Nano silica gel roller fine grinding machine and fine grinding process thereof
By introducing a dual-axis motor and hydraulic push rod system into the nano-silica roller precision mill, the problems of inconvenience and difficulty in ensuring accuracy are solved, and efficient and accurate nano-silica roller installation and precision milling process are achieved.
Patent Information
- Application Number
- CN202411326927.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When using a fine mill to fine grind the nano silicone roller, the installation method is inconvenient, which makes it difficult to ensure installation accuracy, increases the fatigue of the staff and may lead to operational errors.
A nano-silica roller precision mill is designed, including a spindle console, sleeve control mechanism and hydraulic push rod system. The sleeve flips and hydraulic push rods are driven by a dual-axis motor to fix the nano-silica rollers to achieve the sleeve orientation. Flexible adjustment and sub-region grinding of nano-silica rollers.
The installation efficiency and accuracy of nano-silica rollers are improved, the clear visibility and safety of the installation position is ensured, the uniformity and consistency of the fine grinding process is achieved, and the fatigue sense of staff and the risk of operating errors is reduced.
Smart Images

Figure CN119188450A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of nano silicone rollers, and more specifically, to a nano silicone roller fine grinding machine and a fine grinding process thereof. Background Art
[0002] Nano silicone roller is a roller-shaped product made of metal or other materials as the core and rubber covered by vulcanization. It has excellent heat resistance, solvent resistance and wear resistance. In modern industrial production, nano silicone roller is widely used in printing, packaging, textile and other industries. However, the traditional fine grinding process has problems such as low precision and low efficiency, and cannot meet the high-precision and high-efficiency production needs.
[0003] According to the patent document: CN105034527A, the disclosed silicone roller is mainly composed of a mandrel 1, a sealing plate, a silicone coating, an inner lining steel pipe, an inner lining plate, and a mandrel 2. The inner lining steel pipe is machined from a seamless steel pipe, and the mandrel 1 and the mandrel 2 are welded at both ends, respectively, and the surface is coated with silicone, and the silicone coating at both ends protrudes 20mm. The product structure is reasonable and compact, and the design of silicone material protruding at both ends effectively releases the internal stress at both ends. After processing, the rear end straightness error is small, which effectively improves the work efficiency and pressing quality.
[0004] In the process of fine grinding the nano silicone roller using a fine grinder, it is usually necessary to fix it on the sleeve of the fine grinder and move it to the triangular clamp. Then, the fine grinding operation is performed using a turning table. However, the direction of the sleeve is fixed and always faces the triangular clamp. When the staff installs the nano silicone roller, they must bend over and insert the sleeve sideways, and control the sleeve to ensure that it is fixed. However, this installation method is not convenient for the staff, especially when it is necessary to grind a specific part of the nano silicone roller. The accuracy of the installation is difficult to guarantee, which not only increases the fatigue of the staff, but may also lead to operational errors. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a nano-silicone roller fine grinder and a fine grinding process thereof. The technical problem to be solved by the present invention is: in the process of fine grinding the nano-silicone roller using a fine grinder, it is usually necessary to fix it on the sleeve of the fine grinder and move it to the triangular clamp, and then use a turning table to perform fine grinding operations. However, the orientation of the sleeve is fixed and always faces the triangular clamp. When the staff installs the nano-silicone roller, they must bend over to insert the sleeve laterally and control the sleeve to ensure that it is fixed. However, this installation method is not convenient for the staff, especially when it is necessary to grind a specific part of the nano-silicone roller, the installation accuracy is difficult to guarantee, which not only increases the fatigue of the staff, but also may lead to operational errors.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A nano-silicone roller fine grinding machine and a fine grinding process thereof, comprising a spindle control console, a triangular clamp is fixedly connected to the top right side of the spindle control console, a conveying platform is fixedly connected to the bottom right side of the spindle control console, a turning platform is movably connected to the top of the conveying platform, a sleeve is movably connected to the side of the top of the conveying platform away from the turning platform, and a bottom support plate is fixedly connected to the front and rear sides of the spindle control console and the bottom of the conveying platform respectively;
[0008] The sleeve includes a sleeve base, the bottom of the sleeve base is slidably connected to the top of the conveying platform, two circular sliding grooves penetrating to the bottom are respectively provided on the right side of the top of the sleeve base, a sleeve control mechanism is fixedly connected to the right side of the top of the sleeve base, and a sleeve body is arranged on the left side of the sleeve control mechanism.
[0009] As a further solution of the present invention: the sleeve control mechanism comprises a control mechanism housing, the inner wall of the control mechanism housing is provided with a control mechanism, and the front and rear sides of the inner wall of the control mechanism housing are respectively fixedly connected with steering connecting rods.
[0010] As a further solution of the present invention: the control mechanism housing includes two side panels, the rear bottom of the inner side of the two side panels is fixedly connected to the motor placement table, the inner side of the two side panels away from the motor placement table is fixedly connected to the limiting block connecting block, and the two limit block connecting blocks are fixedly connected to the limiting block on one side away from the side panels.
[0011] As a further solution of the present invention: the control mechanism includes a dual-axis motor, the bottom of the dual-axis motor is fixedly connected to the top of the motor placement table, the front and rear output ends of the dual-axis motor respectively extend to the outside of the two side plates and are fixedly connected to a turntable, the outer walls of the two turntables are both covered with tracks, and the inner walls of the two tracks on the side away from the turntable are both covered with a second turntable.
[0012] As a further solution of the present invention: the opposite surfaces of the two second turntables are fixedly connected with a rotating rod, the front and rear sides of the outer wall of the rotating rod are respectively rotatably connected to the inner walls of the two side panels, the front and rear sides of the rotating rod are fixedly connected with a rotating plate on the inner sides of the two side panels, and the opposite surfaces of the two rotating plates are fixedly connected with a connecting rod on the side away from the rotating rod.
[0013] As a further solution of the present invention: the outer walls of the rotating rod are fixedly connected to the limiting rod rotating blocks on both sides away from the opposite surfaces of the two rotating plates, and the two limiting rod rotating blocks are fixedly connected to the limiting rod on one side away from the rotating rod, and the outer walls of the two limiting rods are slidably connected to the inner walls of the circular sliding grooves on both sides opened on the top of the sleeve base.
[0014] As a further solution of the present invention: the two steering connecting rods each include a rotating plate connecting rod, the two rotating plate connecting rods are respectively fixedly connected to the inner side of the two side plates away from the rotating rod, the opposite ends of the two rotating plate connecting rods are fixedly connected with a rotating plate, and the inner walls of the two rotating plates on one side away from the rotating plate connecting rod are fixedly connected with a steering connecting rod body.
[0015] As a further solution of the present invention: the sleeve body includes a sleeve shell connected to a base, the front and rear sides of the right side of the sleeve shell connected to the base are respectively fixedly connected to the left sides of the two connecting rods, the two sides of the right side of the sleeve shell connected to the base away from the two connecting rods are respectively fixedly connected to the left sides of the two steering connecting rod bodies, the top inner wall of the sleeve shell connected to the base is fixedly connected to a motor, the output end of the motor is fixedly connected to a screw rod, the outer wall of the screw rod is threadedly connected to a transmission block, the top of the transmission block is fixedly connected to the sleeve shell, and the inner wall of the sleeve shell is rotatably connected to a fixing mechanism.
[0016] As a further solution of the present invention: the fixing mechanism includes a connecting disk, a plurality of connecting disk sliding grooves are opened in a circular array on the left side of the connecting disk, a connecting pipe is fixedly connected to the inner wall of the connecting disk, the left and right ends of the connecting pipe extend to the left and right sides of the outer wall of the connecting disk respectively, a hydraulic push rod connecting pipe is fixedly connected to the right side of the inner wall of the sleeve shell, the right end of the hydraulic push rod connecting pipe is rotatably connected to the right side of the inner wall of the sleeve shell, the inner wall of the hydraulic push rod connecting pipe is fixedly connected to the hydraulic push rod, the left end of the hydraulic push rod is fixedly connected to the push-pull rod, and the outer wall sliding groove of the push-pull rod The cam is rotatably connected to the inner wall of the connecting tube, and a plurality of connecting tube grooves are provided in a circular array on the outer wall of the connecting tube. The outer walls of the push-pull rod are rotatably connected to a plurality of sets of hinge blocks in a circular array on the left and right sides respectively. The sides of the plurality of hinge blocks away from the push-pull rod extend to the outer wall of the connecting tube through the connecting tube groove and are rotatably connected to a fixed plate. The right side of the plurality of fixing plates close to the connecting tube is fixedly connected to an L-shaped slider, the outer walls of the plurality of L-shaped sliders are slidably connected to the inner wall of the connecting plate groove, and the left side of the plurality of fixing plates close to the connecting tube is fixedly connected to a fixed splint.
[0017] In addition, the present invention also relates to a fine grinding process of a nano silicone roller, comprising the following steps:
[0018] Step 1: Start the dual-axis motor to control the sleeve body to flip so that the installation opening of the sleeve body faces the top;
[0019] Step 2: Carefully place the nano silicone roller into the installation opening of the sleeve body;
[0020] Step 3: Start the hydraulic push rod to move the push-pull rod to the right, and fix the nano silicone roller firmly in the sleeve shell through the fixing clamp;
[0021] Step 4: Control the sleeve to move to the left as a whole on the top of the conveyor table to dock with the triangular clamp;
[0022] Step 5: Start the driving motor of the triangular clamp to make the triangular clamp clamp the nano silicone roller to ensure that it remains stable during the fine grinding process;
[0023] Step 6: Start the fine grinding head motor to make the fine grinding head start fine grinding the nano silicone roller, and adjust the moving speed and pressure of the fine grinding head through the control device to achieve the best fine grinding effect;
[0024] Step 7: After a part of the fine grinding operation is completed, stop the fine grinding head motor, start the hydraulic push rod, move the push-pull rod to the left, release the limit on the nano silicone roller, and push the nano silicone roller to move outward along the inner wall of the sleeve shell;
[0025] Step 8: Repeat steps 3 to 7 to fine-grind other areas of the nano silicone roller until the entire surface of the nano silicone roller reaches the required accuracy and smoothness;
[0026] Step 9: After the fine grinding is completed, remove the nano silicone roller from the sleeve body to complete the entire fine grinding process.
[0027] The beneficial effects of the present invention are:
[0028] 1. The present invention is capable of changing the orientation of the sleeve by providing a sleeve, a sleeve base, a sleeve control mechanism, a control mechanism, and a limit rod, so as to facilitate the staff to accurately install the nano silicone roller. Specifically, first start the dual-axis motor to drive the turntable to rotate, and the power is transmitted to the second turntable through the track, thereby driving the rotating rod and the rotating plate to rotate, pushing the connecting rod to rotate, and causing the sleeve body to flip to the top direction. At this time, the staff can easily install the nano silicone roller, thereby improving the installation efficiency and accuracy. The clear visibility of the installation position ensures the installation quality. At the same time, the limit rod rotating block on the rotating rod drives the limit rod to move downward when rotating, and presses on one side of the conveyor platform, thereby providing safety protection for the installation process, preventing the silicone roller from being damaged or falling off due to equipment failure, and ensuring safe installation.
[0029] 2. The present invention is capable of controlling the area of the nano silicone roller exposed to the outside for grinding by providing a sleeve body, a sleeve shell connecting base, a fixing mechanism, a connecting pipe, a hydraulic push rod, and a push-pull rod, so as to realize regional grinding of the nano silicone roller, thereby ensuring the uniformity and consistency of the fine grinding process. Specifically, during the installation of the nano silicone roller, the nano silicone roller is inserted into the inner wall of the connecting pipe to ensure that one end of the nano silicone roller is tightly fitted with the push-pull rod, and the hydraulic push rod is started. The push-pull rod drives the hinge block to rotate, so that the fixed plate moves inward and clamps the outer wall of the nano silicone roller. After completing the fine grinding of one side, the hydraulic push rod is started again, the push-pull rod moves to the left, the fixed plate is loosened, and the nano silicone roller is allowed to move in the connecting pipe. The hydraulic push rod is reset, and the fixed plate clamps the outer wall of the nano silicone roller again. The motor is started, the transmission screw rotates, and the position of the sleeve shell is adjusted to ensure that the triangular clamp can fix the silicone roller. In this way, other areas can also be finely ground, thereby improving work efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the three-dimensional structure of the sleeve of the present invention;
[0032] Figure 3 It is a schematic diagram of the three-dimensional separation structure of the sleeve of the present invention;
[0033] Figure 4 It is a schematic diagram of the three-dimensional structure of the sleeve control mechanism of the present invention;
[0034] Figure 5 It is a schematic diagram of the three-dimensional structure of the housing of the sleeve control mechanism of the present invention;
[0035] Figure 6 It is a schematic diagram of the three-dimensional structure of the control mechanism of the present invention;
[0036] Figure 7 It is a schematic diagram of the three-dimensional structure of the steering connecting rod of the present invention;
[0037] Figure 8 It is a schematic diagram of the three-dimensional structure of the sleeve body of the present invention;
[0038] Fig. 9 It is a schematic diagram of the three-dimensional separation structure of the fixing mechanism of the present invention;
[0039] Fig.10 It is a schematic diagram of the three-dimensional structure of the fixing plate of the present invention.
[0040] In the figure: 1, spindle control console; 2, triangular clamp; 3, conveyor table; 4, turning table; 5, sleeve; 51, sleeve base; 52, circular slide; 53, sleeve control mechanism; 531, control mechanism housing; 5311, side plate; 5312, motor placement table; 5313, limit block connecting block; 5314, limit block; 532, control mechanism; 5321, dual-axis motor; 5322, turntable; 5323, crawler; 5324, second turntable; 5325, rotating rod; 5326, rotating plate; 5327, connecting rod; 5328, limit rod rotating block; 5329, limit rod; 533, steering connection Rod; 5331, rotating plate connecting rod; 5332, rotating plate; 5333, steering connecting rod body; 54, sleeve body; 541, sleeve shell connecting base; 542, motor; 543, screw rod; 544, sleeve shell; 545, transmission block; 546, fixing mechanism; 5461, connecting plate; 5462, connecting pipe; 5463, connecting pipe slide; 5464, connecting plate slide; 5465, hydraulic push rod connecting pipe; 5466, hydraulic push rod; 5467, push-pull rod; 5468, fixing plate; 5469, L-shaped slider; 5470, hinge block; 5471, fixing splint; 6, bottom support plate. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] like Figure 1 As shown, the present invention provides a nano-silicone roller fine grinding machine and a fine grinding process thereof, comprising a spindle control console 1, a triangular clamp 2 is fixedly connected to the top right side of the spindle control console 1, a conveying platform 3 is fixedly connected to the bottom right side of the spindle control console 1, a turning platform 4 is movably connected to the top of the conveying platform 3, a sleeve 5 is movably connected to the side of the top of the conveying platform 3 away from the turning platform 4, and a bottom support plate 6 is fixedly connected to the front and rear sides of the bottom of the spindle control console 1 and the conveying platform 3 respectively.
[0043] like Figure 2-7As shown, the sleeve 5 includes a sleeve base 51, the bottom of the sleeve base 51 is slidably connected to the top of the conveying platform 3, two circular slide grooves 52 are respectively provided on the right side of the top of the sleeve base 51 and penetrate to the bottom, a sleeve control mechanism 53 is fixedly connected to the right side of the top of the sleeve base 51, a sleeve body 54 is arranged on the left side of the sleeve control mechanism 53, the sleeve control mechanism 53 includes a control mechanism shell 531, a control mechanism 532 is arranged on the inner wall of the control mechanism shell 531, and a steering connecting rod 533 is fixedly connected to the front and rear sides of the inner wall of the control mechanism shell 531, and the control mechanism shell 531 includes two side plates 5311, and the two side plates 5311 are fixedly connected to the sleeve control mechanism 532. The rear bottom of the inner side of the plate 5311 is fixedly connected with a motor placement platform 5312, the inner sides of the two side plates 5311 away from the motor placement platform 5312 are fixedly connected with a limit block connection block 5313, and the two limit block connection blocks 5313 are fixedly connected with a limit block 5314 on the side away from the side plate 5311. The control mechanism 532 includes a dual-axis motor 5321, the bottom of the dual-axis motor 5321 is fixedly connected to the top of the motor placement platform 5312, the front and rear output ends of the dual-axis motor 5321 extend to the outside of the two side plates 5311 respectively and are fixedly connected with a turntable 5322, and the outer walls of the two turntables 5322 are sleeved with Track 5323, the inner wall of the two tracks 5323 away from the rotating disk 5322 is sleeved with a second rotating disk 5324, the opposite sides of the two second rotating disks 5324 are fixedly connected with a rotating rod 5325, the outer wall of the rotating rod 5325 is respectively rotatably connected to the inner wall of the two side plates 5311 on both sides, the rotating rod 5325 is fixedly connected to the rotating plate 5326 on both sides of the inner side of the two side plates 5311, the opposite sides of the two rotating plates 5326 are fixedly connected with a connecting rod 5327 on the side away from the rotating rod 5325, and the outer wall of the rotating rod 5325 is respectively fixedly connected to the limit rod rotating block 5328 on both sides away from the opposite sides of the two rotating plates 5326 , the two limit rod rotating blocks 5328 are fixedly connected to the limit rod 5329 on one side away from the rotating rod 5325, the outer walls of the two limit rods 5329 are respectively slidably connected to the inner walls of the circular slide grooves 52 on both sides opened at the top of the sleeve base 51, and the two steering connecting rods 533 each include a rotating plate connecting rod 5331, and the two rotating plate connecting rods 5331 are respectively fixedly connected to the inner side of the two side plates 5311 away from the rotating rod 5325, and the opposite ends of the two rotating plate connecting rods 5331 are fixedly connected to the rotating plates 5332, and the inner walls of the two rotating plates 5332 on one side away from the rotating plate connecting rod 5331 are fixedly connected to the steering connecting rod body 5333;
[0044] When installing the nano silicone roller, firstly, the dual-axis motor 5321 needs to be started to drive the turntables 5322 at both ends to start rotating. During the rotation of the turntable 5322, the power will be transmitted to the second turntable 5324 through the crawler 5323, so that it also starts to rotate. The rotation of the second turntable 5324 will further drive the rotation of the rotating rod 5325, and rotating plates 5326 are installed on both sides of the outer wall of the rotating rod 5325. The two rotating plates 5326 also start to rotate under the drive of the rotating rod 5325, thereby promoting the rotation of the connecting rod 5327. The rotation of the connecting rod 5327 will cause the sleeve body 54 to flip over. When the sleeve body 54 flips to the top When the sleeve body 54 is turned in the same direction, the two steering connecting rod bodies 5333 will also rotate together with the sleeve body 54, so as to adjust the position of the sleeve body 54 for installing the nano silicone roller to the top direction. In this way, the staff can easily place the nano silicone roller at the designated installation position of the sleeve, which greatly simplifies the installation process and improves work efficiency. This design allows the staff to have a wider field of vision when installing the nano silicone roller and can operate more accurately, thereby improving the accuracy of installation. In addition, the sleeve body 54 is facing the top direction, so that the staff can observe the installation position more clearly during the installation process, further ensuring the installation quality of the nano silicone roller.
[0045] At the same time, when the rotating rod 5325 is rotating, the two limit rod rotating blocks 5328 on its outer wall will also rotate accordingly. The rotation of the limit rod rotating blocks 5328 will drive the limit rod 5329 to move downward, extend to the bottom of the sleeve base 51 through the circular slide groove 52, and finally press on one side of the conveyor platform 3. This design plays an important safety protection role in the installation of the nano silicone roller. If the equipment fails during the installation process, causing the sleeve 5 to fail to move as instructed, the limit rod 5329 can fix the sleeve 5 in place in time to prevent it from unnecessary movement. This effectively avoids the risk of damage or falling off of the nano silicone roller due to equipment failure, thereby ensuring the safety of the entire installation process.
[0046] like Figure 8-10As shown, the sleeve body 54 includes a sleeve shell connecting base 541, the front and rear sides of the right side of the sleeve shell connecting base 541 are respectively fixedly connected to the left sides of the two connecting rods 5327, the two sides of the right side of the sleeve shell connecting base 541 away from the two connecting rods 5327 are respectively fixedly connected to the left sides of the two steering connecting rod bodies 5333, the top inner wall of the sleeve shell connecting base 541 is fixedly connected to the motor 542, the output end of the motor 542 is fixedly connected to the screw rod 543, and the outer wall of the screw rod 543 is threadedly connected to the transmission The top of the transmission block 545 is fixedly connected with a sleeve housing 544, and the inner wall of the sleeve housing 544 is rotatably connected with a fixing mechanism 546, and the fixing mechanism 546 includes a connecting plate 5461, and a plurality of connecting plate slide grooves 5464 are provided in a circular array on the left side of the connecting plate 5461. The inner wall of the connecting plate 5461 is fixedly connected with a connecting pipe 5462, and the left and right ends of the connecting pipe 5462 extend to the left and right sides of the outer wall of the connecting plate 5461 respectively, and the right side of the connecting plate 5461 is fixedly connected with a hydraulic push rod connecting pipe 5465, the right end of the hydraulic push rod connecting pipe 5465 is rotatably connected to the right side of the inner wall of the sleeve housing 544, the inner wall of the hydraulic push rod connecting pipe 5465 is fixedly connected with a hydraulic push rod 5466, the left end of the hydraulic push rod 5466 is fixedly connected with a push-pull rod 5467, the outer wall of the push-pull rod 5467 is slidably connected to the inner wall of the connecting pipe 5462, the outer wall of the connecting pipe 5462 is provided with a plurality of connecting pipe slide grooves 5463 in a circular array, and the outer wall of the push-pull rod 5467 is rotatably connected to a plurality of sets of hinge blocks in a circular array on both sides. 5470, the side of the multiple groups of hinge blocks 5470 away from the push-pull rod 5467 extends to the outer wall of the connecting tube 5462 through the connecting tube slot 5463 and is rotatably connected with a fixing plate 5468, the right side of the multiple fixing plates 5468 close to the connecting tube 5462 is fixedly connected with an L-shaped slider 5469, the outer walls of the multiple L-shaped sliders 5469 are slidably connected to the inner wall of the connecting plate slot 5464, and the left side of the multiple fixing plates 5468 close to the connecting tube 5462 is fixedly connected with a fixing clamp 5471;
[0047] During the installation of the nano silicone roller, firstly, the nano silicone roller needs to be carefully inserted into the inner wall of the connecting tube 5462 to ensure that one end of the nano silicone roller is tightly fitted to one end of the push-pull rod 5467. Next, the hydraulic push rod 5466 is started. Once the hydraulic push rod 5466 is started, it will drive the push-pull rod 5467 to move to the right. When the push-pull rod 5467 moves to the right, it will drive multiple groups of hinge blocks 5470 to rotate. The rotation of these hinge blocks 5470 will pull multiple fixed plates 5468 to move inward. Through the clamping of the fixed clamping plate 5471, the fixed plate 5468 will tightly clamp the outer wall of the nano silicone roller, thereby firmly fixing the nano silicone roller to one end of the connecting tube 5462.
[0048] After the fine grinding operation on one side of the outer wall of the nano silicone roller is completed, the hydraulic push rod 5466 needs to be restarted. After the hydraulic push rod 5466 is restarted, it will push the push-pull rod 5467 to move to the left, so that the fixed plate 5468 expands outward and releases the limit on the nano silicone roller. In this way, the push-pull rod 5467 can push the nano silicone roller to move from the inner wall of the connecting tube 5462 to the outer wall, and push the unpolished area to the outer wall of the connecting tube 5462. Subsequently, the hydraulic push rod 5466 resets the position of the push-pull rod 5467, so that the fixed plate 5468 can adjust the nano silicone roller again through the fixed clamping plate 5471. The outer wall of the silicone roller is clamped, and then the motor 542 is started to drive the screw rod 543 to rotate, so that the transmission block 545 drives the sleeve shell 544 to move axially on the outer wall of the screw rod 543, thereby adjusting the position of the sleeve shell 544, so that the position of the sleeve body 54 and the triangular clamp 2 will not be affected by the position adjustment of the nano silicone roller on the inner wall of the connecting tube 5462, making it impossible for the triangular clamp 2 to fix the nano silicone roller. In this way, other areas of the nano silicone roller can also continue to be fine-ground. This fine-ground process is not only efficient but also precise, which greatly improves the efficiency and quality of the overall operation.
[0049] In addition, the present invention also relates to a fine grinding process of a nano silicone roller, comprising the following steps:
[0050] Step 1: Start the dual-axis motor 5321 to control the sleeve body 54 to flip so that the installation opening of the sleeve body 54 faces the top;
[0051] Step 2: Carefully place the nano silicone roller into the installation opening of the sleeve body 54;
[0052] Step 3: Start the hydraulic push rod 5466 to move the push-pull rod 5467 to the right, and firmly fix the nano silicone roller in the sleeve housing 544 through the fixing clamp plate 5471;
[0053] Step 4: Control the sleeve 5 to move to the left as a whole on the top of the conveying platform 3 to dock with the triangular clamp 2;
[0054] Step 5: Start the driving motor of the triangular clamp 2, so that the triangular clamp 2 clamps the nano silicone roller to ensure that it remains stable during the fine grinding process;
[0055] Step 6: Start the fine grinding head motor to make the fine grinding head start fine grinding the nano silicone roller, and adjust the moving speed and pressure of the fine grinding head through the control device to achieve the best fine grinding effect;
[0056] Step 7: After a part of the fine grinding operation is completed, the fine grinding head motor is stopped, and the hydraulic push rod 5466 is started to move the push-pull rod 5467 to the left, release the limit on the nano silicone roller, and push the nano silicone roller to move outward along the inner wall of the sleeve housing 544;
[0057] Step 8: Repeat steps 3 to 7 to fine-grind other areas of the nano silicone roller until the entire surface of the nano silicone roller reaches the required accuracy and smoothness;
[0058] Step 9: After the fine grinding is completed, the nano silicone roller is removed from the sleeve body 54 to complete the entire fine grinding process.
[0059] Working principle of the present invention: when installing the nano silicone roller, firstly, the dual-axis motor 5321 needs to be started to drive the turntables 5322 at both ends to start rotating. During the rotation of the turntable 5322, the power will be transmitted to the second turntable 5324 through the crawler 5323, so that it also starts to rotate. The rotation of the second turntable 5324 will further drive the rotation of the rotating rod 5325, and rotating plates 5326 are installed on both sides of the outer wall of the rotating rod 5325. The two rotating plates 5326 also start to rotate under the drive of the rotating rod 5325, thereby promoting the rotation of the connecting rod 5327. The rotation action of the connecting rod 5327 will cause the sleeve body 54 to flip over. When the sleeve body 54 flips to the top direction, the two steering connecting rod bodies 5333 will also rotate with the sleeve body 54, so as to adjust the position of the sleeve body 54 for installing the nano silicone roller to the top direction. In this way, the staff can easily place the nano silicone roller on the designated installation position of the sleeve, which greatly simplifies the installation process and improves work efficiency. This design When the staff installs the nano silicone roller, they have a wider field of vision and can operate more accurately, thereby improving the accuracy of installation. In addition, the sleeve body 54 is facing the top, so that the staff can observe the installation position more clearly during the installation process, further ensuring the installation quality of the nano silicone roller. At the same time, when the rotating rod 5325 is rotating, the two limit rod rotating blocks 5328 on its outer wall will also rotate accordingly. The rotation of the limit rod rotating block 5328 will drive the limit rod 5329 to move downward, extend to the bottom of the sleeve base 51 through the circular slide groove 52, and finally press on one side of the conveying platform 3. This design plays an important safety protection role in the process of installing the nano silicone roller. If the equipment fails during the installation process, causing the sleeve 5 to fail to move according to the instruction, the limit rod 5329 can fix the sleeve 5 in place in time to prevent it from moving unnecessary, thereby effectively avoiding the risk of damage or falling off of the nano silicone roller due to equipment failure, ensuring the safety of the entire installation process.
[0060] During the installation of the nano silicone roller, first, the nano silicone roller needs to be carefully inserted into the inner wall of the connecting tube 5462 to ensure that one end of the nano silicone roller is tightly fitted to one end of the push-pull rod 5467. Next, the hydraulic push rod 5466 is started. Once the hydraulic push rod 5466 is started, it will drive the push-pull rod 5467 to move to the right. When the push-pull rod 5467 moves to the right, it will drive the multiple groups of hinge blocks 5470 to rotate, and the rotation of these hinge blocks 5470 will pull The plurality of fixing plates 5468 are driven to move inwards. Through the clamping of the fixing clamp plate 5471, the fixing plate 5468 will tightly clamp the outer wall of the nano silicone roller, thereby firmly fixing the nano silicone roller to one end of the connecting tube 5462. After the fine grinding operation on one side of the outer wall of the nano silicone roller is completed, the hydraulic push rod 5466 needs to be restarted. After the hydraulic push rod 5466 is restarted, it will push the push-pull rod 5467 to move to the left side, thereby expanding the fixing plate 5468 outwards and releasing the fixing plate 5468. The nano silicone roller is limited in position, so that the push-pull rod 5467 can push the nano silicone roller to move on the inner wall of the connecting tube 5462 toward the side of the outer wall, and push the unpolished area to the outer wall of the connecting tube 5462. Subsequently, the hydraulic push rod 5466 resets the position of the push-pull rod 5467, so that the fixed plate 5468 clamps the outer wall of the nano silicone roller again through the fixed clamping plate 5471, and then the motor 542 is started to rotate the transmission screw 543, so that the transmission block 545 drives the sleeve housing 544 to move axially on the outer wall of the screw 543, thereby adjusting the position of the sleeve housing 544, so that the position of the sleeve body 54 and the triangular clamp 2 will not be affected by the adjustment of the position of the nano silicone roller on the inner wall of the connecting tube 5462, so that the triangular clamp 2 cannot fix the nano silicone roller. In this way, other areas of the nano silicone roller can also continue to be fine-ground. This fine-ground process is not only efficient but also precise, which greatly improves the efficiency and quality of the overall operation.
[0061] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A nano-silica gel roller fine grinding machine, comprising a spindle control console (1), characterized in that: A triangular clamp (2) is fixedly connected to the top right side of the spindle control console (1), a conveying platform (3) is fixedly connected to the bottom right side of the spindle control console (1), a turning platform (4) is movably connected to the top of the conveying platform (3), a sleeve (5) is movably connected to the side of the top of the conveying platform (3) away from the turning platform (4), and a bottom support plate (6) is fixedly connected to the front and rear sides of the bottom of the spindle control console (1) and the conveying platform (3) respectively; The sleeve (5) comprises a sleeve base (51), the bottom of the sleeve base (51) is slidably connected to the top of the conveying platform (3), two circular sliding grooves (52) are respectively arranged on the right side of the top of the sleeve base (51) and penetrate to the bottom, a sleeve control mechanism (53) is fixedly connected to the right side of the top of the sleeve base (51), and a sleeve body (54) is arranged on the left side of the sleeve control mechanism (53).
2. A nano silica gel roller fine grinding machine according to claim 1, characterized in that: The sleeve control mechanism (53) comprises a control mechanism housing (531), the inner wall of which is provided with a control mechanism (532), and the front and rear sides of the inner wall of the control mechanism housing (531) are respectively fixedly connected with steering connecting rods (533).
3. A nano silica gel roller fine grinding machine according to claim 2, characterized in that: The control mechanism housing (531) comprises two side panels (5311), the rear bottom of the inner sides of the two side panels (5311) are fixedly connected to a motor placement platform (5312), the inner sides of the two side panels (5311) away from the motor placement platform (5312) are fixedly connected to a limit block connecting block (5313), and the inner sides of the two limit block connecting blocks (5313) away from the side panels (5311) are fixedly connected to a limit block (5314).
4. A nano silica gel roller fine grinding machine according to claim 2, characterized in that: The control mechanism (532) comprises a dual-axis motor (5321), the bottom of the dual-axis motor (5321) is fixedly connected to the top of the motor placement platform (5312), the front and rear output ends of the dual-axis motor (5321) respectively extend to the outside of the two side plates (5311) and are fixedly connected to a turntable (5322), the outer walls of the two turntables (5322) are both covered with tracks (5323), and the inner walls of the two tracks (5323) on the side away from the turntable (5322) are both covered with a second turntable (5324).
5. A nano silica gel roller fine grinding machine according to claim 4, characterized in that: The opposite surfaces of the two second turntables (5324) are fixedly connected with a rotating rod (5325), and the front and rear sides of the outer wall of the rotating rod (5325) are respectively rotatably connected to the inner walls of the two side panels (5311), and the front and rear sides of the rotating rod (5325) on the inner sides of the two side panels (5311) are fixedly connected with a rotating plate (5326), and the opposite surfaces of the two rotating plates (5326) away from the rotating rod (5325) are fixedly connected with a connecting rod (5327).
6. A nano silica gel roller fine grinding machine according to claim 5, characterized in that: The outer walls of the rotating rod (5325) are respectively fixedly connected to the limiting rod rotating blocks (5328) on both sides away from the opposite sides of the two rotating plates (5326), and the two limiting rod rotating blocks (5328) are both fixedly connected to the limiting rod (5329) on one side away from the rotating rod (5325), and the outer walls of the two limiting rods (5329) are respectively slidably connected to the inner walls of the circular sliding grooves (52) on both sides opened on the top of the sleeve base (51).
7. The nano silica gel roller fine grinding machine according to claim 2, characterized in that: The two steering connecting rods (533) each include a rotating plate connecting rod (5331), and the two rotating plate connecting rods (5331) are respectively fixedly connected to the inner side of the two side plates (5311) away from the rotating rod (5325). The opposite ends of the two rotating plate connecting rods (5331) are fixedly connected with a rotating plate (5332), and the inner walls of the two rotating plates (5332) away from the rotating plate connecting rod (5331) are fixedly connected with a steering connecting rod body (5333).
8. The nano silica gel roller fine grinding machine according to claim 2, characterized in that: The sleeve body (54) comprises a sleeve shell connected to a base (541), the front and rear sides of the right side of the sleeve shell connected to the base (541) are respectively fixedly connected to the left sides of the two connecting rods (5327), the two sides of the right side of the sleeve shell connected to the base (541) away from the two connecting rods (5327) are respectively fixedly connected to the left sides of the two steering connecting rod bodies (5333), the top inner wall of the sleeve shell connected to the base (541) is fixedly connected to a motor (542), the output end of the motor (542) is fixedly connected to a screw rod (543), the outer wall of the screw rod (543) is threadedly connected to a transmission block (545), the top of the transmission block (545) is fixedly connected to the sleeve shell (544), and the inner wall of the sleeve shell (544) is rotatably connected to a fixing mechanism (546).
9. A nano silica gel roller fine grinding machine according to claim 8, characterized in that: The fixing mechanism (546) comprises a connecting disk (5461), a plurality of connecting disk slide grooves (5464) are provided in a circular array on the left side of the connecting disk (5461), a connecting pipe (5462) is fixedly connected to the inner wall of the connecting disk (5461), the left and right ends of the connecting pipe (5462) respectively extend to the left and right sides of the outer wall of the connecting disk (5461), a hydraulic push rod connecting pipe (5465) is fixedly connected to the right side of the inner wall of the sleeve housing (544), a hydraulic push rod (5466) is fixedly connected to the inner wall of the hydraulic push rod connecting pipe (5465), a push-pull rod (5467) is fixedly connected to the left end of the hydraulic push rod (5466), and the outer wall of the push-pull rod (5467) is slidably connected to the connecting tube (54 62), a plurality of connecting tube grooves (5463) are provided in a circular array on the outer wall of the connecting tube (5462), and a plurality of sets of hinge blocks (5470) are rotatably connected in a circular array on the left and right sides of the outer wall of the push-pull rod (5467), and the plurality of sets of hinge blocks (5470) are extended to the outer wall of the connecting tube (5462) through the connecting tube groove (5463) on the side away from the push-pull rod (5467) and are rotatably connected with a fixed plate (5468), and the right side of the plurality of fixing plates (5468) close to the connecting tube (5462) are fixedly connected with an L-shaped slider (5469), and the outer walls of the plurality of L-shaped sliders (5469) are slidably connected to the inner wall of the connecting plate groove (5464), and the left side of the plurality of fixing plates (5468) close to the connecting tube (5462) are fixedly connected with a fixed splint (5471).
10. A nano-silicone roller fine grinding process, suitable for a nano-silicone roller fine grinding machine according to any one of claims 1 to 9, characterized in that: The steps include: Step 1: Start the dual-axis motor (5321) to control the sleeve body (54) to flip so that the installation opening of the sleeve body (54) faces the top; Step 2: Carefully place the nano silicone roller into the installation opening of the sleeve body (54); Step 3: Start the hydraulic push rod (5466) to move the push-pull rod (5467) to the right, and firmly fix the nano silicone roller in the sleeve housing (544) through the fixing clamp (5471); Step 4: The control sleeve (5) moves to the left as a whole on the top of the conveying platform (3) to dock with the triangular clamp (2); Step 5: Start the driving motor of the triangular clamp (2) so that the triangular clamp (2) clamps the nano silicone roller to ensure that it remains stable during the fine grinding process; Step 6: Start the fine grinding head motor to make the fine grinding head start fine grinding the nano silicone roller, and adjust the moving speed and pressure of the fine grinding head through the control device to achieve the best fine grinding effect; Step 7: After a part of the fine grinding operation is completed, the fine grinding head motor is stopped, and the hydraulic push rod (5466) is started to move the push-pull rod (5467) to the left, release the limit on the nano silicone roller, and push the nano silicone roller to move outward along the inner wall of the sleeve shell (544); Step 8: Repeat steps 3 to 7 to fine-grind other areas of the nano silicone roller until the entire surface of the nano silicone roller reaches the required accuracy and smoothness; Step 9: After the fine grinding is completed, the nano silicone roller is removed from the sleeve body (54), completing the entire fine grinding process.
Citation Information
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