Casting forming device and casting method for nodular cast iron floor

By using the combination of exhaust components, push components and scraping components in the casting molding device of ductile iron floor, the problems of low efficiency and poor quality of ductile iron floor molding are solved, and the accelerated exhaust and optimized molding effect is achieved to ensure that High-quality finished products.

CN119188983AActive Publication Date: 2024-12-27GAOTANG COUNTY XINGNUO IND & TRADE CO LTD

Patent Information

Application Number
CN202411606670.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2024-12-27
Estimated Expiration
2044-11-12

AI Technical Summary

Technical Problem

In the prior art, the molding efficiency of ductile iron floors is low and the quality is poor, mainly due to the slow release of gas in the raw material that affects the forming efficiency, and the formation of pores in the semi-solidified state, affecting subsequent processing.

Method used

A casting molding device for ductile iron floor is designed, including exhaust components, push components and scraping components, which drives vibration exhaust through motors, and cleans the cylinder pushes and scraping strips, respectively, accelerates exhaust, treats air holes and cleans surface materials. , ensure the molding quality.

Benefits of technology

Accelerated exhaust, optimized molding effect and easy cleaning, improve the molding efficiency and quality of ductile iron floors, and avoid material damage during pore formation and subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of floor casting, and discloses a nodular cast iron floor casting forming device which comprises a box body, a mold box and a box cover, the bottom of the box body fixedly communicates with a waste opening, the mold box is fixedly connected into the box body, and the box cover is arranged at the top of the mold box. The top of the box cover fixedly communicates with a feeding pipe, an exhaust assembly and a pushing assembly are arranged in the box body, a scraping assembly is arranged on the surface of the mold box, the mold box and the exhaust assembly are used in cooperation, a motor is started, the motor drives a half gear and a cam to rotate through a driving rod, the cam extrudes a first sliding barrel through a knocking plate, and the first sliding barrel is driven to rotate; when the cam makes contact with the knocking plate, the first spring retracts, when the cam does not make contact with the knocking plate, the first spring moves repeatedly due to shape recovery, vibration is transmitted to the interior of the mold box through the first fixing barrel, raw materials in the mold box are made to discharge gas through vibration, and therefore the effect of accelerating exhaust is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of floor casting, in particular to a casting molding device and a casting method for a ductile iron floor. Background Art

[0002] Ductile iron flooring is a type of flooring made of ductile iron material. This material is widely used in a variety of industrial scenarios due to its excellent performance. Ductile iron, also known as vermicular cast iron, is a high-strength cast iron material that is made by adding a certain proportion of spheroidizer (such as rare earth magnesium alloy) and inoculant (such as ferrosilicon or silicon-calcium alloy) to the raw materials and then undergoing a specific process to make the graphite exist in the cast iron in a spherical form. Compared with ordinary cast iron, ductile iron has higher strength, better toughness, wear resistance and corrosion resistance.

[0003] Publication No. CN221018569U discloses a quick-release aluminum template for aluminum profile making, including a bottom plate, a handle fixedly connected to the surface of one side of the bottom plate, an anti-skid sleeve fixedly connected to the middle of the surface of the handle, a clamp fixedly connected to the surface of the side of the floor away from the handle, a fixed column fixedly connected to the inside of the clamp, a limit block fixedly connected to the bottom end of the fixed column, and a limit plate fixedly connected to the inner surface of the limit block. The utility model provides anti-skid handles on both sides of the bottom plate and the top plate, so that the device can be taken more safely during use. Through the buckle connection between the bottom plate and the top plate, the buckle on the surface of one side of the top plate is combined, and the fixed column at the bottom end of the buckle extends to the inside of the limit block on the surface of one side of the bottom plate, and then the limit column is controlled by a circular pull rod to extend into the limit hole at the bottom end of the fixed column, thereby playing a role in portable disassembly and assembly for workers.

[0004] Although the above patents and prior art technologies can be taken more safely and are convenient for workers to disassemble and assemble, after the raw materials enter the mold, due to the presence of gas dissolved in the raw materials, the gas will take a lot of time to release, thereby affecting the molding efficiency of the ductile iron floor, and when the raw materials are in a semi-solidified state, the discharge of gas will affect the molding effect of the ductile iron floor, which will lead to quality problems of the ductile iron floor, and when the semi-solidified ductile iron floor is processed, a small amount of raw material will be formed on the processing plate, which will affect the molding of the ductile iron floor in the subsequent processing process. Therefore, we propose a casting molding device and casting method for ductile iron floors. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a casting and molding device for ductile iron floors, which has the advantages of accelerated exhaust, excellent molding and easy cleaning. It solves the problem that when the raw materials enter the mold, due to the presence of gases dissolved in the raw materials, the gas will consume a lot of time in the process of releasing, thereby affecting the molding efficiency of the ductile iron floor; and when the raw materials are in a semi-solidified state, the discharge of gas will affect the molding effect of the ductile iron floor, thereby causing quality problems of the ductile iron floor; and when the semi-solidified ductile iron floor is processed, a small amount of raw material molding will appear on the processing plate, thereby causing the molding of the ductile iron floor to be affected during subsequent processing.

[0006] In order to achieve the above-mentioned purposes of accelerated exhaust, excellent molding and easy cleaning, the present invention provides the following technical solutions: a casting molding device for a ductile iron floor, comprising: a box body, a mold box and a box cover, the bottom of the box body is fixedly connected to a waste port, the interior of the box body is fixedly connected to the mold box, the top of the mold box is provided with a box cover, the top of the box cover is fixedly connected to a feed pipe, the interior of the box body is provided with an exhaust component and a pushing component, the surface of the mold box is provided with a scraping component, the exhaust component can discharge the gas in the raw material inside the mold box and discharge the gas in the raw material into the mold box to avoid the gas forming pores on the surface of the raw material, the pushing component can process the pores formed on the surface of the raw material, thereby not affecting the subsequent molding quality of the ductile iron floor, the scraping component can process the raw material on the surface of the pushing component, thereby avoiding the pushing component from damaging the surface of the ductile iron floor during the subsequent molding process of the ductile iron floor.

[0007] Furthermore, a control panel is provided on one side of the box, an extension box is fixedly connected to a side of the box away from the control panel, a protection box is fixedly connected to the inside of the box, and the protection box is fixedly connected to the extension box.

[0008] Furthermore, a plurality of first openings are provided on the top of the box cover, a movable groove is provided on one side of the box cover, a groove is provided on the surface of the mold box, a blocking plate is slidably connected inside the groove, and lifting inclined blocks are fixedly connected on both sides of the blocking plate.

[0009] Furthermore, the exhaust assembly includes a motor fixedly connected to the top of the box body and a frame tooth plate slidably connected to the extension box and the protective box through a slider, the output end of the motor is fixedly connected to a driving rod, the surface of the driving rod is fixedly connected to a half gear and a cam, the half gear is meshed with the frame tooth plate for transmission, and one side of the frame tooth plate is fixedly connected to a T-block.

[0010] Furthermore, the exhaust assembly also includes a cover plate slidably connected to the inside of the movable groove, a plurality of second openings are provided on the top of the cover plate, the apertures of the plurality of second openings are consistent with those of the plurality of first openings, and the plurality of second openings do not overlap with the plurality of first openings, a T-slot is provided on the top of the cover plate, and the shapes of the T-slot and the T-block are adapted to each other.

[0011] Furthermore, the exhaust assembly also includes four first fixed cylinders fixedly connected to one side of the box body, the four first fixed cylinders are fixedly connected to the inside of the first springs, the four first fixed cylinders are slidably connected to the inside of the first slide cylinders through key grooves, one end of the first slide cylinder is fixedly connected to one end of the first spring, and the end of the first slide cylinder away from the first spring is fixedly connected to a knocking plate.

[0012] Furthermore, the pushing assembly includes a cylinder fixedly connected to the back of the box, the output end of the cylinder is differentially connected to a telescopic rod, one end of the telescopic rod is provided with a push plate, the surface of the telescopic rod is fixedly connected to a U-shaped inclined plate, the top of the U-shaped inclined plate is fixedly connected to a raised inclined block, and the raised inclined block and the lifting inclined block are squeezed and matched with each other.

[0013] Furthermore, the scraping assembly includes a fixed plate fixedly connected to the inside of the groove, and a second fixed cylinder is fixedly connected to both sides of the fixed plate, a second spring is fixedly connected to the inside of the second fixed cylinder, a second slide cylinder is slidably connected to the inside of the second fixed cylinder through a key groove, and one end of the second slide cylinder is fixedly connected to one end of the second spring.

[0014] Furthermore, a fixed block is fixedly connected to the surface of the second slide cylinder, a movable inclined block is fixedly connected to the surface of the fixed block, a scraping strip is fixedly connected to the top of the movable inclined block, and the movable inclined block and the U-shaped inclined plate are extruded and matched with each other.

[0015] The present invention also provides a casting method for a ductile iron floor, which specifically comprises the following steps: Step 1, fix the box cover on the top of the mold box, and then convey the raw materials into the interior of the mold box through the feed pipe, so that the raw materials gradually form a ductile iron floor inside the mold box; Step 2: After the raw materials enter the mold box, the exhaust component is started to exhaust the gas in the raw materials inside the mold box, and then the exhausted gas is exhausted into the mold box to prevent the gas from forming pores on the surface of the raw materials; Step 3: When the raw material inside the mold box is in a semi-solidified state, start the pushing component to process the uneven part on the top of the raw material; Step 4: When the pushing component is in operation, the pushing component drives the scraping component to scrape the raw materials remaining on the surface of the pushing component, so that the excess raw materials are discharged from the inside of the box through the waste port.

[0016] Compared with the prior art, the present invention provides a casting molding device for ductile iron floor, which has the following beneficial effects: 1. The casting molding device and casting method of the ductile iron floor, through the cooperation of the mold box and the exhaust component, start the motor, the motor drives the half gear and the cam to rotate through the driving rod, so that the cam squeezes the first slide cylinder through the knocking plate, and then the first spring retracts, when the cam is not in contact with the knocking plate, the first spring moves repeatedly due to the restoration of the shape, and then transmits the vibration to the inside of the mold box through the first fixed cylinder, so that the raw material inside the mold box is vibrated to discharge the gas, at the same time, the half gear drives the cover plate to move through the frame tooth plate and the T-block, so that the first opening and the second opening are overlapped, and then the gas inside the mold box is discharged, so as to avoid the gas from forming pores on the surface of the ductile iron floor inside the mold box, thereby achieving the effect of accelerated exhaust.

[0017] 2. The casting molding device and casting method of the ductile iron floor are used in conjunction with the mold box and the pushing component. When the raw materials in the mold box are in a semi-solidified state and there are pores, the cylinder is started, and the cylinder drives the push plate and the U-shaped inclined plate to move through the telescopic rod, so that the push plate pushes the excess raw materials, thereby making the surface of the ductile iron floor smooth. At the same time, the U-shaped inclined plate drives the raised inclined block to move, so that the raised inclined block drives the blocking plate to move through the lifting inclined block, thereby transporting the excess material out of the mold box, thereby achieving an excellent molding effect.

[0018] 3. The casting molding device and casting method of the ductile iron floor, through the coordinated use of the pushing component and the scraping component, the U-shaped inclined plate squeezes the moving inclined block during the movement, so that the moving inclined block drives the scraping bar and the fixed block to move, and then the scraping bar scrapes the surface and bottom of the push plate, so that the scraped raw materials are discharged from the inside of the box through the waste port, thereby achieving the effect of easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention from another viewing angle; Figure 3 It is a schematic diagram of the cutaway three-dimensional structure of the box body of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the mold box of the present invention; Figure 5This is a schematic diagram of the three-dimensional structure of the blocking plate of the present invention; Figure 6 This is a schematic diagram of the three-dimensional structure of the mold box of the present invention from another perspective; Figure 7 It is a schematic diagram of a cross-sectional three-dimensional structure of the first fixing cylinder of the present invention; Figure 8 It is a schematic diagram of a three-dimensional structure of a portion of the exhaust assembly of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the driving rod and the frame tooth plate of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the frame tooth plate and the cover plate of the present invention; Fig.11 This is a schematic diagram of the three-dimensional structure of the driving assembly of the present invention; Fig.12 It is a schematic diagram of the three-dimensional structure of the scraping component of the present invention; Fig.13 It is a schematic diagram of the cross-sectional three-dimensional structure of the second fixing cylinder of the present invention.

[0020] In the figure: 1, box body; 11, waste port; 12, control panel; 13, extension box; 14, protection box; 2, mold box; 21, box cover; 211, first opening; 212, moving slot; 22, slot; 23, blocking plate; 231, lifting inclined block; 24, feed pipe; 3, exhaust assembly; 31, motor; 32, drive rod; 321, half gear; 322, cam; 33, frame tooth plate; 331, slider; 332, T-block; 34, cover plate; 3 41. Second opening; 342. T-slot; 35. First fixed cylinder; 351. First spring; 352. First slide cylinder; 353. Knocking plate; 4. Pushing assembly; 41. Cylinder; 42. Telescopic rod; 421. Pushing plate; 422. U-shaped inclined plate; 423. Raised inclined block; 5. Scraping assembly; 51. Fixed plate; 52. Second fixed cylinder; 521. Second spring; 522. Second slide cylinder; 53. Fixed block; 531. Moving inclined block; 532. Scraping strip. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] For specific embodiment 1, please refer to Figures 1 to 9A casting molding device for a ductile iron floor comprises: a box body 1, a mold box 2 and a box cover 21, the bottom of the box body 1 is fixedly connected with a waste port 11, the inside of the box body 1 is fixedly connected with the mold box 2, the top of the mold box 2 is provided with a box cover 21, the top of the box cover 21 is fixedly connected with a feed pipe 24, the inside of the box body 1 is provided with an exhaust component 3 and a push component 4, the surface of the mold box 2 is provided with a scraper component 5, the exhaust component 3 can exhaust the gas in the raw material inside the mold box 2 and the gas in the raw material is discharged from the inside of the mold box 2 to prevent the gas from absorbing the raw material. The surface of the material forms pores, and the pushing component 4 can process the pores formed on the surface of the raw material, thereby not affecting the subsequent molding quality of the ductile iron floor. The scraping component 5 can process the raw material on the surface of the pushing component 4, thereby avoiding the pushing component 4 from damaging the surface of the ductile iron floor during the subsequent molding process of the ductile iron floor. A control panel 12 is provided on one side of the box body 1, and an extension box 13 is fixedly connected to the side of the box body 1 away from the control panel 12. A protective box 14 is fixedly connected to the interior of the box body 1, and the protective box 14 is fixedly connected to the extension box 13. A plurality of first openings 211 are provided on the top of the box cover 21, a movable groove 212 is provided on one side of the box cover 21, a groove 22 is provided on the surface of the mold box 2, a blocking plate 23 is slidably connected inside the groove 22, and lifting inclined blocks 231 are fixedly connected on both sides of the blocking plate 23. The exhaust assembly 3 includes a motor 31 fixedly connected to the top of the box body 1 and a frame tooth plate 33 slidably connected to the extension box 13 and the protection box 14 through a slider 331. The output end of the motor 31 is fixedly connected to a driving rod 32, and the surface of the driving rod 32 is fixedly connected to a half gear 321 and The cam 322 and the half gear 321 are meshed with the frame tooth plate 33 for transmission. A T-block 332 is fixedly connected to one side of the frame tooth plate 33. The exhaust assembly 3 also includes four first fixed cylinders 35 fixedly connected to one side of the box body 1. The four first fixed cylinders 35 are fixedly connected to the inside of the first springs 351. The inside of the four first fixed cylinders 35 is slidably connected to the first slide cylinder 352 through a key groove. One end of the first slide cylinder 352 is fixedly connected to one end of the first spring 351. The end of the first slide cylinder 352 away from the first spring 351 is fixedly connected to a knocking plate 353. It should be noted that the feed tube 24 is made of a retractable and movable material, and when the box cover 21 moves, the feed tube 24 will not affect the movement of the box cover 21; When it is necessary to discharge the gas inside the raw material, the motor 31 is started, and the motor 31 drives the half gear 321 and the cam 322 to rotate through the driving rod 32, so that the cam 322 squeezes the first slide cylinder 352 through the knocking plate 353, thereby causing the first spring 351 to retract. When the cam 322 is not in contact with the knocking plate 353, the first spring 351 repeatedly moves due to the restoration of the shape, and then transmits the vibration to the inside of the mold box 2 through the first fixed cylinder 35, so that the raw material inside the mold box 2 is vibrated to discharge the gas; For specific embodiment 2, please refer to Figures 1 to 9 According to a casting molding device for a ductile iron floor provided in the specific embodiment 1, this embodiment provides a further technical solution: The exhaust assembly 3 further includes a cover plate 34 slidably connected to the inside of the movable groove 212, a plurality of second openings 341 are formed on the top of the cover plate 34, the apertures of the plurality of second openings 341 are consistent with those of the plurality of first openings 211, and the plurality of second openings 341 do not overlap with the plurality of first openings 211, a T-shaped slot 342 is formed on the top of the cover plate 34, and the shapes of the T-shaped slot 342 and the T-shaped block 332 are adapted to each other; When the gas inside the mold box 2 needs to be discharged, the half gear 321 drives the T-block 332 to move back and forth through the frame tooth plate 33, so that the T-block 332 drives the cover plate 34 to move through the T-slot 342, so that the first opening 211 and the second opening 341 overlap, and then the gas inside the mold box 2 is discharged from the overlap of the first opening 211 and the second opening 341, so as to avoid the gas from being inside the mold box 2 all the time to form pores on the surface of the ductile iron floor; For specific embodiment 3, please refer to Figures 1 to 11 According to a casting molding device for a ductile iron floor provided in the second specific embodiment, this embodiment provides a further technical solution: The pushing assembly 4 includes a cylinder 41 fixedly connected to the back of the box body 1, the output end of the cylinder 41 is differentially connected to a telescopic rod 42, one end of the telescopic rod 42 is provided with a push plate 421, the surface of the telescopic rod 42 is fixedly connected to a U-shaped inclined plate 422, the top of the U-shaped inclined plate 422 is fixedly connected to a raised inclined block 423, and the raised inclined block 423 and the lifting inclined block 231 are pressed and matched with each other; It should be noted that a picking assembly and a feeding assembly are provided at the bottom of the box 1. The ductile iron floor formed inside the mold box 2 is removed by the picking assembly, and the ductile iron floor formed is removed from the inside of the box 1 by the feeding assembly. When the raw materials in the mold box 2 are in a semi-solidified state and there are pores, the cylinder 41 is started, and the cylinder 41 drives the push plate 421 and the U-shaped inclined plate 422 to move through the telescopic rod 42, so that the push plate 421 pushes the excess raw materials, thereby making the surface of the ductile iron floor smooth. At the same time, the U-shaped inclined plate 422 drives the raised inclined block 423 to move, so that the raised inclined block 423 drives the blocking plate 23 to move through the lifting inclined block 231. With the movement of the push plate 421, the excess materials are transported out of the mold box 2, so that the surface of the ductile iron floor is in a smooth state. For specific example 4, please refer to Figures 1 to 13 According to a casting molding device for a ductile iron floor provided in the specific embodiment 3, this embodiment provides a further technical solution: The scraping assembly 5 includes a fixed plate 51 fixedly connected to the inside of the slot 22, a second fixed cylinder 52 is fixedly connected to both sides of the fixed plate 51, a second spring 521 is fixedly connected to the inside of the second fixed cylinder 52, a second slide cylinder 522 is slidably connected to the inside of the second fixed cylinder 52 through a key groove, one end of the second slide cylinder 522 is fixedly connected to one end of the second spring 521, a fixed block 53 is fixedly connected to the surface of the second slide cylinder 522, a moving inclined block 531 is fixedly connected to the surface of the fixed block 53, a scraping strip 532 is fixedly connected to the top of the moving inclined block 531, and the moving inclined block 531 and the U-shaped inclined plate 422 are pressed and matched with each other; It should be noted that one end of the telescopic rod 42 is fixedly connected to a telescopic strip, and one end of the telescopic strip away from the telescopic rod 42 is fixedly connected to a push plate 421. When the telescopic rod 42 continues to move, the push plate 421 and the scraping strip 532 are in contact with each other, and the U-shaped inclined plate 422 is still moving, thereby ensuring that the U-shaped inclined plate 422 can continuously drive the moving inclined block 531 to move; When the push plate 421 pushes the excess raw material, the excess raw material will adhere to the surface of the push plate 421. If it is not cleaned in time, the surface of the push plate 421 will become uneven. When the push plate 421 needs to be cleaned, the telescopic rod 42 drives the U-shaped inclined plate 422 to move, so that the U-shaped inclined plate 422 squeezes the moving inclined block 531 during the movement, so that the moving inclined block 531 drives the scraping strip 532 and the fixed block 53 to move, and then the scraping strip 532 scrapes the surface and bottom of the push plate 421, so that the scraped raw material is discharged from the inside of the box body 1 through the waste opening 11, and the fixed block 53 drives the second slide cylinder 522 to move, so that the second slide cylinder 522 is stored in the second fixed cylinder 52 and squeezes the second spring 521. When the U-shaped inclined plate 422 does not squeeze the moving inclined block 531, the second spring 521 returns to its original state and drives the scraping strip 532 to return to its initial position. Specific embodiment 5, the present invention also provides a casting method for a ductile iron floor, the casting method specifically comprises the following steps: Step 1, fix the box cover 21 on the top of the mold box 2, and then convey the raw materials into the interior of the mold box 2 through the feed pipe 24, so that the raw materials gradually form a ductile iron floor inside the mold box 2; Step 2, after the raw material enters the interior of the mold box 2, the exhaust component 3 is started, the exhaust component 3 exhausts the gas in the raw material inside the mold box 2, and then the exhausted gas is exhausted into the interior of the mold box 2 again to prevent the gas from forming pores on the surface of the raw material; Step 3: When the raw material inside the mold box 2 is in a semi-solidified state, the pushing component 4 is started to process the uneven part on the top of the raw material; Step 4: When the pushing component 4 is in operation, the pushing component 4 drives the scraping component 5 to scrape the raw materials remaining on the surface of the pushing component 4 so that the excess raw materials are discharged from the inside of the box body 1 through the waste port 11.

[0023] Working principle: When it is necessary to discharge the gas inside the raw material, start the motor 31, and the motor 31 drives the half gear 321 and the cam 322 to rotate through the driving rod 32, so that the cam 322 squeezes the first slide cylinder 352 through the knocking plate 353, thereby causing the first spring 351 to retract. When the cam 322 is not in contact with the knocking plate 353, the first spring 351 moves repeatedly due to the restoration of the shape, and then transmits the vibration to the inside of the mold box 2 through the first fixed cylinder 35, so that the raw material inside the mold box 2 is vibrated to discharge the gas. When the mold box 2 needs to be When the gas inside is discharged, the half gear 321 drives the T-block 332 to move back and forth through the frame tooth plate 33, so that the T-block 332 drives the cover plate 34 to move through the T-slot 342, so that the first opening 211 and the second opening 341 overlap, and then the gas inside the mold box 2 is discharged from the overlap of the first opening 211 and the second opening 341, so as to prevent the gas from forming pores on the surface of the ductile iron floor inside the mold box 2. When the raw material in the mold box 2 is in a semi-solidified state and pores appear, the cylinder 41 is started, and the cylinder 41 is connected through the telescopic rod 42. The push plate 421 and the U-shaped inclined plate 422 are driven to move, so that the push plate 421 pushes the excess raw materials, thereby making the surface of the ductile iron floor smooth. At the same time, the U-shaped inclined plate 422 drives the raised inclined block 423 to move, so that the raised inclined block 423 drives the blocking plate 23 to move through the lifting inclined block 231. With the movement of the push plate 421, the excess materials are transported out of the mold box 2, so that the surface of the ductile iron floor is in a smooth state. When the push plate 421 needs to be cleaned, the telescopic rod 42 drives the U-shaped inclined plate 422 to move, so that the U-shaped inclined plate 42 During the movement, the movable inclined block 531 is pressed, so that the movable inclined block 531 drives the scraping strip 532 and the fixed block 53 to move, and then the scraping strip 532 scrapes the surface and bottom of the push plate 421, so that the scraped raw materials are discharged from the inside of the box body 1 through the waste material opening 11, and the fixed block 53 drives the second slide cylinder 522 to move, so that the second slide cylinder 522 is stored in the inside of the second fixed cylinder 52 and presses the second spring 521. When the U-shaped inclined plate 422 does not press the movable inclined block 531, the second spring 521 returns to its original state and drives the scraping strip 532 to return to its initial position.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting molding device for a ductile iron floor, comprising: A box body (1), a mold box (2) and a box cover (21), characterized in that: the bottom of the box body (1) is fixedly connected to a waste port (11), the inside of the box body (1) is fixedly connected to the mold box (2), the top of the mold box (2) is provided with a box cover (21), the top of the box cover (21) is fixedly connected to a feed pipe (24), the inside of the box body (1) is provided with an exhaust component (3) and a pushing component (4), and the surface of the mold box (2) is provided with a scraping component (5); The exhaust component (3) is capable of exhausting the gas in the raw materials inside the mold box (2) and exhausting the gas in the raw materials out of the mold box (2), thereby preventing the gas from forming pores on the surface of the raw materials. The pushing component (4) is capable of processing the pores formed on the surface of the raw materials, thereby not affecting the subsequent molding quality of the ductile iron floor. The scraping component (5) is capable of processing the raw materials on the surface of the pushing component (4), thereby preventing the pushing component (4) from damaging the surface of the ductile iron floor during the subsequent molding process of the ductile iron floor.

2. The casting molding device of a ductile iron floor according to claim 1, characterized in that: A control panel (12) is provided on one side of the box body (1), an extension box (13) is fixedly connected to a side of the box body (1) away from the control panel (12), a protection box (14) is fixedly connected to the inside of the box body (1), and the protection box (14) is fixedly connected to the extension box (13).

3. The casting molding device of a ductile iron floor according to claim 2, characterized in that: A plurality of first openings (211) are provided on the top of the box cover (21), a movable groove (212) is provided on one side of the box cover (21), a groove (22) is provided on the surface of the mold box (2), a blocking plate (23) is slidably connected inside the groove (22), and lifting inclined blocks (231) are fixedly connected on both sides of the blocking plate (23).

4. The casting molding device of a ductile iron floor according to claim 3, characterized in that: The exhaust assembly (3) comprises a motor (31) fixedly connected to the top of the box body (1) and a frame toothed plate (33) slidably connected to the extension box (13) and the protection box (14) via a slider (331); the output end of the motor (31) is fixedly connected to a driving rod (32); the surface of the driving rod (32) is fixedly connected to a half gear (321) and a cam (322); the half gear (321) is meshed with the frame toothed plate (33) for transmission; and one side of the frame toothed plate (33) is fixedly connected to a T-shaped block (332).

5. The casting molding device of a ductile iron floor according to claim 4, characterized in that: The exhaust assembly (3) further comprises a cover plate (34) slidably connected to the inside of the movable groove (212); a plurality of second openings (341) are provided on the top of the cover plate (34); the apertures of the plurality of second openings (341) are consistent with those of the plurality of first openings (211); and the plurality of second openings (341) do not overlap with the plurality of first openings (211); a T-shaped slot (342) is provided on the top of the cover plate (34); and the shapes of the T-shaped slot (342) and the T-shaped block (332) are adapted to each other.

6. The casting molding device of a ductile iron floor according to claim 4, characterized in that: The exhaust assembly (3) further comprises four first fixed cylinders (35) fixedly connected to one side of the housing (1), the interiors of the four first fixed cylinders (35) being fixedly connected to first springs (351), the interiors of the four first fixed cylinders (35) being slidably connected to first slide cylinders (352) via key grooves, one end of the first slide cylinder (352) being fixedly connected to one end of the first spring (351), and one end of the first slide cylinder (352) away from the first spring (351) being fixedly connected to a knocking plate (353).

7. The casting molding device of a ductile iron floor according to claim 3, characterized in that: The pushing assembly (4) comprises a cylinder (41) fixedly connected to the back of the box (1); the output end of the cylinder (41) is differentially connected to a telescopic rod (42); one end of the telescopic rod (42) is provided with a push plate (421); the surface of the telescopic rod (42) is fixedly connected to a U-shaped inclined plate (422); the top of the U-shaped inclined plate (422) is fixedly connected to a raised inclined block (423); the raised inclined block (423) and the lifting inclined block (231) are mutually extruded and matched.

8. The casting device for a ductile iron floor according to claim 7, characterized in that: The scraping assembly (5) comprises a fixed plate (51) fixedly connected to the inside of the slot (22), second fixed cylinders (52) are fixedly connected to both sides of the fixed plate (51), a second spring (521) is fixedly connected to the inside of the second fixed cylinder (52), a second slide cylinder (522) is slidably connected to the inside of the second fixed cylinder (52) via a keyway, and one end of the second slide cylinder (522) is fixedly connected to one end of the second spring (521).

9. The casting molding device of a ductile iron floor according to claim 8, characterized in that: A fixed block (53) is fixedly connected to the surface of the second slide cylinder (522), a movable inclined block (531) is fixedly connected to the surface of the fixed block (53), a scraping strip (532) is fixedly connected to the top of the movable inclined block (531), and the movable inclined block (531) and the U-shaped inclined plate (422) are mutually pressed and matched.

10. A casting method for a ductile iron floor, using a casting device for a ductile iron floor as claimed in any one of claims 1 to 9, the casting method specifically comprising the following steps: Step 1, fixing the box cover (21) on the top of the mold box (2), and then conveying the raw materials into the interior of the mold box (2) through the feed pipe (24), so that the raw materials gradually form a ductile iron floor inside the mold box (2); Step 2: After the raw materials enter the mold box (2), the exhaust component (3) is activated, and the exhaust component (3) exhausts the gas in the raw materials inside the mold box (2), and then exhausts the exhausted gas again from the inside of the mold box (2), so as to prevent the gas from forming pores on the surface of the raw materials; Step 3: When the raw material inside the mold box (2) is in a semi-solidified state, the pushing component (4) is started, and the pushing component (4) processes the uneven part on the top of the raw material; Step 4: When the pushing component (4) is in operation, the pushing component (4) drives the scraping component (5) so that the scraping component (5) scrapes away the raw materials remaining on the surface of the pushing component (4), so that the excess raw materials are discharged from the interior of the box body (1) through the waste material outlet (11).

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