Prefabricated part demolding system and demolding method thereof

Abstract

The prefabricated part demolding system comprises a support, a clamping mechanism, a demolding platform and a part tray, the support is provided with a turnover mechanism, a lifting mechanism and a translation mechanism, and the part tray is connected with or separated from a part mold. The demolding method comprises the steps that the component mold is in place, the clamping mechanism grabs the component tray and ascends, the component tray is overturned by 180 degrees to be arranged downwards and moves to the position above the component mold, then the component tray descends to be connected with the component mold, the clamping mechanism clamps the component mold to be overturned by 180 degrees again, the component tray is located below a prefabricated part, and the prefabricated part is located below the component mold; after demolding is completed on the demolding platform, the prefabricated component is separated from the component mold and falls on the component tray, the component mold is separated from the component tray, the clamping mechanism clamps the component mold again, and the component mold is overturned and reset and returns to the mold conveying table again through lifting and translation movement; thus, the universality is good, and the automation degree is high.

Description

Technical Field

[0001] The invention relates to the field of prefabricated component production equipment and use methods, and in particular to a prefabricated component demoulding system and a demoulding method thereof. Background Art

[0002] With the continuous improvement of technology, the production requirements of prefabricated components are getting higher and higher. Various types of components require the use of automated production lines. At the same time, in order to reduce production costs, the requirements for the universality of prefabricated component production lines are getting higher and higher. When prefabricated components of existing processes are produced on production lines, they are generally designed for components with large quantities and relatively regular shapes, and special production lines are designed specifically, while other types of components still require a lot of manual labor for production. In order to improve the universality and automation of the production line, universal automatic demoulding of different components is a problem that must be solved. The existing prefabricated component mold table ring production line places the mold on a standard mold table, and the mold table circulates on the ring production line. It can be compatible with the production of various types of components. According to the characteristics of mold table production, a demoulding system compatible with the demoulding of various components is provided, thereby improving the automation and universality of the prefabricated component production line, improving production efficiency, and reducing production costs, which has become an urgent need in this field. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a prefabricated component demoulding system with high automation and good versatility.

[0004] The present invention further provides a demoulding method for the prefabricated component demoulding system.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A prefabricated component demoulding system comprises a bracket, a clamping mechanism, a demoulding platform and a component tray. The bracket is provided with a flipping mechanism for driving the clamping mechanism to flip, a lifting mechanism for driving the clamping mechanism to lift and lower, and a translation mechanism for driving the clamping mechanism to reciprocate and translate. The component tray can be connected to or separated from the component mold.

[0007] As a further improvement of the above technical solution: the translation mechanism is arranged on the bracket, the lifting mechanism is arranged on the translation mechanism, the flipping mechanism is arranged on the lifting mechanism, and the clamping mechanism is arranged on the flipping mechanism.

[0008] As a further improvement of the above technical solution: the bracket and the translation mechanism are both door-shaped structures, a translation guide structure is provided between the upper part of the bracket and the translation mechanism; and a lifting guide structure is provided between the two sides of the translation mechanism and the lifting mechanism.

[0009] As a further improvement of the above technical solution: the clamping mechanism includes a plurality of latches, and the component tray and the component mold are both provided with a plurality of sockets that cooperate with the latches.

[0010] As a further improvement of the above technical solution: a rotatable lock hook and an elastic member for resetting the lock hook are provided on the component tray, an unlocking portion for pushing the lock hook to rotate and open is provided on the demoulding platform, and a lock pin cooperating with the lock hook is provided on the component mold.

[0011] As a further improvement of the above technical solution: the demoulding platform is provided with a demoulding lifting mechanism for lifting the component tray, a first component conveying mechanism and a conveying lifting mechanism for lifting the first component conveying mechanism.

[0012] As a further improvement of the above technical solution: a plurality of lifting channels are provided on the component tray, and the first component conveying mechanism includes a plurality of conveying rollers, and the plurality of conveying rollers are arranged in one-to-one correspondence with the plurality of lifting channels.

[0013] As a further improvement of the above technical solution: a second component conveying mechanism is provided on one side of the demoulding platform.

[0014] A demoulding method of the above-mentioned prefabricated component demoulding system comprises the following steps:

[0015] a. After the mold conveyor platform transports the component mold to its place, the clamping mechanism grabs the component tray from the demoulding platform, the lifting mechanism drives the component tray to rise, the flipping mechanism drives the component tray to flip 180° so that the component tray is arranged downward, and the translation mechanism drives the component tray to move above the component mold;

[0016] b. The lifting mechanism drives the component tray to descend, the component tray is connected to the component mold, the clamping mechanism is separated from the component tray, the lifting mechanism drives the clamping mechanism to descend, and the clamping mechanism clamps the component mold;

[0017] c. The lifting mechanism drives the component mold to rise, and the flipping mechanism drives the component mold and the component tray to flip 180 degrees, so that the component tray is located below the prefabricated component, the prefabricated component is located below the component mold, and the translation mechanism drives the component tray and the component mold to move above the demoulding platform;

[0018] d. The lifting mechanism drives the component mold to descend, the component tray falls on the demoulding platform, and the clamping mechanism is separated from the component mold;

[0019] e. The prefabricated components are demoulded on the demoulding platform;

[0020] f. The clamping mechanism clamps the component mold again, the lifting mechanism drives the component mold to rise, the flipping mechanism drives the component mold to flip 180° so that the component mold is arranged upward, and the translation mechanism drives the component mold to move above the mold conveying platform;

[0021] g. The lifting mechanism drives the component mold to descend, and the component mold falls on the mold conveying table. The clamping mechanism separates from the component mold, and the mold conveying table conveys the component mold to the downstream workstation.

[0022] As a further improvement of the above technical solution: Step e is specifically as follows: the demoulding lifting mechanism lifts up the component pallet, prefabricated components and component molds, and then descends and separates from the component pallet. The component pallet, prefabricated components and component molds fall under the action of gravity, and this is repeated until all the prefabricated components are released from the component molds and fall onto the component pallet.

[0023] As a further improvement of the above technical solution: in step f, after the component mold rises and separates from the prefabricated component, the conveying jacking mechanism lifts up the first component conveying mechanism, and the prefabricated component falls on the first component conveying mechanism. The component transfer trolley drives the second component conveying mechanism to move toward the demoulding platform and the transfer jacking mechanism lifts up the second component conveying mechanism, so that the second component conveying mechanism is connected to the first component conveying mechanism, and the first component conveying mechanism conveys the prefabricated component to the second component conveying mechanism.

[0024] Compared with the prior art, the advantages of the present invention are:

[0025] The prefabricated component demoulding system disclosed by the present invention comprises the following steps: after the mold conveying platform conveys the prefabricated component together with the component mold to a position, the clamping mechanism grabs the component tray from the demoulding platform, the lifting mechanism drives the component tray to rise, the flipping mechanism drives the component tray to flip 180 degrees to make it arranged downward, the translation mechanism drives the component tray to move above the component mold, the component tray descends and is connected with the component mold, the clamping mechanism separates from the component tray and descends to clamp the component mold, so as to drive the component mold and the component tray to rotate stably as a whole, and then the clamping mechanism rises and flips 180 degrees again, so that the component tray is located below the prefabricated component, the prefabricated component is located below the component mold so that the prefabricated component is separated from the component mold during subsequent demoulding, the component tray returns to the demoulding platform through translation and lifting movement, the clamping mechanism separates from the component mold, after the demoulding is completed on the demoulding platform, the prefabricated component is separated from the component mold and falls on the component tray, the component mold is separated from the component tray, the clamping mechanism clamps the component mold again, the component mold flips and resets and returns to the mold conveying platform through lifting and translation movement, the mold conveying platform conveys the component mold to a downstream station, and then demoulding of the next component mold is performed, and the cycle is repeated. The prefabricated component demoulding system disclosed in the present invention can be used for various different types of prefabricated components, has good versatility and high degree of automation.

[0026] The demoulding method of the prefabricated component demoulding system disclosed in the present invention can be used for demoulding of various different types of prefabricated components, has good versatility and high degree of automation.

[0027] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the main structure of the clamping mechanism of the present invention grabbing the component tray and lifting it.

[0029] Figure 2 It is a schematic diagram of the front view structure of the component tray of the present invention flipped 180 degrees.

[0030] Figure 3 It is a schematic diagram of the main structure of the connection between the component tray and the component mold of the present invention.

[0031] Figure 4 It is a schematic diagram of the main structure of the component clamping mechanism of the present invention grabbing the component mold.

[0032] Figure 5 It is a schematic diagram of the main structure of the component mold after lifting of the present invention.

[0033] Figure 6 It is a schematic diagram of the main structure of the component tray of the present invention that is flipped 180 degrees and returned to the top of the demoulding platform.

[0034] Figure 7 It is a side view structural schematic diagram of the component tray of the present invention descending onto the demoulding platform.

[0035] Figure 8 It is a side structural schematic diagram of the first component conveying mechanism of the present invention after being lifted.

[0036] Fig. 9 It is a side structural schematic diagram of the clamping mechanism of the present invention grabbing a component mold and lifting it.

[0037] Fig.10 It is a side structural schematic diagram of the second component conveying mechanism and the first component conveying mechanism docking in the present invention.

[0038] Fig.11 It is a side structural schematic diagram of the transfer of the prefabricated component to the second component conveying mechanism of the present invention.

[0039] The symbols in the figure represent:

[0040] 1. Bracket; 11. Translation guide rail; 2. Clamping mechanism; 21. Latch; 3. Demolding platform; 31. Unlocking part; 32. Demolding lifting mechanism; 33. First component conveying mechanism; 331. Conveying roller; 34. Conveying lifting mechanism; 4. Component tray; 41. Locking hook; 42. Elastic member; 5. Flipping mechanism; 6. Lifting mechanism; 61. Lifting guide rail; 62. Lifting body; 63. Lifting guide wheel; 7. Translation mechanism; 71. Translation guide wheel; 8. Component mold; 81. Locking pin; 82. Prefabricated component; 91. Mold conveying platform; 92. Component transfer trolley; 921. Second component conveying mechanism; 922. Transfer lifting mechanism. DETAILED DESCRIPTION

[0041] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0043] In the present invention, unless otherwise clearly specified and limited, the terms "assemble", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0045] like Figures 1 to 11As shown, the demoulding system of the prefabricated component of this embodiment includes a support 1, a clamping mechanism 2, a demoulding platform 3 and a component tray 4. The support 1 is provided with a flipping mechanism 5 for driving the clamping mechanism 2 to flip, a lifting mechanism 6 for driving the clamping mechanism 2 to lift and lower, and a translation mechanism 7 for driving the clamping mechanism 2 to reciprocate and translate. The component tray 4 can be connected to or separated from the component mold 8. Among them, the flipping function can be realized by a motor or a motor combined with a gear set, etc.; the lifting function can be realized by a sprocket chain mechanism, a gear rack mechanism or an oil cylinder, etc.

[0046] In the demoulding system of the prefabricated component of the present embodiment, after the mold conveying platform 91 conveys the prefabricated component 82 together with the component mold 8 into place, the clamping mechanism 2 grabs the component tray 4 from the demoulding platform 3, the lifting mechanism 6 drives the component tray 4 to rise, the flipping mechanism 5 drives the component tray 4 to flip 180° so that it is arranged downward, the translation mechanism 7 drives the component tray 4 to move above the component mold 8, the component tray 4 descends and connects with the component mold 8, the clamping mechanism 2 separates from the component tray 4 and descends to clamp the component mold 8, so as to facilitate the stable rotation of the component mold 8 and the component tray 4 as a whole, and then the clamping mechanism 2 rises and flips 180° again, so that the component tray 4 is located below the prefabricated component 82, and the prefabricated component 82 is in the The prefabricated component 82 is separated from the component mold 8 below the component mold 8 for subsequent demoulding. The component mold 8 and the component tray 4 return to the demoulding platform 3 through translation and lifting movement. The clamping mechanism 2 is separated from the component mold 8. After the demoulding is completed on the demoulding platform 3, the prefabricated component 82 is separated from the component mold 8 and falls on the component tray 4. The component mold 82 is separated from the component tray 4, and the clamping mechanism 2 clamps the component mold 8 again. The component mold 8 is flipped and reset and returns to the mold conveying platform 91 through lifting and translation movement. The component tray 4 stays on the demoulding platform 3. The mold conveying platform 91 conveys the component mold 8 to the downstream station, and then the next component mold 8 is demoulded, and the cycle is repeated. The prefabricated component demoulding system of this embodiment can be used for a variety of different types of prefabricated components 82, with good versatility and high degree of automation.

[0047] Further, in this embodiment, the translation mechanism 7 is arranged on the bracket 1, the lifting mechanism 6 is arranged on the translation mechanism 7, the flipping mechanism 5 is arranged on the lifting mechanism 6, and the clamping mechanism 2 is arranged on the flipping mechanism 5. When working, the flipping mechanism 5 drives the clamping mechanism 2 to flip, the lifting mechanism 6 drives the flipping mechanism 5, the clamping mechanism 2, etc. to rise and fall, and the translation mechanism 7 drives the lifting mechanism 6, the flipping mechanism 5 and the clamping mechanism 2 to translate as a whole, and the structure is reasonable and effective. Of course, in other embodiments, the connection mode of the clamping mechanism 2, the flipping mechanism 5, the lifting mechanism 6 and the translation mechanism 7 can also be adjusted, for example, the clamping mechanism 2 is arranged on the lifting mechanism 6, the lifting mechanism 6 is arranged on the flipping mechanism 5, the lifting mechanism 6 drives the clamping mechanism 2 to rise and fall, and the flipping mechanism 5 drives the lifting mechanism 6 and the clamping mechanism 2 to flip as a whole.

[0048] Furthermore, in the present embodiment, the bracket 1 and the translation mechanism 7 are both gate-shaped structures, a translation guide rail 11 is provided on the upper portion of the bracket 1, the translation mechanism 7 includes a translation guide wheel 71 cooperating with the translation guide rail 11 (that is, the translation guide rail 11 and the translation guide wheel 71 constitute a translation guide structure, of course, in other embodiments, the translation guide structure may also be in other forms, such as a guide rail and a slider, a slide groove and a guide wheel, etc.), the lifting mechanism 6 includes a lifting guide rail 61 and a lifting body 62, the lifting guide rail 61 is provided on both sides of the translation mechanism 7, the lifting body 62 is provided with a lifting guide wheel 63 cooperating with the lifting guide rail 61 (that is, the lifting guide rail 61 and the lifting guide wheel 63 constitute a lifting guide structure, of course, in other embodiments, the lifting guide structure may also be in other forms, such as a guide rail and a slider, a slide groove and a guide wheel, etc., which will not be repeated), and the flipping mechanism 5 is provided on the lifting body 62. The bracket 1 and the translation mechanism 7 of the gate-shaped structure are adopted, and the lifting mechanism 6 and the flip mechanism 5 are arranged on both sides of the translation mechanism 7, which has good symmetry. The clamping mechanism 2 has good force balance when clamping the component tray 4 and the component mold 8 from both sides. At the same time, it is convenient to arrange the demoulding platform 3 and the mold conveying platform 91 inside the bracket 1. The structure is compact and occupies less space. The translation guide rail 11 cooperates with the translation guide wheel 71 to provide a guide for the translation movement, ensuring that the movement process is smooth and avoids deviation; the lifting guide rail 61 cooperates with the lifting guide wheel 63 to provide a guide for the lifting movement, ensuring that the lifting process is smooth and avoids deviation.

[0049] See Fig. 9 Furthermore, in this embodiment, the clamping mechanism 2 includes a plurality of latches 21, and the component tray 4 and the component mold 8 are both provided with a plurality of insertion holes that cooperate with the latches 21. After the plurality of latches 21 extend out and are inserted into the plurality of insertion holes one by one, the clamping mechanism 2 can drive the component tray 4 or the component mold 8 to flip, and after the latches 21 are retracted, the clamping mechanism 2 is separated from the component tray 4 and the component mold 8, and the structure is simple, reliable, and the operation efficiency is high.

[0050] Furthermore, in this embodiment, a rotatable lock hook 41 and an elastic member 42 (such as a coil spring or an elastic rope, etc.) for resetting the lock hook 41 are provided on the component tray 4, an unlocking portion 31 (such as a bump or a plate, etc.) for pushing the lock hook 41 to rotate and open is provided on the demoulding platform 3, and a lock pin 81 cooperating with the lock hook 41 is provided on the component mold 8. When the component tray 4 descends, the lock pin 81 can be inserted into the lock hook 41 after overcoming the elastic force of the elastic member 42, thereby connecting the component tray 4 and the component mold 8 as a whole; after the component tray 4 descends to the demoulding platform 3, the unlocking portion 31 pushes the lock hook 41 to rotate and open the lock hook 41, at which time the clamping mechanism 2 can grab the component mold 8, and the lifting mechanism 6 drives the clamping mechanism 2 and the component mold 8 to rise, so that the component mold 8 can be separated from the component tray 4, which is reliable, simple in structure and reliable.

[0051] Further, in this embodiment, the demoulding platform 3 is provided with a demoulding lifting mechanism 32 for lifting the component tray 4, a first component conveying mechanism 33, and a conveying lifting mechanism 34 for lifting the first component conveying mechanism 33. Preferably, a component transfer trolley 92 is provided on one side of the demoulding platform 3, and a second component conveying mechanism 921 and a transfer lifting mechanism 922 for lifting the second component conveying mechanism 921 are provided on the component transfer trolley 92. Among them, each lifting mechanism can use a cylinder, an oil cylinder, etc. to realize the lifting function. After the component tray 4, the prefabricated component 82 and the component mold 8 fall on the demoulding platform 3, the demoulding lifting mechanism 32 lifts the component tray 4, the prefabricated component 82 and the component mold 8, and then the demoulding lifting mechanism 32 quickly descends to perform gravity demoulding, so that the prefabricated component 82 is separated from the component mold 8 and falls on the component tray 4, which can be used for demoulding of various types of prefabricated components 82. For some prefabricated components 82 that are difficult to remove, gravity demoulding can be repeated for multiple times until all the prefabricated components 82 are removed from the component mold 8. The component transfer trolley 92 and the transfer lifting mechanism 922 can drive the second component conveying mechanism 921 to move and lift, so that the second component conveying mechanism 921 is docked with the first component conveying mechanism 33, which facilitates the transfer of the prefabricated component 82 from the first component conveying mechanism 33 to the second component conveying mechanism 921, so that the demoulding platform 3 enters the next cycle.

[0052] Furthermore, in this embodiment, a plurality of lifting channels are provided on the component tray 4 (for example, the component tray 4 adopts a plurality of square tubes arranged at intervals, and the gaps between the square tubes constitute the lifting channels, which have high structural strength and are easy to process and manufacture; or a hole can be opened on the component tray 4 to form the lifting channels), and the first component conveying mechanism 33 includes a plurality of conveying rollers 331, and the plurality of conveying rollers 331 are arranged one by one corresponding to the plurality of lifting channels. After demoulding is completed, the conveying lifting mechanism 34 lifts the first component conveying mechanism 33 upward through the lifting channels, and the conveying rollers 331 can lift the prefabricated component 82 from the component tray 4, and then the plurality of conveying rollers 331 are started to output the prefabricated component 82 to the second component conveying mechanism 921. After output is completed, the conveying lifting mechanism 34 drives the first component conveying mechanism 33 to descend and reset. The second component conveying mechanism 921 may also use a plurality of conveying rollers 331 arranged at intervals to convey the prefabricated components 82 so that the prefabricated components 82 can be transferred out of the second component conveying mechanism 921 by a forklift or the like, and the details will not be repeated here.

[0053] The demoulding method of the prefabricated component demoulding system of this embodiment comprises the following steps:

[0054] See also Figure 1 and Figure 2a. After the mold conveying platform 91 conveys the component mold 8 to its position, the clamping mechanism 2 grabs the component tray 4 from the demoulding platform 3 (specifically, the pins 21 of the clamping mechanism 2 are inserted into the sockets of the component mold 8 one by one), the lifting mechanism 6 drives the component tray 4 to rise, the turning mechanism 5 drives the component tray 4 to turn 180° so that the component tray 4 is arranged downward, so that the component tray 4 is connected to the component mold 8, and the translation mechanism 7 drives the component tray 4 to move above the component mold 8;

[0055] See also Figure 3 and Figure 4 b. The lifting mechanism 6 drives the component tray 4 to descend, and the component tray 4 is connected to the component mold 8 (specifically, the locking pin 81 overcomes the elastic force of the elastic member 42 and is inserted into the locking hook 41, thereby connecting the component tray 4 and the component mold 8 as a whole), and the clamping mechanism 2 is separated from the component tray 4 (specifically, each latch 21 of the clamping mechanism 2 is withdrawn from each socket of the component mold 8), and the lifting mechanism 6 drives the clamping mechanism 2 to descend, and the clamping mechanism 2 clamps the component mold 8 (specifically, each latch 21 of the clamping mechanism 2 is inserted into each socket of the component mold 8 one by one);

[0056] See also Figure 5 and Figure 6 c. The lifting mechanism 6 drives the component mold 8 to rise (of course, the component tray 4 also rises accordingly), and the flipping mechanism 5 drives the component mold 8 and the component tray 4 to flip 180 degrees, so that the component tray 4 is located below the prefabricated component 82, and the prefabricated component 82 is located below the component mold 8, which facilitates the prefabricated component 82 to be removed from the component mold 8 and fall on the component tray 4, reducing the demoulding difficulty, and the translation mechanism 7 drives the component tray 4 and the component mold 8 to move above the demoulding platform 3;

[0057] See also Figure 7 , d. The lifting mechanism 6 drives the component mold 8 to descend (of course, the component tray 4 also descends), the component tray 4 falls on the demoulding platform 3, and the clamping mechanism 2 is separated from the component mold 8 to prevent the clamping mechanism 2 from hindering the demoulding process;

[0058] e. The prefabricated component 82 is demoulded on the demoulding platform 3;

[0059] See also Fig. 9 f. The clamping mechanism 2 clamps the component mold 8 again, the lifting mechanism 6 drives the component mold 8 to rise, the flipping mechanism 5 drives the component mold 8 to flip 180° so that the component mold 8 is arranged upward, and the translation mechanism 7 drives the component mold 8 to move above the mold conveying platform 91, so as to send the component mold 8 back to the mold conveying platform 91;

[0060] g. The lifting mechanism 6 drives the component mold 8 to descend, and the component mold 8 falls on the mold conveying platform 91. The clamping mechanism 2 is separated from the component mold 8. The mold conveying platform 91 conveys the component mold 8 to the downstream station, and then the next component mold 8 is demolded.

[0061] The demoulding method of the prefabricated component demoulding system of the present embodiment can be used for demoulding of various different types of prefabricated components 82, and has good versatility and a high degree of automation.

[0062] See also Figure 8 Further, in this embodiment, step e is as follows: the demoulding lifting mechanism 32 lifts the component tray 4, the prefabricated component 82 and the component mold 8, and then descends to separate from the component tray 4, and the component tray 4, the prefabricated component 82 and the component mold 8 fall under the action of gravity, and this is repeated until all the prefabricated components 82 are released from the component mold 8 and fall on the component tray 4. Gravity demoulding can be used for demoulding of various types of prefabricated components 82, with a simple structure and good versatility of the demoulding platform 3. Of course, in other implementations, the demoulding platform 3 can also adopt other demoulding methods.

[0063] See also Fig. 9 , Fig.10 and Fig.11 In this embodiment, in step f, after the component mold 8 rises and separates from the prefabricated component 82, the conveying jacking mechanism 34 jacks up the first component conveying mechanism 33. At this time, the conveying roller 331 passes through the jacking channel, and the prefabricated component 82 falls on the first component conveying mechanism 33. The component transfer trolley 92 drives the second component conveying mechanism 921 to move toward the demoulding platform 3 and transfers out the jacking mechanism 922 to jack up the second component conveying mechanism 921, so that the second component conveying mechanism 921 is docked with the first component conveying mechanism 33, and the first component conveying mechanism 33 conveys the prefabricated component 33 to the second component conveying mechanism 921, completing the transfer of the prefabricated component 82 from the first component conveying mechanism 33 to the second component conveying mechanism 921, so that the demoulding platform 3 enters the next cycle.

[0064] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the technical content disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.

Claims

1. A prefabricated component demoulding system, characterized in that: The invention comprises a support (1), a clamping mechanism (2), a demoulding platform (3) and a component tray (4); the support (1) is provided with a flipping mechanism (5) for driving the clamping mechanism (2) to flip, a lifting mechanism (6) for driving the clamping mechanism (2) to lift and lower, and a translation mechanism (7) for driving the clamping mechanism (2) to reciprocate and translate; the component tray (4) can be connected to or separated from the component mold (8).

2. The prefabricated component demoulding system according to claim 1, characterized in that: The translation mechanism (7) is arranged on the bracket (1), the lifting mechanism (6) is arranged on the translation mechanism (7), the flipping mechanism (5) is arranged on the lifting mechanism (6), and the clamping mechanism (2) is arranged on the flipping mechanism (5).

3. The prefabricated component demoulding system according to claim 2, characterized in that: The support (1) and the translation mechanism (7) are both door-shaped structures; a translation guide structure is provided between the upper part of the support (1) and the translation mechanism (7); and a lifting guide structure is provided between the two sides of the translation mechanism (7) and the lifting mechanism (6).

4. The prefabricated component demoulding system according to claim 1, characterized in that: The clamping mechanism (2) comprises a plurality of latches (21), and the component tray (4) and the component mold (8) are both provided with a plurality of insertion holes that cooperate with the latches (21).

5. The prefabricated component demoulding system according to claim 1, characterized in that: The component tray (4) is provided with a rotatable locking hook (41) and an elastic member (42) for resetting the locking hook (41), the demoulding platform (3) is provided with an unlocking portion (31) for pushing the locking hook (41) to rotate and open, and the component mold (8) is provided with a locking pin (81) that cooperates with the locking hook (41).

6. The prefabricated component demoulding system according to any one of claims 1 to 5, characterized in that: The demoulding platform (3) is provided with a demoulding lifting mechanism (32) for lifting the component tray (4), a first component conveying mechanism (33), and a conveying lifting mechanism (34) for lifting the first component conveying mechanism (33).

7. The prefabricated component demoulding system according to claim 6, characterized in that: The component tray (4) is provided with a plurality of lifting channels, and the first component conveying mechanism (33) comprises a plurality of conveying roller shafts (331), and the plurality of conveying roller shafts (331) are arranged in a one-to-one correspondence with the plurality of lifting channels.

8. The prefabricated component demoulding system according to claim 7, characterized in that: A second component conveying mechanism (921) is provided on one side of the demoulding platform (3).

9. A demoulding method for a prefabricated component demoulding system according to any one of claims 1 to 8, characterized in that: The following steps are involved: a. After the mold conveying platform (91) conveys the component mold (8) into position, the clamping mechanism (2) grabs the component tray (4) from the demoulding platform (3), the lifting mechanism (6) drives the component tray (4) to rise, the turning mechanism (5) drives the component tray (4) to turn 180 degrees so that the component tray (4) is arranged downward, and the translation mechanism (7) drives the component tray (4) to move to above the component mold (8); b. The lifting mechanism (6) drives the component tray (4) to descend, the component tray (4) is connected to the component mold (8), the clamping mechanism (2) is separated from the component tray (4), the lifting mechanism (6) drives the clamping mechanism (2) to descend, and the clamping mechanism (2) clamps the component mold (8); c. The lifting mechanism (6) drives the component mold (8) to rise, and the turning mechanism (5) drives the component mold (8) and the component tray (4) to turn 180 degrees, so that the component tray (4) is located below the prefabricated component (82), and the prefabricated component (82) is located below the component mold (8), and the translation mechanism (7) drives the component tray (4) and the component mold (8) to move to above the demoulding platform (3); d. The lifting mechanism (6) drives the component mold (8) to descend, the component tray (4) falls on the demoulding platform (3), and the clamping mechanism (2) is separated from the component mold (8); e. The prefabricated component (82) is demoulded on the demoulding platform (3); f. The clamping mechanism (2) clamps the component mold (8) again, the lifting mechanism (6) drives the component mold (8) to rise, the flipping mechanism (5) drives the component mold (8) to flip 180 degrees so that the component mold (8) is arranged upward, and the translation mechanism (7) drives the component mold (8) to move to the top of the mold conveying platform (91); g. The lifting mechanism (6) drives the component mold (8) to descend, and the component mold (8) falls on the mold conveying platform (91). The clamping mechanism (2) separates from the component mold (8), and the mold conveying platform (91) conveys the component mold (8) to a downstream workstation.

10. The demoulding method of the prefabricated component demoulding system according to claim 9, characterized in that: Step e is specifically as follows: the demoulding lifting mechanism (32) lifts up the component tray (4), the prefabricated component (82) and the component mold (8), and then descends to separate from the component tray (4), and the component tray (4), the prefabricated component (82) and the component mold (8) fall down under the action of gravity, and this is repeated until all the prefabricated components (82) are released from the component mold (8) and fall onto the component tray (4).

Images