Low-temperature aluminum piston anti-loosening structure for reciprocating compressor

By combining aluminum piston and steel piston rod in the reciprocating compressor, combining steel pressure ring and limit steps, adjusting the piston shrinkage length, and setting rounded corners at the fitting of piston and steel parts, the aluminum piston loosening at low temperatures is solved Problem: extend the life of the bearing ring to ensure the stable operation of the compressor.

CN119146036APending Publication Date: 2024-12-17ZHEJIANG QIANGSHENG COMPRESSOR MFG
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Patent Information

Application Number
CN202411587498.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

Under low temperature conditions, the expansion difference of aluminum piston leads to loosening and falling off, affecting the operating stability of the reciprocating compressor.

Method used

Use aluminum piston body and steel piston rod to combine, set the steel pressure ring, limit steps and locking nut, adjust the piston shrinkage length, and set rounded corners at the matching of piston and steel parts to reserve appropriate clearance to avoid stress concentrated.

Benefits of technology

Effectively prevent the piston from loosening at low temperatures, extend the service life of the support ring, avoid stress concentration and cracks caused by expansion of the aluminum piston, and ensure the operation stability of the compressor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The low-temperature aluminum piston anti-loosening structure comprises a piston body and a piston rod, a supporting ring is arranged on the outer circle of the piston body, and the low-temperature aluminum piston anti-loosening structure is characterized in that the piston body is an aluminum pressure-bearing piston body, the piston rod is a steel piston rod, and the piston rod is fixedly arranged in a shaft hole of the piston body in a penetrating mode; a limiting step and a locking nut are arranged on the piston rod, mounting grooves are formed in the positions, corresponding to the front end and the rear end of the piston body shaft hole, of the piston body respectively, the mounting grooves are formed around the piston body shaft hole, steel pressure-bearing rings are arranged in the mounting grooves, and the limiting step and the locking nut are matched with the corresponding steel pressure-bearing rings in a limiting mode respectively. The aluminum piston is adopted, the weight is light, manufacturing is easy, the specific pressure of the supporting ring is small, and the service life is longer.
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Description

Technical Field

[0001] The invention relates to an improved invention for a reciprocating compressor, and in particular to an improved invention for an anti-loosening structure of a low-temperature aluminum piston for a reciprocating compressor. Background Art

[0002] The working temperature of the low-temperature piston in the cylinder can reach -160℃. The weight of the piston of the reciprocating compressor affects the stability of the unit operation. Both stainless steel pistons and aluminum pistons can be used at low temperatures, but aluminum pistons have the advantages of light weight, simple manufacturing, and small specific pressure of the support ring. Under the same size as the stainless steel piston, the aluminum piston is lighter and the service life of the support ring is longer.

[0003] Contraction amount at low temperature = length * expansion coefficient. The expansion coefficient of the piston rod is 10*10-6 for steel, and the expansion coefficient of the piston body is 23*10-6 for aluminum alloy. Under the same length at -160℃ working temperature, the shrinkage of the aluminum piston is about 2 times that of the piston rod in the same length direction. The difference in shrinkage will cause the piston to loosen and fall off at low temperature. In order to ensure the pre-tightening of the piston at low temperature and avoid loosening, changing the contraction length of the piston becomes an effective means Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a low-temperature aluminum piston anti-loosening structure for a reciprocating compressor.

[0005] In order to solve the above technical problems, the present invention is implemented by adopting the following technical solutions: the low-temperature aluminum piston anti-loosening structure for the reciprocating compressor includes a piston body and a piston rod, and a supporting ring is provided on the outer circle of the piston body, characterized in that: the piston body is an aluminum pressure-bearing piston body, the piston rod is a steel piston rod, the piston rod is fixedly inserted into the piston body shaft hole, the piston rod is provided with a limiting step and a locking nut, and the piston body corresponding to the front and rear ends of the piston body shaft hole is respectively provided with installation grooves, the installation grooves are arranged around the piston body shaft hole, and a steel pressure ring is provided in the installation groove, and the limiting step and the locking nut are respectively matched with the corresponding steel pressure ring.

[0006] A gap of 0.5-2 mm is reserved between the outer circle of the steel pressure ring and the ring wall of the installation groove.

[0007] The inner end of the annular wall of the mounting groove is provided with a rounded corner.

[0008] A gap of 0.5 to 2 mm is reserved between the outer circle of the locking nut and the annular wall of the mounting groove.

[0009] The contraction length of the piston rod is L1, and the contraction length of the piston body is L2. When the working temperature is -100~-160°C, L2=0.5*L1; when the working temperature is -66~-99°C, L2=0.7*L1.

[0010] The beneficial effects of the present invention are that the improved low-temperature aluminum piston anti-loosening structure for reciprocating compressors adopts an aluminum piston, which is light in weight, simple to manufacture, has a smaller bearing ring specific pressure and a longer service life; a steel pressure ring is provided to change the piston contraction length to avoid loosening of the piston under low-temperature conditions; chamfers are provided on the pressure-bearing surfaces of the aluminum piston and the steel part to avoid stress concentration and cracks caused by shrinkage and expansion of the aluminum piston. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The specific implementation modes of the present invention are further described in detail below with reference to the accompanying drawings.

[0012] Figure 1 It is a schematic diagram of the structure of the present invention. DETAILED DESCRIPTION

[0013] The accompanying drawings show the structure of the present invention, and the following further describes its relevant details in conjunction with the accompanying drawings. Figure 1 The low-temperature aluminum piston anti-loosening structure for the reciprocating compressor includes a piston body 1 and a piston rod 2. A supporting ring 3 is provided on the outer circle of the piston body 1. The piston body 1 is an aluminum pressure-bearing piston body, and the piston rod 2 is a steel piston rod. The piston rod 2 is fixedly penetrated in the axial hole of the piston body 1. A limiting step 4 and a locking nut 5 are provided on the piston rod 2. The piston body 1 corresponding to the front and rear ends of the axial hole of the piston body 1 is respectively provided with mounting grooves 6. The mounting grooves 6 are arranged around the axial hole of the piston body 1, and a steel pressure ring 7 is arranged in the mounting groove 6. The limiting step 4 and the locking nut 5 are respectively limitedly matched with the corresponding steel pressure ring 7. Specifically, the locking nut 5 abuts against the end surface of the steel pressure ring 7, and the limiting step 4 is embedded in the end surface of the steel pressure ring 7.

[0014] As a further improved specific implementation method, a gap of 0.5-2 mm is reserved between the outer circle of the steel pressure ring 7 and the ring wall of the installation groove 6 to prevent deformation due to shrinkage and extrusion in the diameter direction.

[0015] As a further improved specific implementation, the inner end of the annular wall of the mounting groove 6 is provided with a rounded corner 8 to prevent stress concentration and cracks caused by the shrinkage and expansion of the aluminum piston body 1.

[0016] As a further improved specific implementation method, a gap of 0.5-2 mm is reserved between the outer circle of the locking nut 5 and the annular wall of the mounting groove 6 to prevent deformation due to shrinkage and extrusion in the diameter direction.

[0017] As a further improved specific implementation, the contraction length of the piston rod 2 is L1, the contraction length of the piston body 1 is L2, when the working temperature is -100~-160℃, L2=0.5*L1; when the working temperature is -66~-99℃, L2=0.7*L1. Prevent the pre-tightening of the piston from loosening under low temperature conditions.

[0018] In summary, the above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A low-temperature aluminum piston anti-loosening structure for a reciprocating compressor, comprising a piston body and a piston rod, wherein a supporting ring is provided on the outer circle of the piston body, characterized in that: The piston body is an aluminum pressure-bearing piston body, and the piston rod is a steel piston rod. The piston rod is fixedly inserted into the piston body axial hole. The piston rod is provided with a limiting step and a locking nut. The piston body corresponding to the front and rear ends of the piston body axial hole is respectively provided with mounting grooves. The mounting grooves are arranged around the piston body axial hole, and a steel pressure ring is provided in the mounting groove. The limiting step and the locking nut are respectively limited and matched with the corresponding steel pressure ring.

2. The low-temperature aluminum piston anti-loosening structure for a reciprocating compressor according to claim 1, characterized in that: A gap of 0.5-2 mm is reserved between the outer circle of the steel pressure ring and the ring wall of the installation groove.

3. The low-temperature aluminum piston anti-loosening structure for a reciprocating compressor according to claim 1 or 2, characterized in that: The inner end of the annular wall of the mounting groove is provided with a rounded corner.

4. The low-temperature aluminum piston anti-loosening structure for a reciprocating compressor according to claim 1, characterized in that: A gap of 0.5 to 2 mm is reserved between the outer circle of the locking nut and the annular wall of the mounting groove.

5. The low-temperature aluminum piston anti-loosening structure for a reciprocating compressor according to claim 1, characterized in that: The contraction length of the piston rod is L1, and the contraction length of the piston body is L2. When the working temperature is -100~-160°C, L2=0.5*L1; when the working temperature is -66~-99°C, L2=0.7*L1.