A sediment drainage and consolidation device
Through pressure and negative pressure auxiliary drainage technology, the accelerated separation of bottom sludge and water is achieved, and the problem of slow drainage consolidation process of the existing technology is solved, the engineering cycle is shortened, and the consolidation quality and environmental safety are improved.
Patent Information
- Application Number
- CN202411652683.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-19
AI Technical Summary
The existing bottom sludge drainage consolidation technology relies on natural settlement, resulting in slow process, especially for bottom sludge with small particles and low porosity, which takes a long time, increases the engineering cycle and cost, and may cause problems such as microbial fermentation and harmful gases.
The method of pressure assisting water to quickly break away from the bottom sludge is adopted, and the pressure drainage unit is used to exert pressure on the bottom sludge and water mixture to achieve accelerated separation of the bottom sludge and water. Combined with the negative pressure auxiliary drainage function, the pressure and negative pressure auxiliary drainage are used simultaneously. Achieve double accelerated separation of bottom mud and water.
It shortens the drainage and consolidation time, shortens the construction cycle, avoids microbial fermentation caused by long-term moisture retention, improves the environment and quality and safety of bottom sludge consolidation, and reduces the risk of pollution to surrounding water and soil.
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Figure CN119161082B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of bottom mud drainage, and in particular relates to a bottom mud drainage consolidation device. Background Art
[0002] In many fields such as environmental engineering, water conservancy engineering and land development, sediment drainage and consolidation is a vital task. Sediment usually refers to the soft material containing a large amount of water and various impurities deposited at the bottom of the water body. Effectively draining the water from the sediment and consolidating it is of great significance to improve the carrying capacity of the land, improve the quality of the water environment and ensure the safety of the project.
[0003] In the related art (Announcement No. CN106381835B), a rapid drainage and consolidation device for dredged sediment in rivers and lakes is disclosed, including a sediment container, the sediment container is a hollow structure, and one end is provided with an opening, the open end of the sediment container is provided with a hatch, one side of the hatch is rotatably connected to the sediment container through a rotating shaft, the upper end of the sediment container is provided with two mud injection holes, an exhaust fan is installed between the mud injection holes, and the inner cavity of the sediment container is provided with a load-bearing plate. The load-bearing plate and the super-strong woven cloth of the present invention are both water-permeable, the sludge is left above the load-bearing plate, the water penetrates to the bottom of the load-bearing plate, and is discharged from the outside of the device through vacuum pumping, the heating rod heats the sediment, reduces the accumulation of water inside the device, and also accelerates the consolidation speed of the sediment; when the sediment consolidation is completed, the hatch is opened to pull out the load-bearing plate through the traction device, and the consolidated sediment is transported to another place, and the device can also carry out the next sediment consolidation work.
[0004] At present, the existing sediment drainage and consolidation mainly relies on the natural sedimentation of the sediment to separate water from the sediment, thereby achieving the purpose of sediment drainage. This method relies on gravity to allow water to naturally infiltrate in the pores between the sediment particles. However, the above natural sedimentation process is extremely slow, especially for sediment with fine particles and low porosity, which causes the entire drainage and consolidation process to take too long, increasing the project cycle and cost. It will also cause a series of secondary problems such as microbial fermentation of the sediment and the production of harmful gases due to long-term water retention, making it difficult to meet the actual construction needs of sediment drainage projects. Summary of the invention
[0005] In view of the existing method of separating water from the bottom mud by natural sedimentation of the bottom mud in the prior art, the sedimentation process is extremely slow, especially for the bottom mud with fine particles and low porosity, which causes the entire drainage consolidation process to take too long, increasing the project cycle and cost. It will also cause a series of secondary problems such as microbial fermentation of the bottom mud and the generation of harmful gases due to long-term water retention. The present invention provides a bottom mud drainage consolidation device that uses pressure to assist water to quickly separate from the bottom mud, thereby achieving accelerated separation of the bottom mud and water. The drainage effect is more obvious and effective for the bottom mud with fine particles and low porosity, shortening the drainage consolidation time and the overall construction period of the project. It is also provided with a negative pressure assisted drainage function. The pressure assisted drainage and the negative pressure assisted drainage can be used in combination simultaneously to achieve dual accelerated separation of the bottom mud and water, avoiding the microbial fermentation of the bottom mud caused by long-term water retention, and can also discharge the gas generated by the fermentation in the consolidation box to the outside, providing protection for the environment and quality of the bottom mud consolidation, and reducing the risk of pollution to the surrounding water and soil. Its specific technical scheme is as follows:
[0006] A sediment drainage consolidation device comprises a consolidation box, one end of a connecting arm is installed on the right side wall of the consolidation box, a negative pressure box is fixedly installed on the other end of the connecting arm, a pressure drainage unit is arranged in the consolidation box, a negative pressure drainage unit is arranged in the negative pressure box, and the pressure drainage unit and the negative pressure drainage unit are synchronously driven by a driving unit;
[0007] The driving unit comprises a support base fixed and vertically mounted on the consolidation box, the top of the support base is rotatably connected to a first rotating shaft, a swing arm is fixedly mounted on the first rotating shaft, a first through slot is provided on the left side of the swing arm, a first driving pin is slidably embedded in the inner cavity of the first through slot, a second through slot is provided on the right side of the swing arm, a second driving pin is slidably embedded in the inner cavity of the second through slot, the first driving pin is connected to the pressure drainage unit, and the second driving pin is connected to the negative pressure drainage unit;
[0008] The driving unit further includes a power system for driving the first rotating shaft to rotate intermittently;
[0009] The driving system comprises a vertical plate that is fixed and vertically mounted on the consolidation box, and a motor is installed on the rear side wall of the vertical plate, and the output end of the motor is connected to a driving shaft, and the driving shaft passes through the outer wall of the vertical plate on the front side and a turntable is installed, and a limiting slot is provided on the front side of the turntable, and a first support rod is fixedly installed on the front side wall of the vertical plate, and a connecting rod is rotatably connected to the front end of the first support rod, and the left and right ends of the connecting rod are respectively rotatably connected to a third driving pin and a fourth driving pin, and the third driving pin is slidably embedded in the inner cavity of the limiting slot, and a connecting pin is fixedly installed on the front side wall of the turntable, and the connecting pin is arranged between the limiting slot and the driving shaft, and one end of a rack is rotatably connected to the connecting pin, and teeth are arranged on the right side of the lower surface of the rack, and the fourth driving pin and the rack are connected by a sliding assembly;
[0010] The negative pressure drainage unit includes a first movable arm rotatably connected to the second driving pin, a first connecting frame is fixedly installed at the bottom end of the first movable arm, a horizontal plate is fixedly installed at the bottom end of the first connecting frame, a first vertical rod is vertically installed in the middle of the horizontal plate, the bottom end of the first vertical rod extends into the inner cavity of the negative pressure box, and a movable plate is installed at the bottom end of the first vertical rod, and the movable plate can move relatively along the inner wall of the negative pressure box;
[0011] The pressure drainage unit includes a second movable arm rotatably set on the first driving pin, a third movable arm is inserted and slidably embedded in the bottom end of the second movable arm, the bottom end of the third movable arm extends into the inner cavity of the consolidation box and is installed with a pressure plate, and a permeation plate is installed in the bottom end of the consolidation box in the horizontal direction.
[0012] In the above technical solution, the sliding assembly includes two limit bars installed on the front and rear side walls of the rack, and a sliding block is provided on the sliding sleeve of the two limit bars. One end of a connecting block is installed on the top of the sliding block, and the other end of the connecting block is rotatably connected to the fourth driving pin.
[0013] In the above technical solution, the power system also includes a lifting plate, a third through slot is provided on the lifting plate, the fourth driving pin is slidably embedded in the inner cavity of the third through slot, a clearance slot is provided in the middle of the lifting plate in the vertical direction, a brake block is detachably installed at the bottom end of the front side wall of the lifting plate, one end of the second rotating shaft is rotatably connected to the front side wall of the vertical plate, the other end of the second rotating shaft passes through the clearance slot to the front side and is installed with a gear, and the other end of the second rotating shaft is fixedly connected to the first rotating shaft;
[0014] Wherein, the rack and the gear are arranged in corresponding positions.
[0015] In the above technical solution, the lifting plate moves in the vertical direction through the guide assembly;
[0016] The guide assembly includes two fixing seats fixedly mounted on the front side walls of the vertical plate, guide seats are fixedly mounted on the front ends of the two fixing seats respectively, and the lifting plate is embedded in the inner cavities of the two guide seats so as to slide up and down.
[0017] In the above technical solution, the bottom end of the negative pressure box is connected to one end of an air guide hose, and the other end of the air guide hose is connected to the bottom end of the right side wall of the consolidation box;
[0018] Wherein, the bottom right end of the negative pressure box is connected to an exhaust valve.
[0019] In the above technical solution, a switch unit is provided at the bottom of the negative pressure box, which is used to switch the air guide hose between the closed state and the open state;
[0020] The switch unit includes a first connecting seat that is fixed and vertically installed on the lower surface of the negative pressure box, a front side wall of the first connecting seat is fixed and a second support rod is vertically installed, and the second support rod is sleeved with a torsion spring, a left free end of the torsion spring is fixedly installed with a first positioning seat, a front side wall of the first positioning seat is fixedly installed with a first lever, a first clamping block is fixedly installed at the side wall of the first positioning seat close to the second support rod, a right free end of the torsion spring is fixedly installed with a second positioning seat, a front side wall of the second positioning seat is fixedly installed with a second lever, and a second clamping block is installed at the side wall of the second positioning seat close to the second support rod, the first clamping block is relatively rotatably embedded in the inner cavity of the second clamping block, a second connecting frame is fixedly installed at the front end of the second support rod, and a fan plate is fixedly installed on the front side wall of the second connecting frame, and the fan plate has two arc grooves symmetrically provided on the left and right sides, the first lever is slidably embedded in the inner cavity of the arc groove on the left side, and the second lever is slidably embedded in the inner cavity of the arc groove on the right side;
[0021] The air guide hose vertically penetrates the inner cavity of the second connecting frame and the space between the first clamping block and the second clamping block.
[0022] In the above technical solution, two limit rods are symmetrically and vertically installed on the left and right sides of the lower surface of the negative pressure box, and blocks are slidably mounted on the two limit rods respectively. A lifting frame is fixedly installed between the two blocks. The lifting frame is set as a hollow frame, and the first lever and the second lever are respectively slidably embedded in the inner cavity of the lifting frame, and a second connecting seat is installed on the lower surface of the lifting frame.
[0023] In the above technical solution, a linkage mechanism is provided at the negative pressure box;
[0024] The linkage mechanism includes two oblique rods rotatably connected to the front side walls of the second connecting seat, and the two oblique rods are symmetrically arranged with respect to the second connecting seat, and one end of the oblique rod away from the second connecting seat is rotatably connected to a translation rod, and one end of the translation rod away from the oblique rod is vertically installed with a vertical plate, and a plurality of vertical through grooves and arc through grooves are opened on the vertical plate, and the vertical through grooves and the arc through grooves are arranged to be spaced and connected, and a fifth driving pin is slidably embedded in the inner cavity of the vertical through grooves and the arc through grooves, and a bracket is rotatably connected to the fifth driving pin, and a second vertical rod is vertically installed at one end of the bracket away from the fifth driving pin, and the second vertical rod is fixedly connected to the lower surface of the horizontal plate;
[0025] The side wall of the negative pressure box is provided with a limiting assembly for limiting the moving direction of the vertical plate, and the limiting assembly includes a first strip plate fixedly installed on the side wall of the vertical plate, and the first strip plate is arranged between the vertical plate and the negative pressure box, and the front and rear side walls of the first strip plate are respectively fixedly installed with second strip plates, and a cross bar is horizontally penetrated through the upper edge of the second strip plate, and the cross bar is fixedly connected to the side wall of the negative pressure box.
[0026] In the above technical solution, a plurality of positioning holes are equidistantly arranged on the third movable arm in the vertical direction, a positioning pin is threadedly provided on the front side wall of the second movable arm, and the positioning pin passes through the inner cavity of one of the positioning holes, a feeding port is connected to the top end on the left side of the consolidation box, a drain valve is connected to the bottom end on the right side of the consolidation box, and a door body is rotatably provided on the left side of the consolidation box.
[0027] Compared with the prior art, the sediment drainage consolidation device of the present invention has the following beneficial effects:
[0028] 1. With regard to the method of separating water from the bottom mud by natural sedimentation of the bottom mud, the sedimentation process is extremely slow, especially for the bottom mud with fine particles and low porosity, which causes the entire drainage consolidation process to take too long, increasing the engineering period and cost. The present invention applies pressure to the bottom mud and water mixture in the consolidation box by a downwardly moving pressing plate, and the pressure assists the water to quickly separate from the bottom mud, thereby realizing the accelerated separation of the bottom mud and water. The drainage effect is more obvious and effective for the bottom mud with fine particles and low porosity, shortening the drainage consolidation time and shortening the overall engineering construction period;
[0029] Second, with regard to the method of separating water from the bottom mud by means of the natural sedimentation of the bottom mud, the long-term water retention causes a series of secondary problems such as microbial fermentation of the bottom mud and the generation of harmful gases. The present invention is provided with a pressure-assisted bottom mud drainage function and a negative pressure-assisted drainage function. Through the cooperation of the permeable plate, the air guide hose and the negative pressure box, etc., the gas in the consolidation box can be negatively extracted to the outside, further accelerating the separation of the water in the inner cavity of the consolidation box from the bottom mud, prompting the bottom mud particles to be arranged more closely, and improving the consolidation effect. The pressure-assisted drainage and the negative pressure-assisted drainage can be used in combination simultaneously to achieve the dual accelerated separation of the bottom mud and water, avoiding the microbial fermentation of the bottom mud caused by long-term water retention, and can also discharge the gas generated by the fermentation in the consolidation box to the outside, thereby providing protection for the environment and quality of the bottom mud consolidation, reducing the risk of pollution to the surrounding water and soil, and better meeting the actual construction needs of the bottom mud drainage project;
[0030] 3. In view of the problem that the existing market usually needs to set up driving devices for pressure-assisted sediment drainage and negative pressure-assisted drainage separately, and the two driving devices have poor synergy and waste power energy, the present invention can realize synchronous transmission of power through the first rotating shaft, the swing arm, the first through groove, the first driving pin, the second through groove, and the second driving pin, that is, it can synchronously drive the pressure-assisted sediment drainage and the negative pressure-assisted drainage to play a role at the same time, and the same driving force can realize the synchronous opening of the two functions, avoiding the energy waste and increased equipment complexity caused by setting up independent power sources for the two functions, and can better ensure the synergy of equipment driving;
[0031] Fourth, in view of the existing market, when the first rotating shaft is usually driven directly by power to rotate continuously, the pressure plate continuously applies pressure to the mixture of sludge and water. The continuous pressure can easily compact the sludge quickly, resulting in premature clogging of the water discharge channel, and at the same time, the movable plate is prompted to continue to rise to perform negative pressure suction on the consolidation box, thereby not leaving enough reaction time for the pressure to discharge the water in the sludge. The present invention applies pressure intermittently according to a certain time interval and pressure cycle. The interval pressure drainage can give the water inside the sludge enough time to adapt to the pressure change and discharge it more effectively, so that the sludge has a certain time to redistribute and discharge the water after the pressure is released, thereby improving the drainage efficiency and drainage quality; similarly, in the interval negative pressure suction exhaust mode, the combination of water and gas inside the sludge can be better broken, creating more favorable conditions for the subsequent discharge of water;
[0032] 5. The present invention can realize the intermittent meshing of the rack with the gear by setting a motor, a drive shaft, a turntable and a limit groove, and promote the intermittent rotation of the gear. Through the intermittent rotation of the gear, the intermittent rotation of the second rotating shaft and the first rotating shaft is realized, and then the intermittent counterclockwise swing of the swing arm is realized, so as to ensure that the pressure plate realizes intermittent pressure drainage and the moving plate realizes intermittent negative pressure suction. The present invention can synchronously realize intermittent pressure drainage and intermittent negative pressure suction by controlling the intermittent rotation of the first rotating shaft, so as to ensure that the bottom mud and water are separated more effectively and the subsequent bottom mud consolidation is smoothly carried out;
[0033] Sixth, the present invention can synchronously drive the third driving pin and the connecting pin to move in the corresponding direction by setting the rotating disk and the limiting groove, so as to promote the synchronous action of the connecting rod and the rack, cooperate with the fourth driving pin, the connecting block and the sliding block, and realize the intermittent rotation of the first rotating shaft driven by the gear, that is, the intermittent rotation of the gear and the first rotating shaft is finally realized through the continuous rotation of the rotating disk, thereby realizing the intermittent pressure and drainage of the pressure plate and the intermittent negative pressure suction of the moving plate;
[0034] 7. The present invention is provided with a brake block, which can brake the undriven gear to prevent the gear from rotating or reversing autonomously, so as to ensure the stability of the gear without driving force, that is, to ensure that the positions of the pressure plate and the movable plate can remain stable when the intermittently rotating first shaft stops rotating;
[0035] 8. The present invention provides a third through slot on the lifting plate, which can leave enough space for the fourth driving pin on the connecting rod to move, thereby preventing the displacement of the fourth driving pin from being interfered with and restricted by the lifting plate;
[0036] 9. The present invention is provided with a clearance groove on the lifting plate, which can ensure that the second rotating shaft and the gear rotate normally without restriction without affecting the normal lifting and moving of the lifting plate;
[0037] 10. The present invention can cause the vertical plate to move in the horizontal direction intermittently through the first moving arm, the first connecting frame, the horizontal plate, the second vertical rod, the bracket, and the fifth driving pin, and then through the cooperation of the vertical plate, the translation rod, the inclined rod, etc., the first lever and the second lever can be moved synchronously to cause the first clamp block and the second clamp block to change and adjust the clamping state and the open state. The first clamp block and the second clamp block in the clamping state can cause the air guide hose to be clamped and closed, and at this time, the air guide hose cannot pass through the air. The first clamp block and the second clamp block in the open state can be released from the clamping effect on the air guide hose, and at this time, the air guide hose can pass through the air, thereby realizing the switching of ventilation and air blocking at the air guide hose, that is, ensuring the intermittent negative pressure suction and drainage operation in the negative pressure box;
[0038] XI. The vertical height ratio of the vertical through groove and the arc-shaped through groove of the present invention is 2 to 4:1, thereby ensuring that the fifth driving pin moves along the vertical through groove of the longer path for a longer time. At this time, the first clamp block and the second clamp block clamp the air hose tightly and close it. At this time, the air hose cannot pass through the air. The upward moving plate can promote the formation of a more stable negative pressure environment in the inner cavity of the negative pressure box. Then, when the fifth driving pin moves along the arc-shaped through groove of the shorter path, the first clamp block and the second clamp block are opened, that is, the ventilation state at the air hose is realized, ensuring that the negative pressure accumulated in the inner cavity of the negative pressure box instantly draws the gas in the consolidation box through the air hose to the negative pressure box, that is, the present invention can ensure that the negative pressure box is in an effective, stable and sufficient negative pressure state through the long-path arc-shaped through groove, so as to ensure that each time the air hose is opened, the gas in the consolidation box is discharged quickly and effectively;
[0039] 12. The present invention can limit the movement of the vertical plate in the horizontal direction through the first strip plate, the second strip plate and the cross bar, so as to ensure that the translation rod and the connection between the translation rod and the oblique rod move in the horizontal direction without displacement in the vertical direction;
[0040] 13. The present invention can realize the vertical movement of the lifting frame by means of the translation rod that moves in the horizontal direction in cooperation with the limit rod and the sleeve block, thereby realizing the movement of the first lever and the second lever along the inner cavity of the arc-shaped groove at the corresponding position, realizing the outward flipping of the first positioning seat and the second positioning seat, prompting the first clamping block and the second clamping block to flip outward and break away from the clamping effect on the air guide hose, and realizing the restoration of the shape of the air guide hose and ventilation by means of the elastic force of the air guide hose itself;
[0041] 14. In the present invention, through the intermittent rotation of the first rotating shaft, the left side pressure-assisted bottom mud drainage function and the right side negative pressure-assisted bottom mud drainage function can be realized synchronously, thereby realizing the upward negative pressure suction of the movable plate, the left and right reciprocating displacement of the vertical plate, the conversion and adjustment of the clamping state and the open state of the first clamping block and the second clamping block, and the conversion of the air-closing state and the ventilation state of the air guide hose. The various actions can be seamlessly connected without additional adjustment time, so that the entire bottom mud drainage consolidation process is smoother. At the same time, the realization of the linkage action makes the coordination between the various components more precise and synchronous, avoiding mistakes and errors caused by asynchronism, and there is no need to equip each action with a separate controller and drive device, which reduces the equipment downtime caused by compatibility problems or failures between multiple control components;
[0042] 15. The present invention is provided with a second movable arm, a third movable arm, a positioning hole, and a positioning pin, which can adjust the initial height and the descending stroke of the pressing plate, thereby being able to perform personalized pressure operation for bottom mud with different characteristics, and satisfying the drainage operation of bottom mud of different volumes in the consolidation box;
[0043] 16. In the present invention, the distance between the first rotating shaft and the right end of the swing arm is 2 to 3 times the distance between the first rotating shaft and the left end of the swing arm, thereby ensuring that when the swing arm rotates counterclockwise, the moving plate in the inner cavity of the negative pressure box has sufficient lifting space to ensure that a sufficient negative pressure environment is formed in the negative pressure box;
[0044] In summary, the present invention achieves accelerated separation of sediment and water by means of pressure-assisted water quickly separating from sediment. The drainage effect is more obvious and effective for sediment with fine particles and low porosity, shortens the drainage consolidation time, and shortens the overall engineering construction period. A negative pressure-assisted drainage function is also provided, and pressure-assisted drainage and negative pressure-assisted drainage can be used in combination simultaneously to achieve dual accelerated separation of sediment and water, avoid microbial fermentation of sediment caused by long-term water retention, and discharge the gas produced by fermentation in the consolidation box to the outside, thereby providing protection for the environment and quality of sediment consolidation and reducing the risk of pollution to surrounding water bodies and soil. In addition, intermittent pressure drainage can give the internal moisture of the sediment enough time to adapt to pressure changes and discharge more effectively, so that the sediment has a certain amount of time to redistribute and discharge moisture after the pressure is released, thereby improving drainage efficiency and drainage quality. , which can better break the combination of moisture and gas inside the bottom mud, and create more favorable conditions for the subsequent discharge of moisture; more importantly, the present invention can realize the synchronous function of the left side pressure-assisted bottom mud drainage function and the right side negative pressure-assisted drainage function, thereby realizing the linkage of a series of actions such as the upward negative pressure suction of the movable plate, the left and right reciprocating displacement of the vertical plate, the conversion and adjustment of the clamping state and the open state of the first clamping block and the second clamping block, and the conversion of the air-closing and ventilation states of the air guide hose. Each action can be seamlessly connected without the need for additional adjustment time, thereby making the entire bottom mud drainage and consolidation process smoother. At the same time, the realization of the linkage action makes the coordination between the various components more precise and synchronized, avoiding mistakes and errors caused by asynchrony, and does not need to be equipped with a separate controller and drive device for each action, thereby reducing equipment downtime caused by compatibility issues or failures between multiple control components. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 It is a structural schematic diagram of the consolidation box of the present invention;
[0046] Figure 2 It is a structural schematic diagram of the negative pressure box of the present invention;
[0047] Figure 3 It is a structural schematic diagram of the door body of the present invention;
[0048] Figure 4 It is a rear view structural schematic diagram of the vertical plate of the present invention;
[0049] Figure 5 It is a structural schematic diagram of the swing arm of the present invention;
[0050] Figure 6 It is a structural schematic diagram of the turntable of the present invention;
[0051] Figure 7 It is a structural schematic diagram of the guide seat of the present invention;
[0052] Figure 8 It is a structural schematic diagram of the lifting plate of the present invention when it is separated from the guide seat;
[0053] Fig. 9 It is a structural schematic diagram of the permeation plate of the present invention;
[0054] Fig.10 It is a structural schematic diagram of the movable plate of the present invention;
[0055] Fig.11 It is a structural schematic diagram of the vertical plate of the present invention;
[0056] Fig.12 It is a structural schematic diagram of the cross bar of the present invention;
[0057] Fig.13 It is a structural schematic diagram of the fan-shaped plate of the present invention;
[0058] Fig.14 It is a structural schematic diagram of the lifting frame of the present invention;
[0059] Fig.15 It is a schematic side view of the structure of the first positioning seat of the present invention;
[0060] Fig.16 It is a structural schematic diagram of the first clamping block of the present invention;
[0061] Figures 1 to 161. consolidation box, 2. connecting arm, 3. negative pressure box, 4. support seat, 5. first rotating shaft, 6. swing arm, 7. first through slot, 8. first driving pin, 9. second through slot, 10. second driving pin, 11. vertical plate, 12. motor, 13. driving shaft, 14. turntable, 15. limiting slot, 16. first supporting rod, 17. connecting rod, 18. third driving pin, 19. fourth driving pin, 20. connecting pin, 21. rack, 22. limiting strip, 23. connecting block, 24. slider, 25. lifting plate, 26. third through slot, 27. giving way slot, 28. fixed seat, 29. guide seat, 30. brake block, 31. second rotating shaft, 32. gear, 33. first moving arm, 34. first connecting frame, 35. horizontal plate, 36. first vertical rod, 37. moving plate, 38. air guide hose, 39. First connecting seat, 40, second supporting rod, 41, torsion spring, 42, first positioning seat, 43, first lever, 44, first clamping block, 45, second positioning seat, 46, second lever, 47, second clamping block, 48, second connecting frame, 49, fan-shaped plate, 50, arc groove, 51, limit rod, 52, sleeve block, 53, lifting frame, 54, second connecting seat, 55, inclined rod, 56, translation rod, 57 , vertical plate, 58, fifth drive pin, 59, bracket, 60, second vertical rod, 61, vertical through groove, 62, arc-shaped through groove, 63, first strip plate, 64, second strip plate, 65, cross bar, 66, second movable arm, 67, third movable arm, 68, positioning hole, 69, positioning pin, 70, pressure plate, 71, permeation plate, 72, feeding port, 73, drain valve, 74, exhaust valve, 75, door body. DETAILED DESCRIPTION
[0062] The following is a combination of specific implementation cases and attached Figures 1 to 16 The present invention is further described below, but the present invention is not limited to these embodiments.
[0063] Main references Figures 1 to 16As shown, a sediment drainage and consolidation device comprises a consolidation box 1, in which sediment and water are separated in the inner cavity of the consolidation box 1, and the drained sediment is consolidated in the inner cavity of the consolidation box 1. One end of a connecting arm 2 is installed on the right side wall of the consolidation box 1, and a negative pressure box 3 is fixedly installed on the other end of the connecting arm 2. A negative pressure environment is formed in the inner cavity of the negative pressure box 3, which can assist the rapid discharge of water in the consolidation box 1 and discharge the gas in the consolidation box 1 to the outside. A pressure drainage unit is arranged in the consolidation box 1, and pressure is applied to the sediment and water mixture in the consolidation box 1 through the pressure drainage unit. The pressure assists the water to quickly separate from the sediment, thereby realizing accelerated separation of sediment and water. The drainage effect is more obvious and effective for sediment with fine particles and low porosity, shortening the drainage consolidation time and shortening the overall During the construction period, a negative pressure drainage unit is provided in the negative pressure box 3. Through the negative pressure drainage unit, the gas in the consolidation box 1 can be negatively extracted to the outside, further accelerating the separation of the water in the inner cavity of the consolidation box 1 from the bottom mud, prompting the bottom mud particles to be arranged more closely, and improving the consolidation effect. The pressure drainage unit and the negative pressure drainage unit are synchronously driven by the driving unit, and the pressure-assisted drainage and the negative pressure-assisted drainage can be used in combination synchronously to achieve the dual accelerated separation of bottom mud and water, avoiding the fermentation of bottom mud microorganisms caused by long-term water retention, and can also discharge the gas generated by the fermentation in the consolidation box 1 to the outside, thereby providing protection for the environment and quality of the bottom mud consolidation, reducing the risk of pollution to the surrounding water and soil, and better meeting the actual construction needs of the bottom mud drainage project;
[0064] Specific reference Figures 1 to 5 As shown, the driving unit includes a support base 4 fixed and vertically installed on the consolidation box 1, and the top of the support base 4 is rotatably connected to the first rotating shaft 5 through a bearing, and a swing arm 6 is fixedly installed on the first rotating shaft 5. When the first rotating shaft 5 is rotated under force, it can drive the swing arm 6 to rotate synchronously. A first through groove 7 is opened on the left side of the swing arm 6, and a first driving pin 8 is slidably embedded in the inner cavity of the first through groove 7. A second through groove 9 is opened on the right side of the swing arm 6, and a second driving pin 10 is slidably embedded in the inner cavity of the second through groove 9. The first driving pin 8 is connected to the pressure drainage unit, and the pressure drainage unit is driven by the movement of the first driving pin 8 to drain and consolidate the bottom mud and water mixture in the consolidation box 1. The second driving pin 10 is connected to the negative pressure drainage unit, and the negative pressure drainage unit is driven by the movement of the second driving pin 10 to drain and consolidate the bottom mud and water mixture in the consolidation box 1.
[0065] Main references Figures 5 to 8As shown, the driving unit also includes a power system for driving the first rotating shaft 5 to rotate intermittently, and the power system drives the first rotating shaft 5 and the swing arm 6 to swing intermittently; the power system includes a vertical plate 11 fixed and vertically installed on the consolidation box 1, and a motor 12 is installed on the rear side wall of the vertical plate 11. The output end of the motor 12 is connected to a driving shaft 13, and the driving shaft 13 passes through the outer wall of the vertical plate 11 to the front side and is installed with a turntable 14. A limiting groove 15 is provided on the front side of the turntable 14. When the motor 12 is turned on, the driving shaft 13, the turntable 14 and the limiting groove 15 are driven to rotate synchronously. Figure 6 As shown, the limiting groove 15 is divided into two parts, the proximal groove and the distal groove, which are connected to form the limiting groove 15 as a whole. A first support rod 16 is fixedly installed on the front side wall of the vertical plate 11. The front end of the first support rod 16 is rotatably connected to a connecting rod 17 through a bearing. The left and right ends of the connecting rod 17 are respectively rotatably connected to a third driving pin 18 and a fourth driving pin 19 through bearings. The third driving pin 18 is slidably embedded in the inner cavity of the limiting groove 15. Figure 6 As shown, when the telecentric groove of the limiting groove 15 rotates to the corresponding third driving pin 18, the third driving pin 18 is prompted to swing upward with the first support rod 16 as the axis, that is, the connecting rod 17 is prompted to move a certain distance clockwise with the first support rod 16 as the axis. At this time, the fourth driving pin 19 on the right side of the connecting rod 17 swings downward, that is, through the circumferential rotation of the limiting groove 15, the third driving pin 18 can be moved up and down along the inner cavity of the limiting groove 15. With the help of the connecting rod 17, the fourth driving pin 19 is prompted to move in the opposite direction to the third driving pin 18. The front side wall of the turntable 14 is fixedly installed There is a connecting pin 20, and the connecting pin 20 is arranged between the limiting groove 15 and the driving shaft 13. The rotating turntable 14 can synchronously drive the connecting pin 20 to rotate, and the rotation of the connecting pin 20 will not interfere with the third driving pin 18 embedded in the inner cavity of the limiting groove 15. One end of the rack 21 is rotatably connected to the connecting pin 20 through a bearing, and teeth are arranged on the right side of the lower surface of the rack 21. The fourth driving pin 19 and the rack 21 are connected by a sliding component. The sliding component can realize the active connection between the fourth driving pin 19 and the rack 21 to limit the right end of the rack 21; mainly refer to Figure 6 As shown, the sliding assembly includes two limit bars 22 installed on the front and rear side walls of the rack 21, and a sliding block 24 is slidably sleeved on the two limit bars 22. One end of a connecting block 23 is installed on the top of the sliding block 24, and the other end of the connecting block 23 is rotatably connected to the fourth driving pin 19 through a bearing. The limit bars 22 and the sliding block 24 ensure that when the left end of the rack 21 performs a circular motion with the driving shaft 13 as the axis, the right side of the rack 21 can be slidably limited to prevent the right end of the rack 21 from falling off, and balance the displacement caused by the circumferential rotation of the rack 21, while ensuring that the left end of the rack 21 rotates normally circumferentially, the right end of the rack 21 can still remain stable within a certain range.
[0066] Main references Figure 7 and Figure 8 As shown, the power system also includes a lifting plate 25, on which a third through slot 26 is provided, and the fourth driving pin 19 is slidably embedded in the inner cavity of the third through slot 26. The third through slot 26 is provided on the lifting plate 25, which can leave enough space for the displacement of the fourth driving pin 19 on the connecting rod 17 to avoid the displacement of the fourth driving pin 19 being interfered with and restricted by the lifting plate 25. A clearance slot 27 is provided in the middle of the lifting plate 25 in the vertical direction, and a brake block 30 is detachably installed at the bottom end of the front side wall of the lifting plate 25. The front side wall of the vertical plate 11 is rotatably connected to one end of the second rotating shaft 31 through a bearing, and the other end of the second rotating shaft 31 passes through the clearance slot 27 to the front side and is installed with a gear 32, and the other end of the second rotating shaft 31 is fixedly connected to the first rotating shaft 5, and when the gear 32 rotates intermittently, it can drive the first rotating shaft 5 to rotate synchronously and intermittently; wherein, the rack 21 and the gear 32 are arranged in corresponding positions, refer to Figure 6 As shown, when the state shown in the figure is ensured, the rack 21 can stably mesh with the gear 32 to drive the gear 32 to rotate normally. In addition, the undriven gear 32 can be braked by the brake block 30 to prevent the gear 32 from rotating or reversing autonomously, so as to ensure the stability of the gear 32 without driving force; the lifting plate 25 is provided with a clearance groove 27, which can ensure that the second rotating shaft 31 and the gear 32 rotate normally without restriction while not affecting the normal lifting and moving of the lifting plate 25; mainly refer to Figure 8 As shown, the lifting plate 25 moves in the vertical direction through the guide assembly; the guide assembly includes two fixed seats 28 fixedly installed on the front side wall of the vertical plate 11, and the front ends of the two fixed seats 28 are respectively fixedly installed with guide seats 29. The lifting plate 25 slides up and down and is embedded in the inner cavities of the two guide seats 29. When the lifting plate 25 is forced to move up and down, it can maintain vertical movement under the limiting action of the guide seats 29.
[0067] Main references Figures 9 to 12As shown, the negative pressure drainage unit includes a first movable arm 33 rotatably connected to the second driving pin 10 through a bearing, a first connecting frame 34 is fixedly installed at the bottom end of the first movable arm 33, a horizontal plate 35 is fixedly installed at the bottom end of the first connecting frame 34, a first vertical rod 36 is vertically installed in the middle of the horizontal plate 35, the bottom end of the first vertical rod 36 extends into the inner cavity of the negative pressure box 3, and a movable plate 37 is installed at the bottom end of the first vertical rod 36. The movable plate 37 can move relatively along the inner wall of the negative pressure box 3, and the bottom end of the negative pressure box 3 is connected to one end of an air guide hose 38, and the other end of the air guide hose 38 is connected to the bottom end of the right side wall of the consolidation box 1; the first rotating shaft 5 rotating counterclockwise causes the second driving pin 10 at the right end of the swing arm 6 to move upward, causing the first movable arm 33, the first connecting frame 34, the horizontal plate 35, the first vertical rod 3 6 and the movable plate 37 move upward synchronously, and the movable plate 37 moves upward in close contact with the inner wall of the negative pressure box 3 by moving upward, and cooperates with the clamped air guide hose 38 to make the inner cavity space of the negative pressure box 3 at the bottom of the movable plate 37 into a negative pressure state. When the air guide hose 38 is in a ventilated state, the gas in the consolidation box 1 can be drawn into the air guide hose 38, further accelerating the separation of the inner cavity water of the consolidation box 1 from the bottom mud, and causing the bottom mud particles to be arranged more closely, thereby realizing negative pressure assisted drainage; the above-mentioned pressure assisted drainage and negative pressure assisted drainage can be used in combination synchronously to realize the dual accelerated separation of bottom mud and water; wherein, the bottom right end of the negative pressure box 3 is connected to an exhaust valve 74, and the air pressure in the negative pressure box 3 can be balanced by opening the exhaust valve 74, so that the equipment can be adjusted to the initial state after the equipment is finished running.
[0068] In addition, the main reference Figures 9 to 11 , Figures 13 to 16 As shown, a switch unit is provided at the bottom end of the negative pressure box 3 for switching between the closed and open states of the air guide hose 38; the switch unit includes a first connecting seat 39 fixedly and vertically mounted on the lower surface of the negative pressure box 3, a second support rod 40 is fixedly and vertically mounted on the front side wall of the first connecting seat 39, a torsion spring 41 is sleeved on the second support rod 40, a first positioning seat 42 is fixedly mounted on the left free end of the torsion spring 41, a first lever 43 is fixedly mounted on the front side wall of the first positioning seat 42, and the first positioning seat 42 is close to the second A first clamping block 44 is fixedly installed on the side wall of the support rod 40, a second positioning seat 45 is fixedly installed on the right free end of the torsion spring 41, a second lever 46 is fixedly installed on the front side wall of the second positioning seat 45, and a second clamping block 47 is installed on the side wall of the second positioning seat 45 close to the second support rod 40. The first clamping block 44 is relatively rotatably embedded in the inner cavity of the second clamping block 47, wherein the air guide hose 38 passes through the inner cavity of the second connecting frame 48 in the vertical direction and passes through the space between the first clamping block 44 and the second clamping block 47, see Fig.16As shown, the first clamp block 44 is rotated and embedded in the inner cavity of the second clamp block 47. At this time, the air guide hose 38 is clamped by the first clamp block 44 and the second clamp block 47 to be in a closed state and cannot be ventilated. On the contrary, when the first clamp block 44 and the second clamp block 47 are flipped and separated, the air guide hose 38 can restore to a cylindrical shape and realize a ventilated state with the help of its own material. A second connecting frame 48 is fixedly installed on the front end of the second support rod 40, and a fan-shaped plate 49 is fixedly installed on the front side wall of the second connecting frame 48. Through the connection of the second connecting frame 48, the connection between the fan-shaped plate 49 and the second support rod 40 can be achieved. The fan-shaped plate 49 is symmetrically provided with two arc grooves 50. The first lever 43 is slidably embedded in the inner cavity of the left arc groove 50, and the second lever 46 is slidably embedded in the right arc groove 50 inner cavity; the first lever 43 and the second lever 46 subjected to the upward driving force can move upward along the arc line of the inner cavity of the arc groove 50 at the corresponding position, so as to prompt the first positioning seat 42 and the second positioning seat 45 to drive the first clamp block 44 and the second clamp block 47 to flip upward and open, that is, to prompt the first clamp block 44 and the second clamp block 47 to gradually flip and disengage from the positioning of the outer wall of the air guide hose 38. At this time, the torsion spring 41 is forced to undergo elastic deformation, and the air guide hose 38 loses its clamping and limiting effect and restores to a ventilated state. When the movable plate 37 moves upward along the inner wall of the negative pressure box 3 to realize the negative pressure suction effect, the air in the consolidation box 1 is prompted to enter the space of the negative pressure box 3 below the movable plate 37 through the air guide hose 38, thereby assisting the rapid separation of water and bottom mud in the consolidation box 1 with the help of the negative pressure effect.
[0069] Main references Figures 13 to 15 As shown, two limit rods 51 are symmetrically and vertically installed on the left and right sides of the lower surface of the negative pressure box 3, and sleeve blocks 52 are respectively slidably sleeved on the two limit rods 51. A lifting frame 53 is fixedly installed between the two sleeve blocks 52. The lifting frame 53 is set as a hollow frame. The first lever 43 and the second lever 46 are respectively slidably embedded in the inner cavity of the lifting frame 53. A second connecting seat 54 is installed on the lower surface of the lifting frame 53, and the lifting frame 53 moves upward through the second connecting seat 54 to prompt the lifting frame 53 to move upward. At this time, the sleeve block 52 moves upward along the limit rod 51, and the lifting frame 53 moves upward, driving the first lever 43 and the second lever 46 to move upward along the inner cavity of the arc groove 50 at the corresponding position through the upward movement of the lifting frame 53, so as to prompt the first positioning seat 42 and the second positioning seat 45 to drive the first clamping block 44 and the second clamping block 47 to flip upward and open, that is, to prompt the first clamping block 44 and the second clamping block 47 to gradually flip and disengage from the positioning of the outer wall of the air guide hose 38.
[0070] Main references Fig.10 and Fig.13As shown, a linkage mechanism is provided at the negative pressure box 3; the linkage mechanism includes two inclined rods 55 that are rotatably connected to the front side walls of the second connecting seat 54 through bearings, and the two inclined rods 55 are symmetrically arranged with respect to the second connecting seat 54, and the end of the inclined rod 55 away from the second connecting seat 54 is rotatably connected to a translation rod 56 through a bearing, and the end of the translation rod 56 away from the inclined rod 55 is vertically installed with a vertical plate 57, and a plurality of vertical through grooves 61 and arcuate through grooves 62 are provided on the vertical plate 57, and the vertical through grooves 61 and the arcuate through grooves 62 are arranged at intervals and in communication, and a fifth driving pin 58 is slidably embedded in the inner cavity of the vertical through grooves 61 and the arcuate through grooves 62, and a bracket 59 is rotatably connected to the fifth driving pin 58 through a bearing, and a second vertical rod 60 is vertically installed at one end of the bracket 59 away from the fifth driving pin 58, and the second vertical rod 60 is fixedly connected to the lower surface of the cross plate 35, and when the first rotating shaft 5 moves upward, the two second vertical rods 60 are synchronously driven to rise together, and the second During the rising process of the vertical rod 60, the fifth driving pin 58 at the end of the bracket 59 is first moved along the vertical through groove 61. When the fifth driving pin 58 moves upward to the arc-shaped through groove 62, the vertical plate 57 is forced to move in the direction close to the negative pressure box 3, so as to prompt the translation rod 56 and the connection between the translation rod 56 and the inclined rod 55 to move synchronously in the middle. The two translation rods 56 moving toward the middle prompt the connection between the two inclined rods 55 and the second connecting seat 54 to move upward, so as to prompt the lifting frame 53 to move upward. At this time, the sleeve block 52 moves upward along the limit rod 51; through the upward movement of the lifting frame 53, the first lever 43 and the second lever 46 are driven to move upward along the inner cavity of the arc groove 50 at the corresponding position, so as to prompt the first positioning seat 42 and the second positioning seat 45 to drive the first clamp block 44 and the second clamp block 47 to flip upward and open, that is, to prompt the first clamp block 44 and the second clamp block 47 to gradually flip and disengage from the positioning of the outer wall of the air guide hose 38.
[0071] In addition, the vertical height ratio of the vertical slot 61 and the arcuate slot 62 is 2 to 4:1, thereby ensuring that the fifth drive pin 58 moves along the vertical slot 61 with a longer path for a longer time. At this time, the first clamp block 44 and the second clamp block 47 clamp the air hose 38 closed. At this time, gas cannot pass through the air hose 38. The upward moving plate 37 can cause the inner cavity of the negative pressure box 3 to form a more stable negative pressure environment, and then the first clamp block 44 and the second clamp block 47 are opened when the fifth drive pin 58 moves along the arcuate slot 62 with a shorter path, that is, the ventilation state of the air hose 38 is achieved, ensuring that the negative pressure accumulated in the inner cavity of the negative pressure box 3 instantly draws the gas in the consolidation box 1 to the negative pressure box 3 through the air hose 38, that is, the present invention can ensure that the negative pressure box 3 is in an effective, stable and sufficient negative pressure state through the long-path arcuate slot 62, so as to ensure that each time the air hose 38 is opened, the gas in the consolidation box 1 is quickly and effectively discharged.
[0072] In addition, see Fig.11 and Fig.12 As shown, the side wall of the negative pressure box 3 is provided with a limiting assembly for limiting the moving direction of the vertical plate 57, and the limiting assembly includes a first strip plate 63 fixedly installed on the side wall of the vertical plate 57, and the first strip plate 63 is arranged between the vertical plate 57 and the negative pressure box 3, and the front and rear side walls of the first strip plate 63 are respectively fixedly installed with second strip plates 64, and a cross bar 65 is arranged on the second strip plate 64 in the horizontal direction, and the cross bar 65 is fixedly connected to the side wall of the negative pressure box 3, and the movement of the vertical plate 57 can be limited in the horizontal direction through the first strip plate 63, the second strip plate 64 and the cross bar 65, so as to ensure that the translation rod 56 and the connection between the translation rod 56 and the oblique rod 55 move in the horizontal direction without displacement in the vertical direction.
[0073] Main references Figure 3 , Figure 5 and Fig. 9 As shown, the pressure drainage unit includes a second movable arm 66 which is rotatably arranged on the first driving pin 8 through a bearing, and the first driving pin 8 can cause the second movable arm 66 to move in the vertical direction. The bottom end of the second movable arm 66 is slidably embedded with a third movable arm 67, and the third movable arm 67 is provided with a plurality of positioning holes 68 equidistantly arranged along the vertical direction. A positioning pin 69 is threadedly penetrated through the front side wall of the second movable arm 66, and the positioning pin 69 penetrates the inner cavity of one of the positioning holes 68. The bottom end of the third movable arm 67 extends into the inner cavity of the consolidation box 1 and is installed with a pressing plate 70. The movement of the second movable arm 66 drives the positioning hole 68 and the pressing plate 70 to move in the vertical direction, and a permeation plate 71 is installed at the bottom end of the consolidation box 1 in the horizontal direction. A feeding port 72 is provided at the top left side of the consolidation box 1, and a drain valve 73 is provided at the bottom right side of the consolidation box 1. The first rotating shaft 5 rotates counterclockwise to cause the swing arm 6 to rotate counterclockwise, so as to cause the first driving pin 8 to drive the second movable arm 66, the third movable arm 67, and the pressure plate 70 to move downward synchronously, and the sludge and water mixture in the consolidation box 1 is pressurized by the pressure plate 70, so that the water quickly passes through the permeation plate 71 downward, and the sludge is blocked and stays on the upper surface of the permeation plate 71 to wait for subsequent consolidation, thereby realizing pressure-assisted sludge drainage. A door body 75 is rotatably provided on the left side of the consolidation box 1. After the consolidated sludge is taken out from the door body 75, the equipment can be repeatedly used to separate the sludge and water and to perform sludge consolidation processing, so as to realize the recycling of the equipment.
[0074] Specific reference Figure 2 and Fig. 9As shown, the left end of the air guide hose 38 passes through and extends into the inner cavity of the consolidation box 1, and extends from bottom to top to the upper surface of the permeation plate 71. The permeation plate 71 is a permeation plate commonly used in the existing market for separating water and mud. Both water and gas can pass through the permeation plate 71 downward, and the bottom mud is blocked on the upper surface of the permeation plate 71. This is the prior art, and the present application does not excessively elaborate on and limit the permeation plate 71; through the negative pressure suction effect of the negative pressure box 3, the water in the consolidation box 1 is accelerated to be discharged quickly, and the gas is prompted to be discharged from the consolidation box 1 through the air guide hose 38.
[0075] The same driving force is used to realize the simultaneous activation of the two functions of pressure-assisted drainage and negative-pressure-assisted drainage, thus avoiding the energy waste and increased equipment complexity caused by setting up independent power sources for the two functions, and better ensuring the coordination of equipment driving; at the same time, by controlling the intermittent rotation of the first rotating shaft 5, the intermittent pressure drainage and the intermittent negative pressure suction can be realized synchronously, so as to ensure that the bottom mud and water are separated more effectively and ensure the smooth consolidation of the subsequent bottom mud; the air guide hose 38 can realize the switching between ventilation and air closing, that is, to ensure the intermittent negative pressure suction and drainage operation in the negative pressure box 3, and the long-path arc-shaped groove 62 can ensure that the negative pressure box 3 is in an effective, stable and sufficient negative pressure state, so as to ensure that each time the air guide hose 38 is opened, the gas in the consolidation box 1 can be discharged quickly and effectively.
[0076] Specifically, the distance between the first rotating shaft 5 and the right end of the swing arm 6 is 2 to 3 times the distance between the first rotating shaft 5 and the left end of the swing arm 6, thereby ensuring that the counterclockwise rotating first rotating shaft 5 can cause the moving distance of the first movable arm 33 to be greater than the moving distance of the second movable arm 66, thereby ensuring that when the swing arm 6 rotates counterclockwise, the movable plate 37 in the inner cavity of the negative pressure box 3 has sufficient lifting space to ensure that a sufficient negative pressure environment is formed in the negative pressure box 3.
[0077] In addition, by disassembling the brake block 30 as needed, after the equipment is used, the brake block 30 can be disassembled, and when the rack 21 is out of engagement with the outer wall of the gear 32, the gear 32 can be manually driven to reset in the reverse direction, thereby achieving the reset of the first rotating shaft 5, the pressure plate 70 and the movable plate 37.
[0078] It is worth mentioning that the consolidation box 1 is an existing equipment. As needed, a heating device available on the existing market can be set in the inner cavity of the consolidation box 1 to assist the rapid consolidation of the sludge. These are all existing technologies. Under the premise of not affecting the normal operation of the present equipment, relevant existing functions and equipment can be added according to the actual sludge drainage and consolidation needs. It only needs to meet the sludge drainage and consolidation needs. The above-mentioned existing technologies will not be repeated or limited here. While the movable plate 37 moves along the inner wall of the negative pressure box 3, it can ensure the sealing of the bottom space between the negative pressure box 3 and the movable plate 37. To achieve the above purpose, a sealing strip can be set at the contact point between the movable plate 37 and the inner side wall of the negative pressure box 3. This is an existing technology and can be set as needed. It can meet the requirement that the bottom space between the movable plate 37 and the negative pressure box 3 is in a sealed state. The air guide hose 38 is a hose on the market that can achieve an air guide function. It can be made of rubber and other materials. It can be forced to deform under the action of external force, and automatically restore to its initial state after the external force is removed to automatically achieve a ventilation state. It only needs to meet the above requirements. Feeding The inlet 72 is an existing device, and the feeding port 72 is provided with a sealing cover that can be opened and closed. The cover can be opened or closed as needed to flexibly meet the requirements of the introduction of the bottom mud and water mixture and the sealing state of the consolidation box 1 after the introduction; the drain valve 73 is an existing device, and the water in the consolidation box 1 can be discharged to the outside through the opened drain valve 73; the exhaust valve 74 is a commonly used air release valve in the existing market, and the air pressure in the negative pressure box 3 can be balanced through the opened exhaust valve 74, so that the equipment can be adjusted to the initial state after the equipment is completed; the motor 12 adopts a self-locking motor that can be locked at the output end commonly used in the market. When the output end is stopped, it can be self-locked and will not rotate under external force. The motor 12 is a commonly used forward and reverse motor in the market, and its output end can rotate forward or reverse according to the use requirements, and it can meet the above-mentioned use requirements; the torsion spring 41 is a commonly used torsion spring in the existing market, which can produce elastic deformation under the action of external force and can restore to the initial state after the external force is removed; the above-mentioned existing components are not described in detail here.
[0079] The working principle of a bottom mud drainage consolidation device in this embodiment is:
[0080] The mixture of the bottom mud and water to be consolidated is fed into the inner cavity of the consolidation box 1 through the open feeding port 72, and the upper cover of the feeding port 72 is closed to make the consolidation box 1 sealed. The equipment is operated: the driving shaft 13, the rotating disk 14 and the limiting groove 15 are synchronously rotated clockwise by the opened motor 12. Since the connecting rod 17 and the first support rod 16 are rotatably connected, and the limiting groove 15 is divided into two parts, the proximal groove and the distal groove, refer to Figure 6As shown, when the telecentric groove of the limiting groove 15 rotates to the corresponding third driving pin 18, the third driving pin 18 is prompted to swing upward with the first support rod 16 as the axis, that is, the connecting rod 17 is prompted to move a certain distance clockwise with the first support rod 16 as the axis. At this time, the fourth driving pin 19 on the right side of the connecting rod 17 swings downward, and the connecting block 23 and the slider 24 connected to the fourth driving pin 19 limit the limiting bar 22 to ensure that the right end of the rack 21 will not fall off, and at the same time as the fourth driving pin 19 moves downward, the lifting plate 25 and the brake block 30 are prompted to move downward. At this time, the brake block 30 is separated from the outer wall of the gear 32, and the gear 32 loses the brake. At the same time, the turntable 14 that continues to rotate clockwise prompts the connecting pin 20 to rotate clockwise, driving the left end of the rack 21 to move synchronously to the left side of the driving shaft 13. In this process, the rack 21 is displaced to the left, prompting the gear 32 meshing with the rack 21 to rotate counterclockwise for a certain distance, thereby driving the first rotating shaft 5 connected to the front side of the gear 32 The third driving pin 18 is swung downward with the first supporting rod 16 as the axis, that is, the fourth driving pin 19 at the right end of the connecting rod 17 is swung upward, driving the connecting block 23, the slider 24, the rack 21, the lifting plate 25, and the brake block 30 to move upward synchronously. At this time, the rotating turntable 14 causes the connecting pin 20 to rotate above the driving shaft 13. Under the joint action of the connecting pin 20, the connecting block 23, and the slider 24, the rack 21 is separated from the outer wall of the gear 32. At this time, the brake block 30 follows the lifting plate 25 to move upward and is engaged with the gap between the two adjacent teeth at the bottom end of the gear 32, so as to brake the gear 32, and ensure that the gear 32 is stable and no longer rotates at this time, that is, to ensure that the first rotating shaft 5 is stable and no longer rotates at this time. Through the above-mentioned linkage process, the intermittent counterclockwise rotation of the gear 32 and the first rotating shaft 5 and the braking when the rotation stops are realized;
[0081] During the intermittent counterclockwise rotation of the first rotating shaft 5, the left side pressure-assisted sludge drainage function and the right side negative pressure-assisted drainage function are realized synchronously: the counterclockwise rotation of the first rotating shaft 5 causes the swing arm 6 to rotate counterclockwise, so as to cause the first driving pin 8 to drive the second movable arm 66, the third movable arm 67, and the pressure plate 70 to move downward synchronously, and the pressure plate 70 is used to apply pressure to the sludge and water mixture in the consolidation box 1, so that the water is forced to quickly pass through the permeation plate 71 downward, and the sludge is blocked and stays on the upper surface of the permeation plate 71 to wait for subsequent consolidation, thereby realizing pressure-assisted sludge drainage; at the same time, the counterclockwise rotation of the first rotating shaft 5 causes the second driving pin 10 at the right end of the swing arm 6 to move upward The first movable arm 33, the first connecting frame 34, the horizontal plate 35, the first vertical rod 36 and the movable plate 37 move upward synchronously, and the movable plate 37 moves upward in close contact with the inner wall of the negative pressure box 3, and cooperates with the clamped air guide hose 38 to cause the inner cavity space of the negative pressure box 3 at the bottom of the movable plate 37 to be in a negative pressure state. When the air guide hose 38 is in a ventilated state, the gas in the consolidation box 1 can be drawn into the air guide hose 38, further accelerating the separation of the water in the inner cavity of the consolidation box 1 from the bottom mud, and causing the bottom mud particles to be arranged more closely, thereby realizing negative pressure assisted drainage; the above-mentioned pressure assisted drainage and negative pressure assisted drainage can be used in combination synchronously to realize the double accelerated separation of bottom mud and water;
[0082] When the first rotating shaft 5 moves upward, the two second vertical rods 60 are synchronously driven to rise together. During the rising process of the second vertical rods 60, the fifth driving pin 58 at the end of the bracket 59 is first moved along the vertical through slot 61. When the fifth driving pin 58 moves upward to the arc-shaped through slot 62, the vertical plate 57 is forced to move in the direction close to the negative pressure box 3, so as to promote the translation rod 56 and the connection between the translation rod 56 and the inclined rod 55 to move synchronously in the middle. The two translation rods 56 moving toward the middle promote the connection between the two inclined rods 55 and the second connecting seat 54 to move upward, so as to promote the lifting. The lowering frame 53 moves upward, and the sleeve block 52 moves upward along the limiting rod 51 at this time; the lifting frame 53 moves upward, driving the first lever 43 and the second lever 46 to move upward along the inner cavity of the arc-shaped groove 50 at the corresponding position, so as to prompt the first positioning seat 42 and the second positioning seat 45 to drive the first clamping block 44 and the second clamping block 47 to flip upward and open, that is, to prompt the first clamping block 44 and the second clamping block 47 to gradually flip and break away from the positioning of the outer wall of the air guide hose 38. At this time, the torsion spring 41 is forced to undergo elastic deformation, and the air guide hose 38 loses its clamping and limiting function and recovers. In the re-ventilation state, the movable plate 37 moves upward along the inner wall of the negative pressure box 3 to realize the negative pressure suction effect, which causes the air in the consolidation box 1 to enter the negative pressure box 3 space below the movable plate 37 through the air guide hose 38, thereby assisting the rapid separation of water and bottom mud in the consolidation box 1 with the help of negative pressure. Referring to the above principle, when the fifth driving pin 58 moves to the inner cavity of the vertical through groove 61 at the next position again, the vertical plate 57 is forced to move in the direction away from the negative pressure box 3, so as to cause the translation rod 56 and the connection between the translation rod 56 and the inclined rod 55 to move outward, so as to realize the second The connecting seat 54 and the lifting frame 53 move downward, and cooperate with the elastic force of the torsion spring 41 to prompt the first lever 43 and the second lever 46 to respectively drive the first positioning seat 42 and the second positioning seat 45 to restore the vertical state, that is, the first clamping block 44 and the second clamping block 47 re-clamp the gas guide hose 38, so that the gas guide hose 38 is in a closed state and cannot be ventilated. In this state, the moving plate 37 that continues to move upward forms a sufficient negative pressure environment in the inner cavity of the negative pressure box 3, so that the negative pressure discharge of the gas in the consolidation box 1 can be quickly and effectively realized when the gas guide hose 38 is ventilated next time;
[0083] The present invention uses pressure-assisted water to quickly separate from the sediment, thereby achieving accelerated separation of the sediment and water. The drainage effect is more obvious and effective for sediment with fine particles and low porosity, shortens the drainage consolidation time, and shortens the overall engineering construction period. It is also provided with a negative pressure assisted drainage function. The pressure assisted drainage and the negative pressure assisted drainage can be used in combination with each other to achieve dual accelerated separation of sediment and water, avoid the fermentation of sediment microorganisms caused by long-term water retention, and can also discharge the gas produced by fermentation in the consolidation box 1 to the outside, thereby providing protection for the environment and quality of sediment consolidation and reducing the risk of pollution to surrounding water bodies and soil. In addition, the interval pressure drainage can give the internal moisture of the sediment enough time to adapt to the pressure change and discharge it more effectively, so that the sediment has a certain time to redistribute and discharge the moisture after the pressure is released, thereby improving the drainage efficiency and drainage quality. In the interval negative pressure suction and exhaust method, it can better Breaking the combined state of moisture and gas inside the bottom mud creates more favorable conditions for the subsequent discharge of moisture; more importantly, the present invention can realize the simultaneous function of the left-side pressure-assisted bottom mud drainage function and the right-side negative pressure-assisted drainage function, thereby realizing the linkage of a series of actions such as the upward negative pressure suction of the movable plate 37, the left and right reciprocating displacement of the vertical plate 57, the conversion and adjustment of the clamping state and the open state of the first clamp block 44 and the second clamp block 47, and the conversion of the air-closing and ventilation states of the air guide hose 38. Each action can be seamlessly connected without the need for additional adjustment time, thereby making the entire bottom mud drainage and consolidation process smoother. At the same time, the realization of the linkage action makes the coordination between the various components more precise and synchronized, avoiding mistakes and errors caused by asynchrony, and there is no need to equip each action with a separate controller and drive device, thereby reducing equipment downtime caused by compatibility issues or failures between multiple control components.
[0084] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sediment drainage consolidation device, comprising a consolidation box (1), characterized in that: One end of a connecting arm (2) is installed on the right side wall of the consolidation box (1), and a negative pressure box (3) is fixedly installed on the other end of the connecting arm (2). A pressure drainage unit is arranged in the consolidation box (1), and a negative pressure drainage unit is arranged in the negative pressure box (3). The pressure drainage unit and the negative pressure drainage unit are synchronously driven by a driving unit; The driving unit comprises a support base (4) fixedly and vertically mounted on the consolidation box (1); the top end of the support base (4) is rotatably connected to a first rotating shaft (5); a swing arm (6) is fixedly mounted on the first rotating shaft (5); a first through slot (7) is provided on the left side of the swing arm (6); a first driving pin (8) is slidably embedded in the inner cavity of the first through slot (7); a second through slot (9) is provided on the right side of the swing arm (6); a second driving pin (10) is slidably embedded in the inner cavity of the second through slot (9); the first driving pin (8) is connected to the pressure drainage unit, and the second driving pin (10) is connected to the negative pressure drainage unit; The driving unit further comprises a power system for driving the first rotating shaft (5) to rotate intermittently; The power system comprises a vertical plate (11) fixedly and vertically mounted on the consolidation box (1), a motor (12) being mounted on the rear side wall of the vertical plate (11), an output end of the motor (12) being connected to a drive shaft (13), the drive shaft (13) passing through the outer wall of the vertical plate (11) toward the front side and being mounted with a turntable (14), a limiting groove (15) being arranged on the front side of the turntable (14), a first support rod (16) being fixedly mounted on the front side wall of the vertical plate (11), a front end of the first support rod (16) being rotatably connected to a connecting rod (17), the connecting rod (17) ) are rotatably connected to a third driving pin (18) and a fourth driving pin (19) at the left and right ends respectively, the third driving pin (18) is slidably embedded in the inner cavity of the limiting groove (15), a connecting pin (20) is fixedly installed on the front side wall of the rotating disk (14), and the connecting pin (20) is arranged between the limiting groove (15) and the driving shaft (13), one end of the rack (21) is rotatably connected to the connecting pin (20), and teeth are arranged on the right side of the lower surface of the rack (21), and the fourth driving pin (19) and the rack (21) are connected by a sliding component; The negative pressure drainage unit comprises a first movable arm (33) rotatably connected to the second driving pin (10), a first connecting frame (34) being fixedly mounted on the bottom end of the first movable arm (33), a horizontal plate (35) being fixedly mounted on the bottom end of the first connecting frame (34), a first vertical rod (36) being vertically mounted in the middle of the horizontal plate (35), the bottom end of the first vertical rod (36) extending into the inner cavity of the negative pressure box (3), a movable plate (37) being mounted on the bottom end of the first vertical rod (36), and the movable plate (37) being capable of relatively moving along the inner wall of the negative pressure box (3); The pressure drainage unit includes a second movable arm (66) rotatably arranged on the first driving pin (8), and a third movable arm (67) is inserted and slidably embedded in the bottom end of the second movable arm (66), and the bottom end of the third movable arm (67) extends into the inner cavity of the consolidation box (1) and is installed with a pressure plate (70), and a permeation plate (71) is installed in the horizontal direction at the bottom end of the consolidation box (1).
2. A sediment drainage and consolidation device according to claim 1, characterized in that: The sliding assembly comprises two limit bars (22) mounted on the front and rear side walls of the rack (21); a sliding block (24) is provided on the sliding sleeve of the two limit bars (22); one end of a connecting block (23) is mounted on the top of the sliding block (24); and the other end of the connecting block (23) is rotatably connected to the fourth driving pin (19).
3. A sediment drainage and consolidation device according to claim 2, characterized in that: The power system also includes a lifting plate (25), a third through slot (26) is provided on the lifting plate (25), the fourth driving pin (19) is slidably embedded in the inner cavity of the third through slot (26), a clearance slot (27) is provided in the middle of the lifting plate (25) along the vertical direction, a brake block (30) is detachably installed at the bottom end of the front side wall of the lifting plate (25), one end of a second rotating shaft (31) is rotatably connected to the front side wall of the vertical plate (11), the other end of the second rotating shaft (31) passes through the clearance slot (27) to the front side and is installed with a gear (32), and the other end of the second rotating shaft (31) is fixedly connected to the first rotating shaft (5); Wherein, the rack (21) and the gear (32) are arranged in corresponding positions.
4. A sediment drainage and consolidation device according to claim 3, characterized in that: The lifting plate (25) moves in a vertical direction via a guide assembly; The guide assembly comprises two fixed seats (28) fixedly mounted on the front side wall of the vertical plate (11), and guide seats (29) are fixedly mounted on the front ends of the two fixed seats (28), respectively, and the lifting plate (25) is embedded in the inner cavities of the two guide seats (29) so as to slide up and down.
5. The bottom mud drainage consolidation device according to claim 1, characterized in that: The bottom end of the negative pressure box (3) is connected to one end of a gas guide hose (38), and the other end of the gas guide hose (38) is connected to the bottom end of the right side wall of the consolidation box (1); Wherein, the bottom end of the right side of the negative pressure box (3) is connected to an exhaust valve (74).
6. A sediment drainage and consolidation device according to claim 5, characterized in that: A switch unit is provided at the bottom end of the negative pressure box (3) for switching the air guide hose (38) between closed and open states; The switch unit comprises a first connecting seat (39) fixedly and vertically mounted on the lower surface of the negative pressure box (3); a second support rod (40) is fixedly and vertically mounted on the front side wall of the first connecting seat (39); a torsion spring (41) is sleeved on the second support rod (40); a first positioning seat (42) is fixedly mounted on the left free end of the torsion spring (41); a first shifting rod (43) is fixedly mounted on the front side wall of the first positioning seat (42); a first clamping block (44) is fixedly mounted on the side wall of the first positioning seat (42) close to the second support rod (40); a second positioning seat (45) is fixedly mounted on the right free end of the torsion spring (41); the second positioning seat (45) A second lever (46) is fixedly mounted on the front side wall, a second clamping block (47) is mounted on the side wall of the second positioning seat (45) close to the second support rod (40), the first clamping block (44) is relatively rotatably embedded in the inner cavity of the second clamping block (47), a second connecting frame (48) is fixedly mounted on the front end of the second support rod (40), a fan-shaped plate (49) is fixedly mounted on the front side wall of the second connecting frame (48), the fan-shaped plate (49) is symmetrically provided with two arc grooves (50), the first lever (43) is slidably embedded in the inner cavity of the arc groove (50) on the left side, and the second lever (46) is slidably embedded in the inner cavity of the arc groove (50) on the right side; The air guide hose (38) vertically passes through the inner cavity of the second connecting frame (48) and passes through the space between the first clamping block (44) and the second clamping block (47).
7. A sediment drainage and consolidation device according to claim 6, characterized in that: Two limit rods (51) are symmetrically and vertically installed on the left and right sides of the lower surface of the negative pressure box (3), and sleeve blocks (52) are respectively slidably mounted on the two limit rods (51). A lifting frame (53) is fixedly installed between the two sleeve blocks (52). The lifting frame (53) is configured as a hollow frame. The first shift rod (43) and the second shift rod (46) are respectively slidably embedded in the inner cavity of the lifting frame (53), and a second connecting seat (54) is installed on the lower surface of the lifting frame (53).
8. A sediment drainage and consolidation device according to claim 7, characterized in that: The negative pressure box (3) is provided with a linkage mechanism; The linkage mechanism comprises two oblique rods (55) respectively rotatably connected to the front side wall of the second connecting seat (54), and the two oblique rods (55) are symmetrically arranged with respect to the second connecting seat (54), and one end of the oblique rod (55) away from the second connecting seat (54) is rotatably connected to a translation rod (56), and one end of the translation rod (56) away from the oblique rod (55) is vertically installed with a vertical plate (57), and the vertical plate (57) is provided with a plurality of vertical through grooves (61) and The arc-shaped through groove (62), the vertical through groove (61) and the arc-shaped through groove (62) are arranged to be spaced apart and connected, a fifth driving pin (58) is slidably embedded in the inner cavity of the vertical through groove (61) and the arc-shaped through groove (62), a bracket (59) is rotatably connected to the fifth driving pin (58), a second vertical rod (60) is vertically installed at one end of the bracket (59) away from the fifth driving pin (58), and the second vertical rod (60) is fixedly connected to the lower surface of the horizontal plate (35); The side wall of the negative pressure box (3) is provided with a limiting component for limiting the moving direction of the vertical plate (57), and the limiting component includes a first strip plate (63) fixedly installed on the side wall of the vertical plate (57), and the first strip plate (63) is arranged between the vertical plate (57) and the negative pressure box (3), and the front and rear side walls of the first strip plate (63) are respectively fixedly installed with second strip plates (64), and the second strip plate (64) is penetrated by a cross bar (65) in the horizontal direction, and the cross bar (65) is fixedly connected to the side wall of the negative pressure box (3).
9. The bottom mud drainage consolidation device according to claim 1, characterized in that: The third movable arm (67) is provided with a plurality of positioning holes (68) equidistantly arranged along the vertical direction, a positioning pin (69) is threadedly provided on the front side wall of the second movable arm (66), and the positioning pin (69) passes through the inner cavity of one of the positioning holes (68), a feeding port (72) is provided at the top end on the left side of the consolidation box (1), a drain valve (73) is provided at the bottom end on the right side of the consolidation box (1), and a door body (75) is rotatably provided on the left side of the consolidation box (1).
Citation Information
Patent Citations
A rapid drainage consolidation device for river and lake dredging sediment
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