Automobile cylinder sleeve detection equipment
By designing a clamping mechanism and a batch drive mechanism, combined with an electric telescopic rod and a laser rangefinder, efficient detection of the cylinder liner is achieved, solving the problems of low detection efficiency and insufficient clamping force, ensuring accurate detection and deformation prevention of the cylinder liner.
Patent Information
- Application Number
- CN202411320324.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-27
AI Technical Summary
The existing cylinder liner detection device has low detection efficiency and insufficient clamping force may cause the cylinder liner to deform, and workers need to wait for the inspection to be completed, which affects the efficiency.
An automobile cylinder liner detection device is designed, which fixes the cylinder liner by clamping mechanism, and uses intermittent driving mechanism and electric telescopic rod to drive the laser rangefinder for inner diameter detection, so that staff can perform detection while picking up and putting up the cylinder liner. The clamping mechanism has built-in air drive components to control the clamping force.
It improves the detection efficiency, reduces the waiting time of staff, and avoids deformation of cylinder liners by controlling the clamping force, adapting to the inspection needs of different models of cylinder liners.
Smart Images

Figure CN119197353A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cylinder liner detection, in particular to an automobile cylinder liner detection device. Background Art
[0002] Automobile cylinder liner is the abbreviation of engine cylinder liner, which is embedded in the cylinder barrel of the cylinder body and forms a combustion chamber together with the piston and cylinder head. Cylinder liners are divided into two categories: dry cylinder liners and wet cylinder liners. Automobile cylinder liner testing equipment is a series of equipment specially used to test the quality, performance and size of automobile cylinder liners. These equipment play an important role in the fields of automobile maintenance, manufacturing and testing, ensuring that the quality of cylinder liners meets the standards, thereby ensuring the normal operation of the engine. When the cylinder liner is produced, the inner roundness of the cylinder liner needs to be tested.
[0003] For example, a vehicle cylinder liner detection device with publication number CN117109512A includes a support seat, a detection platform is rotatably installed on the top of the support seat, a plurality of clamping mechanisms for clamping and fixing the cylinder liner are installed on the detection platform, a detection component is used to detect the inner roundness of the cylinder liner, the detection component includes a detection probe, and a conveying mechanism is used to drive the plurality of clamping mechanisms to rotate around the center of the detection platform, and whenever any one of the clamping mechanisms is located directly below the detection component, the plurality of clamping mechanisms stop rotating around the center of the detection platform; the vehicle cylinder liner detection device, through the clamping mechanism and the cylinder liner being located directly below the detection component, automatically conveys the cylinder liner to the bottom of the detection component, and automatically performs detection, which helps to improve the cylinder liner detection efficiency, and automatically extends the detection component into the cylinder liner located at the bottom thereof through the second drive component, effectively reducing the driving source while improving the detection efficiency and making the detection more accurate.
[0004] Based on the search of the above patents and in combination with the devices in the prior art, it is found that when the existing cylinder liner detection devices detect the cylinder liner, most of them manually place the cylinder liner at the bottom of the detection component, and then extend the detection component into the cylinder liner for detection. Workers need to wait for the detection to be completed when taking and placing the cylinder liner. Each detection of a cylinder liner requires a long period of stagnation, resulting in low detection efficiency. In addition, since the cylinder liner arms of some models are thinner, if the clamping force is not strictly controlled, the cylinder liner will be deformed. In order to solve the problems existing in the prior art, the present application proposes an automobile cylinder liner detection device. Summary of the invention
[0005] Based on this, it is necessary to provide an automobile cylinder liner detection device to address the above technical problems. The clamping mechanism drives the clamping rod to move in the direction close to the cylinder liner, thereby fixing the cylinder liner on the surface of the suspended placement seat, and the intermittent driving mechanism drives the first shaft sleeve and the first connecting arm to rotate intermittently, and the first connecting arm drives the cylinder liner and the second shell to rotate intermittently. When the undetected cylinder liner reaches the position of the laser rangefinder, the electric telescopic rod drives the support arm and the laser rangefinder to extend into the interior of the cylinder liner, and then the rotating mechanism drives the laser rangefinder to rotate to detect the inner diameter of the cylinder liner, so that the equipment can detect the inner diameter of the cylinder liner while the staff is taking and placing the cylinder liner, thereby reducing the waiting time of the staff and helping to improve the efficiency of detection.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] A vehicle cylinder liner detection device specifically comprises: a first shell, a base is provided at the bottom of the first shell, a support shaft is fixed inside the first shell, the bottom of the support shaft is fixed to the base, a first sleeve is rotatably connected to the outer side of the support shaft, the first sleeve is located inside the first shell, four first connecting arms are evenly fixed to the outer side of the first sleeve, a second shell is fixed to the end of the first connecting arm away from the first sleeve, a suspended placement seat is provided at the top of the second shell, four clamping rods are evenly provided on the top of the suspended placement seat, a clamping mechanism for driving the clamping rods to clamp the cylinder sleeve is provided inside the second shell, an intermittent driving mechanism is provided between the first sleeve and the support shaft, the intermittent driving mechanism is located inside the first shell, an electric telescopic rod is fixed inside the support shaft, a support arm is fixed on the top of the electric telescopic rod, a laser rangefinder is provided at the bottom of one end of the support arm, and a rotating mechanism is provided between the laser rangefinder and the support arm.
[0008] As a preferred embodiment of the automobile cylinder liner detection equipment provided by the present invention, the clamping mechanism includes a driving ring rotatably connected to the inside of the second shell, the bottom of the suspended placement seat is evenly rotatably connected with four spur gears, a third connecting arm is fixed to one side of the spur gear, and four second avoidance grooves are evenly distributed on the surface of the suspended placement seat. The bottom of the clamping rod passes through the second avoidance groove and is fixed to one end of the third connecting arm. The clamping rod is slidably connected to the second avoidance groove, a spur internal gear is fixed to the inside of the driving ring, and the spur pinion is located on the inner side of the driving ring and meshes with the spur internal gear.
[0009] As a preferred embodiment of the automobile cylinder liner detection equipment provided by the present invention, the clamping mechanism also includes a push-pull block arranged on one side of the drive ring, a spur rack is fixed to the side of the push-pull block close to the drive ring, a spur external gear is fixed to the outside of the drive ring, the spur rack is meshed with the spur external gear, a first guide rod is fixed to the inner side of the second shell, the push-pull block is slidably connected to the surface of the first guide rod, and an air drive assembly is arranged inside the second shell and at the bottom of the push-pull block.
[0010] As a preferred embodiment of the automobile cylinder liner detection equipment provided by the present invention, the air drive component includes a cylinder fixed inside a second shell, a first piston and a second piston are slidably connected inside the cylinder, a fourth connecting arm is fixed on the side of the first piston away from the second piston, an end of the fourth connecting arm away from the first piston passes through one end of the cylinder and is fixed with a connecting block, the fourth connecting arm is slidably connected to the cylinder, the connecting block is fixed to one end of the push-pull block, an air pressure detection probe is fixed inside the first piston, a third synchronous motor is fixed on the outside of the second shell, and a transmission component is arranged between the third synchronous motor and the second piston.
[0011] As a preferred embodiment of the automobile cylinder liner detection equipment provided by the present invention, the transmission component includes a threaded rod threadedly connected to the other end of the cylinder, one end of the threaded rod is rotatably connected to the second piston, a driving rod is slidably connected inside the threaded rod, a transmission groove is opened on the surface of the driving rod, a transmission block is fixed inside the threaded rod and at a position corresponding to the transmission groove, the transmission block is slidably connected inside the transmission groove, and one end of the driving rod is fixed to the output end of the third synchronous motor.
[0012] As a preferred embodiment of the automobile cylinder liner detection device provided by the present invention, a second guide rod is symmetrically fixed to one side of the second piston away from the first piston, and one end of the second guide rod away from the second piston is slidably connected to the other end of the cylinder.
[0013] As a preferred embodiment of the automobile cylinder liner detection device provided by the present invention, sealing rubber rings are symmetrically fixed on the surfaces of the first piston and the spur rack.
[0014] As a preferred embodiment of the automobile cylinder liner detection equipment provided by the present invention, the intermittent driving mechanism includes a rotating wheel rotatably connected to the outside of the support shaft, the rotating wheel is fixed to the bottom of the first sleeve, four stop grooves are evenly distributed on the surface of the rotating wheel, a driving groove is opened on the inner side of the rotating wheel and between the two stop grooves, a support frame is fixed to the outside of the support shaft, the support frame is located at the bottom of the rotating wheel, a first synchronous motor is fixed to the end of the support frame away from the support shaft, a rotating disk is fixed to the output end of the first synchronous motor, a driving wheel is fixed to the top of the rotating disk, the driving wheel is slidably connected to the stop groove, a first avoidance groove is opened on one side of the driving wheel, a second connecting arm is fixed to one side of the rotating disk and at a position corresponding to the first avoidance groove, a fixed shaft is fixed to the top of the second connecting arm, and a bearing is rotatably connected to the outside of the fixed shaft, and the bearing is used to be slidably connected to the inside of the driving groove.
[0015] As a preferred embodiment of the automobile cylinder liner detection equipment provided by the present invention, the rotating mechanism includes a second sleeve fixed at one end of a support arm, the interior of the second sleeve is rotatably connected to a shaft rod, the bottom of the shaft rod is fixed to a laser rangefinder, the top of one end of the support arm is rotatably connected to a driven pulley, the top of the shaft rod is fixed to the driven pulley, the other end of the support arm is fixed with a second synchronous motor, the output end of the second synchronous motor is fixed with a driving pulley, and the driving pulley and the driven pulley are connected by a transmission belt.
[0016] As a preferred embodiment of the automobile cylinder liner detection equipment provided by the present invention, a PLC controller is fixed to one side of the first shell, a weight detector is fixed inside the PLC controller, the measuring end of the top of the weight detector is fixed to a suspended placement seat, a micro-trigger is fixed to the inner wall of the first shell and located on the side away from the laser rangefinder, the micro-trigger is located below the suspended placement seat, and the laser rangefinder, air pressure detection probe, weight detector and micro-trigger are all electrically connected to the PLC controller.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The clamping mechanism drives the clamping rod to move toward the direction close to the cylinder sleeve, thereby fixing the cylinder sleeve on the surface of the suspended placement seat, and the intermittent driving mechanism drives the first shaft sleeve and the first connecting arm to rotate intermittently, and the first connecting arm drives the cylinder sleeve and the second shell to rotate intermittently. When the undetected cylinder sleeve reaches the position of the laser rangefinder, the electric telescopic rod drives the support arm and the laser rangefinder to extend into the cylinder sleeve, and then the rotating mechanism drives the laser rangefinder to rotate to detect the inner diameter of the cylinder sleeve, so that the staff can detect the inner diameter of the cylinder sleeve while taking and placing the cylinder sleeve, thereby reducing the waiting time of the staff and improving the efficiency of detection.
[0019] 2. The air drive component built into the clamping mechanism controls the clamping force of the clamping rod by detecting the air pressure, so that the clamping force can be controlled according to different types of cylinder sleeves to avoid deformation of the cylinder sleeve due to excessive clamping force.
[0020] 3. Every time the second shell moves to the position of the micro-trigger, it triggers the micro-trigger by contacting with the micro-trigger. The micro-trigger will send a stop signal to the PLC controller. The rotation of the first synchronous motor is controlled by the PLC controller. The second shell can stay for a long time. When the staff places the cylinder sleeve on the suspended placement seat, the weight detector detects that there is a heavy object and sends a start signal to the PLC controller. The PLC controller controls the third synchronous motor to start and clamp the cylinder sleeve, and the first synchronous motor is delayed to start through the built-in clock generator of the PLC controller, so that the time process of the staff taking and placing the cylinder sleeve is always synchronized with the detection time process of the laser rangefinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the scheme of the present invention, a brief introduction is given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure inside the base of the present invention;
[0024] Figure 3 It is a structural schematic diagram of the intermittent drive mechanism of the present invention;
[0025] Figure 4 It is a structural schematic diagram of the rotating mechanism of the present invention;
[0026] Figure 5It is a structural schematic diagram of an enlarged position of the suspension placement seat of the present invention;
[0027] Figure 6 It is a schematic diagram of the structure of the clamping mechanism of the present invention;
[0028] Figure 7 It is a schematic diagram of the structure of the air drive assembly of the present invention;
[0029] Figure 8 It is a schematic structural diagram of the transmission component of the present invention.
[0030] The markings in the figure are as follows:
[0031] 1. First housing; 2. Base; 3. PLC controller; 4. Cylinder sleeve; 5. Support shaft; 6. Electric telescopic rod; 7. Laser rangefinder; 8. Support arm; 9. Second housing; 10. Suspended placement seat; 11. First connecting arm; 12. Support frame; 13. First synchronous motor; 14. First bushing; 15. Rotating wheel; 16. Driving groove; 17. Driving wheel; 18. First avoidance groove; 19. Rotating disk; 20. Second connecting arm; 21. Fixed shaft; 22. Bearing; 23. Shaft; 24. Second bushing; 25. Driven pulley; 26. Transmission belt; 27. Driving pulley; 28. Second synchronous motor ; 29. Second avoidance groove; 30. Clamping rod; 31. Stop groove; 32. Third synchronous motor; 33. Drive ring; 34. Spur external gear; 35. Spur internal gear; 36. Third connecting arm; 37. Spur pinion; 38. Push-pull block; 39. Air pressure detection probe; 40. Cylinder; 41. First guide rod; 42. Fourth connecting arm; 43. Connecting block; 44. First piston; 45. Spur rack; 46. Second guide rod; 47. Threaded rod; 48. Transmission block; 49. Transmission groove; 50. Drive rod; 51. Micro-trigger; 52. Weight detector; 53. Sealing rubber ring; 54. Second piston. DETAILED DESCRIPTION
[0032] All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work should fall within the scope of protection of the present invention.
[0033] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0034] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0035] Example 1
[0036] Please refer to Figure 1-8 ,
[0037] The first housing 1 comprises a first shell 1, a base 2 is arranged at the bottom of the first housing 1, a support shaft 5 is fixed inside the first housing 1, the bottom of the support shaft 5 is fixed to the base 2, a first sleeve 14 is rotatably connected to the outer side of the support shaft 5, the first sleeve 14 is located inside the first housing 1, four first connecting arms 11 are evenly fixed on the outer side of the first sleeve 14, a second housing 9 is fixed at one end of the first connecting arm 11 away from the first sleeve 14, a suspension seat 10 is arranged on the top of the second housing 9, and four suspension seats 10 are evenly arranged on the top of the suspension seat 10. The clamping rod 30 and the second housing 9 are provided with a clamping mechanism for driving the clamping rod 30 to clamp the cylinder sleeve 4. An intermittent driving mechanism is provided between the first sleeve 14 and the support shaft 5. The intermittent driving mechanism is located inside the first housing 1. The intermittent driving mechanism is used to drive the cylinder sleeve 4 to intermittently move. An electric telescopic rod 6 is fixed inside the support shaft 5. A support arm 8 is fixed on the top of the electric telescopic rod 6. A laser rangefinder 7 is provided at the bottom of one end of the support arm 8. A rotating mechanism is provided between the laser rangefinder 7 and the support arm 8. Specifically, when the cylinder sleeve 14 is in contact with the cylinder sleeve 4, a rotating mechanism is provided between the laser rangefinder 7 and the support arm 8. When the inner diameter size of the sleeve 4 is detected, the staff places the cylinder sleeve 4 on the surface of the suspended placement seat 10, and drives the clamping rod 30 to move in the direction close to the cylinder sleeve 4 through the clamping mechanism, so as to fix the cylinder sleeve 4 on the surface of the suspended placement seat 10, and drives the first shaft sleeve 14 and the first connecting arm 11 to rotate intermittently through the intermittent driving mechanism, and drives the cylinder sleeve 4 and the second shell 9 to rotate intermittently through the first connecting arm 11. When the undetected cylinder sleeve 4 reaches the position of the laser rangefinder 7, the electric telescopic rod 6 drives the support arm 8 and the laser rangefinder 7 to extend into the inside of the cylinder sleeve 4, and then drives the laser rangefinder 7 to rotate through the rotating mechanism to detect the inner diameter of the cylinder sleeve 4, so that the staff can detect the inner diameter of the cylinder sleeve 4 while taking and placing the cylinder sleeve 4, thereby reducing the waiting time of the staff and improving the efficiency of the detection. The air drive component built into the clamping mechanism controls the clamping force of the clamping rod 30 by detecting the air pressure, so that the clamping force can be controlled according to different models of cylinder sleeves 4 to avoid excessive clamping force causing deformation of the cylinder sleeve 4.
[0038] The clamping mechanism includes a driving ring 33 rotatably connected to the inside of the second shell 9, four spur gears 37 are evenly rotatably connected to the bottom of the suspension placement seat 10, a third connecting arm 36 is fixed to one side of the spur gear 37, and four second avoidance grooves 29 are evenly distributed on the surface of the suspension placement seat 10. The bottom of the clamping rod 30 passes through the second avoidance groove 29 and is fixed to one end of the third connecting arm 36. The clamping rod 30 is slidably connected to the second avoidance groove 29. A spur internal gear 35 is fixed to the inside of the driving ring 33. The spur pinion 37 is located on the inner side of the driving ring 33 and meshes with the spur internal gear 35. Specifically, the driving ring 33 drives the spur pinion 37 to rotate when rotating, and the spur pinion 37 drives the third connecting arm 36 and the clamping rod 30 to rotate, thereby clamping the cylinder sleeve 4;
[0039] The clamping mechanism also includes a push-pull block 38 arranged on one side of the driving ring 33, a spur rack 45 is fixed to the side of the push-pull block 38 close to the driving ring 33, a spur external gear 34 is fixed to the outside of the driving ring 33, the spur rack 45 meshes with the spur external gear 34, a first guide rod 41 is fixed to the inside of the second housing 9, the push-pull block 38 is slidably connected to the surface of the first guide rod 41, and the first guide rod 41 is used to guide and limit the push-pull block 38, an air drive assembly is arranged inside the second housing 9 and at the bottom of the push-pull block 38, specifically, the push-pull block 38 is moved to drive the spur external gear 34 to rotate;
[0040] The air drive assembly includes a cylinder 40 fixed inside the second housing 9, a first piston 44 and a second piston 54 are slidably connected inside the cylinder 40, a fourth connecting arm 42 is fixed to the side of the first piston 44 away from the second piston 54, an end of the fourth connecting arm 42 away from the first piston 44 passes through an end of the cylinder 40 and is fixed with a connecting block 43, the fourth connecting arm 42 is slidably connected to the cylinder 40, the connecting block 43 is fixed to one end of the push-pull block 38, an air pressure detection probe 39 is fixed inside the first piston 44, a third synchronous motor 32 is fixed to the outside of the second housing 9, and a third synchronous motor 32 and the second piston 54 are arranged between the third synchronous motor 32 and the second piston 54. There are transmission components. Specifically, the third synchronous motor 32 drives the second piston 54 to move through the transmission components. When the second piston 54 moves, the gas between the second piston 54 and the first piston 44 drives the first piston 44 to move. When the first piston 44 moves, it drives the push-pull block 38 to move through the fourth connecting arm 42 and the connecting block 43. The air pressure detection probe 39 detects the gas pressure between the second piston 54 and the first piston 44. When the gas pressure is greater than the threshold value set by the air pressure detection probe 39, the third synchronous motor 32 stops rotating, thereby preventing the clamping rod 30 from applying too much force and causing the cylinder sleeve 4 to deform.
[0041] The transmission component includes a threaded rod 47 threadedly connected to the other end of the cylinder 40, one end of the threaded rod 47 is rotatably connected to the second piston 54, the inside of the threaded rod 47 is slidably connected to the driving rod 50, the surface of the driving rod 50 is provided with a transmission groove 49, the inside of the threaded rod 47 and a transmission block 48 is fixed at a position corresponding to the transmission groove 49, the transmission block 48 is slidably connected to the inside of the transmission groove 49, one end of the driving rod 50 is fixed to the output end of the third synchronous motor 32, specifically, the third synchronous motor 32 drives the driving rod 50 to rotate when rotating, the driving rod 50 drives the threaded rod 47 to rotate through the transmission groove 49 and the transmission block 48 when rotating, and the threaded rod 47 drives the second piston 54 to move when rotating;
[0042] A second guide rod 46 is symmetrically fixed to one side of the second piston 54 away from the first piston 44. One end of the second guide rod 46 away from the second piston 54 is slidably connected to the other end of the cylinder 40, and the second guide rod 46 is used to guide and limit the second piston 54.
[0043] Sealing rubber rings 53 are symmetrically fixed on the surfaces of the first piston 44 and the spur rack 45. The sealing rubber rings 53 are provided to improve the sealing performance between the second piston 54 and the first piston 44 and the inner wall of the cylinder 40.
[0044] The intermittent drive mechanism includes a rotating wheel 15 rotatably connected to the outside of the support shaft 5, the rotating wheel 15 is fixed to the bottom of the first sleeve 14, four retaining grooves 31 are evenly distributed on the surface of the rotating wheel 15, and a driving groove 16 is opened on the inner side of the rotating wheel 15 and between the two retaining grooves 31. A support frame 12 is fixed to the outside of the support shaft 5, and the support frame 12 is located at the bottom of the rotating wheel 15. The support frame 12 is used to fix the support shaft 5. A first synchronous motor 13 is fixed to the end of the support frame 12 away from the support shaft 5, and a rotating disk 19 is fixed to the output end of the first synchronous motor 13. A driving wheel 17 is fixed to the top of the rotating disk 19, and the driving wheel 17 is slidably connected to the retaining groove 31. A first avoidance groove 18 is opened on one side of the driving wheel 17, and a first avoidance groove 18 is opened on one side of the rotating disk 19. A second connecting arm 20 is fixed at a position corresponding to the first avoidance groove 18, a fixed shaft 21 is fixed at the top of the second connecting arm 20, and a bearing 22 is rotatably connected to the outer side of the fixed shaft 21, and the bearing 22 is used to be slidably connected to the inside of the driving groove 16. Specifically, the first synchronous motor 13 rotates to drive the fixed shaft 21, the bearing 22, the rotating disk 19 and the driving wheel 17 to rotate. When the bearing 22 is inserted into the inside of the driving groove 16, the bearing 22 will drive the rotating wheel 15 to rotate. When the bearing 22 is disengaged from the driving groove 16, the outer side of the driving wheel 17 will be inserted into the inside of the stop groove 31 and slidably connected to the stop groove 31, which will limit the rotation of the rotating wheel 15, thereby driving the rotating wheel 15 to rotate intermittently. When the rotating wheel 15 rotates, it will drive the first sleeve 14 to rotate;
[0045] The rotating mechanism includes a second sleeve 24 fixed at one end of the support arm 8, the interior of the second sleeve 24 is rotatably connected to a shaft rod 23, the bottom of the shaft rod 23 is fixed to the laser rangefinder 7, the top of one end of the support arm 8 is rotatably connected to a driven pulley 25, the top of the shaft rod 23 is fixed to the driven pulley 25, the other end of the support arm 8 is fixed with a second synchronous motor 28, the output end of the second synchronous motor 28 is fixed with a driving pulley 27, the driving pulley 27 and the driven pulley 25 are connected by a transmission belt 26, specifically, the second synchronous motor 28 drives the driving pulley 27 to rotate, when the driving pulley 27 rotates, the driven pulley 25 is driven to rotate through the transmission belt 26, and the shaft rod 23 and the laser rangefinder 7 are driven to rotate through the driven pulley 25.
[0046] Example 2
[0047] The automobile cylinder liner detection device provided in Example 1 is further optimized. Specifically, Figure 1-7 As shown,
[0048] A PLC controller 3 is fixed to one side of the first shell 1. The model of the PLC controller 3 is HS7-46MRT. A weight detector 52 is fixed inside the PLC controller 3. The measuring end of the top of the weight detector 52 is fixed to the suspension seat 10. A micro-trigger 51 is fixed to the inner wall of the first shell 1 and is located on the side away from the laser rangefinder 7. The micro-trigger 51 is located below the suspension seat 10. The laser rangefinder 7, the air pressure detection probe 39, the weight detector 52 and the micro-trigger 51 are all electrically connected to the PLC controller 3. Specifically, each time the second shell 9 moves to the position of the micro-trigger 51, the micro-trigger 51 is connected to the micro-trigger 51. The micro-trigger 51 is triggered by contact, and the micro-trigger 51 sends a stop signal to the PLC controller 3. The rotation of the first synchronous motor 13 is controlled by the PLC controller 3, and the second shell 9 can stay for a long time. When the staff places the cylinder sleeve 4 on the suspended placement seat 10, the weight detector 52 detects that there is a heavy object and sends a start signal to the PLC controller 3. The third synchronous motor 32 is controlled by the PLC controller 3 to start and clamp the cylinder sleeve 4, and the first synchronous motor 13 is delayed to start through the built-in clock generator of the PLC controller 3, so that the time process of the staff taking and placing the cylinder sleeve 4 is always synchronized with the detection time process of the laser rangefinder 7.
[0049] The use process of the automobile cylinder liner detection device provided by the present invention is as follows:
[0050] Technical principle: each time the second housing 9 moves to the position of the micro-trigger 51, the micro-trigger 51 is triggered by contact with the micro-trigger 51, and the micro-trigger 51 sends a stop signal to the PLC controller 3, and the rotation of the first synchronous motor 13 is controlled by the PLC controller 3, and the second housing 9 can stay for a long time. When the staff places the cylinder sleeve 4 on the suspended placement seat 10, the weight detector 52 detects that there is a heavy object and sends a start signal to the PLC controller 3, and the third synchronous motor 32 is controlled by the PLC controller 3 to start. The third synchronous motor 32 drives the driving rod 50 to rotate when rotating, and the driving rod 50 drives the threaded rod 47 to rotate through the transmission groove 49 and the transmission block 48 when rotating. The threaded rod 47 drives the second piston 54 to move when rotating. When the second piston 54 moves, the gas between the second piston 54 and the first piston 44 drives the first piston 44 to move. When the first piston 44 moves, it drives the push-pull block 38 to move through the fourth connecting arm 42 and the connecting block 43, and the push-pull block 38 moves to drive the straight gear The outer gear 34 rotates, and the spur-tooth outer gear 34 drives the driving ring 33 to rotate. When the driving ring 33 rotates, it drives the spur-tooth pinion 37 to rotate, and the spur-tooth pinion 37 drives the third connecting arm 36 and the clamping rod 30 to rotate, so as to clamp the cylinder sleeve 4. Then, the first synchronous motor 13 is delayed started through the clock generator built into the PLC controller 3. The fixed shaft 21, the bearing 22, the rotating disk 19 and the driving wheel 17 are driven to rotate by the rotation of the first synchronous motor 13. When the bearing 22 is stuck in the driving groove 16, the shaft The bearing 22 will drive the rotating wheel 15 to rotate. When the bearing 22 is disengaged from the driving groove 16, the outer side of the driving wheel 17 will be stuck in the inner part of the retaining groove 31 and slidably connected with the retaining groove 31, which will limit the rotation of the rotating wheel 15, thereby driving the rotating wheel 15 to rotate intermittently. When the rotating wheel 15 rotates, it will drive the first shaft sleeve 14 to rotate, and then drive the cylinder sleeve 4 to rotate intermittently, so that the staff can detect the inner diameter of the cylinder sleeve 4 while taking and placing the cylinder sleeve 4, thereby reducing the waiting time of the staff and helping to improve the efficiency of detection.
[0051] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.
Claims
1. An automobile cylinder liner detection device, characterized in that: The invention comprises a first shell (1), wherein a base (2) is arranged at the bottom of the first shell (1), a support shaft (5) is fixed inside the first shell (1), the bottom of the support shaft (5) is fixed to the base (2), the outer side of the support shaft (5) is rotatably connected to a first shaft sleeve (14), the first shaft sleeve (14) is located inside the first shell (1), four first connecting arms (11) are evenly fixed on the outer side of the first shaft sleeve (14), a second shell (9) is fixed at one end of the first connecting arm (11) away from the first shaft sleeve (14), a floating placement seat (10) is arranged on the top of the second shell (9), and the first connecting arm (11) is provided with a first connecting arm (11) and a second connecting arm (9) and a second connecting arm (9) are provided with a first connecting arm (11) and a second connecting arm (11) and a second connecting arm (11) are provided on the top of the second shell (9). Four clamping rods (30) are evenly distributed on the top of the floating placement seat (10); a clamping mechanism for driving the clamping rods (30) to clamp the cylinder sleeve (4) is arranged inside the second shell (9); an intermittent driving mechanism is arranged between the first sleeve (14) and the support shaft (5); the intermittent driving mechanism is located inside the first shell (1); an electric telescopic rod (6) is fixed inside the support shaft (5); a support arm (8) is fixed on the top of the electric telescopic rod (6); a laser rangefinder (7) is arranged at the bottom of one end of the support arm (8); and a rotating mechanism is arranged between the laser rangefinder (7) and the support arm (8).
2. The automobile cylinder liner detection equipment according to claim 1, characterized in that: The clamping mechanism comprises a driving ring (33) rotatably connected to the inside of the second shell (9); four spur gears (37) are evenly distributed and rotatably connected to the bottom of the suspension placement seat (10); a third connecting arm (36) is fixed to one side of the spur gear (37); four second avoidance grooves (29) are evenly distributed on the surface of the suspension placement seat (10); the bottom of the clamping rod (30) passes through the second avoidance groove (29) and is fixed to one end of the third connecting arm (36); the clamping rod (30) is slidably connected to the second avoidance groove (29); a spur gear (35) is fixed to the inside of the driving ring (33); the spur gear (37) is located on the inner side of the driving ring (33) and meshes with the spur gear (35).
3. The automobile cylinder liner detection equipment according to claim 2, characterized in that: The clamping mechanism also includes a push-pull block (38) arranged on one side of the drive ring (33); a spur rack (45) is fixed to the side of the push-pull block (38) close to the drive ring (33); a spur external gear (34) is fixed to the outer side of the drive ring (33); the spur rack (45) meshes with the spur external gear (34); a first guide rod (41) is fixed to the inner side of the second shell (9); the push-pull block (38) is slidably connected to the surface of the first guide rod (41); and an air drive component is arranged inside the second shell (9) and at the bottom of the push-pull block (38).
4. The automobile cylinder liner detection equipment according to claim 3, characterized in that: The air drive assembly comprises a cylinder (40) fixed inside a second housing (9), a first piston (44) and a second piston (54) being slidably connected inside the cylinder (40), a fourth connecting arm (42) being fixed on a side of the first piston (44) away from the second piston (54), an end of the fourth connecting arm (42) away from the first piston (44) passing through an end of the cylinder (40) and being fixed with a connecting block (43), the fourth connecting arm (42) being slidably connected to the cylinder (40), the connecting block (43) being fixed to one end of a push-pull block (38), an air pressure detection probe (39) being fixed inside the first piston (44), a third synchronous motor (32) being fixed on an outer side of the second housing (9), and a transmission component being arranged between the third synchronous motor (32) and the second piston (54).
5. The automobile cylinder liner detection device according to claim 4, characterized in that: The transmission component comprises a threaded rod (47) threadedly connected to the other end of the cylinder (40), one end of the threaded rod (47) is rotatably connected to the second piston (54), a driving rod (50) is slidably connected inside the threaded rod (47), a transmission groove (49) is provided on the surface of the driving rod (50), a transmission block (48) is fixed inside the threaded rod (47) and at a position corresponding to the transmission groove (49), the transmission block (48) is slidably connected inside the transmission groove (49), and one end of the driving rod (50) is fixed to the output end of the third synchronous motor (32).
6. The automobile cylinder liner detection device according to claim 4, characterized in that: A second guide rod (46) is symmetrically fixed to one side of the second piston (54) away from the first piston (44); one end of the second guide rod (46) away from the second piston (54) is slidably connected to the other end of the cylinder (40).
7. The automobile cylinder liner detection device according to claim 5, characterized in that: Sealing rubber rings (53) are symmetrically fixed on the surfaces of the first piston (44) and the spur rack (45).
8. The automobile cylinder liner detection device according to claim 4, characterized in that: The intermittent drive mechanism comprises a rotating wheel (15) rotatably connected to the outside of the support shaft (5), the rotating wheel (15) being fixed to the bottom of the first shaft sleeve (14), the surface of the rotating wheel (15) being evenly provided with four retaining grooves (31), the inner side of the rotating wheel (15) being provided with a driving groove (16) at a position between two retaining grooves (31), the outer side of the support shaft (5) being fixed with a support frame (12), the support frame (12) being located at the bottom of the rotating wheel (15), the end of the support frame (12) away from the support shaft (5) being fixed with a first synchronous motor (13), the first synchronous A rotating disk (19) is fixed at the output end of the motor (13), a driving wheel (17) is fixed on the top of the rotating disk (19), the driving wheel (17) is slidably connected to the stop groove (31), a first avoidance groove (18) is opened on one side of the driving wheel (17), a second connecting arm (20) is fixed on one side of the rotating disk (19) and at a position corresponding to the first avoidance groove (18), a fixed shaft (21) is fixed on the top of the second connecting arm (20), a bearing (22) is rotatably connected to the outer side of the fixed shaft (21), and the bearing (22) is used for being slidably connected to the inside of the driving groove (16).
9. The automobile cylinder liner detection device according to claim 1, characterized in that: The rotating mechanism comprises a second shaft sleeve (24) fixed at one end of a support arm (8); the interior of the second shaft sleeve (24) is rotatably connected to a shaft rod (23); the bottom of the shaft rod (23) is fixed to a laser rangefinder (7); the top of one end of the support arm (8) is rotatably connected to a driven pulley (25); the top of the shaft rod (23) is fixed to the driven pulley (25); the other end of the support arm (8) is fixed to a second synchronous motor (28); the output end of the second synchronous motor (28) is fixed to a driving pulley (27); the driving pulley (27) and the driven pulley (25) are connected via a transmission belt (26).
10. The automobile cylinder liner detection device according to claim 8, characterized in that: A PLC controller (3) is fixed on one side of the first shell (1), a weight detector (52) is fixed inside the PLC controller (3), a measuring end at the top of the weight detector (52) is fixed to a suspended placement seat (10), a micro-trigger (51) is fixed on the inner wall of the first shell (1) and on a side away from the laser rangefinder (7), the micro-trigger (51) is located below the suspended placement seat (10), and the laser rangefinder (7), the air pressure detection probe (39), the weight detector (52) and the micro-trigger (51) are all electrically connected to the PLC controller (3).
Citation Information
Patent Citations
Automobile cylinder sleeve detection device
CN117109512A
