Graded extraction system and method for konjaku flour

By designing a konjac flour grading and extraction system, the vibration frequency and drying efficiency are adjusted using a dual-axis motor and hydraulic drive components, the problem of fixed vibration frequency of the disc vibrating screen and easy agglomeration of konjac flour is solved, and efficient grading and drying treatment is achieved.

CN119216216AInactive Publication Date: 2024-12-31SHANDONG HEARUN DIETARY HALL CO LTD
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Patent Information

Application Number
CN202411749383.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

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Abstract

The invention discloses a graded extraction system and method for konjaku flour, and belongs to the technical field of konjaku flour extraction.The konjaku flour can be evenly conveyed into a filtering layer through a conveying assembly, so that the situation that graded extraction of the konjaku flour is affected due to the fact that the konjaku flour is accumulated too much is avoided, hot air is introduced into a grading cavity through a drying assembly, and the grading efficiency is improved. According to the konjaku flour drying device, konjaku flour can be dried, meanwhile, the konjaku flour is evenly conveyed in cooperation with the spiral shaft, and therefore the drying efficiency of the konjaku flour is improved, the material conveying assembly is in linkage with the centrifugal swing adjusting assembly to be matched with the elastic assembly, the filtering layer can vibrate, and the drying effect of the konjaku flour is further improved; the rotating shaft rotates to drive the cleaning assembly to clean the filtering layer, the filtering layer is prevented from being blocked, the konjaku flour grading extraction efficiency is improved, the rotating shaft further drives the rolling assembly to roll the konjaku flour, the caked konjaku flour adheres to the rotating roller, drying is easier, flour forming is convenient, and the konjaku flour treatment efficiency is greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of konjac flour extraction, and in particular to a konjac flour graded extraction system and method. Background Art

[0002] In the process of konjac flour being graded and extracted, it is often necessary to use a disc vibrating screen to screen the konjac flour of different masses. At present, the vibration frequency of the disc vibrating screen common in the prior art is generally fixed when running, which is not convenient for adjusting the vibration intensity by itself, making the classification effect poor, and because some konjac flours are relatively moist, they are easy to agglomerate, affecting the screening effect, and the common disc vibrating screen is easy to cause the mesh on the surface of the vibrating screen to be blocked after long-term use or the feeding is not uniform enough, affecting the filtering capacity, and it is necessary to disassemble and clean the machine after stopping, which is very inconvenient. In view of the above problems, the present invention document proposes a kind of graded extraction system and method of konjac flour. Summary of the invention

[0003] The invention aims to solve the problems that the vibration frequency of a common disc vibrating screen in the prior art is generally fixed during operation, which makes it inconvenient to adjust the vibration intensity by itself, resulting in poor classification effect. In addition, since some konjac flours are relatively moist, they are easy to agglomerate, which affects the screening effect. Moreover, the common disc vibrating screens are easy to cause the meshes on the surface of the vibrating screen to be blocked after long-term use or uneven feeding, which affects the filtering capacity. The disc vibrating screens need to be disassembled and cleaned after being shut down, which is very inconvenient. A classification extraction system and method for konjac flour are proposed.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A konjac flour classification extraction system comprises a classification extraction mechanism, wherein the classification extraction mechanism is equipped with a konjac flour classification auxiliary mechanism; The graded extraction mechanism comprises an elastic component, a graded filtering component is arranged above the elastic component, and a drying component is arranged on one side of the graded filtering component; The konjac flour grading auxiliary mechanism includes a feeding component, which is arranged in a grading and filtering component. Three rolling components and three cleaning components are respectively arranged on both sides of the feeding component, and the rolling components and the cleaning components are layered in the grading and filtering component. The bottom end of the feeding component is connected to a centrifugal swing adjustment component, and a hydraulic drive component is arranged inside the centrifugal swing adjustment component. A plurality of arc grooves are opened on the hydraulic drive component, and a driving rod is arranged in one of the arc grooves. One end of the driving rod is fixedly connected to a circular disk, and the circular disk is arranged below the feeding component.

[0005] Preferably, the bottom shell of the grading filter assembly and the three grading chambers, the bottom of the lowest grading chamber is connected to the middle of the bottom shell, and one side of the bottom shell and the three grading chambers are provided with a discharge port; The three classification chambers are fixedly connected by a plurality of fixing rods, and a feed port is fixedly connected above the uppermost classification chamber.

[0006] Preferably, the tops of the three classification chambers are all connected with feed channels, the upper ends of the two lower feed channels are respectively connected with the lower ends of the two upper classification chambers, and the uppermost feed channel is connected with the lower end of the feed port; A filter layer is fixedly installed inside the grading chamber, and the mesh sizes of the three filter layers decrease in sequence from top to bottom.

[0007] Preferably, the elastic component includes a base, a plurality of fixing columns are fixedly connected to the top of the base, the top ends of the plurality of fixing columns are fixedly connected to springs, and the top ends of the plurality of springs are fixedly connected to the bottom shell.

[0008] Preferably, the drying component includes a fixed plate, which is fixedly connected to the base, and a hot air blower is fixedly installed above the fixed plate. The hot air blower is connected to a multi-way hose, and the three ends of the multi-way hose respectively pass through three grading chambers and are connected to three hot air heads, which are installed on the top wall of the grading chamber.

[0009] Preferably, the feeding assembly includes a dual-axis motor, which is fixedly mounted below the bottom shell, the lower output shaft of the dual-axis motor is fixedly connected to the circular disk, the upper output shaft of the dual-axis motor is fixedly connected to a rotating shaft, and the rotating shaft is rotatably mounted on the bottom shell and three filter layers respectively through four bearings, the rotating shaft passes through the bottom shell, the grading chamber and the feed channel, and three spiral blades are fixedly connected to the rotating shaft, and the spiral blades are arranged in the feed channel.

[0010] Preferably, the rolling assembly comprises a roller frame and a rotating roller, the rotating roller is rotatably mounted on the roller frame through a bearing, the roller frame is fixedly connected to a rotating shaft, and a scraper is fixedly connected above the roller frame, one side of the scraper is in contact with the rotating roller, and the rotating roller is arranged above the filter layer; The cleaning assembly comprises a brush frame and a roller brush. The brush frame is fixedly connected to a rotating shaft. A connecting shaft is fixedly connected to the roller brush. The connecting shaft is rotatably mounted on the brush frame via a bearing. The roller brush is arranged below the filter layer.

[0011] Preferably, the hydraulic drive assembly comprises two support plates and a crankshaft, the crankshaft is rotatably mounted on the two support plates through two bearings, the two support plates are fixedly connected to the bottom of the bottom shell, a rotating drum is fixedly connected to the crankshaft, and a plurality of arc grooves are provided on the rotating drum; The crankshaft is rotatably mounted with a swing arm through a bearing, the lower part of the swing arm is hinged with two fixed blocks through a pin shaft, and a sealing plug is fixedly connected with the lower parts of the two fixed blocks.

[0012] Preferably, the centrifugal swing amplitude adjustment assembly includes a fixed frame, which is fixedly connected to the bottom of the bottom shell, and a circular cavity is fixedly connected to the fixed frame. The sealing plug is arranged in the circular cavity, and a connecting pipe is connected to the bottom of the circular cavity, and one end of the connecting pipe is connected to a fixed shell, and a centrifugal cylinder is rotatably installed in the fixed shell through a bearing, and the top of the centrifugal cylinder is fixedly connected to the lower output shaft of the dual-axis motor, a through hole is opened in the centrifugal cylinder, and a piston rod is arranged inside the centrifugal cylinder, one end of the piston rod passes through the centrifugal cylinder, and a weight body is fixedly installed on one end of the piston rod.

[0013] A method for using a konjac flour graded extraction system comprises the following steps: S1, when carrying out konjac flour classification extraction, control the dual-axis motor to drive the centrifugal cylinder to rotate, so that the centrifugal cylinder drives the piston rod to rotate, and the piston rod drives the weight body to carry out centrifugal motion, then by the weight body centrifugal motion, cooperate with the elastic force of the spring, so that the bottom shell is vibrated; S2. The rotation of the dual-axis motor also drives the circular disk and the driving rod to rotate, so that the driving rod enters the arc groove every time it rotates one circle, and the driving rod squeezes the drum to rotate intermittently through the arc surface of the arc groove, so that the drum drives the crankshaft to rotate intermittently, and the crankshaft drives the swing rod to move intermittently, so that the swing rod drives the sealing plug to move intermittently through the fixed block, so that the sealing plug presses the liquid inside the circular cavity into the circular shell through the connecting pipe downward, so that the liquid enters the centrifugal cylinder through the through hole, so that the hydraulic driving piston rod drives the weight to extend outward, and as the number of times the sealing plug is pressed down increases, the length of the weight is extended, and when the crankshaft rotates downward to the bottom, the crankshaft starts to rotate upward, so that the sealing plug moves upward intermittently, so as to reciprocate and adjust the extension length of the weight, so that the weight cooperates with the spring to adjust the swing amplitude of the graded filtering assembly; S3, then konjac flour is dropped in feed opening, konjac flour is made to enter feed channel, now, rotating shaft is driven by dual-shaft motor to rotate, rotating shaft drives spiral leaf to rotate, spiral leaf is evenly conveyed konjac flour downwards, konjac flour is made to enter on the filtering layer, konjac flour is filtered on the topmost filtering layer by vibration, the thin konjac flour after the filtration enters next layer classification chamber downwards, filter step by step with this, and larger thin konjac flour is outwardly discharged by the discharging port, and the thin konjac flour after the last filtration is discharged by the discharging port on the pan equally; S4, in the rotating shaft rotation process, the rotating shaft is also driven to rotate the roller, the roller is rolled on the konjac flour, the konjac flour of caking is adhered to the roller, and the hot air blower is delivered hot air by a multi-pass hose, hot air is discharged by a hot air head and the konjac flour is dried, it is convenient to dry the konjac flour, the konjac flour of caking is powdered after roller pressing with this, and the rotating shaft also drives the roller brush to rotate, the roller brush is cleaned to the filtering layer, it is convenient to the filtering layer to carry out the graded filtration of konjac flour.

[0014] Compared with the prior art, the present invention provides a system and method for graded extraction of konjac flour, which has the following beneficial effects: 1, the classification extraction system and method of this konjak flour, the rotating shaft is driven by a biaxial motor to drive the spiral blade to rotate, so that the spiral blade can evenly convey konjak flour to enter the filtering layer, thereby avoiding konjak flour to accumulate more and affect the classification extraction of konjak flour, and hot air is passed into the classification chamber by a drying assembly, the konjak flour can be dried, and the spiral shaft is evenly conveyed to the konjak flour, thereby improving the drying efficiency of the konjak flour, and the centrifugal swing adjustment assembly is coordinated with the elastic assembly through the feeding assembly linkage, so that the filtering layer can be vibrated, and the drying effect of the konjak flour is further improved again, and secondly, the rotation of the rotating shaft also drives the cleaning assembly to clean the filtering layer, avoids the filtering layer from being blocked, improves the classification extraction efficiency of konjak flour, and the rotating shaft also drives the roller pressing assembly to roll the konjak flour, so that the lumped konjak flour adheres to the roller, is easier to dry, and is convenient to powdering, and the processing efficiency of konjak flour is greatly improved.

[0015] 2. The system and method for graded extraction of konjak flour are characterized in that the circular disk is driven by a double-shaft motor to drive the driving rod to rotate, the driving rod can enter the arc groove after one rotation, and the driving rod controls the rotation of the rotating drum through the arc surface of the arc groove, the rotating drum drives the crankshaft to rotate, the crankshaft drives the sealing plug to move vertically through the swing rod, so that the sealing plug presses the liquid into the fixed shell and enters the centrifugal cylinder through the through hole, the hydraulic control piston rod drives the weight body to extend outward, as the number of times the sealing plug is pressed down increases, the outward extension length of the weight body increases, when the crankshaft rotates upward from the bottom, the sealing plug is moved upward, at this time, the weight body is driven to retract by the hydraulic pressure, so that the extension length of the weight body can be adjusted back and forth, thereby adjusting the vibration amplitude of the graded filtering assembly, thereby facilitating the graded extraction of konjak flour.

[0016] 3. The graded extraction system and method of konjac flour are characterized in that the circular disk and the driving rod are driven to rotate by the feeding assembly, so that the driving rod can drive the hydraulic driving assembly to rotate through the arc groove every time it rotates, so that the hydraulic driving assembly can intermittently control the movement of the piston rod through the hydraulic pressure, so that the piston rod can adjust the extension length of the weight-bearing body, thereby the vibration amplitude of the graded filtering assembly can be adjusted in cooperation with the elastic assembly, thereby the konjac flour can be graded and filtered better through the filter layer by adjusting different vibration frequencies, and the clogging of the filter layer can be reduced by different vibration frequencies, and the milling efficiency of the agglomerated konjac can be improved by cooperating with the cleaning assembly and the roller pressing assembly by different vibration frequencies, and the filtering efficiency is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A stereoscopic view of a konjac flour graded extraction system and method proposed by the present invention; Figure 2 A view showing the connection between a grading filtering component and a drying component of a konjac flour grading extraction system and method provided by the present invention; Figure 3 A three-dimensional view of a cross section of a graded filtering component of a graded extraction system and method for konjac flour proposed by the present invention; Figure 4 A cross-sectional view of the connection between the elastic component and the graded filtering component of the konjac flour graded extraction system and method proposed by the present invention; Figure 5 A three-dimensional view of a konjac flour grading auxiliary mechanism of a konjac flour grading extraction system and method proposed by the present invention; Figure 6 A three-dimensional view of a rolling component of a konjac flour graded extraction system and method proposed by the present invention; Figure 7 A three-dimensional view of a cleaning component of a konjac flour graded extraction system and method proposed by the present invention; Figure 8 A view showing the connection between a centrifugal swing amplitude adjustment component and a hydraulic drive release component of a konjac flour graded extraction system and method proposed by the present invention; Fig. 9 A view showing the connection between a centrifugal cylinder and a dual-axis motor of a konjac flour graded extraction system and method proposed by the present invention; Fig.10 A three-dimensional view of a hydraulic drive assembly of a konjac flour graded extraction system and method proposed by the present invention; Fig.11 The present invention provides a stereoscopic view of the cross section of a centrifugal swing amplitude adjustment component of a konjac flour graded extraction system and method.

[0018] In the figure: 100, classification and extraction mechanism; 101, classification and filtration component; 1011, filtration layer; 1012, fixing rod; 1013, feeding port; 1014, classification chamber; 1015, bottom shell; 1016, discharge port; 1017, feeding channel; 102, drying component; 1021, hot air blower; 1022, fixing plate; 1023, multi-way hose; 1024, hot air head; 103, elastic component; 1031, base; 1032, fixing column; 1033, spring; 200, konjac flour classification auxiliary mechanism; 201, feeding component; 2011, double-axis motor; 2012, rotating shaft; 2013, spiral blade; 202, driving rod; 20 3. Cleaning assembly; 2031. Roller brush; 2032. Brush holder; 2033. Connecting shaft; 204. Arc groove; 205. Hydraulic drive assembly; 2051. Crankshaft; 2052. Support plate; 2053. Drum; 2054. Rocker; 2055. Sealing plug; 2056. Fixed block; 206. Rolling assembly; 2061. Drum; 2062. Scraper; 2063. Roller holder; 207. Centrifugal swing adjustment assembly; 2071. Fixed shell; 2072. Centrifugal drum; 2073. Circular cavity; 2074. Through hole; 2075. Fixed frame; 2076. Piston rod; 2077. Weight-bearing body; 2078. Connecting pipe; 208. Circular disk. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] Example 1: Reference Figure 1-8 , a konjac flour classification extraction system, comprising a classification extraction mechanism 100, the classification extraction mechanism 100 is equipped with a konjac flour classification auxiliary mechanism 200; The graded extraction mechanism 100 includes an elastic component 103, and the elastic component 103 includes a base 1031. A plurality of fixed columns 1032 are fixedly connected to the top of the base 1031. The tops of the plurality of fixed columns 1032 are fixedly connected to springs 1033. The springs 1033 can elastically support the graded filtering component 101, so that the graded filtering component 101 can be movable. At the same time, the deformation recovery force of the springs 1033 can facilitate the graded filtering component 101 to vibrate. The tops of the plurality of springs 1033 are fixedly connected to the bottom shell 1015. The graded filtering component 101, the bottom shell 1015 of the graded filtering component 101 and three graded cavities 1014 are arranged above the elastic component 103. The lower portion of the lowest graded cavity 1014 is provided with a plurality of springs 1033. The grading chamber 1014 can realize graded processing of konjac flour, and the sump 1015 can guide the konjac flour to be discharged from the discharge port 1016. The sump 1015 and one side of the three grading chambers 1014 are provided with a discharge port 1016, and the position of the discharge port 1016 is located above the filter layer 1011, so as to facilitate the intercepted konjac flour to be discharged from the discharge port 1016 by vibration. The tops of the three grading chambers 1014 are all connected with a feed channel 1017, and the feed channel 1017 can facilitate the konjac flour to enter the grading chamber 1014 layer by layer downwards, and the upper ends of the two lower feed channels 1017 are respectively connected with the lower parts of the two upper grading chambers 1014, and the uppermost feed channel 1017 is connected with the lower part of the feed port 1013. The grading chamber 1014 is connected, and a filter layer 1011 is fixedly installed inside the grading chamber 1014. The meshes of the three filter layers 1011 decrease successively from top to bottom. Konjac flour can be filtered and extracted by the filter layer 1011, and the meshes of the filter layer 1011 decrease downward, so that the filter layer 1011 can achieve graded extraction of konjac flour. The three grading chambers 1014 are fixedly connected by a plurality of fixed rods 1012, and the three grading chambers 1014 can be connected by the fixed rods 1012, thereby maintaining a stable connection between the grading chambers 1014, and a feed port 1013 is fixedly connected above the top grading chamber 1014, through the feed port 1013, so as to facilitate the konjac flour to be guided and discharged into the grading chamber 1014, and one side of the grading filter assembly 101 is provided with A drying assembly 102 is provided, and the drying assembly 102 includes a fixing plate 1022, and the fixing plate 1022 is fixedly connected to the base 1031. The hot air blower 1021 can be fixed by the fixing plate 1022, so as to ensure the stability of the hot air blower 1021. The hot air blower 1021 can be fixedly installed above the fixing plate 1022. The hot air blower 1021 can achieve the purpose of conveying hot air through a multi-way hose 1023, and the hot air is discharged through a hot air head 1024 to dry the konjac powder, so as to facilitate the drying of the agglomerated konjac powder and facilitate the konjac powder to be powdered. Secondly, the multi-way hose 1023 is a hose, so that the multi-way hose 1023 can be retracted and movable, so that the graded filtering assembly 101 can vibrate smoothly, and the hot air blower 1021 is communicated with the multi-way hose 1023.The three ends of the multi-way hose 1023 pass through the three classification chambers 1014 respectively and are connected to the three hot air heads 1024, and the hot air heads 1024 are installed on the top wall of the classification chamber 1014; The konjac flour grading auxiliary mechanism 200 comprises a feeding assembly 201, and the feeding assembly 201 comprises a double-shaft motor 2011, the double-shaft motor 2011 is fixedly mounted below the bottom shell 1015, the lower output shaft of the double-shaft motor 2011 is fixedly connected to the circular disk 208, the upper output shaft of the double-shaft motor 2011 is fixedly connected with a rotating shaft 2012, the rotating shaft 2012 is rotatably mounted on the bottom shell 1015 and the three filter layers 1011 respectively through four bearings, the rotating shaft 2012 penetrates the bottom shell 1015, the grading chamber 1014 and the feed channel 1017, and three spiral leaves 2013 are fixedly connected to the rotating shaft 2012, and the spiral leaves 2013 are driven to rotate by the double-shaft motor 2011, so that the spiral leaves 2013 can evenly transport the konjac flour downward, thereby The invention is convenient for evenly spreading konjac flour, which is beneficial for graded extraction and drying of konjac flour. The spiral blade 2013 is arranged in the feed channel 1017. The feeding component 201 is arranged in the graded filtering component 101. Three rolling components 206 and three cleaning components 203 are respectively arranged on both sides of the feeding component 201. The rolling component 206 comprises a roller frame 2063 and a rotating roller 2061. The rotating roller 2061 is rotatably mounted on the roller frame 2063 through a bearing. The roller frame 2063 and the rotating roller 2061 can be driven to rotate by the rotating shaft 2012, so that the rotating roller 2061 can roll on the filtering layer 1011, so that the filtering layer 1011 can roll the konjac flour, which is convenient for pressing the agglomerated konjac flour into powder. The roller frame 2063 is fixedly connected to the rotating shaft 2012, and the roller frame 206 A scraper 2062 is fixedly connected above the roller 2061, and the scraper 2062 can scrape off the konjac flour adhered to the roller 2061 to avoid the adhesion of the konjac flour. One side of the scraper 2062 is in contact with the roller 2061, and the roller 2061 is arranged above the filtering layer 1011. The cleaning component 203 includes a brush holder 2032 and a roller brush 2031. The roller brush 2031 can rotate with the rotating shaft 2012, so that the roller brush 2031 can rotate on itself, and the roller brush 2031 can move around the filtering layer 1011, so as to facilitate the roller brush 2031 to clean the filtering layer 1011. The brush holder 2032 is fixedly connected to the rotating shaft 2012, and a connecting shaft 2033 is fixedly connected to the roller brush 2031. The connecting shaft 2033 is rotatably mounted on the brush holder 2032 through a bearing. The roller brush 2031 is arranged below the filter layer 1011, and the rolling assembly 206 and the cleaning assembly 203 are layered in the graded filter assembly 101. The bottom end of the feeding assembly 201 is connected to the centrifugal swing adjustment assembly 207, and the hydraulic drive assembly 205 is arranged inside the centrifugal swing adjustment assembly 207. The hydraulic drive assembly 205 is provided with a plurality of arc grooves 204, and a driving rod 202 is arranged in one of the arc grooves 204. The driving rod 202 is driven to rotate by the dual-axis motor 2011, so that the driving rod 202 can enter the arc groove 204 after rotating one circle, so that the driving rod 202 can control the rotating drum 2053 to realize intermittent rotation through the arc surface of the arc groove 204, and one end of the driving rod 202 is fixedly connected to the circular disk 208.The circular plate 208 is disposed below the material feeding assembly 201.

[0022] In the present embodiment: the rotating shaft 212 is driven by the dual-axis motor 2011 to drive the spiral blade 2013 to rotate, so that the spiral blade 2013 can evenly transport the konjac flour into the filter layer 1011, thereby avoiding the accumulation of konjac flour and affecting the classification extraction of konjac flour. The hot air is passed into the classification chamber 1014 through the drying component 102 to dry the konjac flour. The spiral shaft is evenly transported to improve the drying efficiency of the konjac flour. The centrifugal swing adjustment group 201 is linked to the feeding component 201. Component 207 cooperates with elastic component 103 to vibrate filter layer 1011, further improving the drying effect of konjac flour again. Secondly, the rotation of rotating shaft 2012 also drives cleaning component 203 to clean filter layer 1011, avoids clogging of filter layer 1011, improves konjac flour classification extraction efficiency, and rotating shaft 2012 also drives rolling component to roll konjac flour, so that agglomerated konjac flour adheres to roller 2061, is easier to dry, and is convenient to powder, so that the processing efficiency of konjac flour is greatly improved.

[0023] Example 2: Reference Figure 9-11 A konjac flour graded extraction system includes a hydraulic drive assembly 205, the hydraulic drive assembly 205 includes two support plates 2052 and a crankshaft 2051, the crankshaft 2051 is rotatably mounted on the two support plates 2052 through two bearings, the crankshaft 2051 can maintain stable rotation through the bearings, so that the crankshaft 2051 can smoothly drive the swing rod 2054 to rotate, the two support plates 2052 are fixedly connected to the bottom of the bottom shell 1015, and a rotating drum 2053 is fixedly connected to the crankshaft 2051. An arc groove 204 is provided on the rotating drum 2053, and a swing rod 2054 is rotatably installed on the crankshaft 2051 through a bearing. The swing rod 2054 can be smoothly turned through the bearing and the pin shaft, so that the crankshaft 2051 can drive the sealing plug 2055 to smoothly move vertically through the swing rod 2054, thereby realizing the operation of the hydraulically driven piston rod 2076. The lower part of the swing rod 2054 is hinged with two fixed blocks 2056 through a pin shaft, and the lower part of the two fixed blocks 2056 is fixedly connected with the sealing plug 2055; The centrifugal swing amplitude adjustment component 207 includes a fixing frame 2075, the fixing frame 2075 is fixedly connected to the bottom of the bottom shell 1015, a circular cavity 2073 is fixedly connected to the fixing frame 2075, a sealing plug 2055 is arranged in the circular cavity 2073, a connecting pipe 2078 is connected to the bottom of the circular cavity 2073, the connecting pipe 2078 shell plays a role in conveying liquid, so as to facilitate the circulation of liquid in the circular cavity 2073 and the fixing shell 2071, one end of the connecting pipe 2078 is connected to the fixing shell 2071, a centrifugal cylinder 2072 is rotatably installed in the fixing shell 2071 through a bearing, the centrifugal cylinder 2072 can rotate smoothly through the bearing, and the top of the centrifugal cylinder 2072 is connected to the double The lower output shaft of the shaft motor 2011 is fixedly connected, and a through hole 2074 is opened on the centrifugal cylinder 2072. The centrifugal cylinder 2072 is L-shaped, so that the centrifugal cylinder 2072 can drive the weight body 2077 to perform centrifugal movement through rotation, so that the weight body 2077 can cooperate with the spring 1033 to achieve the vibration purpose of the graded filtration component 101. Secondly, it can make the liquid flow smoothly in the centrifugal cylinder 2072 and the fixed shell 2071, so as to realize the hydraulic control operation of the piston rod 2076. The piston rod 2076 is arranged inside the centrifugal cylinder 2072, and one end of the piston rod 2076 is fixedly installed with the weight body 2077.

[0024] In this embodiment, the circular disk 208 is driven by the double-axis motor 2011 to drive the driving rod 202 to rotate. The driving rod 202 rotates one circle to enter the arc groove 204, and the driving rod 202 controls the rotation of the rotating drum 2053 through the arc surface of the arc groove 204. The rotating drum 2053 drives the crankshaft 2051 to rotate, and the crankshaft 2051 drives the sealing plug 2055 to move vertically through the swing rod 2054, so that the sealing plug 2055 presses the liquid into the fixed shell 2071 and enters the centrifugal cylinder 2 through the through hole 2074. 072, the hydraulic control piston rod 2076 drives the weight body 2077 to extend outward. As the sealing plug 2055 is pressed down more times, the outward extension length of the weight body 2077 increases. When the crankshaft 2051 rotates upward from the bottom, the sealing plug 2055 moves upward. At this time, the weight body 2077 is driven to retract by the hydraulic pressure. The extension length of the weight body 2077 can be adjusted reciprocally, thereby adjusting the vibration amplitude of the graded filtering component 101, which is beneficial to the graded extraction of konjac flour.

[0025] Example 3: Reference Figure 5-9A konjac flour grading extraction system comprises a konjac flour grading auxiliary mechanism 200, wherein the konjac flour grading auxiliary mechanism 200 comprises a feeding component 201, wherein the feeding component 201 is arranged in a grading and filtering component 101, wherein three rolling components 206 and three cleaning components 203 are respectively arranged on both sides of the feeding component 201, and the rolling components 206 and the cleaning components 203 are layered in the grading and filtering component 101, wherein a centrifugal swing amplitude adjustment component 207 is connected to the bottom end of the feeding component 201, wherein a hydraulic driving component 205 is arranged inside the centrifugal swing amplitude adjustment component 207, wherein a plurality of arc grooves 204 are provided on the hydraulic driving component 205, wherein a driving rod 202 is arranged in one of the arc grooves 204, wherein one end of the driving rod 202 is fixedly connected to a circular disk 208, and the circular disk 208 is arranged below the feeding component 201.

[0026] In the present embodiment: the circular disk 208 and the driving rod 202 are driven to rotate by the feeding assembly 201, so that the driving rod 202 can drive the hydraulic drive assembly 205 to rotate through the arc groove 204 every time it rotates, so that the hydraulic drive assembly 205 can intermittently move through the hydraulic control piston rod 2076, so that the piston rod 2076 can adjust the extension length of the weight body 2077, so that the vibration amplitude of the graded filtering assembly 101 can be adjusted in cooperation with the elastic assembly 103, so that by adjusting different vibration frequencies, the konjac flour can be better graded and filtered through the filter layer 1011, and the clogging of the filter layer 1011 can be reduced by different vibration frequencies, and the powdering efficiency of the agglomerated konjac can be improved by cooperating with the cleaning assembly 203 and the roller pressing assembly through different vibration frequencies, and the filtering efficiency is greatly improved.

[0027] A method for using a konjac flour graded extraction system comprises the following steps: S1, when carrying out konjac flour classification extraction, control biaxial motor 2011 to drive centrifugal drum 2072 to rotate, centrifugal drum 2072 drives piston rod 2076 to rotate, piston rod 2076 drives weight body 2077 to carry out centrifugal motion, then by weight body 2077 centrifugal motion, cooperate the elastic force of spring 1033, make bottom shell 1015 vibrate; S2. The rotation of the dual-axis motor 2011 also drives the circular disk 208 and the driving rod 202 to rotate, so that the driving rod 202 enters the arc groove 204 every time it rotates, and the driving rod 202 squeezes the rotating drum 2053 through the arc surface of the arc groove 204 to rotate intermittently, so that the rotating drum 2053 drives the crankshaft 2051 to rotate intermittently, and the crankshaft 2051 drives the swing rod 2054 to move intermittently, so that the swing rod 2054 drives the sealing plug 2055 to move intermittently through the fixed block 2056, so that the sealing plug 2055 pushes the liquid in the circular cavity 2073 downward through the connecting pipe 2 078 is pressed into the circular shell, so that the liquid enters the centrifugal cylinder 2072 through the through hole 2074, so that the hydraulic driving piston rod 2076 drives the weight body 2077 to extend outward, and as the number of times the sealing plug 2055 is pressed down increases, the length of the weight body 2077 is extended. When the crankshaft 2051 rotates downward to the bottom, the crankshaft 2051 starts to rotate upward, so that the sealing plug 2055 moves upward intermittently, so as to reciprocate and adjust the extension length of the weight body 2077, so that the weight body 2077 cooperates with the spring 1033 to adjust the swing amplitude of the graded filtering component 101; S3, then konjac flour is dropped in the feed opening 1013, konjac flour is made to enter feed channel 1017, now, rotating shaft 2012 is driven by dual-shaft motor 2011 to rotate, rotating shaft 2012 drives spiral leaf 2013 to rotate, spiral leaf 2013 is evenly carried to konjac flour downwards, konjac flour is made to enter on the filtering layer 1011, konjac flour is filtered on the uppermost filtering layer 1011 by vibration, the thin konjac flour after the filtration enters next layer classification chamber 1014 downwards, filter step by step with this, and larger thin konjac flour is outwardly discharged by discharging port 1016, and the thin konjac flour after the last filtration is discharged by the discharging port 1016 on the pan 1015 equally; S4, in the rotating process of rotating shaft 2012, rotating shaft 2012 is also driven by roller 2061 to rotate, roller 2061 is rolled on konjac flour, lumped konjac flour is adhered on roller 2061, and hot air blower 1021 delivers hot air through multi-way hose 1023, hot air is discharged through hot air head 1024 to dry konjac flour, and is convenient to dry konjac flour, so that lumped konjac flour is powdered after rolling, and rotating shaft 2012 is also driven by roller brush 2031 to rotate, roller brush 2031 is cleaned to filter layer 1011, and is convenient to filter layer 1011 to carry out graded filtration of konjac flour.

[0028] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A konjac flour graded extraction system, comprising a graded extraction mechanism (100), characterized in that: The grading and extraction mechanism (100) is equipped with a konjac flour grading auxiliary mechanism (200); The graded extraction mechanism (100) comprises an elastic component (103), a graded filtering component (101) is arranged above the elastic component (103), and a drying component (102) is arranged on one side of the graded filtering component (101); The konjac flour grading auxiliary mechanism (200) comprises a feeding component (201), the feeding component (201) being arranged in a grading and filtering component (101), three rolling components (206) and three cleaning components (203) being arranged on both sides of the feeding component (201), and the rolling components (206) and the cleaning components (203) being arranged in layers in the grading and filtering component (101), the bottom end of the feeding component (201) being connected to a centrifugal swing amplitude adjustment component (207), the interior of the centrifugal swing amplitude adjustment component (207) being provided with a hydraulic drive component (205), the hydraulic drive component (205) being provided with a plurality of arc grooves (204), a driving rod (202) being arranged in one of the arc grooves (204), one end of the driving rod (202) being fixedly connected to a circular plate (208), and the circular plate (208) being arranged below the feeding component (201).

2. A konjac flour fractionation extraction system according to claim 1, characterized in that, The grading filter assembly (101) comprises a bottom shell (1015) and three grading chambers (1014), wherein the bottom of the lowest grading chamber (1014) is connected to the middle of the bottom shell (1015), and a discharge port (1016) is provided on one side of the bottom shell (1015) and the three grading chambers (1014); The three classification chambers (1014) are fixedly connected via a plurality of fixing rods (1012), and a feed port (1013) is fixedly connected above the top classification chamber (1014).

3. A graded extraction system for konjac flour according to claim 2, characterized in that, The tops of the three classification chambers (1014) are all connected to a feed channel (1017), the upper ends of the two lower feed channels (1017) are respectively connected to the bottoms of the two upper classification chambers (1014), and the uppermost feed channel (1017) is connected to the bottom of the feed port (1013); A filter layer (1011) is fixedly installed inside the grading cavity (1014), and the mesh sizes of the three filter layers (1011) decrease in sequence from top to bottom.

4. A graded extraction system for konjac flour according to claim 3, characterized in that, The elastic component (103) comprises a base (1031), a plurality of fixed columns (1032) are fixedly connected to the top of the base (1031), the top ends of the plurality of fixed columns (1032) are all fixedly connected to springs (1033), and the top ends of the plurality of springs (1033) are fixedly connected to the bottom shell (1015).

5. A graded extraction system for konjac flour according to claim 4, characterized in that, The drying component (102) comprises a fixing plate (1022), the fixing plate (1022) being fixedly connected to a base (1031), a hot air blower (1021) being fixedly mounted above the fixing plate (1022), the hot air blower (1021) being connected to a multi-way hose (1023), three ends of the multi-way hose (1023) respectively passing through three grading chambers (1014) and being connected to three hot air heads (1024), and the hot air heads (1024) being mounted on the top wall of the grading chamber (1014).

6. A konjac flour graded extraction system according to claim 5, characterized in that, The feeding assembly (201) comprises a dual-axis motor (2011), the dual-axis motor (2011) being fixedly mounted below a bottom shell (1015), the lower output shaft of the dual-axis motor (2011) being fixedly connected to a circular disk (208), the upper output shaft of the dual-axis motor (2011) being fixedly connected to a rotating shaft (2012), the rotating shaft (2012) being rotatably mounted on the bottom shell (1015) and three filter layers (1011) via four bearings, the rotating shaft (2012) penetrating the bottom shell (1015), the grading chamber (1014) and the feed channel (1017), the rotating shaft (2012) being fixedly connected to three spiral blades (2013), and the spiral blades (2013) being arranged in the feed channel (1017).

7. A konjac flour graded extraction system according to claim 6, characterized in that: The rolling assembly (206) comprises a roller frame (2063) and a rotating roller (2061); the rotating roller (2061) is rotatably mounted on the roller frame (2063) via a bearing; the roller frame (2063) is fixedly connected to the rotating shaft (2012); a scraper (2062) is fixedly connected above the roller frame (2063); one side of the scraper (2062) is in contact with the rotating roller (2061); and the rotating roller (2061) is arranged above the filtering layer (1011); The cleaning assembly (203) comprises a brush frame (2032) and a roller brush (2031); the brush frame (2032) is fixedly connected to the rotating shaft (2012); a connecting shaft (2033) is fixedly connected to the roller brush (2031); the connecting shaft (2033) is rotatably mounted on the brush frame (2032) via a bearing; and the roller brush (2031) is arranged below the filter layer (1011).

8. A konjac flour graded extraction system according to claim 7, characterized in that: The hydraulic drive assembly (205) comprises two support plates (2052) and a crankshaft (2051); the crankshaft (2051) is rotatably mounted on the two support plates (2052) via two bearings; the two support plates (2052) are fixedly connected to the bottom of the bottom shell (1015); a rotating drum (2053) is fixedly connected to the crankshaft (2051); and a plurality of arc-shaped grooves (204) are provided on the rotating drum (2053); The crankshaft (2051) is rotatably mounted with a swing rod (2054) via a bearing, the lower portion of the swing rod (2054) is hinged to two fixed blocks (2056) via a pin, and a sealing plug (2055) is fixedly connected to the lower portions of the two fixed blocks (2056).

9. A konjac flour graded extraction system according to claim 8, characterized in that: The centrifugal swing amplitude adjustment component (207) comprises a fixing frame (2075), the fixing frame (2075) being fixedly connected to the bottom of the bottom shell (1015), a circular cavity (2073) being fixedly connected to the fixing frame (2075), the sealing plug (2055) being arranged in the circular cavity (2073), a connecting pipe (2078) being connected to the bottom of the circular cavity (2073), one end of the connecting pipe (2078) being connected to the fixing shell (2071), and the fixing shell (2071) A centrifugal cylinder (2072) is rotatably mounted in the centrifugal cylinder (2071) via a bearing, the top of the centrifugal cylinder (2072) is fixedly connected to the lower output shaft of the dual-axis motor (2011), a through hole (2074) is opened on the centrifugal cylinder (2072), a piston rod (2076) is arranged inside the centrifugal cylinder (2072), one end of the piston rod (2076) passes through the centrifugal cylinder (2072), and a weight body (2077) is fixedly mounted on one end of the piston rod (2076).

10. The method for using the konjac flour graded extraction system according to claim 9, characterized in that: The following steps are involved: S1. When performing graded extraction of konjac flour, the dual-axis motor (2011) is controlled to drive the centrifugal cylinder (2072) to rotate, so that the centrifugal cylinder (2072) drives the piston rod (2076) to rotate, and the piston rod (2076) drives the weight body (2077) to perform centrifugal motion. The bottom shell (1015) vibrates through the centrifugal motion of the weight body (2077) and the elastic force of the spring (1033); S2. The rotation of the dual-axis motor (2011) also drives the circular disk (208) and the driving rod (202) to rotate, so that the driving rod (202) enters the arc groove (204) every time it rotates one circle, and the driving rod (202) squeezes the rotating cylinder (2053) through the arc surface of the arc groove (204) to rotate intermittently, so that the rotating cylinder (2053) drives the crankshaft (2051) to rotate intermittently, and the crankshaft (2051) drives the swing rod (2054) to move intermittently, so that the swing rod (2054) drives the sealing plug (2055) to move intermittently through the fixed block (2056), so that the sealing plug (2055) pushes the liquid inside the circular cavity (2073) downward through the continuous The connecting pipe (2078) is pressed into the circular shell, so that the liquid enters the centrifugal cylinder (2072) through the through hole (2074), so that the hydraulic driving piston rod (2076) drives the weight body (2077) to extend outward, and as the number of times the sealing plug (2055) is pressed down increases, the length of the weight body (2077) is extended. When the crankshaft (2051) rotates downward to the bottom, the crankshaft (2051) starts to rotate upward, so that the sealing plug (2055) moves upward intermittently, thereby reciprocatingly adjusting the extension length of the weight body (2077), so that the weight body (2077) cooperates with the spring (1033) to adjust the swing amplitude of the graded filtering component (101); S3, then konjac flour is put into the feed port (1013), so that the konjac flour enters the feed channel (1017), and at this time, the rotating shaft (212) is driven to rotate by the dual-shaft motor (2011), and the rotating shaft (2012) drives the spiral blade (2013) to rotate, and the spiral blade (2013) uniformly transports the konjac flour downward, so that the konjac flour enters the filter layer (1011), and the konjac flour is filtered on the uppermost filter layer (1011) through vibration, and the filtered fine konjac flour enters the next layer of grading cavity (1014) downward, thereby being filtered step by step, and the larger fine konjac flour is discharged outward through the discharge port (1016), and finally the filtered fine konjac flour is also discharged through the discharge port (1016) on the bottom shell (1015); S4. During the rotation of the rotating shaft (2012), the rotating shaft (2012) also drives the rotating roller (2061) to rotate, so that the rotating roller (2061) rolls on the konjac flour, and the agglomerated konjac flour adheres to the rotating roller (2061). The hot air blower (1021) delivers hot air through the multi-way hose (1023), and the hot air is discharged through the hot air head (1024) to dry the konjac flour, so that the agglomerated konjac flour is dried. The agglomerated konjac flour is rolled into powder, and the rotating shaft (2012) also drives the roller brush (2031) to rotate, so that the roller brush (2031) cleans the filter layer (1011), so that the filter layer (1011) can perform graded filtration of the konjac flour.

Citation Information

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