Intelligent runway breakdown van
By designing the runway intelligent emergency repair vehicle, using the PLC control center, quantitative material conveying components and mixing components, the problem of traditional equipment being unable to achieve rapid production and continuous production is solved, and the efficient, uniform mixing and full stirring of concrete is achieved, and the production efficiency is improved. and quality, reducing energy consumption.
Patent Information
- Application Number
- CN202411687963.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional equipment cannot achieve rapid and continuous production during emergency repair of airport roads, resulting in fast concrete solidification speed and large amount of consumption, difficult to guarantee production quality, and high energy consumption and large equipment losses.
A runway intelligent emergency repair vehicle is designed, equipped with a PLC control center, quantitative feeding assembly, mixing assembly and mixing assembly. The quantitative feeding and mixing of raw materials can be achieved through a screw conveyor and metering conveying pipeline. The mixing kettle can be adjusted inclinedly. Combining the drive assembly and the stirring shaft, uniform mixing and sufficient stirring of the raw materials are achieved.
It realizes quantitative and quantitative ratio of concrete, continuous production, meets usage requirements, reduces energy consumption, extends the service life of the equipment, and improves production efficiency and quality.
Smart Images

Figure CN119194962A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of airport runway pavement maintenance equipment, and in particular to a runway intelligent emergency repair vehicle. Background Art
[0002] Airport pavement repairs are time-sensitive and demanding. Civil airports require that the replacement of panels be completed within 4 hours of suspension and that the conditions for navigation be met. This requires that the process from breaking the panels to pouring be completed within 3 hours. Military airports require even more urgent time to restore craters. In order to meet the requirements, rapid on-site concrete repairs usually use human sea tactics. Mixing fast-hardening concrete requires a lot of machinery and manual labor to weigh sand, gravel, cement, and water and quickly mix, pour, and finish, etc., and the process connection requirements are high. Concrete solidifies quickly and requires a large amount of concrete. The single-time production volume of traditional mixers is not enough, and multiple productions are slow and poorly connected, which may also lead to stratification, making it difficult to guarantee the quality of on-site production.
[0003] Traditional equipment includes shaft-type stirring and drum-type stirring. The average speed of drum-type stirring is 20-35 rpm. Shaft-type stirring equipment can adjust the stirring speed according to actual needs. Since the blades force the materials to stir, the stirring effect is strong. When adding more raw materials at one time for stirring, more energy is consumed, and the blades and motors are damaged. In summary, single mixing and stirring cannot meet the requirements of rapid production and continuous production.
[0004] Therefore, this application provides a runway intelligent repair vehicle to meet the needs. Summary of the invention
[0005] The purpose of this application is to provide an intelligent runway repair vehicle, which aims to solve the problem that traditional equipment cannot meet the requirements of rapid production and continuous production when repairing airport pavement.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a runway intelligent emergency repair vehicle, comprising a vehicle body, a PLC control center for controlling the opening and closing of electrical components is arranged in the vehicle body, a carriage is installed on the vehicle body, the carriage is a shell with a transparent bottom, and a cover is arranged on the vehicle body, a raw material bin is also arranged on the vehicle body, and the raw material bin is provided with multiple groups, and quantitative feeding components are installed on the multiple groups of raw material bins; The quantitative material feeding assembly includes a screw conveyor and a metering conveying pipeline, wherein the screw conveyor is used for quantitative conveying of solid raw materials, and the metering conveying pipeline is used for quantitative addition of liquid raw materials; an inspection port is also provided on the top of the carriage, and a retractable curtain is provided on the inspection port; The vehicle body is also equipped with a material introduction component and a material mixing component. The material introduction component corresponds to the position of the quantitative material feeding component and guides the raw materials output by the quantitative material feeding component into the material mixing component. The mixing component comprises a mixing kettle, which is a shell with a transparent top surface, and a discharge port is provided at the bottom of the mixing kettle, and the discharge port is connected to a discharge pipe through a rotating pipe joint; the raw materials for making concrete are installed on the vehicle body through the raw material bin, and the vehicle body can drive the raw material bin to move, and when the vehicle body moves toward the construction site, the raw materials can be weighed and preliminarily mixed; a quantitative feeding component and a mixing component are arranged in the vehicle body, which can realize the quantitative and proportioning of various raw materials, and can achieve continuous production, production as needed, so that the performance of the produced concrete meets the use requirements; The mixing kettle is installed in the carriage through a supporting assembly, and the mixing kettle can rotate around the connection with the supporting assembly under the support of the supporting assembly to adjust the inclination angle of the mixing assembly; the vehicle body is also provided with a stirring assembly and a driving assembly for mixing the raw materials in the mixing assembly.
[0007] Preferably, the support assembly includes a support frame, which is mounted on the vehicle body and is rotatably connected to a mounting frame, wherein the mounting frame is a C-shaped frame, and the mounting frame and the facing ends of the mixing kettle are rotatably connected to a first rolling ball via a rotating rod, and a plurality of groups of the first rolling balls are provided, and an annular groove corresponding to the position of the first rolling balls is provided on the mixing kettle. A first motor is also mounted on the support frame, and an output end of the first motor is connected to the mounting frame. The rotation of the first motor can be controlled to adjust the inclination angle of the mixing kettle.
[0008] Preferably, the support assembly also includes a support seat, which is arranged below the mixing kettle to support the mixing kettle. A plurality of groups of second rolling balls for reducing the friction between the support seat and the mixing kettle are provided on the facing surfaces of the support seat and the mixing kettle. A through groove is also provided on the support seat, and the through groove corresponds to the position of the discharge port of the mixing kettle. A support assembly for the mixing kettle is provided on the vehicle body. With the support of the support assembly, the inclination angle of the mixing kettle can be adjusted. In the process of adding raw materials, the mixing kettle is arranged tilted to facilitate the addition of raw materials. At the same time, in conjunction with the driving assembly on the vehicle body, the second telescopic rod in the driving assembly can make the rotating roller fit against the outer wall of the mixing kettle, and under the drive of the third motor, the tilted mixing kettle is rotated on the support assembly to perform secondary mixing of the raw materials inside.
[0009] Preferably, the driving assembly includes a second telescopic cylinder and a roller, the second telescopic cylinder is installed on the vehicle body and corresponds to the position of the through groove, the telescopic end of the second telescopic cylinder is connected to a mounting plate via a hinged seat, the mounting plate and the facing surface of the mixing kettle are rotatably connected to the roller via a bearing seat, and the roller is driven by a third motor.
[0010] Preferably, the material introducing assembly comprises a mounting frame and a material receiving plate, the mounting frame is mounted on the vehicle body and is located between the raw material bin and the mixing kettle, the material receiving plate is hinged on the mounting frame, and a torsion spring is provided at the hinge, the material receiving plate is tilted on the mounting frame, and the material receiving plate corresponds to the output end position of the screw conveyor; the mounting frame is also slidably connected with a material introducing plate, the material introducing plate is located below the material receiving plate and is slidably connected with the material receiving plate, a first telescopic cylinder is also provided between the material introducing plate and the material receiving plate, the side wall of the material introducing plate is connected with the metering and conveying pipeline through a pipe clamp, a material introducing assembly is arranged between the raw material bin and the mixing kettle, under the action of the material receiving plate in the material introducing assembly, the raw materials fall on the material receiving plate for preliminary mixing, and under the guidance of the material introducing plate, combined with the raw materials' own gravity, fall into the tilted mixing kettle, thereby reducing the impact force on the paddles in the mixing kettle, increasing the service life of the equipment, and making the materials mixed more evenly.
[0011] Preferably, the stirring assembly includes a stirring shaft and a second motor, the second motor is mounted on the carriage, the output end of the second motor is connected to the stirring shaft through a clamping mechanism, the stirring shaft is mounted with paddles, the paddles are provided in multiple groups, and the multiple groups of paddles are all located inside the mixing kettle.
[0012] Preferably, the snap-in mechanism includes a snap-in joint and a snap-in seat, the snap-in seat is installed at the output end of the second motor, the snap-in joint is installed on the top of the stirring shaft, and a snap-in groove matching the snap-in joint is provided at the bottom of the snap-in seat, and the snap-in groove is a T-shaped groove, including an inclined guide section and a horizontally arranged driving section.
[0013] Preferably, the mixing assembly also includes a support rod and a mounting ring, the top of the mixing kettle is connected to the mounting ring through the support rod, the mounting ring is coaxially arranged with the mixing kettle, and a through hole for the stirring shaft to pass through is opened on the mounting ring. By arranging the support rod and the mounting ring on the top of the mixing kettle, when adding raw materials to the inclined mixing kettle, the mixing kettle rotates under the drive of the driving assembly, driving the support rod to contact the material introduction assembly, and pushing the material introduction plate to drive the material receiving plate to rotate around the hinge with the mounting frame, and reset under the elastic force of the torsion spring, so that vibration is generated between the material receiving plate and the material introduction plate and the mounting frame to prevent the raw materials from accumulating and clogging on the material introduction assembly; the tooth grooves on the mounting ring are used in conjunction with the gears on the stirring shaft to limit the stirring shaft, so that when the mixing kettle rotates, the paddles on the stirring shaft can accelerate the mixing between the raw materials.
[0014] Preferably, a gear is also installed on the stirring shaft, and a tooth groove meshing with the gear is opened on the mounting ring. When the clamping joint is located in the driving section of the clamping groove, the gear is separated from the tooth groove and does not affect the rotation of the stirring shaft. By setting a stirring assembly and cooperating with the clamping mechanism between the third motor and the stirring shaft, when the raw materials are mixed for the second time, the stirring shaft and the paddles are tilted together with the mixing kettle and do not affect the mixing of the raw materials. After the vehicle body arrives at the construction site, the raw materials are added, the mixing kettle is reset, and under the drive of the second motor, the raw materials are mixed for the third time, so that the raw materials are mixed more fully, while shortening the high-power operation time of the second motor and reducing the energy loss caused by stirring.
[0015] In summary, the technical effects and advantages of the present invention are as follows: In the present invention, the raw materials for making concrete are installed on the vehicle body through the raw material bin, and the vehicle body can drive the raw material bin to move. When the vehicle body moves toward the construction site, the raw materials can be weighed and preliminarily mixed. A quantitative feeding component and a mixing component are arranged in the vehicle body, so that the quantitative and proportioned mixing of various raw materials can be achieved, and continuous production can be achieved, and production can be carried out as needed, so that the performance of the produced concrete meets the use requirements.
[0016] In the present invention, a supporting assembly for a mixing kettle is arranged on the vehicle body, and the inclination angle of the mixing kettle can be adjusted under the support of the supporting assembly. In the process of adding raw materials, the mixing kettle arranged obliquely is convenient for adding raw materials, and at the same time cooperates with the driving assembly on the vehicle body, the second telescopic rod in the driving assembly can make the rotating roller fit with the outer wall of the mixing kettle, and under the drive of the third motor, the mixing kettle arranged obliquely is rotated on the supporting assembly to perform secondary mixing of the raw materials inside.
[0017] In the present invention, a material introduction component is arranged between the raw material bin and the mixing kettle. Under the action of the material receiving plate in the material introduction component, the raw materials fall on the material receiving plate for preliminary mixing, and under the guidance of the material introduction plate, combined with the raw materials' own gravity, fall into the inclined mixing kettle, thereby reducing the impact force on the paddles caused by directly adding the raw materials into the mixing kettle, resulting in a reduced service life of the equipment, while making the materials mixed more evenly.
[0018] In the present invention, by setting a stirring assembly and cooperating with a clamping mechanism between the third motor and the stirring shaft, when the raw materials are mixed for the second time, the stirring shaft and the paddles are tilted together with the mixing kettle, which does not affect the mixing of the raw materials. After the vehicle body arrives at the construction site, the raw materials are added, the mixing kettle is reset, and the raw materials are mixed for the third time under the drive of the second motor, so that the raw materials are mixed more fully, and at the same time, the high-power operation time of the second motor is shortened, thereby achieving the purpose of energy saving.
[0019] In the present invention, a support rod and a mounting ring are arranged on the top of the mixing kettle. When raw materials are added into the inclined mixing kettle, the mixing kettle rotates under the drive of the driving assembly, driving the support rod to contact the material introduction assembly, and pushing the material introduction plate to drive the material receiving plate to rotate around the hinge with the mounting frame, and reset under the elastic force of the torsion spring, so that vibration is generated between the material receiving plate and the material introduction plate and the mounting frame, thereby preventing the raw materials from accumulating and clogging on the material introduction assembly; the tooth grooves on the mounting ring are used in conjunction with the gears on the stirring shaft to limit the stirring shaft, so that when the mixing kettle rotates, the paddles on the stirring shaft can accelerate the mixing of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the first state of the present invention; Figure 3 It is a schematic structural diagram of the feed introduction component of the present invention; Figure 4 It is a schematic diagram of the support assembly structure of the present invention; Figure 5 Schematic diagram of the mixing component and stirring component structure of the present invention Figure 1 ; Figure 6 Schematic diagram of the mixing component and stirring component structure of the present invention Figure 2 ; Figure 7 It is a schematic diagram of the structure of the driving assembly of the present invention; Figure 8 It is a schematic diagram of the structure of the second state of the present invention; Fig. 9 It is an enlarged view of point A of the present invention.
[0022] In the figure: 1, vehicle body; 11, vehicle compartment; 12, inspection opening; 13, retractable curtain; 2. Raw material warehouse; 3. Quantitative feeding component; 31. Screw conveyor; 32. Measuring and conveying pipeline; 4. Material guide assembly; 41. Mounting frame; 42. Material receiving plate; 43. Material guide plate; 44. First telescopic cylinder; 5. Support assembly; 51. Support seat; 52. Support frame; 53. Mounting frame; 54. First rolling ball; 55. First motor; 56. Second rolling ball; 57. Through slot; 6. stirring assembly; 61. stirring shaft; 62. paddle; 63. gear; 64. card seat; 65. second motor; 66. card slot; 67. card joint; 7. Driving assembly; 71. Second telescopic cylinder; 72. Mounting plate; 73. Roller; 74. Third motor; 75. Bearing seat; 76. Articulated seat; 8. Mixing assembly; 81. Mixing kettle; 82. Support rod; 83. Discharge pipe; 84. Rotating pipe joint; 85. Ring groove; 86. Mounting ring; 87. Discharge port. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Example 1: Reference Figure 1-9 The runway intelligent emergency repair vehicle shown in the figure comprises a vehicle body 1, wherein a PLC control center for controlling the opening and closing of electrical components is arranged in the vehicle body 1, a carriage 11 is installed on the vehicle body 1, and the carriage 11 is a shell with a transparent bottom, which is covered on the vehicle body 1, and a raw material bin 2 is also arranged on the vehicle body 1, and the raw material bin 2 is provided with a plurality of groups, and quantitative feeding components 3 are installed on the plurality of groups of raw material bins 2; The quantitative feeding assembly 3 includes a screw conveyor 31 and a metering conveying pipeline 32. The screw conveyor 31 is used for quantitative conveying of solid raw materials, including quantitative conveying and adding of stone, sand and cement. The metering conveying pipeline 32 is used for quantitative adding of liquid raw materials, including quantitative adding of water and additives. The top of the carriage 11 is also provided with an inspection port 12, and a retractable curtain 13 is provided on the inspection port 12. Through the retractable curtain 13, the staff can add raw materials to the raw material bin 2 and repair the equipment inside the carriage 11. The vehicle body 1 is also provided with a material introduction component 4 and a material mixing component 8. The material introduction component 4 corresponds to the position of the quantitative material feeding component 3 and guides the raw materials output by the quantitative material feeding component 3 into the material mixing component 8. The material introduction component 4 performs preliminary mixing of the solid raw materials. The mixing assembly 8 includes a mixing kettle 81, which is a shell with a transparent top surface, and a discharge port 87 is provided at the bottom of the mixing kettle 81, and the discharge port 87 is connected to a discharge pipe 83 through a rotating pipe joint 84; under the action of the rotating pipe joint 84, the discharge port 87 at the bottom of the mixing kettle 81 is always connected to the discharge pipe 83; The mixing kettle 81 is installed in the carriage 11 through the support assembly 5, and the mixing kettle 81 can rotate around the connection with the support assembly 5 under the support of the support assembly 5 to adjust the inclination angle of the mixing assembly 8; under the adjustment of the support assembly 5, the mixing assembly 8 is tilted to correspond to the discharge end position of the material introduction assembly 4, so as to facilitate the addition of raw materials into the mixing kettle 81; The vehicle body 1 is also provided with a stirring assembly 6 and a driving assembly 7 for mixing the raw materials in the mixing assembly 8 .
[0025] Support component 5: Figure 4 As shown, it is used to support the mixing kettle 81. Under the support of the support assembly 5, the mixing kettle 81 can be tilted at a certain angle to correspond to the end of the introduction assembly 4, such as Figure 8 As shown, it is convenient to add raw materials into the mixing kettle 81; The support assembly 5 includes a support frame 52, which is mounted on the vehicle body 1, and a mounting frame 53 is rotatably connected to the support frame 52. The mounting frame 53 is a C-shaped frame. The mounting frame 53 and the facing ends of the mixing kettle 81 are rotatably connected to a first rolling ball 54 through a rotating rod. There are multiple groups of the first rolling balls 54, and the mixing kettle 81 is provided with an annular groove 85 corresponding to the position of the first rolling balls 54. The first rolling balls 54 are embedded in the annular groove 85 to support and position the mixing kettle 81. When the mixing kettle 81 rotates, the friction between the mixing kettle 81 and the first rolling balls 54 can also be reduced. A first motor 55 is also installed on the support frame 52. The output end of the first motor 55 is connected to the mounting frame 53. The rotation of the first motor 55 can be controlled to adjust the inclination angle of the mixing kettle 81.
[0026] The support assembly 5 also includes a support seat 51, which is arranged below the mixing kettle 81 to support the mixing kettle 81. A plurality of groups of second rolling balls 56 for reducing the friction between the support seat 51 and the mixing kettle 81 are provided on the facing surfaces of the support seat 51 and the mixing kettle 81. A through groove 57 is also provided on the support seat 51, and the through groove 57 corresponds to the position of the discharge port 87 of the mixing kettle 81.
[0027] Drive component 7: Figure 7 and Figure 8 As shown, it is installed on the vehicle body 1 and corresponds to the position of the through slot 57 of the support seat 51. When not in use, it is in a retracted state, and the roller 73 does not contact the mixing kettle 81; when in use, the roller 73 is in contact with the mixing kettle 81, and under the action of the friction between the two, the mixing kettle 81 is driven to rotate to achieve secondary mixing of the materials; The driving assembly 7 includes a second telescopic cylinder 71 and a roller 73. The second telescopic cylinder 71 is installed on the vehicle body 1 and corresponds to the position of the through slot 57. The telescopic end of the second telescopic cylinder 71 is connected to a mounting plate 72 via a hinge seat 76. The mounting plate 72 and the facing surface of the mixing kettle 81 are rotatably connected to the roller 73 via a bearing seat 75. The roller 73 is driven by a third motor 74.
[0028] Primer component 4: Figure 3 and Figure 8 As shown, it is used to preliminarily mix the raw materials output by the quantitative feeding component 3 and then guide them into the mixing kettle 81. The guiding component 4 adopts a telescopic structure, which cooperates with the inclined mixing kettle 81 to facilitate the rolling of the raw materials into the mixing kettle 81 and corresponds to the position of the support rod 82 on the mixing kettle 81. Under the toggle of the support rod 82, the guiding plate 43 and the receiving plate 42 of the guiding component 4 vibrate to avoid the accumulation and blockage of the raw materials. The material introducing assembly 4 comprises a mounting frame 41 and a material receiving plate 42, wherein the mounting frame 41 is mounted on the vehicle body 1 and is located between the raw material bin 2 and the mixing assembly 8, the material receiving plate 42 is hingedly connected to the mounting frame 41, and a torsion spring is provided at the hinge, the material receiving plate 42 is tiltedly arranged on the mounting frame 41, and the material receiving plate 42 corresponds to the output end position of the screw conveyor 31; the mounting frame 41 is also slidably connected with a material introducing plate 43, the material introducing plate 43 is located below the material receiving plate 42 and is slidably connected to the material receiving plate 42, a dovetail block is provided on the material introducing plate 43, and a dovetail groove matched with the dovetail block is provided on the material receiving plate 42, the dovetail block and the dovetail groove cooperate to ensure stable sliding between the material introducing plate 43 and the material receiving plate 42, a first telescopic cylinder 44 is also provided between the material introducing plate 43 and the material receiving plate 42, and the side wall of the material introducing plate 43 is connected to the metering and conveying pipeline 32 through a pipe clamp.
[0029] Stirring component 6: Figure 5 , Figure 6 , Figure 8 and Fig. 9 As shown, it is used for the third mixing and stirring of the raw materials in the mixing kettle 81; The stirring assembly 6 includes a stirring shaft 61 and a second motor 65. The second motor 65 is installed on the carriage 11. The output end of the second motor 65 is connected to the stirring shaft 61 through a clamping mechanism. The stirring shaft 61 is installed with paddles 62. The paddles 62 are provided in multiple groups, and the multiple groups of paddles 62 are all located inside the mixing kettle 81.
[0030] The setting of the clamping structure can make the stirring shaft 61 and the clamping seat 64 quickly disassembled and assembled, and adapt to the two states of the mixing kettle 81, namely the tilted and vertical states, corresponding to the second and third mixing of the raw materials; The clamping mechanism includes a clamping joint 67 and a clamping seat 64. The clamping seat 64 is installed at the output end of the second motor 65. The clamping joint 67 is installed on the top of the stirring shaft 61. The bottom of the clamping seat 64 is provided with a clamping groove 66 adapted to the clamping joint 67. The clamping groove 66 is a T-shaped groove, including an inclined guide section and a horizontally arranged driving section. The setting of the guide section enables the clamping joint 67 on the stirring shaft 61 to slide into the guide section first when the mixing kettle 81 is reset. When the mixing kettle 81 is completely reset, the clamping joint 67 is located in the driving section. At this time, the gear 63 is separated from the tooth groove and does not affect the rotation of the stirring shaft 61.
[0031] The mixing assembly 8 also includes a support rod 82 and a mounting ring 86. The top of the mixing kettle 81 is connected to the mounting ring 86 via the support rod 82. The mounting ring 86 is coaxially arranged with the mixing kettle 81, and a through hole is opened on the mounting ring 86 for the stirring shaft 61 to pass through.
[0032] A gear 63 is also mounted on the stirring shaft 61 , and a tooth groove meshing with the gear 63 is formed on the mounting ring 86 . When the clamping joint 67 is located in the driving section of the clamping groove 66 , the gear 63 is separated from the tooth groove and does not affect the rotation of the stirring shaft 61 .
[0033] Working principle of the utility model: before use, the retractable curtain 13 on the carriage 11 is folded up, the inspection port 12 is opened, and the raw materials required for concrete preparation, including stone, grinding wheel, cement, water and additives, are added to the raw material bin 2 on the vehicle body 1. After the addition is completed, the retractable curtain 13 is extended, the inspection port 12 is closed, and it is ready for use; When receiving the construction instruction, the vehicle body 1 is started, and the driver drives the vehicle body 1 to the construction site. The assistant driver inputs various raw material parameters required for preparing concrete into the PLC control center, and starts the mixing program. Under the control of the PLC control center, the first motor 55 in the support assembly 5 rotates, driving the mounting frame 53 to rotate on the support frame 52, thereby driving the mixing kettle 81 to rotate along with the mounting frame 53, and the mixing kettle 81 slides on the support seat 51. Due to the action of the second rolling ball 56, the friction between the mixing kettle 81 and the support seat 51 is reduced. Driven by the first motor 55, the mixing kettle 81 tilts 30 degrees, and the first motor 55 stops working and self-locks. When the mixing kettle 81 rotates, the support rod 82 and the mounting ring 86 drive the stirring shaft 61 to rotate together, so that the stirring shaft 61 drives the clamping joint 67 on the top to slide out of the clamping groove 66 of the clamping seat 64, and the stirring shaft 61 drives the gear 63 to fit into the tooth groove on the mounting ring 86 under the action of gravity, so as to limit the stirring shaft 61; The first telescopic cylinder 44 in the material introducing assembly 4 is controlled to work and extend, driving the material introducing plate 43 to slide on the mounting frame 41, so that the output end of the material introducing plate 43 is located above the mixing kettle 81, and the raw materials can be smoothly introduced into the mixing kettle 81; The screw conveyor 31 is controlled to add the stone and sand in the raw material bin 2 to the receiving plate 42 of the material introduction component 4. The stone and sand fall on the receiving plate 42 under the conveyance of the screw conveyor 31. The sand and stone are preliminarily mixed on the receiving plate 42. The raw materials roll along the receiving plate 42 and the introducing plate 43 under the action of their own gravity. While the raw materials are preliminarily mixed, they are added to the mixing kettle 81. In order to prevent the raw materials from being blocked on the receiving plate 42 and the guiding plate 43, the second telescopic cylinder 71 in the driving assembly 7 is controlled to work and extend, driving the mounting plate 72 to move toward the mixing kettle 81, and making the roller 73 contact the outer wall of the mixing kettle 81. Since the telescopic end of the second telescopic cylinder 71 is hinged to the mounting plate 72 through the hinge seat 76, when the second telescopic cylinder 71 is extended, the roller 73 can fit the outer wall of the mixing kettle 81. Under the self-locking effect of the first motor 55, the mixing kettle 81 will not be pushed to rotate around the support frame 52. The third motor 74 is controlled to work and rotate, driving the roller 73 to rotate, and the friction between the roller 73 and the outer wall of the mixing kettle 81 drives the mixing kettle 81 to rotate. The first rolling ball 54 on the mounting frame 53 rolls in the annular groove 85 on the mixing kettle 81 to reduce the resistance of the mixing kettle 81 when rotating; under the action of the rotating pipe joint 84, the mixing kettle 81 rotates without affecting the normal use of the discharge pipe 83; When the mixing kettle 81 rotates, the support rod 82 and the mounting ring 86 are driven to rotate together with the mixing kettle 81. The support rod 82 contacts the guide plate 43 during the rotation process, and pushes the guide plate 43 to drive the receiving plate 42 to rotate around the hinge with the mounting frame 41. The torsion spring stores force. When the support rod 82 is separated from the guide plate 43, the guide plate 43 and the receiving plate 42 are reset under the elastic force of the torsion spring. At the same time, the guide plate 43 collides with the mounting frame 41 to generate vibration, so as to avoid the accumulation of raw materials on the guide plate 43 and the receiving plate 42, so that the raw materials can be smoothly added to the mixing kettle 81. At the same time, the metering and conveying pipeline 32 is controlled to add a small amount of water into the mixing kettle 81 to perform secondary mixing of the stone, sand and water. When the mixing kettle 81 rotates, the stirring shaft 61 rotates together with the mixing kettle 81 under the limiting effect of the gear 63, and the paddle 62 on the stirring shaft 61 plays a supporting and blocking role, so that the stone, sand and water in the mixing kettle 81 can be fully mixed; at this time, the rotation speed of the mixing kettle 81 is 30 rpm; Since cement and additives are not added to the mixing kettle 81, there will be no solidification between the stone, sand and water; when the vehicle body 1 is about to arrive at the construction site, the screw conveyor 31 and the metering conveying pipeline 32 are controlled to add cement and the remaining proportion of water into the mixing kettle 81, and the first motor 55 is controlled to release the self-locking and drive the mixing kettle 81 to reset. During the resetting process of the mixing kettle 81, the clamping joint 67 contacts the clamping groove 66 on the clamping seat 64, and under the action of the guide section inclined in the clamping groove 66, the stirring shaft 61 is driven to move upward with the clamping joint 67. When the mixing kettle 81 is reset, that is, the mixing kettle 81 is in a vertical state, at this time, the clamping joint 67 is located in the driving section horizontally arranged in the clamping groove 66, and the gear 63 completely slides out of the tooth groove in the mounting ring 86, that is, the tooth groove on the mounting ring 86 no longer limits the gear 63; Control the third motor 74 to stop working, and control the second telescopic cylinder 71 to retract and reset; The second motor 65 is controlled to work, and the agitator shaft 61 and the paddle 62 are driven to mix the raw materials in the mixing kettle 81 through the card seat 64 and the card joint 67. At this time, the second motor 65 drives the agitator shaft 61 to rotate. Since water is added during the second mixing, the raw materials in the mixing kettle 81 have a certain fluidity at this time, which is convenient for the second motor 65 to drive the agitator shaft 61 and the paddle 62 to stir the raw materials. The working time of the second motor 65 is shortened, and the initial torque during rotation is reduced. The third mixing and stirring can be completed without the high-power second motor 65, thereby reducing energy loss. At the same time, the two mixing methods are used in combination, and the raw materials are mixed more fully. The solenoid valve at the discharge port 87 is controlled to open, and the mixed concrete is discharged through the discharge pipe 83 for road repair.
[0034] The screw conveyor 31 and the metering conveying pipeline 32 used in the present technical solution, as well as the vehicle body 1 and the PLC control center are all products available on the market and belong to the prior art, and will not be described in detail here.
[0035] The electromechanical connection involved in the present invention is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, which belongs to common knowledge.
[0036] Components not described in detail herein are prior art.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A runway intelligent emergency repair vehicle, comprising a vehicle body (1), wherein a PLC control center for controlling the opening and closing of electrical components is arranged in the vehicle body (1), a carriage (11) is installed on the vehicle body (1), the carriage (11) is a shell with a transparent bottom, and a cover is arranged on the vehicle body (1), and a raw material bin (2) is also arranged on the vehicle body (1), wherein the raw material bin (2) is provided with a plurality of groups, and each of the plurality of groups of raw material bins (2) is provided with a quantitative material feeding assembly (3); Features: The quantitative material delivery assembly (3) comprises a screw conveyor (31) and a metering delivery pipeline (32), wherein the screw conveyor (31) is used for quantitative delivery of solid raw materials, and the metering delivery pipeline (32) is used for quantitative addition of liquid raw materials; an inspection opening (12) is also provided on the top of the carriage (11), and a retractable cloth curtain (13) is provided on the top of the inspection opening (12); The vehicle body (1) is also provided with a material introduction component (4) and a material mixing component (8); the material introduction component (4) corresponds to the position of the quantitative material feeding component (3) and guides the raw materials output by the quantitative material feeding component (3) into the material mixing component (8); The mixing assembly (8) comprises a mixing kettle (81), the mixing kettle (81) being a shell with a transparent top surface, and a discharge port (87) is provided at the bottom of the mixing kettle (81), the discharge port (87) being connected to a discharge pipe (83) via a rotating pipe joint (84); The mixing kettle (81) is installed in the carriage (11) via a support assembly (5), and the mixing kettle (81) is supported by the support assembly (5) and can rotate around a connection with the support assembly (5) to adjust the inclination angle of the mixing assembly (8); The vehicle body (1) is also provided with a stirring component (6) and a driving component (7) for mixing the raw materials in the mixing component (8).
2. The intelligent runway repair vehicle according to claim 1 is characterized in that: The support assembly (5) comprises a support frame (52), the support frame (52) being mounted on the vehicle body (1), and a mounting frame (53) being rotatably connected to the support frame (52), the mounting frame (53) being a C-shaped frame, and first rolling balls (54) being rotatably connected to the ends of the mounting frame (53) and the mixing kettle (81) facing each other via a rotating rod, a plurality of groups of the first rolling balls (54) being provided, and an annular groove (85) corresponding to the position of the first rolling balls (54) being provided on the mixing kettle (81), and a first motor (55) being further mounted on the support frame (52), the output end of the first motor (55) being connected to the mounting frame (53), and the inclination angle of the mixing kettle (81) can be adjusted by controlling the rotation of the first motor (55).
3. The intelligent runway repair vehicle according to claim 2 is characterized in that: The support assembly (5) further comprises a support seat (51), the support seat (51) being arranged below the mixing kettle (81) to support the mixing kettle (81), a plurality of groups of second rolling balls (56) for reducing friction between the support seat (51) and the mixing kettle (81) being arranged on the facing surfaces of the support seat (51) and the mixing kettle (81), and a through groove (57) being arranged on the support seat (51), the through groove (57) corresponding to the position of the discharge port (87) of the mixing kettle (81).
4. The intelligent runway repair vehicle according to claim 3 is characterized in that: The driving assembly (7) comprises a second telescopic cylinder (71) and a roller (73); the second telescopic cylinder (71) is mounted on the vehicle body (1) and corresponds to the position of the through slot (57); the telescopic end of the second telescopic cylinder (71) is connected to a mounting plate (72) via a hinge seat (76); the mounting plate (72) and the mixing kettle (81) are rotatably connected to the roller (73) via a bearing seat (75); the roller (73) is driven by a third motor (74).
5. The intelligent runway repair vehicle according to claim 1 is characterized in that: The material introduction component (4) comprises a mounting frame (41) and a material receiving plate (42). The mounting frame (41) is mounted on the vehicle body (1) and is located between the raw material bin (2) and the mixing component (8). The material receiving plate (42) is hingedly connected to the mounting frame (41), and a torsion spring is provided at the hinge. The material receiving plate (42) is tiltedly arranged on the mounting frame (41), and the material receiving plate (42) corresponds to the output end position of the screw conveyor (31). The mounting frame (41) is also slidably connected to a material introduction plate (43). The material introduction plate (43) is located below the material receiving plate (42) and is slidably connected to the material receiving plate (42). A first telescopic cylinder (44) is also provided between the material introduction plate (43) and the material receiving plate (42). The side wall of the material introduction plate (43) is connected to the metering conveying pipeline (32) via a pipe clamp.
6. The intelligent runway repair vehicle according to claim 1, characterized in that: The stirring assembly (6) comprises a stirring shaft (61) and a second motor (65); the second motor (65) is mounted on the carriage (11); the output end of the second motor (65) is connected to the stirring shaft (61) via a clamping mechanism; a paddle (62) is mounted on the stirring shaft (61); a plurality of paddles (62) are provided, and the plurality of paddles (62) are all located inside the mixing kettle (81).
7. The intelligent runway repair vehicle according to claim 6 is characterized in that: The clamping mechanism comprises a clamping joint (67) and a clamping seat (64); the clamping seat (64) is mounted on the output end of the second motor (65); the clamping joint (67) is mounted on the top of the stirring shaft (61); a clamping groove (66) adapted to the clamping joint (67) is formed at the bottom of the clamping seat (64); the clamping groove (66) is a T-shaped groove comprising an inclined guide section and a horizontally arranged driving section.
8. The intelligent runway repair vehicle according to claim 7 is characterized in that: The mixing assembly (8) further comprises a support rod (82) and a mounting ring (86); the top of the mixing kettle (81) is connected to the mounting ring (86) via the support rod (82); the mounting ring (86) is coaxially arranged with the mixing kettle (81); and the mounting ring (86) is provided with a through hole for the stirring shaft (61) to pass through.
9. The intelligent runway repair vehicle according to claim 8, characterized in that: A gear (63) is also mounted on the stirring shaft (61), and a tooth groove meshing with the gear (63) is formed on the mounting ring (86); when the clamping joint (67) is located in the driving section of the clamping groove (66), the gear (63) is separated from the tooth groove and does not affect the rotation of the stirring shaft (61).
Citation Information
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