Composite material street code
By coating the composite layer on the base, support rod and iron core surface of the street code, and using the support rod and reinforcement sleeve structure, the problem of insufficient corrosion resistance and stability of the street code is solved, achieving a longer service life and better service life High stability.
Patent Information
- Application Number
- CN202411579839.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2024-12-17
AI Technical Summary
The existing street code has poor corrosion resistance and is prone to corrosion after contacting air for a long time, resulting in loosening or breaking. The power supply circuit is in a floating state for a long time, resulting in loosening or breaking of components, which cannot meet the needs of use.
Using composite materials, including base, support rod and iron core, the surface is coated with composite layers, including anti-corrosion galvanized layer, anti-aging passivation layer, phenolic resin nano-painted layer and polyethylene powder immersion layer to increase corrosion resistance , and improve stability through support rods and reinforcement sleeve structures.
It effectively improves the corrosion resistance and stability of the street code, extends the service life, avoids loosening or fracture problems caused by corrosion and shaking, and meets the needs of users.
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Figure CN119154192A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power auxiliary equipment, and in particular to a composite material street code. Background Art
[0002] From two-line street codes to multi-line street codes, usually the most common way to install low-voltage lines (low-voltage output side of the transformer) in rural areas is through cement poles, but it is inconvenient to plant cement poles on the streets in towns, so street codes came into being.
[0003] The existing mounting frame of the street code has poor corrosion resistance. When in contact with air for a long time, the mounting frame is easily corroded, which leads to the loosening of the street code, and does not meet the use needs of existing users. At the same time, during the long-term use of the street code, the power supply circuit is in a floating state for a long time, which causes the street code components to become loose or broken.
[0004] Therefore, a new technical solution is urgently needed to solve at least one of the above technical problems. Summary of the invention
[0005] The purpose of the present invention is to provide a composite material street code to solve the above technical problems.
[0006] The present invention provides a composite material street code adopting the technical solution:
[0007] A composite material street code, comprising:
[0008] A base, the base comprising a main body, and side wings extending along the width direction are formed on both sides of the main body;
[0009] A support rod, wherein the support rod has a plurality of support rods, and the plurality of support rods are arranged side by side at equal intervals along the length direction of the main body, one end of the support rod is connected to the main body, and the other end vertically extends away from the main body, each support rod has a mounting hole, and the axes of the plurality of mounting holes are located on the same straight line side by side with the main body;
[0010] The iron core is inserted into all the mounting holes, and anti-dropping parts are formed at both ends;
[0011] Insulators, the insulators include a plurality of insulators, and at least are mounted on a portion of the core located between two adjacent support rods;
[0012] A composite layer is coated on the surface of the base, the support rod and the core, and the composite layer includes a first protective layer and a second protective layer coated in sequence, the first protective layer includes an anti-corrosion galvanized layer and an anti-aging passivation layer, and the second protective layer includes a phenolic resin nano-spray paint layer and a polyethylene powder dipping layer.
[0013] Further, a concave portion recessed from the surface is provided on one side of the main body portion, so that the cross-section of the base is in a "ji" shape, and a plurality of fixing holes are evenly arranged at equal intervals along the length direction of the main body portion.
[0014] Further, reinforcing holes are arranged at equal intervals along the length direction of the side wings.
[0015] Further, a plurality of connection holes corresponding to the support rods are arranged at equal intervals along the length direction on the top surface of the main body portion. One end of the support rod is inserted into the connection hole and is welded to the main body portion.
[0016] Further, one end of the support rod passing through the connection hole extends towards the concave portion to form an extension portion. A reinforcing rib connected to the extension portion is further provided inside the concave portion. A through hole for the reinforcing rib to pass through is formed on the extension portion, and both ends of the reinforcing rib located on the extension portion are fixedly connected to the inner wall of the concave portion.
[0017] Further, at least one end of the reinforcing rib passes through the inner wall of the concave portion and extends to the outside to form a reinforcing end, and the reinforcing end is welded to the outer wall of the main body portion.
[0018] Further, the support rod is of a circular tube structure, and the extension portion is provided with an oval structure with a different arc from that of the support rod, so that the width dimension of the extension portion is greater than the width dimension of the support rod located above the connection hole.
[0019] Further, the support rod further includes a reinforcing sleeve. One end of the reinforcing sleeve is formed with a blind hole for sleeving the end of the support rod away from the base therein, and a perforation for the iron core to penetrate through is formed along the radial direction of the reinforcing sleeve.
[0020] Further, the part of the circumferential surface of the reinforcing sleeve where the perforation is formed is formed with a protruding portion extending towards the adjacent reinforcing sleeve, and the perforation penetrates through the protruding portion along the length direction of the protruding portion for the iron core to pass through.
[0021] Further, at least one of the anti-disengagement members is detachably connected to one end of the iron core.
[0022] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0023] Through the above technical solution, the surfaces of the base, support rods and iron core are coated with a composite layer, so that the main components of the street code can be protected from corrosion, ensuring that it can withstand the erosion of natural environments such as rain and sun when installed outdoors for a long time, thereby ensuring the service life of the street code. In the process of installing the street code, the base is fixed on the wall or column, and supported by the main force support rod to avoid direct contact between the support rod and the wall or column, thereby avoiding erosion of the support rod. In addition, side wings are provided on both sides of the base to play a stabilizing role, and can ensure the stability of the base after the base is installed. In this embodiment, there can be multiple insulating installation positions, which can be set at the position where the iron core is located between the two support columns, or at the position where the support rod is located between the base and the heart, so as to meet the use of various scenarios.
[0024] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the present invention.
[0026] Figure 2 It is a schematic diagram of the explosion structure of the present invention.
[0027] Figure 3 It is a schematic diagram of the exploded structure of the seat body, support rod and iron core in the present invention.
[0028] Figure 4 It is a cross-sectional view of the composite layer in the present invention.
[0029] Figure 5 It is a cross-sectional view of the first protective layer in the present invention.
[0030] Figure 6 It is a cross-sectional view of the second protective layer in the present invention. DETAILED DESCRIPTION
[0031] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0032] It should be noted that in the embodiments of the present invention, all directional indications (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0033] In addition, the descriptions of “first”, “second”, etc. in the embodiments of the present invention are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features.
[0034] The embodiment of the patent of the present invention provides a composite material street code. By arranging a composite layer 500 coating composed of a composite material on the seat body, the support rod 200 and the iron core 300, the corrosion resistance of the street code during use can be effectively improved. At the same time, the technical solution can improve the stability of the street code, avoiding the loosening of various components of the street code caused by the shaking of the wires during long-term use.
[0035] Specifically, Figure 1-3 As shown, a composite material street code provided by an embodiment of the present invention includes: a base 100, a support rod 200, an iron core 300, an insulator 400 and a composite layer 500 for coating, wherein the base 100 includes a main body 110, and both side edges of the main body 110 are formed with side wings 120 extending along the width direction; there are multiple support rods 200, and the multiple support rods 200 are arranged side by side at equal intervals along the length direction of the main body 110, one end of which is connected to the main body 110, and the other end extends vertically away from the main body 110, and each support rod 200 is provided with a mounting hole 201, and the axes of the multiple mounting holes 201 are located at On the same straight line parallel to the main body 110; penetrated into all the installation holes 201, and anti-dropping parts 310 are formed at both ends; the insulator 400 includes a plurality of insulators, and at least is mounted on the part of the iron core 300 located between two adjacent support rods 200; the composite layer 500 is coated on the surface of the base 100, the support rod 200 and the iron core 300, and the composite layer 500 includes a first protective layer 510 and a second protective layer 520 coated in sequence, the first protective layer 510 includes an anti-corrosion galvanized layer 511 and an anti-aging passivation layer 512, and the second protective layer 520 includes a phenolic resin nano-spray paint layer 521 and a polyethylene powder dipping layer 522. In the present technical solution, an anti-corrosion galvanized layer 511, an anti-aging passivation layer 512, a phenolic resin nano-spray paint layer 521 and a polyethylene powder dipping insulation layer 522 are provided, which can improve the corrosion resistance, electrical insulation resistance, dust and water resistance of the I-shaped base of the support frame and the separating support column itself, further improve the service life of the street code, and meet the service life of existing users.
[0036] Through the above technical solution, a composite layer 500 is coated on the surfaces of the base 100, the support rod 200, and the iron core 300, so as to provide corrosion protection for the main components of the street clamp, ensuring that it can withstand the erosion of natural environments such as rain and sunlight during long-term outdoor installation and guaranteeing the service life of the street clamp. During the installation of the street clamp, the base 100 is fixed on the wall or column, and the support rod 200 is supported by the main body portion 110 to avoid direct contact between the support rod 200 and the wall or column, thereby preventing the erosion of the support rod 200. In addition, the side wings 120 are provided on both sides of the base 100 to play a stabilizing role and ensure the stability of the base 100 after installation. In this embodiment, there can be multiple insulation installation positions, which can be set at the position of the iron core 300 between the two support columns or at the position of the support rod 200 between the base 100 and the iron core, so as to meet the use requirements of various scenarios.
[0037] In this embodiment, a concave portion 111 recessed from the surface is provided on one side of the main body portion 110, so that the cross-section of the base 100 is in a "ji" shape, and a plurality of equally spaced fixing holes 112 are evenly opened along the length direction of the main body portion 110. During the installation of the street clamp, by setting the main body portion 110 in a "ji" shape structure, the distance between the support rod 200 and the installation surface such as the wall can be further increased or decreased, reducing the situation of mutual contact. At the same time, during the shaking process, the side walls on both sides of the main body portion 110 can absorb the shaking amount, thereby preventing the shaking amount from directly acting on the connection position between the base 100 and the wall. During the installation process, fixing holes 112 are provided on the top surface of the main body portion 110, and installation bolts pass through the fixing holes 112 to lock the main body portion 110 on the wall, improving the installation stability of the base 100.
[0038] In this embodiment, in order to further improve the firmness of installing the street clamp, equally spaced reinforcement holes 121 are opened along the length direction of the side wing 120. The reinforcement holes 121 also allow installation bolts to pass through and connect with the installation surface such as the wall, so that the side wing 120 can be closely attached to the wall under the clamping of the installation bolts, ensuring the stability of the base 100.
[0039] In this embodiment, in order to improve the firmness of the connection between the base 100 and the support rod 200, a plurality of connection holes 113 corresponding to the support rod 200 are provided at equal intervals on the top surface of the main body 110 along its length direction, and one end of the support rod 200 is inserted into the connection hole 113 and welded to the main body 110. In other words, the support rod 200 is inserted into the connection hole 113 in advance, and then the main body 110 and the support rod 200 are welded. At this time, since the support rod 200 is already in the connection hole 113, there is a mutual compressive force between the support rod 200 and the inner wall of the connection hole 113. Then, welding is performed, which can ensure the reliability and firmness of the connection between the support rod 200 and the main body 110.
[0040] In this embodiment, in order to further improve the reliability of the connection between the support rod 200 and the base 100, one end of the support rod 200 passing through the connection hole 113 extends toward the inner recess 111 to form an extension portion 202, and a reinforcing rib 114 connected to the extension portion 202 is also provided inside the inner recess 111. The extension portion 202 is formed with a through hole for the reinforcing rib 114 to pass through, and the reinforcing rib 114 is located at both ends of the extension portion 202 and is fixedly connected to the inner wall of the inner recess 111. In other words, by extending the bottom of the support rod 200, the length of the support rod 200 in the inner recess 111 is increased, the balance of the support rod 200 is improved, and the extension portion 202 is reinforced by the reinforcing rib 114, so that the firmness of the support rod 200 installed on the base 100 can be improved.
[0041] In this embodiment, if Figure 1-3 As shown, at least one end of the reinforcing rib 114 passes through the inner wall of the inner concave portion 111 and extends to the outside to form a reinforcing end 115, and the reinforcing end 115 is welded to the outer wall of the main body 110. By extending at least one end of the reinforcing rib 114 to the outside of the inner concave portion 111 and forming the reinforcing end 115, and then welding it to the outer wall of the main body 110, the strength of the reinforcing rib 114 can be increased, thereby increasing the firmness of the support rod 200. In this embodiment, the reinforcing rib 114 can be formed by riveting the main body 110 and the extension portion 202 with rivets, and the rivet head and tail located on the outside of the main body 110 are welded, so as to ensure that the rivet can be stably connected to the main body 110 without loosening.
[0042] In this embodiment, the support rod 200 is a circular tube structure, and the extension part 202 is provided with an oblate structure with a different arc from the support rod 200, so that the width of the extension part 202 is greater than the width of the support rod 200 located on the upper side of the connection hole 113. By flattening the extension part 202, the extension part 202 and the connection hole 113 can be clamped together during installation, and a certain pressure force is generated between them. Through the internal stress between the support rod 200 and the main body 110, it is ensured that the support rod 200 and the main body 110 can be stably connected.
[0043] In this embodiment, in order to prevent the insulator 400 from moving along the axial direction of the installed rod when installing it, thereby causing a large impact force on the street code and affecting the stability of the street code, the support rod 200 also includes a reinforcement sleeve 210. A blind hole is formed at one end of the reinforcement sleeve 210, in which the end of the support rod 200 away from the base 100 is sleeved, and a through hole 212 is opened radially along the reinforcement sleeve 210 for the iron core 300 to pass through.
[0044] In a further technical solution, the portion of the circumferential surface of the reinforcement sleeve 210 where the through hole 212 is provided is formed with a protrusion 213 extending toward the adjacent reinforcement sleeve 210, and the through hole 212 penetrates the protrusion 213 along the length direction of the protrusion 213 for the iron core 300 to pass through. By providing the protrusion 213, the spacing between the two support rods 200 can be reduced, so that the insulator 400 located between the two support rods 200 can be limited, avoiding excessive movement along the axial direction of the iron core 300, reducing the movement amplitude of the insulator 400, ensuring the jitter and vibration of the street code, and ensuring the stability of the street code.
[0045] In this embodiment, in order to facilitate the installation of the insulator 400 and the disassembly of the iron core 300, at least one anti-dropping member 310 on the iron core 300 is detachably connected to one end of the iron core 300. In this embodiment, one of the anti-dropping members 310 can be a protrusion fixedly assembled at one end of the iron core 300, and the other anti-dropping member 310 can be a nut threadedly connected to the iron core 300.
[0046] For those skilled in the art, various other corresponding changes and deformations can be obtained based on the structure and principle disclosed by the present invention, and all of these changes and deformations belong to the protection scope of the present invention.
Claims
1. A composite material street code, characterized in that: Included are: A base, the base comprising a main body, and side wings extending along the width direction are formed on both sides of the main body; A support rod, wherein the support rod has a plurality of support rods, and the plurality of support rods are arranged side by side at equal intervals along the length direction of the main body, one end of the support rod is connected to the main body, and the other end vertically extends away from the main body, each support rod has a mounting hole, and the axes of the plurality of mounting holes are located on the same straight line side by side with the main body; The iron core is inserted into all the mounting holes, and anti-dropping parts are formed at both ends; Insulators, the insulators include a plurality of insulators, and at least are mounted on a portion of the core located between two adjacent support rods; A composite layer is coated on the surface of the base, the support rod and the core, and the composite layer includes a first protective layer and a second protective layer coated in sequence, the first protective layer includes an anti-corrosion galvanized layer and an anti-aging passivation layer, and the second protective layer includes a phenolic resin nano-spray paint layer and a polyethylene powder dipping layer.
2. A composite material street code according to claim 1, characterized in that: One side of the main body is provided with an inner concave portion sunken into the surface, so that the cross section of the base is in the shape of a "J", and a plurality of fixing holes with equal spacing are evenly opened along the length direction of the main body.
3. A composite material street code according to claim 2, characterized in that: Reinforcement holes arranged at equal intervals are provided along the length direction of the side wing.
4. A composite material street code according to claim 2, characterized in that: A plurality of connection holes corresponding to the support rods are provided on the top surface of the main body at equal intervals along its length direction. One end of the support rod is inserted into the connection hole and is welded to the main body.
5. A composite material street code according to claim 4, characterized in that: One end of the support rod passes through the connecting hole and extends toward the inner recess to form an extension portion. A reinforcing rib connected to the extension portion is also provided inside the inner recess. The extension portion is formed with a through hole for the reinforcing rib to pass through, and the reinforcing ribs are located at both ends of the extension portion and are fixedly connected to the inner wall of the inner recess respectively.
6. A composite material street code according to claim 5, characterized in that: At least one end of the reinforcing rib passes through the inner wall of the inner recess and extends to the outside to form a reinforcement end, and the reinforcement end is welded to the outer wall of the main body.
7. The composite material street code according to claim 5, characterized in that: The support rod is a circular tube structure, and the extension portion is provided with an oblate structure with a different arc from that of the support rod, so that the width of the extension portion is greater than the width of the support rod located on the upper side of the connecting hole.
8. The composite material street code according to claim 1, characterized in that: The support rod also includes a reinforcement sleeve, one end of which is formed with a blind hole for sleeve-mounting the end of the support rod away from the base, and a through hole for the iron core to pass through is opened radially along the reinforcement sleeve.
9. The composite material street code according to claim 8, characterized in that: The portion of the circumferential surface of the reinforcement sleeve where the through-hole is provided is formed with a protrusion extending toward the adjacent reinforcement sleeve, and the through-hole penetrates the protrusion along the length direction of the protrusion for the iron core to pass through.
10. The composite material street code according to claim 1, characterized in that: At least one of the anti-dropping parts is detachably connected to one end of the iron core.
Citation Information
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