Concrete pouring and vibrating system and method

By designing an automated concrete pouring vibration system, using the installation frame and mobile vibration mechanism, the problems of wheel indentation and manual adjustment during the secondary vibration of concrete are solved, and efficient and convenient vibration effect is achieved, and concrete is improved. density and strength.

CN119195488APending Publication Date: 2024-12-27YIXING DAPU CONSTR & INSTALLATION ENG CO
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Patent Information

Application Number
CN202411598176.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

During the secondary vibration of concrete, the wheels are prone to indentation on the concrete surface, affecting the forming effect, and the steering requires manual adjustment, which is not convenient to use.

Method used

A concrete pouring vibration system is designed, including the installation frame, the mobile vibration mechanism and the control processor. By adjusting the size of the installation frame and the position of the moving vibration mechanism, automatic vibration is achieved using electric push rods and servo motors to ensure that The vibrating piece is evenly inserted into the concrete and vibrate to avoid affecting the surface.

Benefits of technology

An automated concrete vibration process is realized, which avoids the impact on the concrete surface, improves the efficiency and convenience of vibration, and ensures the compactness and strength of the concrete.

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Abstract

The invention relates to the technical field of concrete pouring and vibrating, and discloses a concrete pouring and vibrating system and method.The concrete pouring and vibrating system comprises a mounting frame, the mounting frame comprises four mounting frames, a plurality of first connecting frames, a plurality of second connecting frames, a first connecting assembly, a movable vibrating mechanism, a second connecting assembly and a control processor; by arranging the mounting frame, the number of the first connecting frames, the number of the second connecting frames and the number of the third connecting frames can be adjusted according to the size of the area according to the area needing to be vibrated, and the vibration interval and vibration time information can be set through the control processor; then a second servo motor and a first servo motor are controlled through a control processor, so that the positions of a moving frame and a sliding frame on the side wall of the moving frame can be adjusted, a lifting frame can be driven to ascend and descend by arranging an electric push rod, a vibrating part is inserted into concrete for vibrating, and automatic vibrating can be achieved; and the surface of the concrete is not affected in the vibrating process.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete pouring and vibrating, and in particular to a concrete pouring and vibrating system and method. Background Art

[0002] In construction, pouring concrete is a very common operation, and a necessary process for pouring concrete is vibration. It is necessary to remove bubbles and tamp the concrete to make it dense and compact, eliminate the honeycomb surface and other phenomena of the concrete, so as to improve its strength and ensure the quality of concrete components. The above process of eliminating bubbles and tamping the concrete is concrete vibration. The secondary vibration of concrete actually refers to re-vibrating the concrete at an appropriate time after the concrete is poured. The secondary vibration of concrete has many advantages. It can not only improve the strength of concrete, or save cement while ensuring strength, but also increase the density of concrete, improve impermeability, and eliminate cracks and cracks caused by settlement of concrete. According to relevant experiments, secondary vibration can increase the bond strength of steel bars by 1 / 3, increase the 28d strength by 10%~15%, and save about 15% of cement while keeping the strength unchanged.

[0003] A building concrete pouring and vibrating system with the public number CN112900874B includes a frame module, a pouring module, a vibration module, a lateral vibration module, and a vibration module. The main function of the frame module is to support the pouring module, the vibration module, the lateral vibration module, and the vibration module while also providing a mobile chassis function. The main function of the pouring module is to pour concrete, the main function of the vibration module is to provide a longitudinal vibration function, the main function of the lateral vibration module is to provide a lateral vibration function, and the main function of the vibration module is to vibrate the poured concrete. The present invention is fully automatic throughout the process, can move autonomously to pour and vibrate concrete, and is very convenient to use.

[0004] However, based on the actual use process, the concrete usually needs to be vibrated twice. During the secondary vibration, the wheels will form indentations on the concrete surface, thereby affecting the concrete molding effect. The steering also needs to be adjusted manually, which is not convenient to use. Summary of the invention

[0005] The object of the present invention is to provide a concrete pouring and vibrating system and method to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: A concrete pouring and vibrating system and method, comprising: An installation frame, the installation frame comprising four installation frames, a plurality of first connecting frames and a plurality of second connecting frames, a support column is fixedly installed on the side wall of the installation frame, and a support seat is fixedly installed on the bottom of the support column; A first connecting component, wherein the first connecting component is installed on the mounting frame, the first connecting frame and the second connecting frame, and the four mounting frames and the plurality of first connecting frames and the plurality of second connecting frames are connected in combination through the first connecting component; A mobile vibrating mechanism, wherein the mobile vibrating mechanism is installed inside the installation frame, and the mobile vibrating mechanism can evenly vibrate concrete at various positions inside the installation frame by moving inside the installation frame; A second connecting component, the second connecting component is arranged inside the mobile vibrating mechanism, and the mobile vibrating mechanism can be extended by the second connecting component to make it fit with the mounting frame; A control processor is provided, wherein the control processor can control the mobile vibrating mechanism.

[0007] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said first, second, and third gears are connected to each other with a bolt, and said bolt has a round shank to contact with said moving frame. said bolt has a first gear connected to said moving frame by said spring, and said bolt has a first gear connected to said moving frame by said spring. An extension piece is fixedly mounted on the output end of the vibrator, and a vibrating piece is fixedly mounted on the connecting end of the extension piece.

[0008] Optionally, a fixing groove is opened inside the movable frame, a second servo motor is fixedly installed inside the fixing groove, the gear is fixedly installed on the output end of the second servo motor, a mounting groove is opened on one side of the sliding frame, a first servo motor is fixedly installed on the inner wall of the mounting groove, two toothed wheels are provided, a first transmission wheel and a second transmission wheel are fixedly installed on one end of the two toothed wheels, the first transmission wheel is fixedly installed on the output end of the first servo motor, and the first transmission wheel and the second transmission wheel are connected by a transmission belt.

[0009] Optionally, an installation cavity is opened at the bottom of the sliding frame, an electric push rod is fixedly installed on the inner wall of the installation cavity, a lifting frame is fixedly installed on the output end of the electric push rod, a connecting spring is fixedly installed on the inner wall of the lifting frame, a mounting tube is fixedly installed on one end of the connecting spring, the mounting tube is movably connected to the inside of the lifting frame through the connecting spring, and the vibrator is fixedly installed on the inner wall of the mounting tube.

[0010] Optionally, a limit frame is fixedly mounted on the side wall of the sliding frame, and the extension piece is movably connected inside the limit frame.

[0011] Optionally, the second connecting assembly includes a plurality of third connecting frames, a plurality of second racks, a plurality of positioning members and a plurality of clamping blocks, wherein one end of one of the moving frames and one end of the third connecting frame are provided with a plurality of positioning grooves, and one end of another moving frame and the other end of the third connecting frame are fixedly mounted with a plurality of positioning members, the positioning members match with the positioning grooves, wherein two of the positioning grooves and the matching positioning members are provided with third positioning holes, one side of the other two positioning members is movably connected with a clamping block by a spring, and the other two positioning grooves are provided with clamping grooves matching with the clamping blocks, a second groove matching with the first groove is provided on the top of the third connecting frame, the second rack is fixedly mounted on the inner wall of the second groove, the second rack matches the first rack, and the two moving frames are connected by the third connecting frame combination.

[0012] Optionally, the first connecting component includes second teeth, a second limiting block and a clamping piece, and the side walls at one end of the two mounting frames and one end of the first connecting frame are provided with a clamping groove, and the clamping piece is fixedly installed on the other end of the other two mounting frames and the other end of the first connecting frame, the clamping piece is matched with the clamping groove, and the clamping piece and the inside of the clamping groove are provided with corresponding first positioning holes, and the inside of the first connecting frame is provided with a second movable groove matching the first movable groove, the second teeth are fixedly installed on the inner wall of the second movable groove, and the second teeth match the first teeth, and the second limiting block is fixedly installed on the inner wall of the second movable groove, and the second limiting block matches the first limiting block.

[0013] Optionally, the first connecting component also includes a connecting piece and several first sensing modules, the first sensing module is fixedly mounted on the second connecting frame and the inner wall of the mounting frame, one side of the two mounting frames and one end of the second connecting frame are provided with connecting grooves, the connecting piece is fixedly mounted on the other side of the other two mounting frames and the other end of the second connecting frame, the connecting piece is matched with the connecting groove, and corresponding second positioning holes are provided in the connecting groove and inside the connecting piece.

[0014] Optionally, the control processor is fixedly installed inside the sliding frame, the control processor is connected to the first servo motor and the second servo motor through wires, the control processor is connected to the electric push rod and the vibrator through wires, the first sensing module is matched with the second sensing module, and the second sensing module is connected to the control processor through wires.

[0015] A method for using a concrete pouring and vibrating system comprises the following steps: S1: When in use, first determine the area that needs to be vibrated, then adjust the number of the first connecting frame, the second connecting frame and the third connecting frame according to the size of the area, and assemble the first connecting frame, the second connecting frame, the third connecting frame and the mounting frame into an installation frame, and then place the assembled installation frame on the vibration area through a support seat; S2: The vibration interval and vibration time information can be set by the control processor, and then the second servo motor and the first servo motor can be controlled by the control processor, so as to adjust the position of the mobile frame and the sliding frame on the side wall of the mobile frame. The lifting frame can be driven to move up and down by the electric push rod, so as to adjust the height of the vibrating parts inside the lifting frame, so that the vibrating parts can be inserted into the concrete for vibration. After completion, the lifting frame is raised, and the position of the sliding frame is adjusted again. By connecting the second sensing module with the control processor, the sensing information between the first sensing module and the second sensing module can be received, so as to grasp the position information of the sliding frame.

[0016] The present invention has at least the following beneficial effects: (1) This solution can adjust the size of the installation frame by setting the installation frame according to the area that needs to be vibrated, and adjust the number of the first connecting frame, the second connecting frame and the third connecting frame according to the size of the area. The vibration interval and vibration time information can be set by the control processor, and then the second servo motor and the first servo motor can be controlled by the control processor to adjust the position of the moving frame and the sliding frame on the side wall of the moving frame. The electric push rod can be set to drive the lifting frame to move up and down, so that the vibrating piece is inserted into the concrete for vibration. The vibration can be automatically performed, and the concrete surface will not be affected during the vibration process. (2) This solution provides a mobile vibrating mechanism, and the position of the vibrating member can be adjusted by moving the mobile frame and the sliding frame, so that vibration can be performed at various positions inside the installation frame; (3) This solution can reduce the shaking of the lifting frame and the sliding frame when the vibrating member is vibrating by setting a connecting spring, thereby avoiding affecting the sliding of the sliding frame; (4) This solution can receive the sensing information between the first sensing module and the second sensing module by connecting the second sensing module to the control processor, thereby accurately grasping the position information of the sliding frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the local structure of the present invention; Figure 3 This is a schematic diagram of the structure of the second connecting frame of the present invention; Figure 4 This is a schematic diagram of the connection structure between the sliding frame and the moving frame of the present invention; Figure 5 This is a schematic diagram of the structure of the vibrating member of the present invention; Figure 6 This is a schematic diagram of the lifting frame structure of the present invention; Figure 7 It is a schematic diagram of the structure of the sliding frame of the present invention; Figure 8 This is a schematic diagram of the structure of the third connecting frame of the present invention; Fig. 9 This is a schematic diagram of the toothed wheel installation structure of the present invention; Fig.10 This is a schematic diagram of the structure of the mobile rack of the present invention; Fig.11 It is a schematic diagram of the cross-sectional structure of the mobile frame of the present invention; Fig.12 This is a schematic diagram of the mounting frame structure of the present invention; Fig.13 This is a schematic diagram of the structure of the first connecting frame of the present invention; Fig.14 This is a system diagram of the present invention.

[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Mounting frame; 101. Support column; 102. Support seat; 103. First movable groove; 104. First tooth; 105. First stop block; 106. Snap-in groove; 107. First positioning hole; 108. Connecting groove; 109. Connecting piece; 110. Second positioning hole; 111. Snap-in piece; 2. First connecting frame; 201. Second movable groove; 202. Second tooth; 203. Second stop block; 3. Second connecting frame; 301. First sensing module; 4. Sliding frame; 401. Vibrator; 4011. Extension piece; 4012. Vibrator; 402. Mounting groove; 4021. First servo motor; 4022. First transmission wheel; 4023. Transmission belt; 4024, second transmission wheel; 4025, toothed wheel; 403, second sensing module; 404, installation cavity; 4041, electric push rod; 4042, lifting frame; 4043, connecting spring; 4044, installation tube; 405, limiting frame; 406, slide groove; 5, moving frame; 501, first groove; 502, first rack; 503, positioning groove; 504, gear; 505, third positioning hole; 506, positioning piece; 507, block; 508, limiting groove; 509, slot; 510, fixing groove; 511, second servo motor; 6, third connecting frame; 601, second groove; 602, second rack; 7, control processor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 14 The present invention provides a concrete pouring and vibrating system and method, comprising: The mounting frame includes four mounting frames 1, a plurality of first connecting frames 2 and a plurality of second connecting frames 3. A support column 101 is fixedly mounted on the side wall of the mounting frame 1, and a support seat 102 is fixedly mounted on the bottom of the support column 101; A first connecting assembly, the first connecting assembly is installed on the mounting frame 1, the first connecting frame 2 and the second connecting frame 3, and the four mounting frames 1 and the plurality of first connecting frames 2 and the plurality of second connecting frames 3 are connected in combination through the first connecting assembly; A mobile vibrating mechanism is installed inside the installation frame. The mobile vibrating mechanism can evenly vibrate the concrete at various positions inside the installation frame by moving inside the installation frame. A second connecting component, which is arranged inside the mobile vibrating mechanism, and through which the mobile vibrating mechanism can be extended to be compatible with the mounting frame; The control processor 7 can control the mobile vibration mechanism.

[0021] In some embodiments, see Figure 2 , Figure 4 , Figure 5 , Figure 7 The mobile vibration mechanism includes a sliding frame 4, a vibrator 401 and two mobile frames 5. A first movable groove 103 is opened inside the mounting frame 1, and a first limit block 105 is fixedly installed on the inner wall of the first movable groove 103. One end of the mobile frame 5 is slidably connected to the inside of the first movable groove 103. A limit groove 508 is opened at one end of the side wall of the mobile frame 5. The limit groove 508 fits with the first limit block 105. The first limit block 105 is located inside the limit groove 508. One end of the mobile frame 5 is rotatably connected with a gear 504. The inner wall of the first movable groove 103 is fixedly installed with a first tooth 10 4, the first tooth 104 matches with the gear 504, a slide groove 406 is provided inside the sliding frame 4, the slide groove 406 matches with the moving frame 5, the sliding frame 4 is slidably connected to the side wall of the moving frame 5 through the slide groove 406, a toothed wheel 4025 is rotatably connected inside the sliding frame 4, a first groove 501 is provided on the top of the moving frame 5, a first rack 502 is fixedly installed on the inner wall of the first groove 501, the toothed wheel 4025 matches with the first rack 502, the vibrator 401 is fixedly installed on the top of the moving frame 5, and a second sensing module 403 is fixedly installed on one side of the sliding frame 4; The output end of the vibrator 401 is fixedly installed with an extension piece 4011, and the connecting end of the extension piece 4011 is fixedly installed with a vibrator 4012. The mounting frame 1 can be mounted on the support seat 102 by setting the support column 101, and the support seat 102 can be fixed to the ground by bolts, so that the mounting frame can be stably located at the top of the vibration area. The vibration spacing and vibration time information can be set by setting the control processor 7. The vibration of the vibrator 401 can be controlled by the control processor 7. The limit block is set to be stuck in the limit of the side wall of the mobile frame 5. The moving range of the mobile frame 5 can be limited in the position groove 508. The mobile frame 5 can be moved inside the first movable groove 103 by setting the gear 504 to rotate and cooperate with the first tooth 104. The sliding frame 4 can be moved on the side wall of the mobile frame 5 by setting the toothed wheel 4025 to rotate and cooperate with the first rack 502. The vibrator 401 can drive the vibrating member 4012 to vibrate and vibrate by setting the extension member 4011. The position of the vibrating member 4012 can be adjusted by moving the mobile frame 5 and the sliding frame 4, so that vibration can be performed at various positions inside the installation frame.

[0022] In some embodiments, see Fig. 9 , Fig.11A fixed groove 510 is provided inside the movable frame 5, a second servo motor 511 is fixedly installed inside the fixed groove 510, a gear 504 is fixedly installed at the output end of the second servo motor 511, a mounting groove 402 is provided on one side of the sliding frame 4, a first servo motor 4021 is fixedly installed on the inner wall of the mounting groove 402, two toothed wheels 4025 are provided, a first transmission wheel 4022 and a second transmission wheel 4024 are fixedly installed at one end of the two toothed wheels 4025, the first transmission wheel 4022 is fixedly installed at the output end of the first servo motor 4021, the first transmission wheel 4022 and the second transmission wheel 4024 are connected by a transmission belt 4023, and the second servo motor 511 can be provided to control the rotation of the gear 504 The movable frame 5 can be moved in the movable groove inside the mounting frame 1 by rotating the gear 504 and meshing with the teeth, so that the position of the movable frame 5 and the sliding frame 4 on the side wall of the movable frame 5 can be adjusted. The first servo motor 4021 can be provided to drive the first transmission wheel 4022 to rotate, and the first transmission wheel 4022 can be connected to the second transmission wheel 4024 through the transmission belt 4023, so that when the first transmission wheel 4022 rotates, the second transmission wheel 4024 can be driven to rotate synchronously, so that the two toothed wheels 4025 can be driven to rotate at the same time, and the two toothed wheels 4025 can rotate at the same time and mesh with the rack, so that the sliding frame 4 can stably move on the side wall of the movable frame 5, so that the position of the sliding frame 4 on the side wall of the movable frame 5 can be adjusted.

[0023] In some embodiments, see Figure 6 , Figure 7 A mounting cavity 404 is provided at the bottom of the sliding frame 4, and an electric push rod 4041 is fixedly installed on the inner wall of the mounting cavity 404, and a lifting frame 4042 is fixedly installed on the output end of the electric push rod 4041, and a connecting spring 4043 is fixedly installed on the inner wall of the lifting frame 4042, and a mounting cylinder 4044 is fixedly installed on one end of the connecting spring 4043, and the mounting cylinder 4044 is movably connected to the inside of the lifting frame 4042 through the connecting spring 4043. The vibrating piece 4012 is fixedly installed on the inner wall of the mounting cylinder 4044, and a limiting frame 405 is fixedly installed on the side wall of the sliding frame 4, and the extension piece 4011 is movably connected to the inside of the limiting frame 405. By arranging the electric push rod 4041, the lifting frame 4042 can be driven to move up and down, so that the height of the vibrating piece 4012 inside the lifting frame 4042 can be adjusted, and by arranging the connecting spring 4043, the vibrating piece 4012 can reduce the shaking of the lifting frame 4042 and the sliding frame 4 during vibration, so as to avoid affecting the sliding of the sliding frame 4.

[0024] In some embodiments, see Figure 8 , Fig. 9 , Fig.10The second connecting assembly includes a plurality of third connecting frames 6, a plurality of second racks 602, a plurality of positioning members 506 and a plurality of clamping blocks 507, wherein a plurality of positioning grooves 503 are provided at one end of one of the moving frames 5 and one end of the third connecting frame 6, a plurality of positioning members 506 are fixedly installed at one end of the other moving frame 5 and the other end of the third connecting frame 6, the positioning members 506 are matched with the positioning grooves 503, wherein two positioning grooves 503 and the matching positioning members 506 are provided with third positioning holes 505 inside, and the other two positioning members 506 are movably connected with clamping blocks 507 on one side through springs, and the other two positioning grooves 503 are provided with clamping grooves 509 matching with the clamping blocks 507, and the top of the third connecting frame 6 is provided with a second groove 601 matching with the first groove 501, The second rack 602 is fixedly installed on the inner wall of the second groove 601, and the second rack 602 matches the first rack 502. The two mobile frames 5 are connected by a third connecting frame 6, and a positioning piece 506 is set. By inserting the positioning piece 506 at one end of the third connecting frame 6 into the positioning groove 503 at one end of one of the mobile frames 5, the block 507 on one side of the positioning piece 506 can be inserted into the groove 509, and then the positioning piece 506 at one end of the other mobile frame 5 is inserted into the positioning groove 503 at the other end of the third connecting frame 6, so that the third connecting frame 6 is fixed between the two mobile frames 5. The length of the third connecting frame 6 is the same as that of the second connecting frame 3. During installation, the same number of third connecting frames 6 are installed according to the number of second connecting frames 3, so that the sliding frame 4 can be moved freely inside the installation frame.

[0025] In some embodiments, see Fig.12 , Fig.13The first connecting component includes a second tooth 202, a second limit block 203 and a clamping member 111. The side walls at one end of the two mounting frames 1 and one end of the first connecting frame 2 are provided with a clamping groove 106. The clamping member 111 is fixedly installed at the other end of the other two mounting frames 1 and the other end of the first connecting frame 2. The clamping member 111 matches the clamping groove 106. The clamping member 111 and the inside of the clamping groove 106 are provided with corresponding first positioning holes 107. The inside of the first connecting frame 2 is provided with a second movable groove 201 that matches the first movable groove 103. The second tooth 202 is fixedly installed on the inner wall of the second movable groove 201. The second tooth 202 matches the first tooth 104. The second limit block 203 is fixedly installed on the inner wall of the second movable groove 201, and the second limit block 203 matches the first limit block 105. By setting the clamping piece 111, the first connecting frame 2 can be clamped to one end of the mounting frame 1 by inserting the clamping piece 111 at one end of the first connecting frame 2 into the clamping groove 106 at one end of the mounting frame 1, and the two ends of the mounting frame 1 can be connected through the mounting frame 1 by inserting the clamping piece 111 at one end of another mounting frame 1 into the clamping groove 106 at the other end of the first connecting frame 2. By adjusting the number of installed first connecting frames 2, the distance between the two ends of the two mounting frames 1 can be adjusted, so that the overall length of the mounting frame can be adjusted.

[0026] In some embodiments, see Figure 3 , Fig.12 The first connection assembly also includes a connection piece 109 and a plurality of first sensing modules 301. The first sensing module 301 is fixedly mounted on the inner wall of the second connection frame 3 and the mounting frame 1. A connection groove 108 is provided on one side of the two mounting frames 1 and one end of the second connection frame 3. The connection piece 109 is fixedly mounted on the other side of the other two mounting frames 1 and the other end of the second connection frame 3. The connection piece 109 fits with the connection groove 108. The connection groove 108 and the interior of the connection piece 109 are provided with corresponding second positioning holes 110. By setting the connection piece 109, the connection piece 109 can be inserted into the connection groove 108 to be connected, so that the second The connecting frame 3 can be connected to the mounting frame 1, so that the second connecting frame 3 can be clamped between the two sides of the two mounting frames 1. By adjusting the number of installed second connecting frames 3, the distance between the one side of the two mounting frames 1 can be adjusted, so that the overall width of the mounting frame can be adjusted. By setting the first sensing module 301 inside the second connecting frame 3, the position of the sliding frame 4 on the side wall of the mobile frame 5 can be determined by sensing the second sensing module 403 through the first sensing module 301. The first positioning hole 107, the second positioning hole 110 and the third positioning hole 505 can be plugged with fixing bolts, so as to achieve the effect of fixed positioning.

[0027] In some embodiments, see Fig.14The control processor 7 is fixedly installed inside the sliding frame 4. The control processor 7 is connected to the first servo motor 4021 and the second servo motor 511 through wires. The control processor 7 is connected to the electric push rod 4041 and the vibrator 401 through wires. The first sensing module 301 matches the second sensing module 403. The second sensing module 403 is connected to the control processor 7 through wires. By connecting the control processor 7 to the first servo motor 4021 and the second servo motor 511, the first servo motor 4021 and the second servo motor 511 can be controlled. By connecting the control processor 7 to the electric push rod 4041 and the vibrator 401, the electric push rod 4041 and the vibrator 401 can be controlled. By connecting the second sensing module 403 to the control processor 7, the sensing information between the first sensing module 301 and the second sensing module 403 can be received, so that the position information of the sliding frame 4 can be grasped.

[0028] The working process and principle of the present invention are as follows: when in use, first determine the area that needs to be vibrated, and then adjust the number of the first connecting frame 2, the second connecting frame 3 and the third connecting frame 6 according to the size of the area. By setting the connecting piece 109, the connecting piece 109 can be inserted into the connecting groove 108 for clamping, so that the second connecting frame 3 can be connected to the mounting frame 1, so that the second connecting frame 3 can be clamped between the two sides of the two mounting frames 1. By adjusting the number of installed second connecting frames 3, the distance between the two sides of the two mounting frames 1 can be adjusted, so that the overall width of the mounting frame can be adjusted. By setting the clamping piece 111, by inserting the clamping piece 111 at one end of the first connecting frame 2 into the clamping groove 1 at one end of the mounting frame 1 06, the first connecting frame 2 can be clamped on one end of the mounting frame 1, and the two ends of the mounting frame 1 can be connected through the mounting frame 1 by inserting the clamping piece 111 at one end of the other mounting frame 1 into the clamping groove 106 at the other end of the first connecting frame 2. The distance between the two ends of the two mounting frames 1 can be adjusted by adjusting the number of installed first connecting frames 2, so that the overall length of the mounting frame can be adjusted. The fixing bolts are inserted into the first positioning hole 107, the second positioning hole 110 and the third positioning hole 505, and then the assembled mounting frame is placed on the vibration area through the support seat 102. The vibration spacing and vibration time information can be set by the control processor 7, and then the control processor 7 controls the second servo motor 511, the second servo motor 511 can control the gear 504 to rotate, and the gear 504 rotates and meshes with the teeth to make the movable frame 5 move in the movable groove inside the mounting frame 1. The first servo motor 4021 can drive the first transmission wheel 4022 to rotate, and the first transmission wheel 4022 can be connected to the second transmission wheel 4024 through the transmission belt 4023, so that when the first transmission wheel 4022 rotates, the second transmission wheel 4024 can be driven to rotate synchronously, so that the two toothed wheels 4025 can be driven to rotate at the same time, and the two toothed wheels 4025 can rotate at the same time and mesh with the rack to make the sliding frame 4 stably move on the side wall of the moving frame 5, so that the sliding frame can be adjusted 4 is located at the side wall of the moving frame 5, so that the position of the moving frame 5 and the sliding frame 4 on the side wall of the moving frame 5 can be adjusted. By setting the electric push rod 4041, the lifting frame 4042 can be driven to move up and down, so that the height of the vibrating member 4012 inside the lifting frame 4042 can be adjusted, so that the vibrating member 4012 is inserted into the concrete for vibration. After completion, the lifting frame 4042 is raised, and the position of the sliding frame 4 is adjusted again. By connecting the second sensing module 403 with the control processor 7, the sensing information between the first sensing module 301 and the second sensing module 403 can be received, so that the position information of the sliding frame 4 can be grasped, so that the vibration can be automatically performed, and the concrete surface will not be affected during the vibration process.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A concrete pouring and vibrating system, characterized in that: include: An installation frame, the installation frame comprising four installation frames (1), a plurality of first connecting frames (2) and a plurality of second connecting frames (3), a support column (101) being fixedly mounted on a side wall of the installation frame (1), and a support seat (102) being fixedly mounted on a bottom of the support column (101); A first connecting component, the first connecting component being mounted on the mounting frame (1), the first connecting frame (2) and the second connecting frame (3), and the four mounting frames (1) and the plurality of first connecting frames (2) and the plurality of second connecting frames (3) are connected in combination via the first connecting component; A mobile vibrating mechanism, wherein the mobile vibrating mechanism is installed inside the installation frame, and the mobile vibrating mechanism can evenly vibrate concrete at various positions inside the installation frame by moving inside the installation frame; A second connecting component, the second connecting component is arranged inside the mobile vibrating mechanism, and the mobile vibrating mechanism can be extended by the second connecting component to make it fit with the mounting frame; A control processor (7), wherein the control processor (7) can control the mobile vibration mechanism.

2. A concrete pouring and vibrating system according to claim 1, characterized in that: The movable vibration mechanism comprises a sliding frame (4), a vibrator (401) and two movable frames (5); a first movable groove (103) is provided inside the mounting frame (1); a first limit block (105) is fixedly installed on the inner wall of the first movable groove (103); one end of the movable frame (5) is slidably connected inside the first movable groove (103); a limit groove (508) is provided at one end of the side wall of the movable frame (5); the limit groove (508) is matched with the first limit block (105); the first limit block (105) is located inside the limit groove (508); one end of the movable frame (5) is rotatably connected with a gear (504); a first tooth (104) is fixedly installed on the inner wall of the first movable groove (103); the first tooth (104) is fixedly installed on the inner wall of the first movable groove (103); The tooth (104) matches with the gear (504), a slide groove (406) is provided inside the sliding frame (4), the slide groove (406) matches with the moving frame (5), the sliding frame (4) is slidably connected to the side wall of the moving frame (5) through the slide groove (406), a toothed wheel (4025) is rotatably connected inside the sliding frame (4), a first groove (501) is provided on the top of the moving frame (5), a first rack (502) is fixedly installed on the inner wall of the first groove (501), the toothed wheel (4025) matches with the first rack (502), the vibrator (401) is fixedly installed on the top of the moving frame (5), and a second sensing module (403) is fixedly installed on one side of the sliding frame (4); An extension piece (4011) is fixedly mounted on the output end of the vibrator (401), and a vibrating piece (4012) is fixedly mounted on the connection end of the extension piece (4011).

3. A concrete pouring and vibrating system according to claim 2, characterized in that: A fixing groove (510) is provided inside the movable frame (5), a second servo motor (511) is fixedly installed inside the fixing groove (510), the gear (504) is fixedly installed at the output end of the second servo motor (511), a mounting groove (402) is provided on one side of the sliding frame (4), a first servo motor (4021) is fixedly installed on the inner wall of the mounting groove (402), two toothed wheels (4025) are provided, a first transmission wheel (4022) and a second transmission wheel (4024) are fixedly installed at one end of the two toothed wheels (4025), the first transmission wheel (4022) is fixedly installed at the output end of the first servo motor (4021), and the first transmission wheel (4022) and the second transmission wheel (4024) are connected in transmission via a transmission belt (4023).

4. A concrete pouring and vibrating system according to claim 3, characterized in that: The bottom of the sliding frame (4) is provided with an installation cavity (404), an electric push rod (4041) is fixedly installed on the inner wall of the installation cavity (404), a lifting frame (4042) is fixedly installed on the output end of the electric push rod (4041), a connecting spring (4043) is fixedly installed on the inner wall of the lifting frame (4042), a mounting tube (4044) is fixedly installed on one end of the connecting spring (4043), the mounting tube (4044) is movably connected to the inside of the lifting frame (4042) through the connecting spring (4043), and the vibrating member (4012) is fixedly installed on the inner wall of the mounting tube (4044).

5. A concrete pouring and vibrating system according to claim 2, characterized in that: A limiting frame (405) is fixedly mounted on the side wall of the sliding frame (4), and the extension piece (4011) is movably connected inside the limiting frame (405).

6. A concrete pouring and vibrating system according to claim 2, characterized in that: The second connecting assembly comprises a plurality of third connecting frames (6), a plurality of second racks (602), a plurality of positioning members (506) and a plurality of clamping blocks (507), wherein one end of one of the moving frames (5) and one end of the third connecting frame (6) are both provided with a plurality of positioning grooves (503), and one end of another moving frame (5) and the other end of the third connecting frame (6) are both fixedly mounted with a plurality of positioning members (506), the positioning members (506) being matched with the positioning grooves (503), wherein the insides of the two positioning grooves (503) and the matching positioning members (506) are both provided with third positioning members (507). The second rack (602) is fixedly mounted on the inner wall of the second groove (601), and the second rack (602) matches the first rack (502). The two movable racks (55) are connected to each other by a spring. The other two positioning grooves (503) are provided with a clamping groove (509) matched with the clamping groove (507). The top of the third connecting frame (6) is provided with a second groove (601) matched with the first groove (501). The second rack (602) is fixedly mounted on the inner wall of the second groove (601), and the second rack (602) matches the first rack (502). The two movable frames (5) are connected in combination by the third connecting frame (6).

7. A concrete pouring and vibrating system according to claim 2, characterized in that: The first connecting component comprises a second tooth (202), a second limit block (203) and a clamping member (111); a clamping groove (106) is provided on the side walls of one end of the two mounting frames (1) and one end of the first connecting frame (2); the clamping member (111) is fixedly mounted on the other ends of the other two mounting frames (1) and the other end of the first connecting frame (2); the clamping member (111) fits in the clamping groove (106); and the clamping member (111) and the clamping groove (106) are provided inside. A corresponding first positioning hole (107) is provided, a second movable groove (201) matching with the first movable groove (103) is provided inside the first connecting frame (2), the second tooth (202) is fixedly mounted on the inner wall of the second movable groove (201), the second tooth (202) matches with the first tooth (104), the second limit block (203) is fixedly mounted on the inner wall of the second movable groove (201), the second limit block (203) matches with the first limit block (105).

8. A concrete pouring and vibrating system according to claim 4, characterized in that: The first connection assembly further comprises a connection member (109) and a plurality of first sensing modules (301); the first sensing module (301) is fixedly mounted on the second connection frame (3) and the inner wall of the mounting frame (1); one side of the two mounting frames (1) and one end of the second connection frame (3) are provided with connection grooves (108); the connection member (109) is fixedly mounted on the other side of the other two mounting frames (1) and the other end of the second connection frame (3); the connection member (109) fits with the connection groove (108); and corresponding second positioning holes (110) are provided inside the connection groove (108) and the connection member (109).

9. A concrete pouring and vibrating system according to claim 8, characterized in that: The control processor (7) is fixedly mounted inside the sliding frame (4); the control processor (7) is connected to the first servo motor (4021) and the second servo motor (511) via wires; the control processor (7) is connected to the electric push rod (4041) and the vibrator (401) via wires; the first sensing module (301) matches the second sensing module (403); and the second sensing module (403) is connected to the control processor (7) via wires.

10. A method for using a concrete pouring and vibrating system according to any one of claims 1 to 9, characterized in that: The specific steps include: S1: When in use, the area to be vibrated is first determined, and then the number of the first connecting frame (2), the second connecting frame (3), and the third connecting frame (6) is adjusted according to the size of the area, and the first connecting frame (2), the second connecting frame (3), the third connecting frame (6), and the mounting frame (1) are assembled into an installation frame, and then the assembled installation frame is placed on the vibration area through the support seat (102); S2: The vibration interval and vibration time information can be set by the control processor (7), and then the second servo motor (511) and the first servo motor (4021) can be controlled by the control processor (7), so that the position of the movable frame (5) and the sliding frame (4) on the side wall of the movable frame (5) can be adjusted. The lifting frame (4042) can be driven to move up and down by the electric push rod (4041), so that the height of the vibrating member (4012) inside the lifting frame (4042) can be adjusted, so that the vibrating member (4012) is inserted into the concrete for vibration. After completion, the lifting frame (4042) is raised, and the position of the sliding frame (4) is adjusted again. By connecting the second sensing module (403) to the control processor (7), the sensing information between the first sensing module (301) and the second sensing module (403) can be received, so that the position information of the sliding frame (4) can be obtained.

Citation Information

Patent Citations

  • A vibration system for pouring concrete in buildings

    CN112900874B