Automatic resin well lid burr removing device based on rotary table
By designing a rotary table-type automated resin manhole cover burr removal device, the burr removal around the manhole cover is achieved by using the limiting assembly and removal assembly, and the burr removal in the water-through hole is cleaned through the through-hole assembly, solving the efficiency of individual manhole cover removal in the prior art in the art The problem of untreated burrs of low and water-through pores has achieved stable and efficient removal of burrs of manhole covers.
Patent Information
- Application Number
- CN202411081355.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the burrs removal equipment of the resin manhole cover can only be removed in a single body, which has poor continuity and slow efficiency. It lacks a mechanism to remove the burrs in the water-through hole of the manhole cover, and lacks fixation during removal, making it easy to scrape more or Scrape less.
An automated resin manhole cover burrs removal device based on rotary table is designed, including a rotary table, a limiting assembly, a removal assembly and a through hole assembly. The limiting assembly and a removal assembly are driven to remove the burrs around the manhole cover through the rotary table, and through the through hole assembly Clean the burrs in the water-through hole of the manhole cover, and use the combination of arc racks and tooth rings to achieve fixation and burrs removal of the manhole cover.
Automatic burr removal of manhole covers is achieved, with good removal effect and strong stability, avoiding the deviation and incomplete removal of manhole covers during removal, and improving work efficiency.
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Figure CN119189160A_ABST
Abstract
Description
[0001] Technology
[0002] The invention relates to the technical field of resin manhole cover processing devices, and in particular to an automatic resin manhole cover burr removal device based on a turntable. Background Art
[0003] Resin manhole covers are made of glass fiber and resin as basic materials, with curing agent, accelerator and other auxiliary materials. They are insulating and noiseless. Unlike cast iron manhole covers, resin manhole covers are formed by hydraulic pressing and grinding. Burrs will appear around them after forming. Currently, most of them are removed manually, which has high labor and time costs.
[0004] A Chinese invention patent with application publication number CN114536619A discloses a resin manhole cover processing device, including a workbench, a No. 1 motor, a conveyor, a fixed push rod, a support column, a first support frame, a second support frame, a fixed frame, a burr scraping mechanism, a cooling device, etc. The present invention automatically removes burrs around the resin manhole cover formed by high-temperature grinding and pressing, ensuring that the resin manhole cover is not damaged when removing the burrs; the handle installation mechanism can simultaneously install two metal handles in the resin manhole cover, thereby increasing the installation speed of the handle. A Chinese invention patent with application publication number CN114290167A discloses a manhole cover processing equipment for municipal facility production, including a manhole cover ear processing unit and a fixing unit, etc.; the right part of the manhole cover ear processing unit is connected to the fixing unit. The present invention removes burrs by rotating the manhole cover ear slot after fixing the single-ear manhole cover, and adaptively grinding the side of the opening hole to remove burrs, thereby avoiding the burrs on the manhole cover from affecting the assembly of the manhole cover, and effectively improving work efficiency.
[0005] However, the inventors found that the device has the following problems: the manhole covers can only be deburred one by one, with poor continuity and low efficiency, and there is a lack of mechanism for removing the burrs inside the water holes of the manhole covers. The manhole covers are not fixed when deburring, and it is easy to scrape too much or too little. Summary of the invention
[0006] The purpose of the present invention is to address the deficiencies in the prior art and to invent an automated resin manhole cover burr removal device based on a turntable, comprising a turntable and a plurality of turntables arranged on the turntable, wherein a limiting assembly and a removing assembly are arranged on the turntable, and guide rails a, guide rails b, arcuate rack a, and arcuate rack b are arranged above the turntable, the limiting assembly fixes the manhole cover under the action of the guide rails a, and the removing assembly removes the burrs around the manhole cover driven by the arcuate rack a, and a through hole assembly is arranged below the turntable, and the through hole assembly removes the burrs in the water holes of the manhole cover driven by the guide rails b, thereby solving the problems that the manhole covers can only be burred individually, the continuity is poor, the efficiency is slow, there is a lack of a mechanism for removing the burrs in the water holes of the manhole covers, and the manhole covers lack fixation when the burrs are removed, and are prone to over-scraping or under-scraping.
[0007] In view of the above technical problems, the technical solution adopted by the present invention is as follows: an automated resin manhole cover burr removal device based on a turntable, including a motor a and a turntable driven by the motor a, a centering component, a limiting component, a removal component, and a through-hole component. The turntable is provided with a plurality of turntables that rotate along its circumferential direction, and the turntable is used to place the manhole cover. The limiting component and the removal component are arranged above the turntable. The centering component is used to make the manhole cover and the turntable 7 coaxial. The limiting component is used to slide downward and cooperate with the turntable to limit the resin manhole cover during the rotation of the turntable. The removal component is used to self-rotate and remove the burrs of the resin manhole cover during the rotation of the turntable. The limiting component is also used to drive the resin manhole cover to rotate during the rotation of the turntable and cooperate with the through-hole component to remove the burrs in the water holes of the resin manhole cover.
[0008] Preferably, a rotating frame is provided on the turntable, the limiting assembly comprises a slide rod slidably arranged on the rotating frame, a limiting plate is provided on the lower end surface of the slide rod, and a guide rail a for driving the slide rod to rise and fall is provided above the turntable.
[0009] Preferably, the centering assembly comprises centering rods slidably arranged on both sides of the turntable, the centering rods are fixed on the sliding rods through connecting rods, and the centering rods are symmetrically arranged on both sides of the central axis of the turntable.
[0010] As a preferred embodiment, the removal component includes a ring rotatably set on the sliding rod, a support rod is set on the ring, a scraper is set on the lower end face of the support rod, a gear ring a is set on the outer end face of the ring, and an arc-shaped rack a meshing with the gear ring a is set above the turntable.
[0011] As a preferred embodiment, the through-hole assembly includes through-hole rods slidably arranged on both sides of the turntable, the through-hole rods are connected by connecting rods, a linkage rod is slidably arranged on the connecting rod, a linkage protrusion is arranged on the lower end surface of the linkage rod, and a guide rail b is arranged under the turntable to drive the linkage protrusion to rise and fall.
[0012] As a preference, a gear ring b is provided on the slide rod, the gear ring b is arranged above the collar, and an arc-shaped rack b meshing with the gear ring b is provided on the turntable.
[0013] As a preferred embodiment, a limit ring is provided on the upper end surface of the slide rod, and a spring a sleeved on the slide rod is provided between the limit ring and the rotating frame.
[0014] As a preferred embodiment, a spring b sleeved on the linkage rod is provided between the linkage protrusion and the connecting rod.
[0015] As a preferred embodiment, the arc-shaped rack b and the arc-shaped rack a are both fixedly arranged on the outer end surface of the turntable, and the arc-shaped rack b and the arc-shaped rack a are both coaxial with the turntable.
[0016] As a preference, a baffle is provided on the scraper.
[0017] Beneficial effects of the present invention:
[0018] 1. A rotating frame is arranged on the turntable, a sliding rod is slidably arranged on the rotating frame, a limit plate is arranged on the lower end surface of the sliding rod, and a guide rail a is arranged above the turntable. The sliding rod descends under the action of the guide rail a during the rotation of the turntable, and the manhole cover on the turntable is fixed, which can prevent the manhole cover from shifting during the burr removal process and affect the burr removal effect, and has strong stability.
[0019] 2. Through-hole rods are slidably arranged on both sides of the turntable, and the through-hole rods rise up driven by the guide rail b through the linkage protrusions. A gear ring b is arranged on the slide rod, and an arc-shaped rack b that drives the gear ring b to rotate is arranged above the turntable. The gear ring b drives the manhole cover to rotate under the action of the arc-shaped rack b, and the burrs of the water holes of the manhole cover can be cleaned through the through-hole rods.
[0020] 3. A linkage rod is slidably arranged on the connecting rod, and a spring b sleeved on the linkage rod is arranged between the linkage protrusion and the connecting rod. The through-hole rod is driven to rise under the action of the guide rail b, and then the spring b is compressed after it abuts against the lower end surface of the manhole cover, so that the through-hole rod is on the pre-through-hole turntable. At the same time, the arc-shaped rack b and the gear ring b cooperate to drive the manhole cover to rotate. When the through-hole rod coincides with the water hole, the through-hole rod rises to clean the burrs in the water hole. The structure is ingenious and the burrs can be cleaned automatically.
[0021] In summary, the equipment has the advantages of automatic burr cleaning, good burr removal effect, strong stability, etc., and is particularly suitable for the technical field of resin manhole cover processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the structure of a rotary table-based automated resin manhole cover burr removal device;
[0024] Figure 2 It is a right view of the rotary table-based automatic resin manhole cover burr removal device;
[0025] Figure 3 A top view of a rotary table-based automated resin manhole cover burr removal device;
[0026] Figure 4 A partial view of a rotary table-based automated resin manhole cover burr removal device;
[0027] Figure 5 A partial view of a rotary table-based automated resin manhole cover burr removal device;
[0028] Figure 6 is a schematic diagram of the structure of the scraper;
[0029] Figure 7 for Figure 4 A partial enlarged view of the middle A;
[0030] Figure 8 for Figure 5 A partial enlarged view of point C in the middle.
[0031] The accompanying drawings are marked with: 1. Motor a; 2. Turntable; 3. Loading assembly; 4; Limit assembly; 5. Removal assembly; 6. Through-hole assembly; 7. Turntable; 21. Centering rod; 31. Rotating frame; 32. Sliding rod; 33. Limiting plate; 34. Guide rail a; 41. Ring; 42. Support rod; 43. Scraper; 44. Gear ring a; 45. Arc-shaped rack a; 51. Through-hole rod; 52. Connecting rod; 53. Linking rod; 54. Linking protrusion; 55. Guide rail b; 61. Gear ring b; 62. Arc-shaped rack b; 71. Limiting ring; 72. Spring a; 81. Spring b; 91. Baffle. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0033] Embodiment 1
[0034] like Figures 1 to 8As shown, an automated resin manhole cover burr removal device based on a turntable type includes a motor a1 and a turntable 2 driven by the motor a1, a centering component 3, a limiting component 4, a removing component 5, and a through-hole component 6. The turntable 2 is provided with a plurality of turntables 7 that rotate along its circumferential direction. The turntable 7 is used for placing the manhole cover. The limiting component 4 and the removing component 5 are arranged above the turntable 7. The centering component 3 is used to make the manhole cover and the turntable 7 coaxial. The limiting component 4 is used to slide downward and cooperate with the turntable 7 to limit the resin manhole cover during the rotation of the turntable 2. The removing component 5 is used to self-rotate and remove the burrs of the resin manhole cover during the rotation of the turntable 2. The limiting component 4 is also used to drive the resin manhole cover to rotate during the rotation of the turntable 2 and cooperate with the through-hole component 6 to remove the burrs in the water holes of the resin manhole cover.
[0035] like Figure 4 As shown, a rotating frame 31 is arranged on the turntable 2, and the limiting assembly 4 includes a slide rod 32 slidably arranged on the rotating frame 31, a limiting plate 33 is arranged on the lower end surface of the slide rod 32, and a guide rail a34 is arranged above the turntable 2 to drive the slide rod 32 to rise and fall.
[0036] It is worth mentioning here that by setting a guide rail a34 above the turntable 2 to drive the slide rod 32 to rise and fall, the slide rod 32 can drive the limit plate 33 to descend under the action of the guide rail a34, so that the manhole cover is fixed on the turntable 7 to prevent the manhole cover from shifting during the deburring process.
[0037] like Figure 3 As shown in FIG. 4 , the centering assembly 3 includes a centering rod 21 slidably arranged on both sides of the turntable 7. The centering rod 21 is fixed on the sliding rod 32 through a connecting rod. The centering rod 21 is symmetrically arranged on both sides of the central axis of the turntable 7.
[0038] It is worth mentioning that by symmetrically arranging the centering rods 21 on both sides of the central axis of the turntable 7, it can be ensured that the manhole cover in contact with the centering rods 21 on both sides maintains the same axis as the turntable 7.
[0039] like Figure 3 ,4, the removal component 5 includes a ring 41 rotatably set on the sliding rod 32, a support rod 42 is set on the ring 41, a scraper 43 is set on the lower end surface of the support rod 42, a gear ring a44 is set on the outer end surface of the ring 41, and an arc-shaped rack a45 meshing with the gear ring a44 is set above the turntable 2.
[0040] It is worth mentioning here that by arranging a scraper 43 on the lower end face of the support rod 42 and a gear ring a44 on the outer end face of the ring 41, the gear ring a44 is driven to rotate by an arc-shaped rack a45 arranged above the turntable 2, thereby driving the scraper 43 to rotate and removing the burrs around the manhole cover.
[0041] like Figure 5 As shown in FIG8 , the through-hole assembly 6 includes through-hole rods 51 slidably arranged on both sides of the turntable 7, and the through-hole rods 51 are connected by connecting rods 52. A linkage rod 53 is slidably arranged on the connecting rod 52, and a linkage protrusion 54 is arranged on the lower end surface of the linkage rod 53. A guide rail b55 for driving the linkage protrusion 54 to rise and fall is arranged under the turntable 2.
[0042] It is worth mentioning here that a guide rail b55 is set under the turntable 2 to drive the linkage protrusion 54 to rise and fall, so that the linkage protrusion 54 drives the through-hole rod 51 to rise through the linkage rod 53 under the action of the guide rail b55, thereby removing the burrs in the water through hole of the manhole cover.
[0043] like Figure 2 As shown in FIG. 4 , a gear ring b61 is arranged on the slide rod 32, and the gear ring b61 is arranged above the sleeve ring 41. An arc-shaped rack b62 meshing with the gear ring b61 is arranged on the turntable 2.
[0044] It is worth mentioning here that by arranging a gear ring b61 on the sliding rod 32 and arranging an arc-shaped rack b62 meshing with the gear ring b61 on the turntable 2, the gear ring b61 can be driven by the arc-shaped rack b62 to rotate, thereby driving the manhole cover on the turntable 7 to rotate, so that when the water hole on the manhole cover coincides with the through-hole rod, the burrs in the water hole can be removed.
[0045] like Figure 7 As shown, a limit ring 71 is provided on the upper end surface of the slide rod 32 , and a spring a72 sleeved on the slide rod 32 is provided between the limit ring 71 and the rotating frame 31 .
[0046] It is worth mentioning here that, by providing a spring a72 sleeved on the slide bar 32 between the limit ring 71 and the rotating frame 31 , the limit ring 71 can be driven to move by the spring a72 , thereby driving the slide bar 31 to reset.
[0047] like Figure 8 As shown, a spring b81 sleeved on the linkage rod 53 is provided between the linkage protrusion 54 and the connecting rod 52 .
[0048] It is worth mentioning here that by providing a spring b81 sleeved on the linkage rod 53 between the linkage protrusion 54 and the connecting rod 52, the linkage protrusion 54 can rise under the action of the guide rail b55, thereby driving the through-hole rod 51 to rise. The through-hole rod 51 stops after it abuts against the lower end surface of the manhole cover. At this time, the linkage rod 53 continues to rise to compress the spring b81, so that the through-hole rod 51 shows a tendency to prepare a through hole. When the limiting plate 33 drives the manhole cover to rotate and the water hole coincides with the through-hole rod 51, the effect of removing the burrs inside the water hole is achieved.
[0049] like Figure 3 As shown, the arc-shaped rack b64 and the arc-shaped rack a45 are both fixedly arranged on the outer end surface of the turntable 2, and the arc-shaped rack b62 and the arc-shaped rack a45 are both coaxial with the turntable 2.
[0050] like Figure 6 As shown, a baffle 91 is provided on the scraper 43 .
[0051] It is worth mentioning that, by providing a baffle 91 on the scraper 43, it is possible to prevent the scraper 43 from scraping too much during the process of removing burrs, thereby affecting the size of the manhole cover.
[0052] The working process is as follows:
[0053] The worker puts the manhole cover on the turntable 7, and fits the manhole cover with the centering rods 21 on both sides, and starts the motor a1, which drives the turntable 2 to rotate. During the rotation of the turntable 2, the slide bar 32 is driven by the guide rail a34 to drop, and the slide bar 32 drives the limit plate 33 to drop. The limit plate 33 fixes the manhole cover on the turntable 7. When the turntable 2 drives the manhole cover to rotate to the arc-shaped rack a45, the arc-shaped rack a45 drives the ring 41 to rotate through the gear ring a44, and the ring 41 drives the scraper 43 on the lower end surface to rotate along the circumference of the manhole cover through the support rod 42, thereby removing the burrs around the manhole cover;
[0054] After the burrs around the manhole cover are removed, the turntable 2 drives the manhole cover to continue to rotate, and the linkage protrusion 54 drives the linkage rod 53 to rise under the action of the guide rail b55. The linkage rod 53 drives the connecting rod 52 to rise through the spring b81, and the connecting rod 52 drives the through-hole rod 51 to rise. When the through-hole rod 51 abuts against the lower end surface of the manhole cover, the through-hole rod 51 stops. At this time, the linkage rod 53 continues to rise to compress the spring b81, so that the through-hole rod 51 is in a pre-through-hole state;
[0055] When the turntable 2 drives the manhole cover to rotate to the arc-shaped rack b62, the arc-shaped rack b62 cooperates with the gear ring b61 to drive the slide bar 32 to rotate. The limit plate 33 is now in a state of pressing the manhole cover turntable, and the limit plate 33 drives the manhole cover to rotate with the turntable 7. During the rotation of the manhole cover, when the water hole and the through-hole rod 51 coincide with each other, the gear ring b61 is in an idling state, and the through-hole rod 51 rises under the action of the spring b81 to remove the burrs in the water hole.
[0056] After removing the burrs of the water hole, the through-hole rod 51 is reset under the action of the guide rail b55 and the spring b81, and the limit plate 33 is reset under the action of the guide rail a34 and the spring a72. At this time, the worker removes the completed manhole cover for subsequent processing.
[0057] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0058] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0059] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical prompts of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A turntable-based automated resin manhole cover burr removal device, comprising a motor a (1) and a turntable (2) driven by the motor a (1), a centering component (3), a limiting component (4), a removal component (5), and a through-hole component (6), characterized in that: A plurality of turntables (7) are arranged on the turntable (2) to rotate along its circumferential direction. The turntable (7) is used to place the manhole cover. The limit assembly (4) and the removal assembly (5) are arranged above the turntable (7). The centering assembly (3) is used to make the manhole cover and the turntable (7) coaxial. The limit assembly (4) is used to slide downward and cooperate with the turntable (7) to limit the resin manhole cover when the resin manhole cover rotates with the turntable (2). The removal assembly (5) is used to self-rotate and remove the burrs of the resin manhole cover when the resin manhole cover rotates with the turntable (2). The limit assembly (4) is also used to drive the resin manhole cover to rotate during the rotation of the turntable (2) and cooperate with the through-hole assembly (6) to remove the burrs in the water through-hole of the resin manhole cover.
2. The rotary table-based automated resin manhole cover burr removal device according to claim 1 is characterized in that: The turntable (2) is provided with a rotating frame (31), the limiting assembly (4) comprises a slide bar (32) slidably arranged on the rotating frame (31), a limiting plate (33) is arranged on the lower end surface of the slide bar (32), and a guide rail a (34) for driving the slide bar (32) to rise and fall is arranged above the turntable (2).
3. The rotary table-based automated resin manhole cover burr removal device according to claim 1 is characterized in that: The centering assembly (3) comprises a centering rod (21) slidably arranged on both sides of the rotating disk (7); the centering rod (21) is fixed to a sliding rod (32) via a connecting rod; and the centering rod (21) is symmetrically arranged on both sides of the central axis of the rotating disk (7).
4. The rotary table-based automated resin manhole cover burr removal device according to claim 3 is characterized in that: The removal assembly (5) comprises a collar (41) rotatably arranged on the slide rod (32), a support rod (42) being arranged on the collar (41), a scraper (43) being arranged on the lower end surface of the support rod (42), a toothed ring a (44) being arranged on the outer end surface of the collar (41), and an arc-shaped rack a (45) meshing with the toothed ring a (44) being arranged above the turntable (2).
5. The rotary table-based automated resin manhole cover burr removal device according to claim 1, characterized in that: The through-hole assembly (6) comprises through-hole rods (51) slidably arranged on both sides of the turntable (7), the through-hole rods (51) are connected by connecting rods (52), a linkage rod (53) is slidably arranged on the connecting rod (52), a linkage protrusion (54) is arranged on the lower end surface of the linkage rod (53), and a guide rail b (55) is arranged below the turntable (2) to drive the linkage protrusion (54) to rise and fall.
6. The rotary table-based automated resin manhole cover burr removal device according to claim 4 is characterized in that: The slide bar (32) is provided with a toothed ring b (61), the toothed ring b (61) is arranged above the sleeve ring (41), and the turntable (2) is provided with an arc-shaped rack b (62) meshing with the toothed ring b (61).
7. The rotary table-based automated resin manhole cover burr removal device according to claim 3 is characterized in that: A limit ring (71) is arranged on the upper end surface of the slide rod (32), and a spring a (72) sleeved on the slide rod (32) is arranged between the limit ring (71) and the rotating frame (31).
8. The rotary table-based automated resin manhole cover burr removal device according to claim 5, characterized in that: A spring b (81) sleeved on the linkage rod (53) is arranged between the linkage protrusion (54) and the connecting rod (52).
9. The rotary table-based automated resin manhole cover burr removal device according to claim 6, characterized in that: The arc-shaped rack b (64) and the arc-shaped rack a (45) are both fixedly arranged on the outer end surface of the turntable (2); the arc-shaped rack b (62) and the arc-shaped rack a (45) are both coaxial with the turntable (2).
10. The rotary table-based automated resin manhole cover burr removal device according to claim 4, characterized in that: The scraper (43) is provided with a baffle (91).
Citation Information
Patent Citations
Well lid machining equipment for municipal facility production
CN114290167A
Resin well lid processing device
CN114536619A
