Full-automatic cleaning device for inner wall of lithium battery electrolyte tank car and cleaning method of full-automatic cleaning device

By designing a fully automatic cleaning device on the inner wall of the tank truck, and using rotation and deformation mechanisms to realize automatic cleaning of the nozzle, the problems of complex and low efficiency of traditional cleaning operations are solved, and the production efficiency and cleaning quality are improved.

CN119216320AActive Publication Date: 2024-12-31NINGBO GLOBAL INTELLIGENT IND CO LTD
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Patent Information

Application Number
CN202411781734.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2024-12-31
Estimated Expiration
2044-12-05

AI Technical Summary

Technical Problem

Due to the limitations of the nozzle cleaning distance and the internal reinforcement ribs of the tank body, multiple groups of cleaning mechanisms are required to participate, resulting in complex, difficult and low efficiency of manual operations, which seriously wastes manpower and material resources.

Method used

A fully automatic cleaning device for the inner wall of the lithium battery electrolyte tank tank truck is designed, adopting a rotating structure and deformation mechanism. The nozzle can be rotated to different positions and cleaned through the port through the deformation mechanism, which is realized in combination with servo motor, worm reducer and sensor. Automatic cleaning to reduce manual intervention.

Benefits of technology

It realizes fully automatic cleaning of the inner wall of the tank truck, improves production efficiency, reduces production costs, ensures cleaning quality and efficiency, and reduces the complexity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a full-automatic cleaning device for the inner wall of a lithium battery electrolyte tank car and a cleaning method thereof.The full-automatic cleaning device is connected with a tank body of the tank car, the tank body comprises an open bin, a first hidden bin and a second hidden bin, a first bin partition plate is arranged between the open bin and the first hidden bin, and a first communication opening is formed in the first bin partition plate; a second bin partition plate is arranged between the open bin and the second hidden bin, a second communication opening is formed in the second bin partition plate, and the full-automatic cleaning device is installed in the open bin so that a nozzle can clean the inner wall of the open bin; the full-automatic cleaning device comprises a rotating structure and a deformation mechanism. The rotating structure can enable a nozzle of the full-automatic cleaning device to rotate to a first communication port of the first hidden bin or a second communication port of the second hidden bin, and the nozzle can also clean the open bin in the rotating process. The deformation mechanism can enable the nozzle to penetrate through the first communication port to enter the first hidden bin to clean the inner wall of the first hidden bin or penetrate through the second communication port to enter the second hidden bin to clean the inner wall of the second hidden bin.
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Description

Technical Field

[0001] The invention relates to the field of cleaning of lithium battery electrolyte tank trucks, and in particular to a fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck and a cleaning method thereof. Background Art

[0002] After the tank truck has transported the electrolyte, the inner wall of the tank truck needs to be cleaned.

[0003] Traditional tank truck inner wall cleaning requires multiple sets of cleaning mechanisms due to the limitations of nozzle cleaning distance and internal reinforcement ribs of the tank body. Each set of cleaning mechanisms requires personnel to hoist and flange dock it. The whole process requires high human involvement, and the operation is complex and difficult, which seriously wastes manpower and material resources. Therefore, fully automatic cleaning of the inner wall of the tank truck is proposed to solve the above problems, so as to improve production efficiency and reduce production costs. Summary of the invention

[0004] The present invention designs a fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck and a cleaning method thereof, which solves the problem that the manual operation of cleaning the inner wall of a traditional tank truck is complicated, difficult and inefficient.

[0005] In order to solve the above-mentioned technical problems, the present invention adopts the following solutions: A fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck, the fully automatic cleaning device is connected to the tank body of the tank truck, the tank body includes an open bin, a first dark bin and a second dark bin, the open bin is located between the first dark bin and the second dark bin, a first partition plate is provided between the open bin and the first dark bin, a first connecting port is provided on the first partition plate, a second partition plate is provided between the open bin and the second dark bin, a second connecting port is provided on the second partition plate, the fully automatic cleaning device is installed in the open bin so that a nozzle can clean the inner wall of the open bin; the fully automatic cleaning device includes a rotating structure and a deforming mechanism, the rotating structure can make the nozzle of the fully automatic cleaning device rotate to the first connecting port of the first dark bin or the second connecting port of the second dark bin and the nozzle can also clean the open bin during the rotation process; the deforming mechanism can make the nozzle pass through the first connecting port into the first dark bin to clean the inner wall of the first dark bin or pass through the second connecting port into the second dark bin to clean the inner wall of the second dark bin.

[0006] Preferably, the deformation mechanism includes a first connecting rod, a second connecting rod and a screw rod. The bottom of the rotating disk is connected to the upper end of the bracket, the second connecting rod is in an obtuse angle shape, the water pipe extends along the obtuse angle long side of the bracket and the second connecting rod, and the end of the water pipe is a nozzle; the lower end of the bracket is hinged to the obtuse angle vertex of the second connecting rod through a first hinge axis, the obtuse angle short side of the second connecting rod is hinged to the lower end of the first connecting rod through a second hinge axis, the upper end of the first connecting rod is connected to the lower end of the screw rod, the upper end of the screw rod passes through the rotating disk and is connected to a screw rod hoist fixed on the rotating disk, the rotating shaft of the servo motor is connected to the screw rod hoist through a worm reducer, and the screw rod hoist can make the screw rod move in a vertical direction; when the screw rod moves downward, the nozzle rotates upward so as to pass through the first connecting port into the first dark bin or pass through the second connecting port into the second dark bin, and the bracket and the second connecting rod form an angle structure; when the screw rod moves upward, the nozzle rotates downward from the first dark bin back to the bright bin or from the second dark bin back to the bright bin, and the bracket and the second connecting rod form a vertical straight line shape.

[0007] Preferably, the rotating mechanism includes a rotating disk, a driving gear and a worm gear reduction motor; the annular side wall of the rotating disk is engraved with teeth, the driving gear can engage with the teeth of the annular side wall of the rotating disk, and the worm gear reduction motor drives the driving gear to rotate, thereby driving the rotating disk, the deformation mechanism and the nozzle to rotate synchronously.

[0008] Preferably, the rotating disk is installed in the circular hole of the flange and the two can rotate relative to each other, and the flange is fixed in the flange mouth of the open bin; the side wall of the rotating disk that is higher than the flange is engraved with teeth, and the driving gear can engage with the side wall teeth of the rotating disk. The worm gear reduction motor installed on the flange drives the driving gear to rotate, thereby driving the rotating disk, the deformation mechanism and the nozzle to rotate synchronously.

[0009] Preferably, a proximity switch and a rotation limit mechanism are also provided on the flange. The proximity switch is used to sense whether the rotating disk is rotated in place; the rotation limit mechanism prevents the proximity switch from being damaged, thereby protecting the nozzle.

[0010] Preferably, a rotating joint is provided on the rotating disk, the upper end of the rotating joint is connected to the external cleaning water pipeline through the water inlet pipe interface to realize the dynamic and static combination, and the lower end of the rotating joint is connected to the water delivery pipe.

[0011] Preferably, the nozzle realizes its own rotation through its own rotation mechanism and realizes double rotation through the rotation mechanism of the rotating disk.

[0012] Preferably, the nozzle is mounted on a telescopic rod, and the telescopic rod is connected to the end of the second connecting rod, so that the spraying range of the nozzle can be adjusted; The second connecting rod is provided with multiple first sensors. When the second connecting rod is lifted, any one of the first sensors can be triggered by the uppermost contact part of the first connecting port or the second connecting port. The telescopic rod is provided with multiple second sensors. When the telescopic rod is lowered, any one of the second sensors can be triggered by the lowermost contact part of the first connecting port or the second connecting port.

[0013] A method for cleaning an inner wall of a lithium battery electrolyte tank truck fully automatic cleaning device comprises the following steps: Step 1: hoist the fully automatic cleaning device onto the tank truck through a hoist and dock it with the flange port; Step 2: After the docking is completed, the open bin is cleaned. After the open bin is cleaned, the nozzle is driven to rise through the first connecting port into the first dark bin by the servo motor, worm reducer and screw hoist, and the first dark bin is cleaned; Step 3: After the first dark bin is cleaned, the nozzle is driven down again by the servo motor, worm reducer and screw lifter to return to the bright bin in a vertical straight line state; Step 4: The rotating disk is driven to rotate by the worm gear reduction motor, the tooth pattern of the rotating disk, and the driving gear to realize a 180° rotation of the nozzle; Step 5: After the rotation is completed, the nozzle is driven to rise again through the second connecting port into the second dark bin through the servo motor, worm reducer and screw lifter, and the second dark bin is cleaned; Step 6. After the second dark compartment is cleaned, the nozzle is driven down to a vertical position again by the servo motor, worm reducer and screw hoist. After reaching the designated position, the fully automatic cleaning device is lifted out by the lifting device to complete the whole process of cleaning the inner wall of the tank truck.

[0014] A method for cleaning an inner wall of a lithium battery electrolyte tank truck fully automatic cleaning device comprises the following steps: Step 1: Lift the fully automatic cleaning device onto the tank truck through a sling and correctly connect it with its flange; Step 2: After the docking is completed, the open bin is cleaned. After the open bin is cleaned, the nozzle is driven to rise through the first connecting port and enter the first dark bin through the servo motor, worm reducer and screw hoist; Step 3, when the second connecting rod is lifted from the vertical state by an angle of β, a first sensor is triggered by the contact part at the uppermost part of the first connecting port, and the control unit calculates the position of the nozzle in the first dark bin according to β, the length of the bracket d, the distance L from the first hinge axis to the nozzle, the height H1 of the tank body and the length L1 of the first dark bin, and then determines whether the nozzle can clean the top inner wall and the upper side wall of the first dark bin when in a high position based on the effective cleaning radius R of the nozzle; the control unit adjusts the telescopic length of the telescopic rod to ensure clean cleaning; Step 4, start the telescopic rod so that the distance between the nozzle and the first hinge axis becomes longer. When the telescopic rod descends and rotates by an angle of φ, a second sensor is triggered by the contact portion at the lowest part of the first connecting port; the control unit calculates the position of the nozzle in the first dark bin according to β-φ, the bracket length d, the distance L from the first hinge axis to the nozzle, the tank height H1 and the length L1 of the first dark bin, and then determines whether the nozzle can clean the bottom inner wall and the lower side wall of the first dark bin (21) when in a low position based on the effective cleaning radius R of the nozzle; the control unit adjusts the telescopic length of the telescopic rod to ensure that the cleaning is clean.

[0015] The fully automatic cleaning device and cleaning method for the inner wall of a lithium battery electrolyte tank truck have the following beneficial effects: (1) The present invention can perform high-pressure washing on the open bin and multiple concealed bins respectively, completing the entire process of cleaning the inner wall of the tank truck. The cleaning process is fully automated and does not require manual intervention.

[0016] (2) The present invention cooperates with the fully automatic cleaning device through the sensor, so that the control unit can automatically determine the specific position of the nozzle in the dark bin, thereby determining whether the effective working radius of the nozzle can cover the entire dark bin, thereby ensuring the cleaning quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 : Installation diagram of embodiment 1 of the fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck of the present invention; Figure 2 : Schematic diagram of the internal structure of the tank body in the present invention; Figure 3 : Schematic diagram of the first state of embodiment 1 of the fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck of the present invention; Figure 4 : Figure 3 Bottom view of Figure 5 : Schematic diagram of the first state of the fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck of the present invention in the tank body; Figure 6 : Schematic diagram of the second state of embodiment 1 of the fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck of the present invention; Figure 7 : Schematic diagram of the second state of the embodiment 1 of the fully automatic cleaning device for the inner wall of the lithium battery electrolyte tank truck of the present invention in the tank body; Figure 8 : Schematic diagram of embodiment 2 of the fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck of the present invention.

[0018] Description of reference numerals: 1—tank truck; 2—tank body; 21—first dark compartment; 22—open compartment; 23—second dark compartment; 24—first partition plate; 241—first connecting port; 25—second partition plate; 251—second connecting port; 26—flange; 3—automatic cleaning device; 31—flange; 32—rotating plate; 33—worm gear reduction motor; 34—driving gear; 35—rotation limit mechanism; 36—proximity switch; 37—rotating joint; 38—water inlet pipe interface; 39—water pipe; 41—servo motor; 42—worm gear reducer; 43—screw elevator; 44—bracket; 45—screw; 46—first connecting rod; 47—second connecting rod; 471—first articulated shaft; 472—second articulated shaft; 48—telescopic rod; 49—nozzle. DETAILED DESCRIPTION

[0019] Combine the following Figures 1 to 8 , the present invention is further described: Example

[0020] like Figure 1 and Figure 2 As shown, a fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck, the fully automatic cleaning device 3 is connected to the tank body 2 of the tank truck 1, the tank body 2 includes an open bin 22, a first dark bin 21 and a second dark bin 23, the open bin 22 is located between the first dark bin 21 and the second dark bin 23, a first partition plate 24 is provided between the open bin 22 and the first dark bin 21, a first connecting port 241 is opened on the first partition plate 24, a second partition plate 25 is provided between the open bin 22 and the second dark bin 23, a second connecting port 251 is opened on the second partition plate 25.

[0021] like Figure 3 He Ru Figure 4 As shown, the fully automatic cleaning device 3 is installed in the open bin 22 so that the nozzle 49 can clean the inner wall of the open bin 22; the fully automatic cleaning device 3 includes a rotating structure and a deforming mechanism, the rotating structure can make the nozzle 49 of the fully automatic cleaning device 3 rotate to the first connecting port 241 of the first dark bin 21 or the second connecting port 251 of the second dark bin 23 and the nozzle 49 can also clean the open bin 22 during the rotation process; the deforming mechanism can make the nozzle 49 pass through the first connecting port 241 to enter the first dark bin 21 to clean the inner wall of the first dark bin 21 or pass through the second connecting port 251 to enter the second dark bin 23 to clean the inner wall of the second dark bin 23.

[0022] like Figure 3 He Ru Figure 4As shown, the deformation mechanism includes a first connecting rod 46, a second connecting rod 47 and a screw rod 45. The bottom of the rotating disk 32 is connected to the upper end of the bracket 44. The second connecting rod 47 is in an obtuse angle shape. The water pipe 39 extends along the obtuse long side of the bracket 44 and the second connecting rod 47, and the end of the water pipe 39 is a nozzle 49; the lower end of the bracket 44 is hinged to the obtuse vertex of the second connecting rod 47 through a first hinge shaft 471, and the obtuse short side of the second connecting rod 47 is hinged to the lower end of the first connecting rod 46 through a second hinge shaft 472. The upper end of the first connecting rod 46 is connected to the lower end of the screw rod 45, and the upper end of the screw rod 45 passes through the rotating disk 32 and is connected to a screw hoist 43 fixed on the rotating disk 32. The rotating shaft of the servo motor 41 is connected to the screw hoist 43 through a worm reducer 42, and the screw hoist 43 can enable the screw rod 45 to move in the vertical direction.

[0023] Using the lever principle, such as Figure 5 As shown, when the screw rod 45 moves downward, the nozzle 49 rotates upward to pass through the first communication port 241 into the first dark bin 21 or through the second communication port 251 into the second dark bin 23, and the bracket 44 and the second connecting rod 47 form an angle structure; when the screw rod 45 moves upward, the nozzle 49 rotates downward from the first dark bin 21 back to the bright bin 22 or from the second dark bin 23 back to the bright bin 22, and the bracket 44 and the second connecting rod 47 form a vertical straight line shape, as shown. Figure 6 and Figure 7 shown.

[0024] The rotating mechanism includes a rotating disk 32, a driving gear 34 and a worm gear reduction motor 33; the annular side wall of the rotating disk 32 is engraved with teeth, and the driving gear 34 can engage with the annular side wall teeth of the rotating disk 32. The worm gear reduction motor 33 drives the driving gear 34 to rotate, thereby driving the rotating disk 32, the deformation mechanism and the nozzle 49 to rotate synchronously.

[0025] The rotating disk 32 is installed in the circular hole of the flange 31 and the two can rotate relative to each other. The flange 31 is fixed in the flange opening 26 of the open bin 22; the side wall of the rotating disk 32 that is higher than the flange 31 is engraved with teeth, and the driving gear 34 can engage with the side wall teeth of the rotating disk 32. The worm gear reduction motor 33 installed on the flange 31 drives the driving gear 34 to rotate, thereby driving the rotating disk 32, the deformation mechanism and the nozzle 49 to rotate synchronously.

[0026] A proximity switch 36 and a rotation limiting mechanism 35 are also provided on the flange 31 . The proximity switch 36 is used to sense whether the rotating disk 32 rotates in place; the rotation limiting mechanism 35 prevents the proximity switch 36 from being damaged, thereby protecting the nozzle 49 .

[0027] A rotary joint 37 is provided on the rotating disk 32, the upper end of the rotary joint 37 is connected to the external cleaning water pipeline through the water inlet pipe interface 38 to realize the combination of dynamic and static, and the lower end of the rotary joint 37 is connected to the water delivery pipe 39. The nozzle 49 realizes its own rotation through its own rotating mechanism and realizes dual rotation through the rotating mechanism of the rotating disk 32.

[0028] The cleaning method of the fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck of the present invention comprises the following steps: Step 1: hoist the fully automatic cleaning device 3 onto the tank truck 1 through a hoist and dock it with the flange port 26.

[0029] Step 2: After docking, start cleaning the open bin 22. After the open bin 22 is cleaned, the servo motor 41, the worm reducer 42 and the screw lift 43 drive the nozzle 49 to rise through the first connecting port 241 into the first dark bin 21, and clean the first dark bin 21.

[0030] Step 3: After the first dark bin 21 is cleaned, the nozzle 49 is driven down again by the servo motor 41, the worm reducer 42 and the screw lift 43 to return to the bright bin 22 in a vertical straight line state.

[0031] Step 4: The rotating disk 32 is driven to rotate by the worm gear reduction motor 33, the teeth of the rotating disk, and the driving gear 34 to achieve a 180° rotation of the nozzle 49.

[0032] Step 5: After the rotation is completed, the nozzle 49 is driven to rise again through the servo motor 41, the worm reducer 42 and the screw lift 43 to enter the second dark bin 23 through the second connecting port 251, and the second dark bin 23 is cleaned.

[0033] Step 6: After the second dark compartment 23 is cleaned, the nozzle 49 is driven down to a vertical position again by the servo motor 41, the worm reducer 42 and the screw hoist 43. After reaching the designated position, the fully automatic cleaning device 3 is lifted out by the lifting device to complete the whole process of cleaning the inner wall of the tank truck 1. Example

[0034] The present invention also has an improved structure that can monitor the tank cleaning quality. On the basis of embodiment 1, a plurality of sensors are provided on the second connecting rod 47 and the telescopic rod 48, and the sensors can be pressure sensors and the like.

[0035] Specifically, the nozzle 49 is installed on the telescopic rod 48, and the telescopic rod 48 is connected to the end of the second connecting rod 47, so that the spraying range of the nozzle 49 can be adjusted.

[0036] The second connecting rod 47 is provided with a plurality of first sensors. When the second connecting rod 47 is lifted, any of the first sensors can be triggered by the contact portion at the top of the first connecting port 241 or the second connecting port 251. The telescopic rod 48 is provided with a plurality of second sensors. When the telescopic rod 48 is lowered, any of the second sensors can be triggered by the contact portion at the bottom of the first connecting port 241 or the second connecting port 251. The control unit can obtain signals from the first and second sensors, and measure the angle between the second connecting rod 47 and the bracket 44 through the angle sensor.

[0037] like Figure 8 As shown, the cleaning method of the fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck of the present invention comprises the following steps: Step 1: hoist the fully automatic cleaning device 3 onto the tank truck 1 through a hoist and properly dock it with its flange port 26.

[0038] Step 2: After docking, start cleaning the open bin 22. After the open bin 22 is cleaned, the servo motor 41, the worm reducer 42 and the screw lift 43 drive the nozzle 49 to rise through the first connecting port 241 and enter the first dark bin 21.

[0039] Step 3, when the second connecting rod 47 is lifted from the vertical state by an angle of β, a first sensor is triggered by the contact part at the top of the first connecting port 241, and the control unit calculates the position of the nozzle 49 in the first dark bin 21 according to β, the length d of the bracket, the length a from the bracket to the first partition plate 24, the distance L from the first hinge axis 471 to the nozzle 49, the height H1 of the tank body, and the length L1 of the first dark bin 21. For example: the coordinates of the nozzle 49 at a high position are (sinβ*La, H1-d-cosβ*L), and the coordinate values ​​can be corrected to be close to the actual data. Finally, based on the effective cleaning radius R of the nozzle 49, it is judged whether the nozzle 49 can clean the top inner wall and the upper side wall of the first dark bin 21 when it is at a high position; the control unit adjusts the telescopic length of the telescopic rod 48 to ensure that it is clean.

[0040] Step 4, start the telescopic rod 48 so that the distance between the nozzle 49 and the first hinge shaft 471 becomes longer. When the telescopic rod 48 descends and rotates by an angle of φ, a second sensor is triggered by the contact part at the lowest part of the first connecting port 241; the control unit calculates the position of the nozzle 49 in the first dark bin 21 according to β-φ, the length of the bracket d, the length a from the bracket to the first partition plate 24, the distance L from the first hinge shaft 471 to the nozzle 49, the height H1 of the tank body and the length L1 of the first dark bin 21, for example: the coordinates of the nozzle 49 at the low position are (sin (β-φ) * La, H1-d-cos (β-φ) * L), and the coordinate values ​​can be corrected to be close to the actual data. Finally, based on the effective cleaning radius R of the nozzle 49, it is judged whether the nozzle 49 can clean the bottom inner wall and the lower side wall of the first dark bin 21 at the low position; the control unit adjusts the telescopic length of the telescopic rod 48 to ensure that it is clean.

[0041] If the second dark chamber 23 needs to be cleaned precisely, the method in steps 2-4 can be repeated.

[0042] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck, wherein the fully automatic cleaning device (3) is connected to a tank body (2) of a tank truck (1), wherein the tank body (2) comprises an open compartment (22), a first dark compartment (21) and a second dark compartment (23), wherein the open compartment (22) is located between the first dark compartment (21) and the second dark compartment (23), wherein a first partition plate (24) is provided between the open compartment (22) and the first dark compartment (21), wherein a first connecting port (241) is provided on the first partition plate (24), wherein a second partition plate (25) is provided between the open compartment (22) and the second dark compartment (23), wherein a second connecting port (251) is provided on the second partition plate (25), Features: The fully automatic cleaning device (3) is installed in the open bin (22) so that the nozzle (49) can clean the inner wall of the open bin (22); The fully automatic cleaning device (3) comprises a rotating structure and a deformation mechanism, wherein the rotating structure enables a nozzle (49) of the fully automatic cleaning device (3) to rotate to a first connecting port (241) of a first dark bin (21) or a second connecting port (251) of a second dark bin (23), and during the rotating process, the nozzle (49) can also clean the bright bin (22); The deformation mechanism enables the nozzle (49) to pass through the first communication port (241) into the first dark bin (21) to clean the inner wall of the first dark bin (21), or pass through the second communication port (251) into the second dark bin (23) to clean the inner wall of the second dark bin (23).

2. The fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck according to claim 1 is characterized in that: The deformation mechanism comprises a first connecting rod (46), a second connecting rod (47) and a screw rod (45); the bottom of the rotating disk (32) is connected to the upper end of the bracket (44); the second connecting rod (47) is in an obtuse angle shape; the water delivery pipe (39) extends along the obtuse angle long side of the bracket (44) and the second connecting rod (47); the end of the water delivery pipe (39) is a nozzle (49); the lower end of the bracket (44) is hinged to the obtuse angle vertex of the second connecting rod (47) through a first hinge shaft (471); the obtuse angle short side of the second connecting rod (47) is hinged to the lower end of the first connecting rod (46) through a second hinge shaft (472); the upper end of the first connecting rod (46) is connected to the lower end of the screw rod (45); the upper end of the screw rod (45) passes through the rotating disk (32) and is connected to the screw rod fixed on the rotating disk (32). The servo motor (41) is connected to a screw elevator (43), and the rotating shaft of the servo motor (41) is connected to the screw elevator (43) through a worm reducer (42), and the screw elevator (43) can enable the screw (45) to move in a vertical direction; when the screw (45) moves downward, the nozzle (49) rotates upward to pass through the first connecting port (241) into the first dark bin (21) or pass through the second connecting port (251) into the second dark bin (23), and the bracket (44) and the second connecting rod (47) form an angle structure; when the screw (45) moves upward, the nozzle (49) rotates downward from the first dark bin (21) back to the bright bin (22) or from the second dark bin (23) back to the bright bin (22), and the bracket (44) and the second connecting rod (47) form a vertical straight line shape.

3. The fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck according to claim 2 is characterized in that: The rotating mechanism comprises a rotating disk (32), a driving gear (34) and a worm gear reduction motor (33); a tooth pattern is engraved on the annular side wall of the rotating disk (32); the driving gear (34) can mesh with the tooth pattern of the annular side wall of the rotating disk (32); the worm gear reduction motor (33) drives the driving gear (34) to rotate, thereby driving the rotating disk (32), the deformation mechanism and the nozzle (49) to rotate synchronously.

4. The fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck according to claim 3 is characterized in that: The rotating disk (32) is installed in the circular hole of the flange (31) and the two can rotate relative to each other. The flange (31) is fixed in the flange opening (26) of the open bin (22). The side wall of the rotating disk (32) that is higher than the flange (31) is engraved with tooth patterns. The driving gear (34) can mesh with the tooth patterns on the side wall of the rotating disk (32). The worm gear reduction motor (33) installed on the flange (31) drives the driving gear (34) to rotate, thereby driving the rotating disk (32), the deformation mechanism and the nozzle (49) to rotate synchronously.

5. The fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck according to claim 4 is characterized in that: A proximity switch (36) and a rotation limiting mechanism (35) are also provided on the flange (31). The proximity switch (36) is used to sense whether the rotating disk (32) is rotated in place; the rotation limiting mechanism (35) prevents the proximity switch (36) from being damaged, thereby protecting the nozzle (49).

6. The fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck according to claim 5, characterized in that: A rotary joint (37) is provided on the rotary disk (32). The upper end of the rotary joint (37) is connected to an external cleaning water pipeline through a water inlet pipe interface (38) to achieve a dynamic and static combination. The lower end of the rotary joint (37) is connected to a water delivery pipe (39).

7. The fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck according to claim 6, characterized in that: The nozzle (49) realizes its own rotation through its own rotation mechanism and realizes double rotation through the rotation mechanism of the rotating disk (32).

8. The fully automatic cleaning device for the inner wall of a lithium battery electrolyte tank truck according to claim 7, characterized in that: The nozzle (49) is mounted on the telescopic rod (48), and the telescopic rod (48) is connected to the end of the second connecting rod (47), so that the spraying range of the nozzle (49) can be adjusted; The second connecting rod (47) is provided with a plurality of first sensors. When the second connecting rod (47) is lifted, any one of the first sensors can be triggered by the contact portion at the top of the first connecting port (241) or the second connecting port (251). The telescopic rod (48) is provided with a plurality of second sensors. When the telescopic rod (48) is lowered, any one of the second sensors can be triggered by the contact portion at the bottom of the first connecting port (241) or the second connecting port (251). The angle sensor measures the angle between the second connecting rod (47) and the bracket (44).

9. A method for cleaning the inner wall of a lithium battery electrolyte tank truck according to any one of claims 4 to 7, comprising the following steps: Step 1, hoisting the fully automatic cleaning device (3) onto the tank truck (1) by means of a hoist and docking it with the flange (26); Step 2: After the connection is completed, the open bin (22) is cleaned. After the open bin (22) is cleaned, the nozzle (49) is driven by the servo motor (41), the worm reducer (42) and the screw elevator (43) to rise through the first connecting port (241) into the first dark bin (21), and the first dark bin (21) is cleaned. Step 3: After the first dark chamber (21) is cleaned, the nozzle (49) is driven again by the servo motor (41), the worm reducer (42) and the screw elevator (43) to descend and return to the bright chamber (22) to be in a vertical straight line state; Step 4: The rotating disk (32) is driven to rotate by the worm gear reduction motor (33), the teeth of the rotating disk, and the driving gear (34), so as to realize a 180° rotation of the nozzle (49); Step 5: After the rotation is completed, the nozzle (49) is driven to rise again through the servo motor (41), the worm reducer (42) and the screw elevator (43) to enter the second dark bin (23) through the second connecting port (251), and the second dark bin (23) is cleaned; Step 6: After the cleaning of the second dark chamber (23) is completed, the nozzle (49) is driven to descend to a vertical position again by the servo motor (41), the worm reducer (42) and the screw elevator (43). After reaching the designated position, the fully automatic cleaning device (3) is lifted out by the lifting device, thereby completing the entire process of cleaning the inner wall of the tank truck (1).

10. A method for cleaning the inner wall of a lithium battery electrolyte tank truck according to claim 8, comprising the following steps: Step 1: hoist the fully automatic cleaning device (3) onto the tank truck (1) by means of a hoist and correctly connect it with its flange (26); Step 2: After the connection is completed, the open bin (22) is cleaned. After the open bin (22) is cleaned, the nozzle (49) is driven by the servo motor (41), the worm reducer (42) and the screw elevator (43) to rise through the first connecting port (241) and enter the first dark bin (21); Step 3: When the second connecting rod (47) is lifted from the vertical state by an angle β, a first sensor is triggered by the contact portion at the uppermost part of the first connecting port (241), and the control unit calculates the position of the nozzle (49) in the first dark bin (21) based on β, the bracket length d, the distance L from the first hinge shaft (471) to the nozzle (49), the tank height H1, and the length L1 of the first dark bin (21), and then determines whether the nozzle (49) can clean the top inner wall and the upper side wall of the first dark bin (21) when in a high position based on the effective cleaning radius R of the nozzle (49); the control unit adjusts the telescopic length of the telescopic rod (48) to ensure that the cleaning is thorough; Step 4, start the telescopic rod (48) so that the distance between the nozzle (49) and the first hinge axis (471) becomes longer. When the telescopic rod (48) descends and rotates by an angle φ, a second sensor is triggered by the contact portion at the lowest part of the first connecting port (241); the control unit calculates the position of the nozzle (49) in the first dark bin (21) based on β-φ, the bracket length d, the distance L from the first hinge axis (471) to the nozzle (49), the tank height H1 and the length L1 of the first dark bin (21), and then determines whether the nozzle (49) can clean the bottom inner wall and the lower side wall of the first dark bin (21) when in a low position based on the effective cleaning radius R of the nozzle (49); the control unit adjusts the telescopic length of the telescopic rod (48) to ensure that the cleaning is thorough.

Citation Information

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