Optical lens waste treatment equipment with safety protection structure

Abstract

The optical lens waste treatment equipment with the safety protection structure comprises a box body, a shielding mechanism for preventing material splashing and feeding is arranged at the top of the box body, and a blocking mechanism for preventing a material splashing machine from guiding materials is arranged at the top of an inner cavity of the box body; a treatment mechanism used for conducting two-stage treatment on optical lens waste is arranged in the box body, and a pressing mechanism used for conducting secondary treatment on treated crushed materials is arranged at the bottom of one side of the box body. Through cooperative arrangement of the shielding mechanism and the blocking mechanism, protection work in the optical lens treatment process is achieved, the safety during treatment is improved, meanwhile, the impact resistance and blocking effects can be achieved, waste splashing is caused in the treatment process, the accidental injury situation is avoided, safety is improved, and the service life of the optical lens is prolonged. The blocking mechanism is used for achieving primary blocking and anti-impact operation, and the shielding mechanism is used for achieving the effect of secondary blocking and material blocking.

Description

Technical Field

[0001] The invention relates to the technical field of optical lens waste treatment, and in particular to an optical lens waste treatment device with a safety protection structure. Background Art

[0002] Optical lenses are transparent materials with one or more curved surfaces made of optical materials such as optical glass or resin. They are often assembled with eyeglass frames to form glasses, which are used to correct the user's vision and obtain a clear field of vision. The waste generated by optical lenses needs to be processed through processing equipment;

[0003] By moving the crushing feeding push block in coordination with the feed channel shell, part of the lens is first crushed. During the crushing process, fragments of the optical lens will be bounced and splashed everywhere. If they splash out through the feed funnel, it is easy to accidentally injure the staff.

[0004] In view of the above technical problems, for example, a waste material processing device for optical lens production is disclosed in the publication number CN116899668A, which can crush the waste material downwards through a crushing wheel to avoid direct hard pressing, exert a downward force on the waste material, and reduce the splashing of the waste material to a certain extent. Moreover, under the action of a cleaning plate, the crushed material on the crushing wheel is scraped off during the rotation process;

[0005] The above patent also has the following shortcomings: since the optical lens itself is relatively light in weight, the use of a cover plate to prevent material splashing through elastic cooperation may easily cause some waste materials to be unable to enter the processing container, thereby affecting the processing effect. In addition, during actual use, there are still large fragments after processing, which may easily cause accidental injuries to operators, and the safety is poor. Summary of the invention

[0006] The purpose of the present invention is to provide an optical lens waste processing equipment with a safety protection structure. The processing equipment has the advantage of safety protection during the processing process, and will not block the waste, so that the waste can completely enter the processing equipment to improve the processing performance. At the same time, the two-stage processing method can completely process the waste into fine waste, will not accidentally injure the operator, and improve the safety of use, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an optical lens waste processing device with a safety protection structure, comprising a box body:

[0008] The top of the box is provided with a shielding mechanism for preventing material splashing and feeding, the top of the inner cavity of the box is provided with a blocking mechanism for preventing material splashing and guiding material, the inside of the box is provided with a processing mechanism for double-stage processing of optical lens waste, and the bottom of one side of the box is provided with a pressing mechanism for secondary processing of the processed broken materials;

[0009] The blocking mechanism includes a supporting component and an elastic component, wherein the supporting component is arranged on the inner side wall of the box body, and the elastic component is arranged on the bottom of the supporting component;

[0010] The processing mechanism comprises a power component, a primary processing component and a secondary processing component. The power component is arranged on the outside of the box, and the primary processing component and the secondary processing component are both arranged in the inner cavity of the box.

[0011] Exemplarily, the shielding mechanism includes a feed hopper, which is connected to the top of the box body, and a support rod is fixedly installed on the inner side wall of the feed hopper, and a baffle is fixedly installed on the top of the support rod.

[0012] Exemplarily, the power assembly includes a motor, which is fixedly mounted on the surface of a casing, and a second gear and a first gear are respectively provided on the surface of the casing, and a second belt pulley and a first belt pulley are respectively provided on the outer sides of the second gear and the first gear, and a belt body is sleeved on the outer sides of the second belt pulley and the first belt pulley, and the first belt pulley is transmitted to the second belt pulley through the belt body.

[0013] Exemplarily, the primary processing component includes a crushing roller, which is rotatably connected to the inner wall of the box, and a crushing tooth plate is fixedly installed on the inner wall of the box. The crushing tooth plate is located on the outside of the crushing roller, and a receiving plate is fixedly installed on the inner wall of the box and below the crushing tooth plate.

[0014] Exemplarily, the secondary processing component includes an extrusion roller, the inner side wall of the box is rotatably connected to the extrusion roller, the inner side wall of the box is fixedly installed with a support plate below the extrusion roller, and the inner side wall of the box is also fixedly installed with an inclined plate, which is located below the support plate.

[0015] Exemplarily, the second gear is fixed on the outside of the ends of two groups of crushing rollers, the first gear is fixedly installed on the outside of the ends of two groups of squeezing rollers, one end of the squeezing roller is keyed to the output shaft of the motor, the second belt pulley is fixedly installed on the outside of the end of the crushing roller, and the first belt pulley is fixedly installed on the outside of the end of the squeezing roller.

[0016] Exemplarily, the support assembly includes a material guide plate, which is fixedly mounted on two sides of the top of the inner cavity of the box, and dampers are fixedly mounted on both ends of the bottom of the material guide plate.

[0017] Exemplarily, the elastic component includes a spring, the spring is welded to both ends of the bottom of the guide plate, the spring is located on the outside of the damper, and the bottom ends of the damper and the spring are fixedly mounted with a material shielding plate.

[0018] Exemplarily, the material pressing mechanism includes a containing component and a pushing component, wherein the containing component is arranged at the bottom of one side of the box body, and the pushing component is arranged at one side of the box body.

[0019] Exemplarily, the containing assembly includes a fixed plate, the fixed plate is fixedly mounted on the bottom of one side of the box body, a limit plate is fixedly mounted on the top of the fixed plate, a material collection frame is placed on the top of the limit plate, and a material blocking frame is fixedly mounted on the top of the material collection frame;

[0020] The pushing assembly comprises a mounting plate, the mounting plate is fixedly mounted on one side of the box body, an electric push rod is fixedly mounted on the top of the mounting plate, and a pressure plate is fixedly mounted on the output end of the electric push rod.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention realizes the protection work during the processing of optical lenses through the coordinated setting of the shielding mechanism and the blocking mechanism, so as to improve the safety during the processing, and at the same time can play the role of impact resistance and blocking, and the splashing of waste materials caused during the processing process can be avoided, thereby improving safety. The blocking mechanism is used to achieve primary blocking and impact resistance operations, and the shielding mechanism achieves the function of secondary blocking and material blocking.

[0023] 2. The present invention can achieve the advantages of optical waste treatment through the setting of the treatment mechanism. The dual-stage treatment method can improve the treatment effect, further miniaturize the waste, avoid accidental injury to workers during transportation, and improve safety. The primary treatment is carried out by crushing, and the secondary treatment is achieved by extrusion.

[0024] 3. The present invention utilizes the setting of the pressing mechanism to uniformly collect and compact the processed waste materials, so as to facilitate subsequent transportation and transfer operations. The material collection operation is realized by using the collection frame, and the electric push rod pushes the pressing plate downward to complete the material pressing function.

[0025] Other features and advantages of the present invention will be described in the following description, and partly become obvious from the description, or be understood by implementing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the internal structure of the shielding mechanism of the present invention;

[0028] Figure 3This is a schematic diagram of the structure of the first belt pulley of the present invention;

[0029] Figure 4 It is a partial structural schematic diagram of the processing mechanism of the present invention;

[0030] Figure 5 It is a schematic diagram of the internal structure of the box of the present invention;

[0031] Figure 6 It is a schematic diagram of the pressing plate structure of the present invention.

[0032] In the figure: 1. box body; 2. shielding mechanism; 21. feed hopper; 22. support rod; 23. baffle; 3. blocking mechanism; 31. guide plate; 32. damper; 33. spring; 34. shielding plate; 4. processing mechanism; 41. motor; 42. extrusion roller; 43. first gear; 44. first belt pulley; 45. belt body; 46. second belt pulley; 47. crushing roller; 48. crushing tooth plate; 49. inclined plate; 410. support plate; 411. second gear; 5. pressing mechanism; 51. mounting plate; 52. electric push rod; 53. pressing plate; 54. fixing plate; 55. limiting plate; 56. collecting frame; 57. blocking rack. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] The present invention provides an optical lens waste processing device with a safety protection structure, comprising a box 1:

[0035] The top of the box 1 is provided with a shielding mechanism 2 for preventing splashing and feeding, the top of the inner cavity of the box 1 is provided with a blocking mechanism 3 for preventing splashing and guiding materials, the inside of the box 1 is provided with a processing mechanism 4 for double-stage processing of optical lens waste, and the bottom of one side of the box 1 is provided with a pressing mechanism 5 for secondary processing of the processed broken materials;

[0036] The cooperation of the shielding mechanism 2 and the blocking mechanism 3 can improve safety protection, and avoid splashing when handling optical lens waste by means of impact resistance and shielding, so as to ensure the safety of operators.

[0037] The blocking mechanism 3 includes a supporting component and an elastic component, wherein the supporting component is arranged on the inner side wall of the box body 1, and the elastic component is arranged on the bottom of the supporting component;

[0038] The supporting components and the elastic components are used to realize the anti-impact and material blocking work, and the auxiliary material guiding operation can also be realized.

[0039] The processing mechanism 4 includes a power component, a primary processing component and a secondary processing component. The power component is arranged on the outside of the box body 1, and the primary processing component and the secondary processing component are both arranged in the inner cavity of the box body 1.

[0040] The power output of the power component can cause the primary processing component and the secondary processing component to work, thereby improving the processing effect.

[0041] Preferred:

[0042] like Figure 3 As shown, the shielding mechanism 2 includes a feed hopper 21, which is connected to the top of the box body 1. A support rod 22 is fixedly installed on the inner wall of the feed hopper 21, and a baffle 23 is fixedly installed on the top of the support rod 22, which has the effect of adding materials and preventing splashing materials to improve safety.

[0043] When adding materials, waste materials are added through the feed hopper 21, and then when they are processed, they are blocked by the outer side of the baffle 23 to prevent splashing.

[0044] further:

[0045] like Figure 3 As shown, the power assembly includes a motor 41, which is fixedly mounted on the surface of the box body 1. The surface of the box body 1 is respectively provided with a second gear 411 and a first gear 43. The outer sides of the second gear 411 and the first gear 43 are respectively provided with a second belt pulley 46 and a first belt pulley 44. The outer sides of the second belt pulley 46 and the first belt pulley 44 are both sleeved with a belt body 45. The first belt pulley 44 is transmitted to the second belt pulley 46 through the belt body 45.

[0046] The motor 41 performs power output operation, and the meshing action between the two sets of second gears 411 and the two sets of first gears 43 enables the two sets of crushing rollers 47 and the two sets of squeezing rollers 42 to rotate in opposite directions, thereby performing the processing operation.

[0047] like Figure 3 As shown, the primary processing assembly includes a crushing roller 47, which is rotatably connected to the inner wall of the box body 1, and a crushing tooth plate 48 is fixedly installed on the inner wall of the box body 1. The crushing tooth plate 48 is located on the outer side of the crushing roller 47, and a receiving plate is fixedly installed on the inner wall of the box body 1 and below the crushing tooth plate 48;

[0048] When the two groups of crushing rollers 47 rotate inwards simultaneously, they cooperate with the two groups of crushing tooth plates 48 to achieve the crushing work, thereby achieving the purpose of primary processing.

[0049] like Figure 3As shown, the secondary processing assembly includes a squeezing roller 42, the inner wall of the box body 1 is rotatably connected to the squeezing roller 42, the inner wall of the box body 1 and below the squeezing roller 42 are fixedly installed with a support plate 410, and the inner wall of the box body 1 is also fixedly installed with an inclined plate 49, and the inclined plate 49 is located below the support plate 410;

[0050] The waste is squeezed and processed by two groups of squeezing rollers 42, so as to achieve the purpose of secondary processing.

[0051] Among them, the second gear 411 is fixed on the outside of the ends of the two groups of crushing rollers 47, the first gear 43 is fixedly installed on the outside of the ends of the two groups of squeezing rollers 42, the end of one side of the squeezing roller 42 is keyed to the output shaft of the motor 41, the second belt pulley 46 is fixedly installed on the outside of the end of the crushing roller 47, and the first belt pulley 44 is fixedly installed on the outside of the end of the squeezing roller 42.

[0052] It is convenient to connect and fix the components to achieve the function of transmission and ensure stable rotation processing operation;

[0053] While working:

[0054] The waste added from the top will directly pass through the gap between the two groups of guide plates 31 and enter between the two groups of crushing rollers 47. The motor 41 is started in advance. As shown in the figure, the motor 41 will directly drive the squeezing roller 42 on the left to rotate, and the squeezing roller 42 on the left will drive another group of first gears 43 and squeezing roller 42 to rotate through the meshing of the first gear 43 at the starting end, and will also drive the first belt pulley 44 to drive the second belt pulley 46 to rotate through the belt body 45, so that the second belt pulley 46 drives the crushing roller 47 on the left to rotate, and the crushing roller 47 drives another group of second gears 411 and the crushing roller 47 to rotate according to the meshing of the second gear 411 at the end;

[0055] At this time, the waste is first crushed by two sets of crushing rollers 47, and then falls downward and is squeezed by two sets of squeezing rollers 42, forming a two-stage processing operation. To prevent the waste from adhering to the outside of the squeezing rollers 42, it will be scraped off when passing through the support plate 410, and the support plate 410 is in contact with the squeezing rollers 42. The processed waste will be discharged to the outside along the inclined plate 49.

[0056] Going further:

[0057] like Figure 3 As shown, the support assembly includes a material guide plate 31, which is fixedly mounted on both sides of the top of the inner cavity of the box body 1, and dampers 32 are fixedly mounted on both ends of the bottom of the material guide plate 31 to achieve support and material guiding work during feeding.

[0058] like Figure 3As shown, the elastic component includes a spring 33, which is welded to the two ends of the bottom of the guide plate 31. The spring 33 is located on the outside of the damper 32. The bottom ends of the damper 32 and the spring 33 are fixedly installed with a material shielding plate 34 to play the role of elastic connection.

[0059] The generated waste splash will directly rush towards the shielding plate 34. The impact force received by the shielding plate 34 will squeeze the spring 33 and the damper 32. The cooperation of the spring 33 and the damper 32 will form a shock absorber, thereby achieving anti-splash protection and anti-impact work, and realizing the effect of initial material blocking and anti-waste splash impact.

[0060] Finally, the material pressing mechanism 5 includes a containing component and a pushing component. The containing component is arranged at the bottom of one side of the box body 1 , and the pushing component is arranged at one side of the box body 1 .

[0061] like Figure 6 As shown, the containing assembly includes a fixed plate 54, which is fixedly mounted on the bottom of one side of the box body 1, and a limit plate 55 is fixedly mounted on the top of the fixed plate 54. A collection frame 56 is placed on the top of the limit plate 55, and a material blocking frame 57 is fixedly mounted on the top of the collection frame 56, which is conducive to collecting the processed waste and facilitating the picking and placing operation;

[0062] The pushing component includes a mounting plate 51, which is fixedly mounted on one side of the box body 1. An electric push rod 52 is fixedly mounted on the top of the mounting plate 51, and a pressing plate 53 is fixedly mounted on the output end of the electric push rod 52. The material pressing work is achieved by pushing down.

[0063] The processed waste will directly enter the interior of the aggregate frame 56, and then when the storage volume reaches 80%, it can be pressed, the feeding from the top is stopped, and then the electric push rod 52 directly pushes the pressing plate 53 into the interior of the aggregate frame 56 to press the waste.

[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An optical lens waste processing device with a safety protection structure, characterized in that: Including box (1): The top of the box (1) is provided with a shielding mechanism (2) for preventing material splashing and feeding, the top of the inner cavity of the box (1) is provided with a blocking mechanism (3) for preventing material splashing and guiding material, the interior of the box (1) is provided with a processing mechanism (4) for dual-stage processing of optical lens waste, and the bottom of one side of the box (1) is provided with a pressing mechanism (5) for secondary processing of processed crushed material; The blocking mechanism (3) comprises a supporting component and an elastic component, wherein the supporting component is arranged on the inner side wall of the box body (1), and the elastic component is arranged on the bottom of the supporting component; The processing mechanism (4) comprises a power component, a primary processing component and a secondary processing component, the power component is arranged on the outside of the box (1), and the primary processing component and the secondary processing component are both arranged in the inner cavity of the box (1).

2. The optical lens waste processing equipment with a safety protection structure according to claim 1 is characterized in that: The shielding mechanism (2) comprises a feed hopper (21), the feed hopper (21) being connected to the top of the box body (1), a support rod (22) being fixedly mounted on the inner side wall of the feed hopper (21), and a baffle (23) being fixedly mounted on the top end of the support rod (22).

3. The optical lens waste processing equipment with a safety protection structure according to claim 1 is characterized in that: The power assembly comprises a motor (41), the motor (41) is fixedly mounted on the surface of a housing (1), a second gear (411) and a first gear (43) are respectively arranged on the surface of the housing (1), a second belt pulley (46) and a first belt pulley (44) are respectively arranged on the outer sides of the second gear (411) and the first gear (43), a belt body (45) is sleeved on the outer sides of the second belt pulley (46) and the first belt pulley (44), and the first belt pulley (44) is driven by the second belt pulley (46) through the belt body (45).

4. The optical lens waste processing equipment with a safety protection structure according to claim 3 is characterized in that: The primary processing component comprises a crushing roller (47), the crushing roller (47) is rotatably connected to the inner wall of the box body (1), a crushing tooth plate (48) is fixedly installed on the inner wall of the box body (1), the crushing tooth plate (48) is located on the outer side of the crushing roller (47), and a receiving plate is fixedly installed on the inner wall of the box body (1) and below the crushing tooth plate (48).

5. The optical lens waste processing equipment with a safety protection structure according to claim 4 is characterized in that: The secondary processing component comprises a squeezing roller (42), the inner side wall of the box body (1) is rotatably connected to the squeezing roller (42), a support plate (410) is fixedly installed on the inner side wall of the box body (1) and located below the squeezing roller (42), and an inclined plate (49) is also fixedly installed on the inner side wall of the box body (1), and the inclined plate (49) is located below the support plate (410).

6. The optical lens waste processing equipment with a safety protection structure according to claim 5, characterized in that: The second gear (411) is fixed on the outside of the ends of the two groups of crushing rollers (47), the first gear (43) is fixedly installed on the outside of the ends of the two groups of squeezing rollers (42), one end of the squeezing roller (42) is keyed to the output shaft of the motor (41), the second belt pulley (46) is fixedly installed on the outside of the end of the crushing roller (47), and the first belt pulley (44) is fixedly installed on the outside of the end of the squeezing roller (42).

7. The optical lens waste processing equipment with a safety protection structure according to claim 1, characterized in that: The support assembly comprises a material guide plate (31), wherein the material guide plate (31) is fixedly mounted on two sides of the top of the inner cavity of the box body (1), and dampers (32) are fixedly mounted on both ends of the bottom of the material guide plate (31).

8. The optical lens waste processing equipment with a safety protection structure according to claim 7 is characterized in that: The elastic component comprises a spring (33), the spring (33) is welded to the two ends of the bottom of the guide plate (31), the spring (33) is located outside the damper (32), and the bottom ends of the damper (32) and the spring (33) are fixedly mounted with a material shielding plate (34).

9. The optical lens waste processing equipment with a safety protection structure according to claim 1, characterized in that: The material pressing mechanism (5) comprises a containing component and a pushing component, wherein the containing component is arranged at the bottom of one side of the box body (1), and the pushing component is arranged at one side of the box body (1).

10. The optical lens waste processing equipment with a safety protection structure according to claim 9, characterized in that: The containing assembly comprises a fixing plate (54), the fixing plate (54) is fixedly mounted on the bottom of one side of the box body (1), a limiting plate (55) is fixedly mounted on the top of the fixing plate (54), a material collecting frame (56) is placed on the top of the limiting plate (55), and a material blocking frame (57) is fixedly mounted on the top of the material collecting frame (56); The pushing assembly comprises a mounting plate (51), wherein the mounting plate (51) is fixedly mounted on one side of the box body (1), an electric push rod (52) is fixedly mounted on the top of the mounting plate (51), and a pressure plate (53) is fixedly mounted on the output end of the electric push rod (52).

Images