A refined coating device based on coating process and use method

By forming grooves on the glass substrate, the side baffle and the ultra-slip anti-stick coating, combined with the scraper treatment, the problem of thick edges of the coating is solved, and uniform drying and efficient coating of the coating is achieved.

CN119143401BActive Publication Date: 2025-01-10LONGKOU KENUOER GLASS TECH CO LTD
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Patent Information

Application Number
CN202411629559.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-01-10
Estimated Expiration
2044-11-15

AI Technical Summary

Technical Problem

When the existing glass coating device is heated and dried, the solvent at the edge of the coating volatilizes faster, causing the solvent to flow to the edge in the middle of the coating to accumulate, resulting in the defect of thin edges in the middle of the coating after drying.

Method used

Using a fine coating device based on the coating process, the coating is surrounded by grooves on the glass substrate through the extension plate and the side baffle to accommodate the coating, reducing the heat dissipation area, ensuring the consistent drying speed, combining ultra-slip anti-stick coating and scraper treatment Coated edges to eliminate thick edges.

Benefits of technology

Improves coating efficiency and quality, ensures uniformity of coating drying, avoids thick edges of coating edges, and enhances the uniformity and integrity of the coating.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119143401B_ABST
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Abstract

The present invention discloses a refined coating device based on a coating process and a method of use, which relates to the technical field of glass processing equipment, including a shell, a coating mechanism and a quality inspection mechanism, a suction cup is arranged at the center of the top of the base, extension plates are arranged on the left and right sides of the suction cup, side baffles are arranged on the front and back sides of the suction cup, and the bottoms of the extension plates and the side baffles are connected to a driver that can drive them to move up and down, a coating module and a drying module are arranged at the top of the shell, a first electric push rod is vertically fixed to the top of the shell, a mounting seat is connected to the output end of the first electric push rod, a coating head is arranged at the bottom of the mounting seat, a mounting frame is vertically arranged on one side of the coating head, a scraper is slidably connected to the mounting frame, and a quality inspection mechanism is also arranged on the mounting seat. The refined coating device based on a coating process and a method of use proposed by the present invention can not only improve the coating efficiency and coating quality, but also eliminate the thick edge of the coating edge.
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Description

Technical Field

[0001] The present invention relates to the technical field of glass processing equipment, and more specifically, to a refined coating device based on a coating process and a use method thereof. Background Art

[0002] In the prior art, for example, a Chinese invention patent with publication number CN116921145A discloses a glass coating device and a coating method thereof, wherein a coating die is used to apply a liquid onto the glass to form a wet film, and then the wet film on the glass is scraped by a scraping die, so that the thickness of the film coated on the glass is relatively uniform, thereby improving the coating effect of the glass coating device. However, the above technical solution still has the following defects: since the contact area between the coating edge of the glass substrate and the outside air is relatively large, the solvent at the edge evaporates faster during heating and drying, and then under the action of surface tension, the solvent in the middle will flow to the edge, and the coating will also gather at the edge, which eventually leads to the defect that the dried coating is thin in the middle and thick at the edge. Summary of the invention

[0003] In order to overcome the defects of the prior art, the present invention proposes a refined coating device and a method of use based on a coating process, in which an extension plate and a side baffle cooperate with each other to form a groove above a glass substrate to accommodate the coating. This can not only improve the coating efficiency and coating quality, but also shield the sides of the coating to reduce the heat dissipation area, thereby ensuring that the drying speed of each part of the coating is similar during drying to eliminate the thick edge of the coating.

[0004] To achieve this object, the present invention adopts the following technical solutions:

[0005] The present invention provides a refined coating device based on a coating process, comprising a shell, a coating mechanism and a quality inspection mechanism, the coating mechanism comprising a moving module, a workbench, a coating module and a drying module, the moving module being arranged at the bottom of the shell, the moving module being connected to the workbench, the workbench comprising a base, a suction cup, an extension plate, a side baffle and a driver, the base being connected to the moving module, a suction cup being arranged at the center of the top of the base, extension plates being arranged on both the left and right sides of the suction cup, and an inclined surface being arranged on the side where the two extension plates are close to each other, side baffles being arranged on the front and rear sides of the suction cup, the extension plates and the bottom of the side baffles being arranged on the bottom of the side baffles The coating module comprises a first electric push rod, a mounting seat, a coating head, a mounting frame, a first spring and a scraper. The first electric push rod is vertically fixed on the top of the shell, the output end of the first electric push rod is connected to the mounting seat, the coating head is arranged at the bottom of the mounting seat, a mounting frame is vertically arranged on one side of the coating head, and the top of the mounting frame is connected to the bottom of the mounting seat, a scraper is slidably connected to the mounting frame, the top of the scraper is connected to the mounting seat through the first spring, and a quality detection mechanism is also arranged on the mounting seat.

[0006] In a preferred technical solution of the present invention, the mobile module includes an annular slide rail, a sliding seat, a first motor, a first roller and a first belt. The annular slide rail is fixedly arranged at the inner bottom of the shell, and more than two sliding seats are slidably connected to the annular slide rail. More than two first rollers are vertically arranged on the inner side of the annular slide rail, and the bottom ends of the first rollers are rotatably connected to the inner bottom wall of the shell. The more than two first rollers are connected through a first belt transmission, the sliding seat is fixedly arranged on the first belt, the first motor is fixedly arranged on the inner bottom wall of the shell, and the output end of the first motor is connected to one of the first rollers.

[0007] In a preferred technical solution of the present invention, the coating module also includes a material storage box, a material delivery hose and an agitator. The material storage box is arranged on one side of the first electric push rod, and the material storage box is fixed on the top wall inside the shell. One end of the material delivery hose is connected to the coating head, and the other end of the material delivery hose is connected to the pump body on the material storage box. The agitator is arranged in the material storage box.

[0008] In a preferred technical solution of the present invention, the quality detection mechanism includes a detection probe and a main controller, both of which are arranged on the mounting seat, and the coating head and the detection probe are electrically connected to the main controller.

[0009] In a preferred technical solution of the present invention, the drying module includes a torsion spring, a rotating wheel, a transmission belt, a slider, a second electric push rod, a heat insulation cover and a heating wire. Two rotating wheels are rotatably connected to the inner top wall of the shell, and the two rotating wheels are connected by a transmission belt. One end of the torsion spring is connected to the shell, and the other end of the torsion spring is connected to the rotating wheel. A slider is fixed on the transmission belt, and the slider is slidably connected to the inner top wall of the shell. The second electric push rod is vertically fixed on the slider, and the output end of the second electric push rod is connected to the heat insulation cover, and the heating wire is arranged in the heat insulation cover.

[0010] In a preferred technical solution of the present invention, an exhaust gas treatment box is also provided on the top of the shell, one end of the exhaust pipe is connected to the suction pump on the exhaust gas treatment box, and the other end of the exhaust pipe is connected to the heat insulation cover.

[0011] In a preferred technical solution of the present invention, the side surfaces of the extension plate and the side baffle are both provided with an ultra-slip anti-stick coating.

[0012] The present invention also discloses a method for using the coating device, comprising the following steps:

[0013] Step 1: Preparation: prepare the coating equipment and ensure that it is in normal working condition; prepare the coating materials and select appropriate coating materials according to product requirements to ensure their quality and stability;

[0014] Step 2: Set the process parameters, including coating speed, coating thickness and coating width;

[0015] Step 3: Start coating. Place the glass substrate to be coated on the workbench and ensure that the distance and alignment with the coating head are accurate. Then start the coating device and perform coating operations according to the set process parameters and coating requirements.

[0016] Step 4: Quality inspection: monitor the coating quality in real time, use online inspection system or visual inspection to promptly find problems or defects in the coating process, and adjust the equipment process parameters in time according to the inspection results to ensure that the coating effect meets the requirements;

[0017] Step 5: Complete coating. When coating is completed, stop the coating equipment and clean and maintain the equipment, and check the quality of the coated product to ensure that the coating effect meets product requirements.

[0018] In a preferred technical solution of the present invention, in step 2, the coating speed is set to determine the coating speed suitable for the product requirements; the coating thickness is set to control the coating thickness by setting the pressure of the coating head, the nozzle size of the coating head or the coating speed according to the product requirements and the properties of the coating material; the coating width is set to ensure the uniformity and completeness of the coating coverage by setting the width of the coating head and the coating range according to the product size and shape.

[0019] The beneficial effects of the present invention are:

[0020] The present invention proposes a refined coating device and a method of use based on a coating process. The extension plate and the side baffle cooperate with each other to form a groove above the glass substrate for accommodating the coating. This can not only improve the coating efficiency and coating quality, but also shield the side of the coating to reduce the heat dissipation area, thereby ensuring that the drying speed of each part of the coating is similar during drying to eliminate the thick edge of the coating. The ultra-slip anti-stick coating can prevent the coating from adhering to the side walls of the extension plate and the side baffle, thereby causing damage to the edge of the coating. The scraper will scrape away the excess coating on the inclined surface at the beginning of the coating as a raw material for filling the depression on the top surface of the coating, and will scrape away the excess coating on the inclined surface at the end of the coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of a refined coating device based on a coating process in Example 1;

[0022] Figure 2 yes Figure 1 Schematic diagram of the internal structure of the middle shell;

[0023] Figure 3 yes Figure 2 Sectional view in the AA direction;

[0024] Figure 4 It is a schematic diagram of the structure of the workbench;

[0025] Figure 5 yes Figure 2 A partial enlarged view of point B in the middle;

[0026] Figure 6 yes Figure 5 Cross-sectional view in CC direction;

[0027] Figure 7 It is a schematic diagram of the installation structure of the heating wire and the heat insulation cover;

[0028] Figure 8 It is a flowchart of a method for using a coating device in Example 2.

[0029] In the figure:

[0030] 1. Shell; 2. Coating mechanism; 21. Moving module; 211. Annular slide rail; 212. Sliding seat; 213. First motor; 214. First roller; 215. First belt; 22. Workbench; 221. Base; 222. Suction cup; 223. Extension plate; 224. Inclined surface; 225. Side baffle; 226. Driver; 23. Coating module; 231. First electric push rod; 232. Mounting seat; 233. Coating head; 234. Mounting frame; 235, first spring; 236, scraper; 237, storage box; 238, feed hose; 239, agitator; 24, drying module; 241, torsion spring; 242, rotating wheel; 243, transmission belt; 244, slider; 245, second electric push rod; 246, heat shield; 247, heating wire; 248, exhaust gas treatment box; 249, exhaust pipe; 3, quality inspection mechanism; 31, inspection probe; 32, main controller. DETAILED DESCRIPTION

[0031] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0032] Example 1

[0033] like Figure 1-7As shown, in the embodiment, a refined coating device based on a coating process is provided, including a shell 1, a coating mechanism 2 and a quality inspection mechanism 3, the coating mechanism 2 includes a moving module 21, a workbench 22, a coating module 23 and a drying module 24, the moving module 21 is arranged at the bottom of the shell 1, the moving module 21 is connected to the workbench 22, the workbench 22 includes a base 221, a suction cup 222, an extension plate 223, a side baffle 225 and a driver 226, the base 221 is connected to the moving module 21, a suction cup 222 is arranged at the top center of the base 221, the left and right sides of the suction cup 222 are provided with extension plates 223, and the side of the two extension plates 223 close to each other is provided with an inclined surface 224, the front and rear sides of the suction cup 222 are provided with side baffles 225, the extension plate 223 and the side baffle 225 The bottom is connected with a driver 226 that can drive it to move up and down. A coating module 23 and a drying module 24 are arranged at the top of the shell 1. The coating module 23 includes a first electric push rod 231, a mounting seat 232, a coating head 233, a mounting frame 234, a first spring 235 and a scraper 236. The first electric push rod 231 is vertically fixed at the top of the shell 1, and the output end of the first electric push rod 231 is connected with the mounting seat 232. A coating head 233 is arranged at the bottom of the mounting seat 232. A mounting frame 234 is vertically arranged on one side of the coating head 233, and the top of the mounting frame 234 is connected to the bottom of the mounting seat 232. A scraper 236 is slidably connected to the mounting frame 234, and the top of the scraper 236 is connected to the mounting seat 232 through the first spring 235. A quality detection mechanism 3 is also arranged on the mounting seat 232. In this embodiment, the two sides of the shell 1 are respectively provided with an automatic loading mechanism and an automatic unloading mechanism, and both the automatic loading mechanism and the automatic unloading mechanism are prior art. The automatic loading mechanism can automatically place the glass substrate to be processed on the workbench 22, and the automatic unloading mechanism can remove the processed glass substrate to realize continuous processing operations. On the one hand, the shell 1 can protect the coating mechanism 2, and on the other hand, it can also reduce the influence of external dust. The moving module 21 can drive the workbench 22 to move so that it can switch between the coating station and the drying station, thereby realizing the coating and drying operations of the glass substrate.The workbench 22 is used to place and fix the glass substrate, wherein an air pump is provided on the base 221, and a suction cup 222 is connected to the air pump, and the suction cup 222 is provided at the top center of the base 221, and is used to adsorb and fix the glass substrate and keep it in a horizontal state. In addition, the adsorption fixation method can avoid damaging the glass substrate, and the use is more convenient and quick; the extension plate 223 and the side baffle plate 225 are both flat plate structures, and the extension plate 223 and the side baffle plate 225 are both arranged vertically, and each extension plate 223 and the side baffle plate 225 are connected to a driver 226 at the bottom, and the driver 226 can drive the extension plate 223 and the side baffle plate 225 to move up and down, thereby forming a groove above the glass substrate, and the depth of the groove is equal to the thickness of the coating Since the coating is prone to be thick at the beginning and thin at the end during the coating process, an extension plate 223 is provided so that the starting and ending positions of the coating are located at two inclined surfaces 224 respectively, and the extension plate 223 is lifted up after the coating is completed, so as to separate the coating at the inclined surface 224 from the coating on the glass substrate to ensure that the coating thickness on the surface of the glass substrate is uniform. At the same time, since the edge of the coating has a large contact area with the air, the solvent in the coating evaporates faster, which leads to the situation that the coating is thicker at the edge and thinner in the middle after drying. Therefore, by providing an extension plate 223 and a side baffle 225, the side edges of the coating can be covered to reduce the solvent volatilization area and speed at the edge, thereby achieving the purpose of eliminating the thick edge. The coating module 23 is used for coating the glass substrate, wherein the first electric push rod 231 is arranged vertically, the first electric push rod 231 is a retractable structure and can drive the mounting seat 232 to move up and down, so that the coating head 233 is close to or away from the top surface of the glass substrate, and the coating head 233 is used to form a coating on the top surface of the glass substrate; the mounting frame 234 is located on the right side of the coating head 233, and the scraper 236 can slide up and down on the mounting frame 234, and can make the bottom end of the scraper 236 close to the top surface of the inclined surface 224 or the side baffle 225 under the pressure of the first spring 235, so that during the movement of the workbench 22, the excess paint on the inclined surface 224 is scraped off and the coating on the glass substrate is flattened, so that the coating surface is flat and uniform. The drying module 24 is located on the right side of the coating module 23, and is used for drying the glass substrate, so that the coating is completely dried and fixed. The quality inspection mechanism 3 is located on the right side of one end of the mounting frame 234 and is arranged obliquely, and is used to detect the flatness of the coating surface, thereby controlling the coating head 233 to change the coating speed, coating thickness, coating width and other parameters accordingly, and can also detect the position of the coating head 233. In addition, a main control box is also provided on the housing 1, and the model of the main control box is preferably MAM-200. The coating module 23 and the drying module 24 are both electrically connected to the main control box to achieve coordinated work.

[0034] Specifically, the mobile module 21 includes an annular slide rail 211, a sliding seat 212, a first motor 213, a first roller 214 and a first belt 215. The annular slide rail 211 is fixed to the inner bottom of the housing 1. Two or more sliding seats 212 are slidably connected to the annular slide rail 211. Two or more first rollers 214 are vertically arranged inside the annular slide rail 211, and the bottom ends of the first rollers 214 are rotatably connected to the inner bottom wall of the housing 1. The two or more first rollers 214 are connected by the first belt 215. The sliding seat 212 is fixed to the first belt 215. The first motor 213 is fixed to the inner bottom wall of the housing 1. The output end of the first motor 213 is connected to one of the first rollers 214. In this embodiment, the annular slide rail 211 is composed of two sections of linear guide rails and two sections of arc guide rails spliced ​​end to end. The annular slide rail 211 is horizontally arranged in the housing 1, and the sliding seat 212 can slide circumferentially on the annular slide rail 211. The first belt 215 is located inside the annular slide rail 211 , and the first motor 213 can drive the first roller 214 to rotate, thereby driving the first belt 215 to rotate synchronously, so as to drive the sliding seat 212 to slide circumferentially on the annular slide rail 211 , thereby changing the position of the workbench 22 .

[0035] Specifically, the coating module 23 further includes a storage box 237, a feeding hose 238 and an agitator 239. The storage box 237 is arranged on one side of the first electric push rod 231, and the storage box 237 is fixed on the top wall of the housing 1. One end of the feeding hose 238 is connected to the coating head 233, and the other end of the feeding hose 238 is connected to the pump body on the storage box 237. The agitator 239 is arranged in the storage box 237. In this embodiment, the storage box 237 is filled with coating for coating, and the agitator 239 can stir the coating to prevent precipitation. The pump body on the storage box 237 can pump the coating to the coating head 233 for extrusion.

[0036] Specifically, the quality inspection mechanism 3 includes a detection probe 31 and a main controller 32, both of which are arranged on the mounting seat 232, and the coating head 233 and the detection probe 31 are electrically connected to the main controller 32. In this embodiment, the detection probe 31 is a high-definition camera, which can capture the coating image on the surface of the glass substrate and send the image information to the image recognition module on the main controller 32 for analysis and processing. The image recognition module can identify and extract the characteristic point information of the coating surface, such as bubbles, impurities, etc., and compare it with the defect image pre-stored in the main controller 32, so as to determine whether the coating has defects and the type of defects. If defects exist, the main controller 32 controls the coating head 233 to change the coating speed, coating thickness, coating width and other parameters.

[0037] Specifically, the drying module 24 includes a torsion spring 241, a rotating wheel 242, a transmission belt 243, a slider 244, a second electric push rod 245, a heat insulation cover 246 and a heating wire 247. Two rotating wheels 242 are rotatably connected to the inner top wall of the shell 1, and the two rotating wheels 242 are connected to each other through a transmission belt 243. One end of the torsion spring 241 is connected to the shell 1, and the other end of the torsion spring 241 is connected to the rotating wheel 242. A slider 244 is fixed on the transmission belt 243, and the slider 244 is slidably connected to the inner top wall of the shell 1. The second electric push rod 245 is vertically fixed on the slider 244. The output end of the second electric push rod 245 is connected to the heat insulation cover 246, and the heating wire 247 is arranged in the heat insulation cover 246. In this embodiment, the torsion spring 241 is initially in a relaxed state, and the rotating wheel 242 can twist the torsion spring 241 when it rotates, and then the torsion spring 241 can drive the rotating wheel 242 to restore when the external force is lost. The transmission belt 243 can make the two rotating wheels 242 rotate synchronously, and when the transmission belt 243 rotates, it can drive the slider 244 to slide left and right, so that the heat insulation cover 246 can move a certain distance synchronously with the movement of the workbench 22. The second electric push rod 245 is arranged vertically, and the second electric push rod 245 is a retractable structure and can drive the heat insulation cover 246 to move up and down, so that the heat insulation cover 246 can cover the top of the workbench 22. At this time, the glass substrate is located in the chamber surrounded by the heat insulation cover 246 and the workbench 22 to reduce heat loss and reduce energy consumption. The heating wire 247 can quickly heat the inside of the heat shield 246 to a high temperature to accelerate the volatilization of the solvent in the coating so that the coating dries and sets. A battery for powering the heating wire 247 is also provided outside the heat shield 246 .

[0038] Specifically, an exhaust gas treatment box 248 is further provided at the top of the housing 1, one end of an exhaust pipe 249 is connected to an air suction pump on the exhaust gas treatment box 248, and the other end of the exhaust pipe 249 is connected to the heat insulation cover 246. In this embodiment, an activated carbon adsorption layer is provided in the exhaust gas treatment box 248, and the volatilized solvent will enter the exhaust gas treatment box 248 through the exhaust pipe 249 and be absorbed by the activated carbon adsorption layer to avoid exhaust gas being discharged into the air and causing environmental pollution.

[0039] Specifically, the side surfaces of the extension plate 223 and the side baffle plate 225 are provided with an ultra-slip anti-stick coating. In this embodiment, the ultra-slip anti-stick coating can prevent the paint from adhering to the side walls of the extension plate 223 and the side baffle plate 225, thereby causing damage to the coating edge.

[0040] When in use, first place the glass substrate to be processed on the workbench 22, and fix the glass substrate by suction cup 222, then drive the extension plate 223 and the side baffle 225 upward by driver 226, and make the top surface of the extension plate 223 and the top surface of the side baffle 225 higher than the top surface of the glass substrate by a coating thickness. Then the first motor 213 is started, the first motor 213 drives the first roller 214 to rotate, and the first roller 214 drives the first belt 215 to rotate synchronously, so that the sliding seat 212 slides on the annular slide rail 211. When the sliding seat 212 drives the workbench 22 to move below the coating head 233, the first motor 213 stops working. At this time, the first electric push rod 231 drives the mounting seat 232 to move downward, so that the coating head 233 is just above the inclined surface 224 and the scraper 236 is in contact with the top surface of the extension plate 223. Then the first motor 213 is started again to drive the workbench 22 to move forward at a uniform speed. During the movement of the workbench 22, the coating head 233 will apply a uniform coating on the surface of the glass substrate, and make the uneven thickness parts of the coating at the beginning and end just Located on the inclined surface 224 of the two extension plates 223, during the coating process, when the high-definition camera detects that the coating head 233 moves from above the extension plate 223 at the starting point to above the glass substrate, the extension plate 223 on the right will rise again until the lower end of the inclined surface 224 is flush with the top surface of the coating. At this time, the scraper 236 will scrape off the excess paint on the inclined surface 224 as raw material for filling the depression on the top surface of the coating. Similarly, when the high-definition camera detects that the coating head 233 moves from above the glass substrate at the end point to above the extension plate 223, the extension plate 223 on the left will also rise to the position where the lower end of the inclined surface 224 is flush with the top surface of the coating. At this time, the scraper 236 can scrape off the excess paint on the inclined surface 224 to avoid affecting the next use and reduce raw material waste. After coating is completed, the first electric push rod 231 retracts, and at the same time, the first motor 213 drives the workbench 22 to move to the bottom of the heat insulation cover 246. At this time, the second electric push rod 245 drives the heat insulation cover 246 to move down and abut against the side baffle 225 to form a closed chamber. Then the heating wire 247 is started to heat the inside of the heat insulation cover 246, thereby accelerating the volatilization of the solvent inside the coating, so that the coating dries and sets. The volatilized solvent will enter the exhaust gas treatment box 248 through the exhaust pipe 249 for purification to avoid polluting the environment.

[0041] Example 2

[0042] like Figure 8 As shown, this embodiment also discloses a method for using the coating device, comprising the following steps:

[0043] Step 1: Preparation: prepare the coating equipment and ensure that it is in normal working condition; prepare the coating materials and select appropriate coating materials according to product requirements to ensure their quality and stability;

[0044] Step 2: Set the process parameters, including coating speed, coating thickness and coating width;

[0045] Step 3: Start coating. Place the glass substrate to be coated on the workbench 22 and ensure that the distance and alignment with the coating head 233 are accurate. Then start the coating device and perform coating operation according to the set process parameters and coating requirements.

[0046] Step 4: Quality inspection: monitor the coating quality in real time, use the online inspection system or visual inspection to promptly find problems or defects in the coating process, and adjust the equipment process parameters in time according to the inspection results to ensure that the coating effect meets the requirements. The online inspection system is the quality inspection mechanism 3;

[0047] Step 5: Complete coating. When coating is completed, stop the coating equipment and clean and maintain the equipment, and check the quality of the coated product to ensure that the coating effect meets product requirements.

[0048] Specifically, in step 2, the coating speed is set to determine the coating speed that suits the product requirements; the coating thickness is set to control the coating thickness by setting the pressure of the coating head 233, the nozzle size of the coating head 233 or the coating speed according to the product requirements and the properties of the coating material; the coating width is set to ensure the uniformity and completeness of the coating coverage by setting the width and coating range of the coating head 233 according to the product size and shape.

[0049] The present invention is described by preferred embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein, and other embodiments falling within the claims of this application are within the scope of protection of the present invention.

Claims

1. A refined coating device based on a coating process, comprising a housing (1), a coating mechanism (2) and a quality detection mechanism (3), characterized in that: The coating mechanism (2) comprises a moving module (21), a workbench (22), a coating module (23) and a drying module (24); the moving module (21) is arranged at the bottom of the housing (1); the moving module (21) is connected to the workbench (22); the workbench (22) comprises a base (221), a suction cup (222), an extension plate (223), a side baffle (225) and a driver (226); the base (221) is connected to the moving module (21); a suction cup (222) is arranged at the top center of the base (221); the left and right sides of the suction cup (222) are both provided with extension plates (223); the sides of the two extension plates (223) close to each other are provided with inclined surfaces (224); the front and rear sides of the suction cup (222) are provided with side baffles (225); the bottoms of the extension plates (223) and the side baffles (225) are both connected to a driver (226) capable of driving them to move up and down; the housing (1) comprises a plurality of coating modules (211) and a plurality of coating modules (212). A coating module (23) and a drying module (24) are arranged at the top of the housing (1). The coating module (23) comprises a first electric push rod (231), a mounting seat (232), a coating head (233), a mounting frame (234), a first spring (235) and a scraper (236). The first electric push rod (231) is vertically fixed at the top of the housing (1). The output end of the first electric push rod (231) is connected to the mounting seat (232). The coating head (233) is arranged at the bottom of the mounting seat (232). A mounting frame (234) is vertically arranged on one side of the coating head (233). The top of the mounting frame (234) is connected to the bottom of the mounting seat (232). A scraper (236) is slidably connected to the mounting frame (234). The top of the scraper (236) is connected to the mounting seat (232) via a first spring (235). A quality detection mechanism (3) is also arranged on the mounting seat (232).

2. A refined coating device based on a coating process according to claim 1, characterized in that: The mobile module (21) comprises an annular slide rail (211), a sliding seat (212), a first motor (213), a first roller (214) and a first belt (215); the annular slide rail (211) is fixedly arranged on the inner bottom of the shell (1); two or more sliding seats (212) are slidably connected to the annular slide rail (211); two or more first rollers (214) are vertically arranged inside the annular slide rail (211); the bottom ends of the first rollers (214) are rotatably connected to the inner bottom wall of the shell (1); the two or more first rollers (214) are connected by transmission via a first belt (215); the sliding seat (212) is fixedly arranged on the first belt (215); the first motor (213) is fixedly arranged on the inner bottom wall of the shell (1); and the output end of the first motor (213) is connected to one of the first rollers (214).

3. According to claim 1, a refined coating device based on a coating process is characterized in that: The coating module (23) further comprises a material storage box (237), a material delivery hose (238) and an agitator (239); the material storage box (237) is arranged on one side of the first electric push rod (231), and the material storage box (237) is fixedly mounted on the inner top wall of the shell (1); one end of the material delivery hose (238) is connected to the coating head (233), and the other end of the material delivery hose (238) is connected to a pump body on the material storage box (237); and the agitator (239) is arranged in the material storage box (237).

4. A refined coating device based on a coating process according to claim 3, characterized in that: The quality detection mechanism (3) comprises a detection probe (31) and a main controller (32); the detection probe (31) and the main controller (32) are both arranged on the mounting seat (232); and the coating head (233) and the detection probe (31) are both electrically connected to the main controller (32).

5. The refined coating device based on the coating process according to claim 1 is characterized in that: The drying module (24) comprises a torsion spring (241), a rotating wheel (242), a transmission belt (243), a slider (244), a second electric push rod (245), a heat insulation cover (246) and a heating wire (247); two rotating wheels (242) are rotatably connected to the inner top wall of the shell (1), and the two rotating wheels (242) are transmission-connected via the transmission belt (243); one end of the torsion spring (241) is connected to the shell (1), and the other end of the torsion spring (241) is connected to the rotating wheel (242); a slider (244) is fixedly arranged on the transmission belt (243), and the slider (244) is slidably connected to the inner top wall of the shell (1); the second electric push rod (245) is vertically fixedly arranged on the slider (244); an output end of the second electric push rod (245) is connected to the heat insulation cover (246), and a heating wire (247) is arranged inside the heat insulation cover (246).

6. A refined coating device based on coating process according to claim 5, characterized in that: An exhaust gas treatment box (248) is also provided at the top of the shell (1); one end of an exhaust pipe (249) is connected to an air suction pump on the exhaust gas treatment box (248); and the other end of the exhaust pipe (249) is connected to the heat insulation cover (246).

7. A refined coating device based on coating process according to claim 1, characterized in that: The side surfaces of the extension plate (223) and the side baffle plate (225) are both provided with an ultra-slip anti-stick coating.

8. A method for using the coating device according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: Preparation: prepare the coating equipment and ensure that it is in normal working condition; prepare the coating materials and select appropriate coating materials according to product requirements to ensure their quality and stability; Step 2: Setting process parameters, including coating speed, coating thickness and coating width; Step 3: Start coating, place the glass substrate to be coated on the workbench (22), and ensure that the distance and alignment with the coating head (233) are accurate, then start the coating device, and perform coating operations according to the set process parameters and coating requirements; Step 4: Quality inspection: monitor the coating quality in real time, use online inspection system or visual inspection to promptly find problems or defects in the coating process, and adjust the equipment process parameters in time according to the inspection results to ensure that the coating effect meets the requirements; Step 5: Complete coating. When coating is completed, stop the coating equipment and clean and maintain the equipment, and check the quality of the coated product to ensure that the coating effect meets product requirements.

9. The method for using a coating device according to claim 8, characterized in that: In step 2, the coating speed is set to determine the coating speed suitable for the product requirements; the coating thickness is set by setting the pressure of the coating head (233), the nozzle size of the coating head (233) or the coating speed according to the product requirements and the properties of the coating material, so as to control the coating thickness; the coating width is set by setting the width and coating range of the coating head (233) according to the size and shape of the product to ensure the uniformity and completeness of the coating coverage.

Citation Information

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