Suitcase processing blank shaping device

By designing a travel box processing blast material shaping device, using hydraulic cylinder drive cutting components and collection boxes to achieve efficient cutting and collection of scraps, the problems of dust generation and raw material waste in the scraps removal process in the prior art are solved, and production efficiency is improved. Saved costs.

CN119187286AInactive Publication Date: 2024-12-27GANZHOU HONGBO LUGGAGE CO LTD
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Patent Information

Application Number
CN202411529850.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the process of plastic shells for travel boxes, dust generation and raw material waste are present in the removal of scraps, and the cutting method requires workers to manually remove the ring scraps, which increases the workload and affects production efficiency.

Method used

A travel box processing blast material shaping device is designed, including a bracket, a collection box, a hydraulic cylinder, a lower mold and an upper mold. The cutting components of the hydraulic cylinder drive are cut and collected, and the cutting of the scraps is achieved by using blades and aggregate plates. and collect, reduce dust generation and save production costs.

Benefits of technology

It realizes efficient cutting and collection of scrap materials, reduces dust generation, reduces production costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119187286A_ABST
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Abstract

A travel suitcase processing blank shaping device relates to the field of suitcase processing and comprises a support, a collecting box, a hydraulic cylinder, a lower die, an upper die and a cutting assembly, the support is composed of a fixing frame and a supporting plate, the supporting plate is arranged on one side of the upper end of the fixing frame, the collecting box is arranged below the supporting plate, the upper end of the collecting box is of an opening structure, and the lower die is arranged in the collecting box. An upper mold is arranged above the lower mold, the lower mold is matched with the upper mold, a cutting assembly is arranged in the upper mold, a hydraulic cylinder is arranged on the supporting plate, and a piston of the hydraulic cylinder penetrates through the supporting plate and is connected with the upper end of the upper mold; according to the cutting device, the lower die, the upper die and the cutting assembly are arranged in a matched mode, and dust is reduced while edges and corners of a traveling case blank are cut; by arranging the collecting box, leftover materials are collected, recycling is facilitated, and the production cost is saved; and through cooperative arrangement of the pressing plate and the blades in the collecting box, the leftover materials can be conveniently cut, and the chopped leftover materials can conveniently fall into the collecting box below.
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Description

Technical Field

[0001] The invention relates to the field of luggage processing, in particular to a suitcase processing blank shaping device. Background Art

[0002] When producing the plastic shell of a suitcase, the cut plastic sheet will be installed on a vacuum blow molding machine. The semi-finished product of the shell will be processed and shaped by the blow molding machine. Due to the requirements of its processing technology, a large amount of scraps will be formed on the edge of the semi-finished product. The scraps need to be removed to facilitate the processing of the suitcase and the recycling of raw materials. In the prior art, the scraps are removed by grinding or cutting. However, during the grinding process, plastic debris will fly around, which not only affects the production environment, but also causes waste of raw materials. When the cutting method is used, after the tool cuts the edge of the semi-finished shell, the annular scraps will be mounted on the fixed mold below, and workers need to take them out manually, which increases the workload of workers and affects production efficiency. Summary of the invention

[0003] In order to overcome the shortcomings of the background technology, the present invention discloses a suitcase blank shaping device. The present invention arranges a collecting box, a hydraulic cylinder and an upper mold on a bracket, arranges a lower mold in the collecting box, and arranges a cutting component in the upper mold to achieve the purpose of cutting and shaping the leftover materials of the suitcase blank.

[0004] In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical scheme: A suitcase blank shaping device comprises a bracket, a collecting box, a hydraulic cylinder, a lower mold, an upper mold and a cutting assembly. The bracket is composed of a fixed frame and a supporting plate. A supporting plate is provided on one side of the upper end of the fixed frame. A collecting box is provided below the supporting plate. The upper end of the collecting box is an open structure. A lower mold is provided in the collecting box. An upper mold is provided above the lower mold. The lower mold and the upper mold are matched and arranged. A cutting assembly is provided in the upper mold. A hydraulic cylinder is provided on the supporting plate. The hydraulic cylinder piston passes through the supporting plate and is connected to the upper end of the upper mold.

[0005] The four corners of the lower surface of the lower mold are provided with support rods, and the lower ends of the support rods are connected to the bottom surface of the inner wall of the collection box.

[0006] The inner wall of the collection box is provided with blades, the cutting edges of the blades are arranged upwards, a box door is arranged on one side of the collection box, and exhaust holes are arranged on the side of the collection box.

[0007] A collecting plate is provided on the bottom surface of the inner wall of the collecting box, and one end of the collecting plate close to the box door is hinged to the bottom surface of the inner wall of the collecting box. A pull rod is provided on the upper surface of the collecting plate, one end of the pull rod is hinged to the end of the collecting plate away from the box door, and the other end of the pull rod is provided with a handle.

[0008] The upper mold opening is set downward, and a connecting rod is provided on the upper surface of the upper mold. A sleeve is sleeved on the connecting rod, and the upper end of the sleeve is connected to the lower end of the hydraulic cylinder piston. Four through grooves are distributed on the upper surface of the upper mold, and two adjacent through grooves are vertically arranged. Limiting grooves are symmetrically distributed on the side of the upper mold, and a limiting rod is distributed on the upper end surface of the upper mold. The upper end of the limiting rod passes through the support plate and is slidably connected to the support plate.

[0009] The top surface of the inner wall of the upper mold is provided with an anti-skid pad, and the anti-skid pad is arranged just above the lower mold.

[0010] The connecting rod is slidably connected to the sleeve, and at least one longitudinally arranged slide groove is provided on the side of the connecting rod. The upper end of the sleeve is blocked, and at least one block is provided on the inner wall of the sleeve. The block is arranged corresponding to the slide groove, and the block moves up and down in the slide groove. Connecting plates are distributed on the side of the sleeve, and cutting components are provided on the connecting plates.

[0011] The cutting assembly includes an annular tool and a fixed plate. The blade of the annular tool is set downward. The annular tool is sleeved on the lower mold. Four fixed plates are distributed on the upper end surface of the annular tool. The end of the connecting plate is connected to the inner wall surface of the fixed plate. Two adjacent fixed plates are vertically arranged. The fixed plate and the through groove are correspondingly arranged, and the fixed plate passes through the through groove.

[0012] The outer surface of the fixing plate is provided with limiting blocks, the limiting blocks are arranged correspondingly to the limiting grooves, and the limiting blocks slide up and down in the corresponding limiting grooves.

[0013] A pressure ring is provided on the side of the annular cutter, the pressure ring is matched with the blade, mounting holes are distributed on the pressure ring, and each air nozzle faces the collection box.

[0014] The suitcase blank shaping device described in the present invention is highly practical and very convenient to use. The lower mold, the upper mold and the cutting assembly are coordinated to cut the edge corners of the suitcase blank while reducing the generation of dust; the scraps are collected by setting a collection box, which is convenient for recycling and saving production costs; the pressure plate and the blade in the collection box are coordinated to facilitate cutting of the scraps, and the shredded scraps fall into the collection box below. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a cross-sectional view of the collection box of the present invention; Figure 3 is a cross-sectional view of the upper mold of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the cutting assembly of the present invention; Figure 5 It is a schematic diagram of the position relationship between the connecting rod and the sleeve of the present invention; In the figure: 1. fixed frame; 2. support plate; 3. collection box; 4. box door; 5. fixed cover; 6. limit rod; 7. hydraulic cylinder; 8. cutting assembly; 9. air nozzle; 10. exhaust hole; 11. base; 12. support rod; 13. blade; 14. collection plate; 15. pull rod; 16. handle; 17. anti-slip pad; 18. through groove; 19. limit groove; 20. connecting rod; 21. sleeve; 22. connecting plate; 23. fixed plate; 24. annular tool; 25. pressure ring; 26. limit block; 27. slide groove; 28. block. DETAILED DESCRIPTION

[0016] The present invention can be explained in detail by the following examples, and the purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.

[0017] Combined with Figures 1 to 5 A suitcase blank shaping device comprises a bracket, a collecting box 3, a hydraulic cylinder 7, a lower mold 11, an upper mold 5 and a cutting assembly 8. The bracket is composed of a fixed frame 1 and a supporting plate 2. A supporting plate 2 is provided on one side of the upper end of the fixed frame 1. A collecting box 3 is provided below the supporting plate 2. The upper end of the collecting box 3 is an open structure. A lower mold 11 is provided in the collecting box 3. An upper mold 5 is provided above the lower mold 11. The lower mold 11 is matched with the upper mold 5. A cutting assembly 8 is provided in the upper mold 5. A hydraulic cylinder 7 is provided on the supporting plate 2. The piston of the hydraulic cylinder 7 passes through the supporting plate 2 and is connected to the upper end of the upper mold 5. The hydraulic cylinder 7 drives the roller upper mold 5 and the cutting assembly 8 to move up and down.

[0018] The four corners of the lower surface of the lower mold 11 are provided with support rods 12 , the lower ends of the support rods 12 are connected to the bottom surface of the inner wall of the collection box 3 , and the suitcase blank is sleeved on the lower mold 11 .

[0019] The inner wall of the collecting box 3 is provided with a blade 13 , the blade 13 having its edge facing upwards. A box door 4 is provided on one side of the collecting box 3 , and exhaust holes 10 are distributed on the side of the collecting box 3 .

[0020] A collecting plate 14 is provided on the bottom surface of the inner wall of the collecting box 3, and one end of the collecting plate 14 close to the box door 4 is hinged to the bottom surface of the inner wall of the collecting box 3. A pull rod 15 is provided on the upper end surface of the collecting plate 14, and one end of the pull rod 15 is hinged to the end of the collecting plate 14 away from the box door 4. A handle 16 is provided on the other end of the pull rod 15. Pulling the handle 16 drives the end of the collecting plate 14 to lift up, so that the crushed suitcase scraps slide down to the end of the box door 4.

[0021] The upper mold 5 is opened downward, and a connecting rod 20 is provided on the upper surface of the upper mold 5. A sleeve 21 is sleeved on the connecting rod 20. The upper end of the sleeve 21 is connected to the lower end of the piston of the hydraulic cylinder 7. Four through grooves 18 are distributed on the upper surface of the upper mold 5. Two adjacent through grooves 18 are vertically arranged. Limiting grooves 19 are symmetrically distributed on the side of the upper mold 5. A limiting rod 6 is distributed on the upper end surface of the upper mold 5. The upper end of the limiting rod 6 passes through the support plate 2 and is slidably connected to the support plate 2.

[0022] The top surface of the inner wall of the upper mold 5 is provided with an anti-skid pad 17, which is arranged just above the lower mold 11. The anti-skid pad 17 abuts against the suitcase blank to prevent the suitcase blank from moving during the cutting process.

[0023] The connecting rod 20 is slidably connected to the sleeve 21. At least one longitudinally arranged slide groove 27 is provided on the side of the connecting rod 20. The upper end of the sleeve 21 is blocked. At least one block 28 is provided on the inner wall of the sleeve 21. The block 28 is arranged corresponding to the slide groove 27. The block 28 moves up and down in the slide groove 27. A connecting plate 22 is distributed on the side of the sleeve 21, and a cutting assembly 8 is provided on the connecting plate 22.

[0024] The cutting assembly 8 includes an annular cutter 24 and a fixed plate 23. The blade of the annular cutter 24 is set downward. The annular cutter 24 is sleeved on the lower mold 11. The annular cutter 24 moves downward to cut the edge scraps of the suitcase blank. Four fixed plates 23 are distributed on the upper end surface of the annular cutter 24. The end of the connecting plate 22 is connected to the inner wall surface of the fixed plate 23. Two adjacent fixed plates 23 are vertically arranged. The fixed plate 23 is correspondingly arranged to the through groove 18, and the fixed plate 23 passes through the through groove 18.

[0025] The outer surface of the fixing plate 23 is provided with a limiting block 26 , which is arranged corresponding to the limiting groove 19 . The limiting block 26 slides up and down in the corresponding limiting groove 19 to prevent the annular cutter 24 from being displaced during the cutting process.

[0026] A pressure ring 25 is provided on the side of the annular cutter 24, and the pressure ring 25 is arranged in cooperation with the blade 13. The pressure ring 25 presses down so that the blade 13 cuts the scraps into pieces to facilitate falling. Mounting holes are distributed on the pressure ring 25, and each air nozzle 9 is facing the collection box 3. The air nozzle 9 is connected to an external air pump. The air nozzle 9 blows air towards the scrap fragments to make the plastic fragments fall and prevent the plastic fragments from being stuck between the blades 13.

[0027] The suitcase blank shaping device described in the embodiment is used to place the plastic case blank on the lower mold 11, start the hydraulic cylinder 7, and the piston of the hydraulic cylinder 7 moves downward. The hydraulic cylinder 7 drives the roller upper mold 5 and the cutting assembly 8 to move downward. The upper mold 5 is pressed on the plastic case blank, and the anti-skid pad 17 abuts on the top of the suitcase blank to prevent the suitcase blank from moving during the cutting process. After the upper mold 5 is fixed, the cutting assembly 8 continues to move downward, and the annular cutter 24 moves downward to cut the edge scraps of the suitcase blank. After the scraps are separated from the suitcase shell, the annular cutter 24 continues to move downward, and the pressure ring 25 is pressed downward so that the blade 13 cuts the scraps. After the scraps are chopped, the PLC controls the air pump to deliver high-pressure airflow to the air nozzle 9. The high-pressure airflow causes the plastic fragments to fall and prevents the plastic fragments from being stuck between the blades 13. Then the hydraulic cylinder 7 retracts and drives the cutting assembly 8 to move upward. Then the limit block 26 and the upper edge of the limit groove 19 are released and drive the upper mold 5 to move upward, so that the worker can remove the suitcase shell. After a certain amount of plastic fragments are stored in the collection box 3, the box door 4 is opened, and the handle 16 is pulled to drive the end of the collecting plate 14 to lift up, so that the crushed scraps of the suitcase slide down to one end of the box door 4. The plastic fragments are collected in a transfer container for easy recycling and saving production costs.

[0028] The parts of the present invention that are not described in detail are prior art. Although the present invention is specifically demonstrated and introduced in conjunction with the preferred implementation scheme, there are many methods and approaches to specifically implement the technical solution. The above is only a preferred implementation scheme of the present invention, but technical personnel in the relevant field should understand that various changes can be made to the present invention in form and details without departing from the spirit and scope of the present invention as defined in the attached claims, and all of them are within the scope of protection of the present invention.

Claims

1. A suitcase blank shaping device, comprising a bracket, a collecting box (3), a hydraulic cylinder (7), a lower mold (11), an upper mold (5) and a cutting assembly (8), wherein the bracket is composed of a fixing frame (1) and a supporting plate (2), a supporting plate (2) is provided on one side of the upper end of the fixing frame (1), and a collecting box (3) is provided below the supporting plate (2), characterized in that: The upper end of the collecting box (3) is an open structure. A lower mold (11) is provided in the collecting box (3). An upper mold (5) is provided above the lower mold (11). The lower mold (11) and the upper mold (5) are arranged in coordination. A cutting assembly (8) is provided in the upper mold (5). A hydraulic cylinder (7) is provided on the supporting plate (2). The piston of the hydraulic cylinder (7) passes through the supporting plate (2) and is connected to the upper end of the upper mold (5).

2. The suitcase blank shaping device according to claim 1, characterized in that: Support rods (12) are distributed at the four corners of the lower surface of the lower mold (11), and the lower ends of the support rods (12) are connected to the bottom surface of the inner wall of the collection box (3).

3. The suitcase blank shaping device according to claim 2, characterized in that: The inner wall of the collection box (3) is provided with a blade (13), the cutting edge of the blade (13) being arranged upwards, a box door (4) being arranged on one side of the collection box (3), and exhaust holes (10) being arranged on the side of the collection box (3).

4. The suitcase blank shaping device according to claim 3, characterized in that: The bottom surface of the inner wall of the collecting box (3) is provided with a collecting plate (14), one end of the collecting plate (14) close to the box door (4) is hinged to the bottom surface of the inner wall of the collecting box (3), the upper end surface of the collecting plate (14) is provided with a pull rod (15), one end of the pull rod (15) is hinged to the end of the collecting plate (14) away from the box door (4), and the other end of the pull rod (15) is provided with a handle (16).

5. The suitcase blank shaping device according to claim 1, characterized in that: The upper mold (5) is opened downward, and a connecting rod (20) is provided on the upper surface of the upper mold (5). A sleeve (21) is sleeved on the connecting rod (20), and the upper end of the sleeve (21) is connected to the lower end of the piston of the hydraulic cylinder (7). Four through grooves (18) are distributed on the upper surface of the upper mold (5), and two adjacent through grooves (18) are vertically arranged. Limiting grooves (19) are symmetrically distributed on the side surface of the upper mold (5). A limiting rod (6) is distributed on the upper end surface of the upper mold (5), and the upper end of the limiting rod (6) passes through the support plate (2) and is slidably connected to the support plate (2).

6. The suitcase blank shaping device according to claim 5, characterized in that: The top surface of the inner wall of the upper mold (5) is provided with an anti-skid pad (17), and the anti-skid pad (17) is arranged directly above the lower mold (11).

7. The suitcase blank shaping device according to claim 5, characterized in that: The connecting rod (20) is slidably connected to the sleeve (21); at least one longitudinally arranged slide groove (27) is provided on the side of the connecting rod (20); the upper end of the sleeve (21) is blocked; at least one clamping block (28) is provided on the inner wall of the sleeve (21); the clamping block (28) is arranged corresponding to the slide groove (27); the clamping block (28) moves up and down in the slide groove (27); a connecting plate (22) is distributed on the side of the sleeve (21); and a cutting assembly (8) is provided on the connecting plate (22).

8. The suitcase blank shaping device according to claim 7, characterized in that: The cutting assembly (8) comprises an annular cutter (24) and a fixing plate (23). The blade of the annular cutter (24) is arranged downwards. The annular cutter (24) is sleeved on the lower mould (11). Four fixing plates (23) are distributed on the upper end surface of the annular cutter (24). The end of the connecting plate (22) is connected to the inner wall surface of the fixing plate (23). Two adjacent fixing plates (23) are arranged vertically. The fixing plates (23) are arranged corresponding to the through slots (18). The fixing plates (23) pass through the through slots (18).

9. The suitcase blank shaping device according to claim 8, characterized in that: The outer surface of the fixed plate (23) is provided with a limiting block (26), the limiting block (26) being arranged corresponding to the limiting groove (19), and the limiting block (26) slides up and down in the corresponding limiting groove (19).

10. The suitcase blank shaping device according to claim 8, characterized in that: A pressure ring (25) is provided on the side of the annular cutter (24), the pressure ring (25) being arranged in cooperation with the blade (13), and mounting holes are distributed on the pressure ring (25), and each gas nozzle (9) is facing the collection box (3).