in parallel with the transmission slide rail Ⅰ16, a moving mechanism 13 is movably disposed on the top of the transmission rack Ⅰ12, the moving mechanism 13 moves laterally along the transmission slide rail Ⅰ16 to form an X-axis moving channel, the machine tool gantry bracket 1 also includes a drag chain trough Ⅰ14, a bracket Ⅰ17 adapted to the size of the drag chain trough Ⅰ14 is also fixedly disposed on the top of the beam body 11, and photoelectric sensors Ⅰ15 are fixedly disposed on both ends of the transmission rack Ⅰ12; like Figure 5-6 The moving mechanism 13 includes a carrying plate 131, a transmission motor Ⅰ132 is fixedly arranged on the top of the carrying plate 131, a rotating gear Ⅰ133 is arranged at the bottom of the carrying plate 131, an output shaft of the transmission motor Ⅰ132 passes through the carrying plate 131 and is connected to the rotating gear Ⅰ133, the rotating gear Ⅰ133 is meshed with the edge of the transmission rack Ⅰ12 for transmission, a limiting slider 134 is also fixedly arranged at the bottom of the carrying plate 131, a slide groove is opened on the limiting slider 134, and the limiting slider 134 is slidably connected with the transmission slide rail Ⅰ16 through the slide groove; Specifically, the multi-channel feeding mechanism 3 fixedly assembled with the load-carrying plate 131 is driven by the operation of the driving motor I 132 to drive the rotation of the rotating gear I 133. Through the meshing transmission between the rotating gear I 133 and the driving rack I 12, and the limiting sliding connection between the limiting slider 134 and the driving slide rail I 16, the stable operation state of the moving mechanism 13 on the top of the beam frame body 11 is maintained. By adjusting the forward and reverse rotation of the driving motor I 132, the reciprocating movement of the moving mechanism 13 is realized, forming an X-axis moving channel. Among them, combined with the externally designed truss PLC controller, the photoelectric sensor I 15 monitors the X-axis moving displacement size of the moving mechanism 13. Combined with the setting of the drag chain wire groove I 14, the wires connecting the driving motor I 132 and the photoelectric sensor I 15 to the outside can be stored, so as to protect the cables during the movement of the moving mechanism 13. When the drag chain wire groove I 14 follows the movement of the moving mechanism 13, it is wound and extended at the bracket I 17 position; As Figure 7-8 , the multi-channel feeding mechanism 3 includes a Y-axis moving component 31. Both sides of the Y-axis moving component 31 are provided with Z-axis moving components 32. The bottom of the Z-axis moving component 32 is provided with a material rack support 33. A gripper frame assembly 35 is arranged between the Z-axis moving components 32. A crystal holder body position compensation component 34 is also arranged on one side of the Z-axis moving component 32. The crystal holder body position compensation component 34 adjusts the placement position of the material rack support 33; As Fig. 9 shown, the Y-axis moving component 31 includes a Y-axis main beam 311. Fixed plates I 312 are fixedly arranged at the bottoms of both ends of the Y-axis main beam 311. The Y-axis main beam 311 is fixed to the top of the load-carrying plate 131 through the fixed plates I 312 and bolts. A C-shaped frame I 313 is sleeved outside the Y-axis main beam 311. A driving motor II 314 is fixedly arranged at the top of the C-shaped frame I 313. The output shaft of the driving motor II 314 penetrates through the C-shaped frame I 313 and is connected with a rotating gear II inside. And a limiting slider 134 is fixedly arranged on the inner wall of the C-shaped frame I 313, and a sliding groove is formed on the limiting slider 134. A driving rack II 317 and a driving slide rail II 319 are fixedly arranged on the outer wall of the Y-axis main beam 311. The corresponding limiting slider 134 of the C-shaped frame I 313 is slidably connected with the driving slide rail II 319 through the sliding groove, and the rotating gear II is in meshing transmission with the driving rack II 317. The Y-axis moving component 31 also includes a drag chain wire groove II 315. A bracket II 316 adapted to the size of the drag chain wire groove II 315 is also fixedly arranged on one side of the Y-axis main beam 311. Photoelectric sensors II 318 are arranged at both ends of the driving rack II 317; Specifically, the overall multi-channel loading mechanism 3 is assembled on the corresponding carrier plate 131 position of the machine tool gantry bracket 1 by the fixing plate I 312. The two side panels of the C-shaped frame I 313 are fixedly connected to the Z-axis moving component 32. The driving motor II 314 drives the rotation of the rotating gear II. Through the meshing transmission between the rotating gear II and the driving rack II 317, and the limiting sliding connection between the corresponding limiting slider 134 of the C-shaped frame I 313 and the driving slide rail II 319, a stable operating state of the C-shaped frame I 313 (Y-axis moving mechanism) on the Y-axis main beam 311 is formed. By adjusting the forward and reverse rotation of the driving motor II 314, the reciprocating movement of the C-shaped frame I 313 is realized, forming a Y-axis moving channel. The photoelectric sensor II 318 monitors the Y-axis moving displacement size of the C-shaped frame I 313, and the cable is protected in combination with the drag chain cable groove II 315, so that the drag chain cable groove II 315 is wound and extended at the bracket II 316 position; As Figure 10-12 shown, the Z-axis moving component 32 includes a Z-axis main beam 321. A driving rack III 323 and a driving slide rail III 322 are fixedly arranged on the outer wall of the Z-axis main beam 321. A C-shaped frame II 324 is also sleeved outside the Z-axis main beam 321. A driving motor III 325 is fixedly arranged on the outer wall of the C-shaped frame II 324. A fixing plate II 326 is fixedly arranged on one side of the C-shaped frame II 324 away from the driving motor III 325. The output shaft of the driving motor III 325 penetrates through the C-shaped frame II 324 and is connected with a rotating gear III inside. A limiting slider 134 is fixedly arranged on the inner wall of the C-shaped frame II 324. A chute is formed on the limiting slider 134. The corresponding limiting slider 134 of the C-shaped frame II 324 is slidably connected with the driving slide rail III 322 through the chute, and the rotating gear III is in meshing transmission with the driving rack III 323. A drag chain cable groove III 327 is also arranged on the outer wall of the C-shaped frame II 324, and photoelectric sensors III are arranged at both ends of the driving rack III 323. An outer connecting plate I 328 is fixedly arranged on the outer wall of the C-shaped frame II 324, and an outer connecting plate II 329 is fixedly arranged at the bottom end of the Z-axis main beam 321; Specifically, the overall Z-axis moving component 32 is assembled on the side wall of the C-shaped frame I 313 by the fixing plate II 326. The driving motor III 325 drives the rotation of the rotating gear III. Through the meshing transmission between the rotating gear III and the driving rack III 323, and the limiting sliding connection between the corresponding limiting slider 134 of the C-shaped frame II 324 and the driving slide rail III 322, a stable operating state of the Z-axis main beam 321 moving along the Z-axis is formed. By adjusting the forward and reverse rotation of the driving motor III 325, the Z-axis reciprocating movement of the Z-axis main beam 321 along the C-shaped frame II 324 is realized, forming a Z-axis moving channel, and the cable is protected in combination with the drag chain cable groove III 327; The specific implementation method is as follows: After loading the silicon ingot raw material on the material rack support 33, the position of material transfer is input into the truss PLC controller, so that the multi-channel feeding mechanism 3 starts to work. Through the three-way position movement of the X-axis movement channel, Y-axis movement channel and Z-axis movement channel, the material rack support 33 drives the raw material to be transported to the storage location within the range of the beam body 11 along the set movement route. The detection values of the photoelectric sensor I 15, photoelectric sensor II 318 and photoelectric sensor III are recorded by the truss PLC controller to ensure the accuracy of the displacement of the material rack support 33 in the X, Y and Z axes, and to ensure the accuracy of the loading position of this gantry truss.

[0032] Embodiment 2:

[0033] Based on the multi-channel feeding mechanism 3 proposed in Embodiment 1, the present invention provides further technical solutions for the material rack support 33, the crystal support position compensation component 34 and the gripper assembly 35.

[0034] Please refer to Fig.10 、 Figure 13-14 The material rack support 33 provided by the present invention includes a crystal support frame 331. Jack holes 332 are provided on both sides of the crystal support frame 331. A U-shaped identification frame 333 is fixedly provided on the top of the crystal support frame 331. The U-shaped identification frame 333 is designed to be brightly colored or made of a material that is easy to be recognized by the digital camera 345 for the geometric parameters and surface quality of the workpiece. A bearing bottom plate 334 is fixedly provided at the bottom of the crystal support frame 331. A material silicon ingot 335 is provided on the top of the bearing bottom plate 334; a support plate 336 is provided on the top of the bearing bottom plate 334. A limit connection block 337 is provided between the bearing bottom plate 334 and the support plate 336. The bearing bottom plate 334, the support plate 336 and the limit connection block 337 are fixed by bolts. The limit connection block 337 is set as a wedge-shaped block with an outer height and an inner low height; Specifically, the material silicon ingot 335 is placed on the top of the support plate 336 inside the crystal support frame 331. The support plate 336 is lifted to the height of the opening side of the crystal support frame 331 by the limit connection block 337, so that the top surface of the support plate 336 is set as an inclined surface (the inclination angle is set to 15°-30°). The horizontally arranged bearing bottom plate 334 ensures the placement stability of the material rack support 33. Moreover, the angle-lifted support plate 336 prevents the material silicon ingot 335 from detaching from the material rack support 33 due to inertia during the movement / braking of the multi-channel feeding mechanism 3, ensuring the stability of the material rack support 33 during the loading and transfer of the material silicon ingot 335; Such as Fig.16As shown in the figure, the crystal carrier position compensation component 34 includes a loading rack 341. The loading rack 341 is fixedly connected to the outer connecting plate I 328 by bolts. One end of the loading rack 341 is fixedly provided with a T-shaped connecting rack 342. A counterweight plate 344 is further provided at the bottom of the T-shaped connecting rack 342. A bogie 343 is fixedly provided at the top of the counterweight plate 344; the bogie 343 is rotatably connected to the T-shaped connecting rack 342, and angle marking lines are also provided on the outer wall of the T-shaped connecting rack 342. A digital camera 345 is also installed on the loading rack 341; Specifically, during the movement of the multi-channel feeding mechanism 3, the digital camera 345 photographs the working position placement state of the material rack support 33 placed at the position of the beam frame body 11, so as to obtain a high-precision measurement result through the optical imaging and digital processing technology of the digital camera 345, so as to accurately record and judge the placement position of the material rack support 33. During this period, the counterweight plate 344 limits the shooting edge of the digital camera 345 (because the outer part blocked by the digital camera 345 cannot be photographed). The edge of the counterweight plate 344 is aligned with the U-shaped marking frame 333 at the top of the material rack support 33, so as to accurately compare the standard placement state of the material rack support 33. If the initial placement position of the material rack support 33 is tilted, and the counterweight plate 344 applies a force limit and push to the edge of the material rack support 33 during the grasping process, it enables the subsequent grasping component 35 to smoothly grasp the material rack support 33; Moreover, when the grasping component 35 grasps the material rack support 33 and moves along with the multi-channel feeding mechanism 3, because the crystal carrier position compensation component 34 is integrated with the outer connecting plate I 328, when the inertial force generated by the movement braking of the multi-channel feeding mechanism 3 acts, the counterweight plate 344 together with the bogie 343 swings reciprocally within a small range along the T-shaped connecting rack 342. The reciprocal swing of the counterweight plate 344 cancels out the swing with the material rack support 33 loaded with the silicon ingot 335, so as to further reduce the protection and anti-drop of the collaborative pallet 336 to the silicon ingot 335; Based on the above structure, the user regularly calibrates the position of the counterweight plate 344 according to the angle marking lines on the outer wall of the T-shaped connecting rack 342, so as to facilitate the subsequent accurate operation of the device; Such as Fig.15As shown in the figure, the gripper frame assembly 35 includes an upper loading plate 351 and a lower loading plate 352. Telescopic frames 353 are provided at both ends of the upper loading plate 351 and the lower loading plate 352. A drive motor IV 354 is provided at the center of the top of the upper loading plate 351, and a double-acting cylinder 355 is provided at the center of the bottom of the upper loading plate 351. The output shaft of the drive motor IV 354 penetrates the upper loading plate 351 and acts on the double-acting cylinder 355. Clamping arms 356 are connected to both output shafts on both sides of the double-acting cylinder 355. A clamping post 357 is fixedly provided on one side of the bottom end of the clamping arm 356. A limit adjustment groove 358 is opened at the connection between the bottom of the clamping arm 356 and the lower loading plate 352; the drive motor IV 354 is connected to the outer connecting plate II 329 by bolts. The width of the limit adjustment groove 358 is equivalent to the width of the lower loading plate 352, and the height of the limit adjustment groove 358 is greater than the thickness of the lower loading plate 352; the telescopic frame 353 includes a shaft rod, a shaft valve plug, and a telescopic spring. The telescopic spring is sleeved outside the shaft rod. The shortening of the distance between the upper loading plate 351 and the lower loading plate 352 drives the contraction of the length of the telescopic spring, and drives the top end of the shaft rod to extend from the top end of the shaft valve plug at the top.

[0035] The specific implementation method is as follows: When using the gripper frame assembly 35 to grasp and release the material rack support 33 loaded with the material silicon ingot 335, the multi-channel feeding mechanism 3 moves to transport the gripper frame assembly 35 to the position of the externally placed material rack support 33. The lower loading plate 352 is pressed onto the top of the U-shaped identification frame 333. The length of the telescopic frame 353 contracts, so that the lower loading plate 352 adjusts its longitudinal position along the limit adjustment groove 358. Under the action of the resilience of the telescopic frame 353, the lower loading plate 352 presses down the material rack support 33 to prevent the angular deviation of the position of the material rack support 33 during the operation of the gripper frame assembly 35 from affecting the clamping effect. During this period, the bottoms of the two clamping arms 356 are placed at the middle of the top end of the crystal support frame 331. The drive motor IV 354 works to drive the double-acting cylinder 355 to extend, driving the distance between the two clamping arms 356 to increase. The clamping post 357 is inserted into the jack 332 position. The clamping arm 356 ensures the lateral position limitation of the crystal support frame 331, while the telescopic frame 353 together with the lower loading plate 352 realizes the longitudinal position limitation of the crystal support frame 331, thereby ensuring a stable clamping effect; After the multi-channel feeding mechanism 3 works to move the material rack support 33 to the processing position, the drive motor IV 354 works to drive the double-acting cylinder 355 to contract, driving the distance between the two clamping arms 356 to decrease. The clamping post 357 is withdrawn from the jack 332 position. The Z-axis moving channel of the multi-channel feeding mechanism 3 drives the gripper frame assembly 35 to lift in height, releasing the pressing of the lower loading plate 352 on the material rack support 33, thereby completing the discharging process of the material rack support 33.

[0036] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A three-channel automatic loading gantry truss assembly, characterized in that: It comprises a machine tool gantry support (1), wherein a multi-channel feeding mechanism (3) is movably provided on the machine tool gantry support (1); The machine tool gantry support (1) comprises a beam frame body (11), transmission racks I (12) are fixedly provided on both sides of the top of the beam frame body (11), a transmission slide rail I (16) is provided on one side of the transmission rack I (12), the transmission rack I (12) and the transmission slide rail I (16) are arranged in parallel, and a moving mechanism (13) is movably provided on the top of the transmission rack I (12), and the moving mechanism (13) moves laterally along the transmission slide rail I (16) to form an X-axis moving channel; The multi-channel feeding mechanism (3) comprises a Y-axial moving component (31), Z-axial moving components (32) are provided on both sides of the Y-axial moving component (31), a material rack (33) is provided at the bottom of the Z-axial moving component (32), a grabber assembly (35) is provided between the Z-axial moving components (32), and a crystal support position compensation assembly (34) is also provided on one side of the Z-axial moving component (32), and the crystal support position compensation assembly (34) adjusts the placement position of the material rack (33).

2. A three-channel automatic loading gantry truss assembly according to claim 1, characterized in that: The beam frame body (11) comprises a cross beam frame, a longitudinal beam frame and a reinforcing rib beam frame, which are fixed to each other by welding / bolting. A protective mesh plate (2) is provided at the side wall of the beam frame body (11), and the cross beam frame and the longitudinal beam frame are extended and fixedly connected to the protective mesh plate (2) by hinges and bolts. The moving mechanism (13) comprises a carrying plate (131), a transmission motor I (132) is fixedly provided on the top of the carrying plate (131), a rotating gear I (133) is provided on the bottom of the carrying plate (131), an output shaft of the transmission motor I (132) passes through the carrying plate (131) and is connected to the rotating gear I (133), the rotating gear I (133) is meshed with the edge of the transmission rack I (12) for transmission, and a limiting slider (134) is fixedly provided on the bottom of the carrying plate (131), a slide groove is provided on the limiting slider (134), and the limiting slider (134) is slidably connected to the transmission slide rail I (16) through the slide groove; The machine tool gantry support (1) further comprises a drag chain trough I (14), a bracket I (17) having a size matching that of the drag chain trough I (14) is fixedly provided at the top of the beam frame body (11), and photoelectric sensors I (15) are fixedly provided at both ends of the transmission rack I (12).

3. A three-channel automatic loading gantry truss assembly according to claim 2, characterized in that: The Y-axis moving component (31) includes a Y-axis main beam (311). At the bottom of both ends of the Y-axis main beam (311), fixing plates I (312) are fixedly provided. The Y-axis main beam (311) is fixed to the top of the carrying plate (131) through the fixing plates I (312) and bolts. An I-shaped frame I (313) is sleeved outside the Y-axis main beam (311). A driving motor II (314) is fixedly provided at the top of the I-shaped frame I (313). The output shaft of the driving motor II (314) penetrates through the I-shaped frame I (313) and is connected with a rotating gear II inside. And a limiting slider (134) is fixedly provided on the inner wall of the I-shaped frame I (313). A sliding groove is provided on the limiting slider (134). A driving rack II (317) and a driving slide rail II (319) are fixedly provided on the outer wall of the Y-axis main beam (311). The corresponding limiting slider (134) of the I-shaped frame I (313) is slidably connected with the driving slide rail II (319) through the sliding groove. The rotating gear II is in meshing transmission with the driving rack II (317). The Y-axis moving component (31) further includes a drag chain wire groove II (315). A bracket II (316) adapted to the size of the drag chain wire groove II (315) is also fixedly provided on one side of the Y-axis main beam (311). Photoelectric sensors II (318) are provided at both ends of the driving rack II (317).

4. A three-channel automatic loading gantry truss assembly according to claim 3, characterized in that: The Z-axis moving component (32) includes a Z-axis main beam (321). A driving rack III (323) and a driving slide rail III (322) are fixedly provided on the outer wall of the Z-axis main beam (321). An I-shaped frame II (324) is also sleeved outside the Z-axis main beam (321). A driving motor III (325) is fixedly provided on the outer wall of the I-shaped frame II (324). A fixing plate II (326) is fixedly provided on the side of the I-shaped frame II (324) away from the driving motor III (325). The output shaft of the driving motor III (325) penetrates through the I-shaped frame II (324) and is connected with a rotating gear III inside. And a limiting slider (134) is fixedly provided on the inner wall of the I-shaped frame II (324). A sliding groove is provided on the limiting slider (134). The corresponding limiting slider (134) of the I-shaped frame II (324) is slidably connected with the driving slide rail III (322) through the sliding groove. The rotating gear III is in meshing transmission with the driving rack III (323). A drag chain wire groove III (327) is further provided on the outer wall of the I-shaped frame II (324). Photoelectric sensors III are provided at both ends of the driving rack III (323). An outer connecting plate I (328) is also fixedly provided on the outer wall of the I-shaped frame II (324). An outer connecting plate II (329) is fixedly provided at the bottom end of the Z-axis main beam (321).

5. The three-channel automatic loading gantry truss assembly according to claim 1, characterized in that: The material rack support (33) includes a crystal support frame (331). Jacks (332) are provided on both sides of the crystal support frame (331). A C-shaped identification frame (333) is fixedly provided at the top of the crystal support frame (331). A bearing bottom plate (334) is fixedly provided at the bottom of the crystal support frame (331). A material silicon ingot (335) is provided on the top of the bearing bottom plate (334). A supporting plate (336) is provided on the top of the bearing bottom plate (334), a limiting connection block (337) is provided between the bearing bottom plate (334) and the supporting plate (336), the bearing bottom plate (334), the supporting plate (336) and the limiting connection block (337) are fixed by bolts, and the limiting connection block (337) is configured as a wedge-shaped block with a high outer side and a low inner side.

6. A three-channel automatic loading gantry truss assembly according to claim 4, characterized in that: The crystal support position compensation assembly (34) comprises a loading frame (341), the loading frame (341) is fixedly connected to the external connecting plate I (328) by bolts, a T-shaped connecting frame (342) is fixedly provided at one end of the loading frame (341), a counterweight plate (344) is further provided at the bottom of the T-shaped connecting frame (342), and a steering frame (343) is fixedly provided at the top of the counterweight plate (344); The bogie (343) is rotatably connected to the T-shaped connecting frame (342), and an angle identification pattern is provided on the outer wall of the T-shaped connecting frame (342). A digital camera (345) is also installed on the loading frame (341).

7. The three-channel automatic loading gantry truss assembly according to claim 4, characterized in that: The grab frame assembly (35) comprises an upper loading plate (351) and a lower loading plate (352), both ends of the upper loading plate (351) and the lower loading plate (352) are provided with telescopic frames (353), a transmission motor IV (354) is provided at the center of the top of the upper loading plate (351), a double-axis oil cylinder (355) is provided at the center of the bottom of the upper loading plate (351), the output shaft of the transmission motor IV (354) passes through the upper loading plate (351) and acts on the double-axis oil cylinder (355), and the output shafts on both sides of the double-axis oil cylinder (355) are connected to clamping arms (356), a clamping column (357) is fixedly provided on one side of the bottom end of the clamping arm (356), and a limit adjustment groove (358) is provided at the connection between the bottom of the clamping arm (356) and the lower loading plate (352); The transmission motor IV (354) is connected to the external connection plate II (329) via bolts, the width of the limit adjustment groove (358) is equivalent to the width of the download plate (352), and the height of the limit adjustment groove (358) is greater than the thickness of the download plate (352).

Citation Information

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