Backboard removing device and photovoltaic panel disassembling equipment

By using the hot knife cutting of the backplane device and the tearing mechanism of the adsorbent during the photovoltaic panel disassembly, the problems of panel disassembly difficulty and harmful gases are solved, and efficient panel peeling is achieved.

CN119216330APending Publication Date: 2024-12-31RUIJIE ENVIRONMENTAL PROTECTION TECH CO LTD

Patent Information

Application Number
CN202411272969.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

The disassembly of existing photovoltaic panels is difficult and prone to produce harmful gases, and the peeling speed is slow.

Method used

The backplate removal device is adopted, including a mounting frame, a hot knife, a first adsorbent and a second adsorbent, and the battery cell and backplate are separated by a hot knife cutting and tearing in the opposite direction, improving the peeling efficiency and reducing the generation of harmful gases.

Benefits of technology

It realizes rapid peeling of the battery panel, reduces the difficulty of dismantling the photovoltaic panel, avoids the generation of harmful gases, and improves the dismantling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a back plate removing device and photovoltaic plate disassembling equipment. The back plate removing device comprises a mounting rack and a stripping mechanism, the stripping mechanism is arranged on the mounting rack; the stripping mechanism comprises a heat knife, a first adsorption part and a second adsorption part, the heat knife is arranged on the mounting rack, the first adsorption part and the second adsorption part are movably connected with the mounting rack, and the first adsorption part and the second adsorption part can move between the feeding side of the stripping mechanism and the discharging side of the stripping mechanism; the first adsorption part and the second adsorption part are respectively adsorbed on two opposite sides of the battery panel; in the process that the first adsorption piece and the second adsorption piece move from the feeding side of the stripping mechanism to the discharging side of the stripping mechanism, the first adsorption piece and the second adsorption piece can apply acting force in opposite directions to the two opposite sides of the battery panel, and the heat knife cuts an adhesive layer between a battery piece and a back plate of the battery panel. According to the scheme, the problem that the cell panel of the photovoltaic panel is difficult to disassemble can be solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic panel recycling, and in particular to a backboard removal device and photovoltaic panel disassembly equipment. Background Art

[0002] Photovoltaic panels need to be recycled after retirement. Photovoltaic panels are usually composed of structures such as battery panels, glass panels, power boxes and frames. In the process of photovoltaic panel recycling, the power boxes and frames are usually removed first, and then the glass panels and battery panels are separated. The battery panels are composed of back panels and battery cells. In order to avoid waste of recycled materials, the battery panels are usually peeled off, so that the back panels and battery cells are separated, so that the battery cells can be recycled separately.

[0003] In the related art, during the battery panel separation operation, the battery panel is immersed in an organic solvent such as trichloroethylene, which can dissolve the adhesive layer between the back panel and the battery cell, thereby separating the back panel from the battery cell.

[0004] However, the method of using organic solvents to separate the solar panels is slow and will produce harmful products such as toluene and acetaldehyde. Therefore, it is difficult to disassemble the solar panels of photovoltaic panels in related technologies. Summary of the invention

[0005] The invention discloses a backboard removal device and photovoltaic panel disassembly equipment to solve the problem that it is difficult to disassemble a photovoltaic panel.

[0006] In order to solve the above problems, the present invention adopts the following technical solutions:

[0007] A backboard removal device is used to separate the battery cells and the backboard of a battery panel; the backboard removal device comprises:

[0008] Install the rack;

[0009] A peeling mechanism, the peeling mechanism is arranged on the mounting frame; the peeling mechanism comprises a hot knife, a first adsorbent and a second adsorbent, the hot knife is arranged on the mounting frame, the first adsorbent and the second adsorbent are both movably connected to the mounting frame, and the first adsorbent and the second adsorbent can both move between the feeding side of the peeling mechanism and the discharging side of the peeling mechanism;

[0010] The first adsorbent and the second adsorbent are used to be adsorbed on opposite sides of the battery panel respectively; in the process of the first adsorbent and the second adsorbent moving from the feeding side of the peeling mechanism to the discharging side of the peeling mechanism, the first adsorbent and the second adsorbent can apply forces in opposite directions to the opposite sides of the battery panel and the hot knife cuts the adhesive layer between the battery cells and the back panel of the battery panel.

[0011] A photovoltaic panel disassembly device comprises the above-mentioned backboard removal device.

[0012] The technical solution adopted by the present invention can achieve the following beneficial effects:

[0013] In the backboard removal device disclosed in the present invention, the first adsorbent and the second adsorbent can apply forces in opposite directions to the opposite sides of the solar panel, and at the same time, the first adsorbent and the second adsorbent can move between the feed side of the stripping mechanism and the discharge side of the stripping mechanism, so that the hot knife cuts the adhesive layer between the cell sheets of the solar panel and the backboard. The backboard removal device disclosed in the present application can strip the solar panel more quickly by cutting the solar panel with a hot knife and tearing the solar panel in the opposite direction, thereby improving the stripping efficiency of the solar panel. In addition, this separation method is not likely to produce harmful gases. Therefore, the backboard removal device disclosed in the present application can reduce the difficulty of disassembling the solar panel of the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0015] Figures 1 to 3 A schematic diagram of the structure of a backplane removal device disclosed in an embodiment of the present invention;

[0016] Figure 4 A schematic diagram of the structure of some components of the backboard removal device disclosed in an embodiment of the present invention;

[0017] Figure 5 A partial enlarged view of the backplane removal device disclosed in an embodiment of the present invention;

[0018] Figure 6 The present invention is a flowchart of a photovoltaic panel disassembly method disclosed in an embodiment of the present invention.

[0019] Description of reference numerals:

[0020] 100-mounting frame, 110-partition, 111-drum,

[0021] 200-feeding transmission mechanism, 210-fifth driving unit, 211-third driving motor, 212-third lead screw, 220-movable slide, 230-sixth driving unit, 240-third adsorption member,

[0022] 300-peeling mechanism, 301-first power mechanism, 310-first driving part, 311-first driving motor, 312-first lead screw, 330-first force member, 302-second power mechanism, 320-second driving part, 321-second driving motor, 322-second lead screw, 340-second force member, 350-hot knife, 360-first adsorption member, 370-second adsorption member,

[0023] 400-Heating mechanism,

[0024] 500 - slicing mechanism, 510 - connecting bracket, 520 - rotating cutter head, 530 - roller, 540 - seventh driving unit. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] The technical solutions disclosed in various embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] like Figures 1 to 5 As shown, an embodiment of the present invention discloses a backboard removal device, which is used to separate the backboard and the battery sheet of a solar panel. The solar panel here refers to the remaining part of the photovoltaic panel after removing the power box, the frame and the glass plate. The disclosed backboard removal device includes a mounting frame 100 and a stripping mechanism 300.

[0028] The mounting frame 100 provides a mounting base for other components of the backboard removal device. Specifically, the stripping mechanism 300 is disposed on the mounting frame 100 .

[0029] The peeling mechanism 300 includes a hot knife 350, a first adsorption member 360 and a second adsorption member 370, and the hot knife 350 is arranged on the mounting frame 100. The hot knife 350 in the present application may include a tool body and a heating element, and the heating element here may be a contact heating component. For example, a heating wire may be provided on the tool body to heat the tool body. Alternatively, the heating element may be a non-contact structure, and the heating element may couple heat the tool body. Of course, the heating element may also be other structures, which are not limited in this article.

[0030] The first adsorption member 360 and the second adsorption member 370 are both movably connected to the mounting frame 100, and the first adsorption member 360 and the second adsorption member 370 can move between the feeding side of the stripping mechanism 300 and the discharging side of the stripping mechanism 300. At this time, the battery plate enters the stripping mechanism 300 from the feeding side, and the separated back plate and battery sheet are transferred out from the discharging side of the stripping mechanism 300.

[0031] In the specific operation process, the first adsorbent 360 and the second adsorbent 370 adsorb the battery panel on the feed side of the stripping mechanism 300, and the first adsorbent 360 and the second adsorbent 370 are used to be adsorbed on the opposite sides of the battery panel respectively. For example, the first adsorbent 360 can be adsorbed on the surface of the battery cell facing away from the back plate, and the second adsorbent 370 can be adsorbed on the surface of the back plate facing away from the battery cell. In the process of the first adsorbent 360 and the second adsorbent 370 moving from the feed side of the stripping mechanism 300 to the discharge side of the stripping mechanism 300, the first adsorbent 360 and the second adsorbent 370 can apply opposite forces to the opposite sides of the battery panel and the hot knife 350 cuts the adhesive layer between the battery cell and the back plate of the battery panel. Here it means that the blade of the hot knife 350 passes through the adhesive layer, so that the battery cell and the back plate are separated.

[0032] In addition, the first adsorbent 360 and the second adsorbent 370 can apply a pulling force between the back plate and the battery cell, so as to tear the adhesive layer, thereby making it easier to peel the back plate and the battery cell. In addition, the hot knife 350 has a certain temperature, so when the hot knife 350 contacts the adhesive layer, the hot knife 350 can heat the adhesive layer between the back plate and the battery plate, thereby melting the adhesive layer, making it easier for the hot knife 350 to cut the adhesive layer, thereby making it easier for the hot knife 350 to peel the battery cell and the back plate.

[0033] The backboard removal device disclosed in the present application can more quickly peel off the solar panel by cutting the solar panel with the hot knife 350 and tearing the solar panel in the opposite direction, thereby improving the stripping efficiency of the solar panel. In addition, this separation method is not easy to produce harmful gases. Therefore, the backboard removal device disclosed in the present application can reduce the difficulty of disassembling the solar panel of the photovoltaic panel.

[0034] In the scheme disclosed in the present application, during the process of separating the battery cell and the backplane by the hot knife 350, one of the battery cell and the backplane is transferred from the top of the hot knife 350, and the other is transferred from the bottom of the hot knife 350. That is to say, the battery cell and the backplane are respectively transferred out of the peeling mechanism 300 from both sides of the hot knife 350. Therefore, the discharge side of the peeling mechanism 300 has two discharge ports, and the two discharge ports are respectively located on both sides of the hot knife 350. One discharge port is used to transfer the battery cell, namely the battery cell discharge port, and the other discharge port is used to transfer the backplane, namely the backplane discharge port. Specifically, the battery cell discharge port is formed on the upper side of the hot knife 350, and the backplane discharge port is formed on the lower side of the hot knife 350. At this time, the separated backplane is transferred out from the backplane discharge port, and the separated battery cell is transferred out from the battery cell discharge port.

[0035] In the above embodiment, the first adsorption member 360 and the second adsorption member 370 can be connected to the mounting frame 100 through a guide rail, and the first adsorption member 360 and the second adsorption member 370 can be a telescopic rod structure. The operator can manually push the first adsorption member 360 and the second adsorption member 370 to move, and at the same time, apply a contraction force to the first adsorption member 360 and the second adsorption member 370 that can make the first adsorption member 360 and the second adsorption member 370 relatively away from each other, so that the first adsorption member 360 and the second adsorption member 370 can apply opposite forces to the two sides of the solar panel. At this time, the process of the first adsorption member 360 and the second adsorption member 370 sucking materials, applying opposite forces to the two sides of the solar panel, and moving and cutting can all be completed manually by the operator.

[0036] In another optional solution, the peeling mechanism 300 may further include a first power mechanism 301, which may include a first driving unit 310 and a first force member 330. The first driving unit 310 may be disposed on the mounting frame 100, and the first driving unit 310 may be connected to the first force member 330, and the first force member 330 may be connected to the first adsorption member 360. The first driving unit 310 may drive the first adsorption member 360 to move between the feeding side of the peeling mechanism 300 and the discharging side of the peeling mechanism 300 through the first force member 330. The first force member 330 may apply a force to the first adsorption member 360 that is away from the second adsorption member 370.

[0037] The peeling mechanism 300 may further include a second power mechanism 302, which may include a second driving unit 320 and a second force member 340. The second driving unit 320 may be disposed on the mounting frame 100, the second driving unit 320 may be connected to the second force member 340, the second force member 340 may be connected to the second adsorption member 370, and the second driving unit 320 may drive the second adsorption member 370 to move between the feeding side of the peeling mechanism 300 and the discharging side of the peeling mechanism 300 through the second force member 340. The second force member 340 may apply a force to the second adsorption member 370 away from the first adsorption member 360.

[0038] During the specific operation, the first driving part 310 moves the first adsorption member 360 to the feeding side of the stripping mechanism 300 through the first force member 330; the second driving part 320 moves the second adsorption member 370 to the feeding side of the stripping mechanism 300 through the second force member 340. Then the first adsorption member 360 is adsorbed on the upper surface of the battery panel, and the second adsorption member 370 is adsorbed on the lower surface of the battery panel. At this time, the first force member 330 and the second force member 340 apply forces in opposite directions to the battery panel, and then the first driving part 310 and the second driving part 320 drive the first adsorption member 360 and the second adsorption member 370 to move toward the discharging side of the stripping mechanism 300, and the hot knife 350 can perform a cutting operation on the battery panel.

[0039] In this solution, the first power mechanism 301 and the second power mechanism 302 can drive the first adsorption member 360 and the second adsorption member 370 to move, thereby reducing manual intervention, thereby improving the stripping efficiency of the backing plate removal device and realizing the automation of the backing plate removal device.

[0040] Optionally, the first driving part 310 and the second driving part 320 can be power structures such as cylinders, hydraulic cylinders, motors, etc. Of course, the first driving part 310 and the second driving part 320 can also be other power structures, which are not limited in this article. The first force applying member 330 and the second force applying member 340 here can be elastic structural members such as elastic ropes and springs. After the first adsorption member 360 and the second adsorption member 370 are adsorbed on the battery panel, the elastic structural member is stretched, thereby providing a force in the opposite direction to the battery panel.

[0041] In another optional embodiment, the first driving part 310 can drive the first adsorption member 360 to move along the first direction through the first force member 330. The first force member 330 can be a third driving part. The third driving part can drive the first adsorption member 360 to move along the second direction. The second driving part 320 can drive the second adsorption member 370 to move along the first direction through the second force member 340. The second force member 340 can be a fourth driving part, and the fourth driving part can drive the second adsorption member 370 to move along the second direction. Among them, the first direction can be perpendicular to the second direction. The first direction here can be the direction from the feed side of the stripping mechanism 300 to the discharge side of the stripping mechanism 300, or the direction from the discharge side of the stripping mechanism 300 to the feed side of the stripping mechanism 300. Of course, it can also be understood as the transmission direction of the stripping mechanism 300. The second direction is a direction perpendicular to the transmission direction of the stripping mechanism 300. For example, the first direction can be a horizontal direction, and the second direction can be a vertical direction.

[0042] In the specific operation process, the first driving unit 310 and the second driving unit 320 respectively drive the first adsorbent 360 and the second adsorbent 370 to the feeding side of the stripping mechanism 300. At this time, the first adsorbent 360 is above the battery panel and the second adsorbent 370 is below the battery panel. Then the third driving unit and the fourth driving unit respectively drive the first adsorbent 360 and the second adsorbent 370 to approach the battery panel, so that the first adsorbent 360 and the second adsorbent 370 are respectively adsorbed on the opposite sides of the battery panel.

[0043] In this solution, the backboard removal device can automatically load and unload materials through the third driving unit and the fourth driving unit, thereby avoiding human intervention and further improving the automation performance of the backboard removal device.

[0044] Optionally, the third driving unit and the fourth driving unit may be power structures such as a cylinder, a hydraulic cylinder, a motor, etc. Of course, the third driving unit and the fourth driving unit may also be other power structures, which is not limited in this article.

[0045] In another optional solution, the backboard removal device may further include a feed conveying mechanism 200 , which may be disposed on the mounting frame 100 , and the feed conveying mechanism 200 may be used to convey the solar panel from the loading position to the feed side of the stripping mechanism 300 .

[0046] During the specific operation, the feed transmission mechanism 200 receives the separated battery panels from the device of the previous separation process, and then transmits the battery panels to the feed side of the stripping mechanism 300. The first adsorption member 360 and the second adsorption member 370 absorb the battery panels from the feed side of the stripping mechanism 300, and then drive the battery panels to move from the feed side of the stripping mechanism 300 to the discharge side of the stripping mechanism 300, thereby performing the stripping operation.

[0047] In this solution, the loading of the backboard removal device is transmitted through a corresponding mechanism, thereby reducing human involvement, further improving the automation performance of the backboard removal device, and further improving the stripping efficiency of the backboard removal device.

[0048] In an optional solution, the feed conveying mechanism 200 may be a conveyor belt mechanism, which may include a first conveyor belt, a second conveyor belt, and a conveyor belt driving mechanism, wherein the first conveyor belt and the second conveyor belt are arranged in parallel to the mounting frame 100. The conveyor belt driving mechanism may be connected to both the first conveyor belt and the second conveyor belt to drive the first conveyor belt and the second conveyor belt to drive. During the transmission process of the first conveyor belt and the second conveyor belt, the battery panel may be driven to be transferred from the loading position to the feeding side of the stripping mechanism 300.

[0049] The above-mentioned conveyor belt driving mechanism may include a motor, a driving shaft and a driven shaft. The first conveyor belt and the second conveyor belt may be respectively mounted on the driving shaft and the driven shaft. The motor is axially connected to the driving shaft. The motor drives the driving shaft to rotate, thereby driving the first conveyor belt and the second conveyor belt to move. Of course, the conveyor belt driving mechanism may also be a gear rack, a worm gear, or other mechanism. The specific structure of the conveyor belt driving mechanism is not limited in this article.

[0050] In another optional solution, the backplane removal device may further include a heating mechanism 400, which may be disposed on the mounting frame 100. The heating mechanism 400 is used to heat the battery panel during the process in which the feed conveying mechanism 200 drives the battery panel to be transferred to the feed side of the stripping mechanism 300. In this solution, the heating mechanism 400 can heat the adhesive layer between the battery cell and the backplane, thereby softening the adhesive layer, thereby making it easier to strip the battery cell and the backplane in the subsequent process.

[0051] In the above embodiment, in order to prevent the back sheet from softening, the feed conveying mechanism 200 needs to control the conveying speed of the solar panel and the heating temperature of the heating mechanism 400 during the conveying of the solar panel, so that only the adhesive layer is softened and the back sheet is not softened.

[0052] Optionally, the heating mechanism 400 may be a heating wire, a heating plate or the like. Of course, the heating structure may also be other structures which are not limited herein.

[0053] When the feed conveying mechanism 200 is the above-mentioned conveyor belt mechanism, the heating mechanism 400 may be located between the first conveyor belt and the second conveyor belt.

[0054] In another optional solution, the feed conveying mechanism 200 may include a fifth driving unit 210, a movable slide 220, a sixth driving unit 230 and a third adsorbent 240. The movable slide 220 is movably connected to the mounting frame 100 through the fifth driving unit 210. The fifth driving unit 210 can drive the movable slide 220 to move along the conveying direction of the feed conveying mechanism 200. The sixth driving unit 230 can be arranged on the movable slide 220. The sixth driving unit 230 is connected to the third adsorbent 240. The direction in which the sixth driving unit 230 drives the third adsorbent 240 to move is perpendicular to the direction in which the fifth driving unit 210 drives the movable slide 220 to move. The third adsorbent 240 can be arranged opposite to the heating mechanism 400.

[0055] During the specific operation, the fifth driving unit 210 drives the movable slide 220 to move to the loading position, and then the sixth driving unit 230 drives the third adsorption member 240 to move to receive the battery panel from the device of the previous disassembly process. Then the fifth driving unit 210 drives the movable slide 220 to be transferred toward the feeding side of the stripping mechanism 300. During the transfer process, the heating mechanism 400 is turned on to heat the battery panel to be disassembled synchronously. After being transferred to the feeding side of the stripping mechanism 300, the stripping mechanism 300 receives the battery panel to be disassembled from the third adsorption member 240.

[0056] In this solution, the third adsorbent 240 can move in two perpendicular directions, so it is easy to adjust the position of the third adsorbent 240, thereby improving the loading and unloading accuracy of the third adsorbent 240. In addition, the sixth driving unit 230 can drive the third adsorbent 240 to move in a direction close to or away from the heating mechanism 400, so it is easy to adjust the distance between the third adsorbent 240 and the heating mechanism 400, so that the heating temperature of the solar panel can be controlled more accurately.

[0057] Optionally, the fifth driving unit 210 and the sixth driving unit 230 may both be power structures such as a cylinder, a hydraulic cylinder, or a linear motor.

[0058] In another optional embodiment, the fifth driving unit 210 may include a third driving motor 211 and a third lead screw 212, the third lead screw 212 may be rotatably connected to the mounting frame 100, the movable slide 220 may be mounted on the third lead screw 212, the third driving motor 211 may be connected to the third lead screw 212, and the third driving motor 211 may drive the movable slide 220 to move along the third lead screw 212. At this time, the third driving motor 211 may drive the third lead screw 212 to rotate, and during the rotation of the third lead screw 212, the movable slide 220 may be driven to move along the axis direction of the third lead screw 212. According to the different rotation directions of the rotating shaft of the third driving motor 211, the reciprocating movement of the movable slide 220 may be realized.

[0059] This solution can realize long-distance transmission of the mobile slide 220, thereby improving the reliability of transmission.

[0060] In the above embodiment, the fifth driving part 210 can be the screw transmission structure disclosed above, and the sixth driving part 230 can be a cylinder, the cylinder body of the cylinder is fixed on the movable slide 220, and the telescopic shaft of the cylinder is connected to the third adsorption component 240.

[0061] In the above embodiment, the number of the third lead screws 212 can be multiple, and the multiple third lead screws 212 can be connected by a transmission mechanism such as a chain, a conveyor belt, a gear set, etc., so when there is only one third drive motor 211, multiple third lead screws 212 can be driven to rotate simultaneously. The number of the third lead screws 212 can be two, and the two third lead screws 212 can be connected to the two ends opposite to the movable slide 220 respectively.

[0062] In another optional embodiment, a first guide portion, such as a guide rail, a guide rod or other guide structure, may also be provided on the mounting frame 100 . The first guide portion may cooperate with the guide of the movable slide 220 , thereby further improving the movement accuracy of the movable slide 220 .

[0063] In order to facilitate the collection of the backboard, in another optional solution, the backboard removal device may further include a slicing mechanism 500, and the separated backboard may be transferred to the slicing mechanism 500 through the discharge side of the peeling mechanism 300, and the slicing mechanism 500 is used to cut the backboard into pieces. In this case, the backboard discharge port is provided with a slicing mechanism 500, and the backboard is transferred to the slicing mechanism 500 from the backboard discharge port.

[0064] This solution can directly slice and recycle the backplane, avoiding the process operation of secondary processing of the backplane, thereby further improving the recycling efficiency of the backplane removal device.

[0065] Optionally, the slicing mechanism 500 may include two knives arranged opposite to each other, the blades of the two knives being arranged opposite to each other, one of the blades being capable of reciprocating relative to the other blade, and the blades of the two knives being capable of performing a cutting and slicing operation on the back plate. It can be understood here that when the blades of the two knives are closed, the cutting operation on the back plate can be performed.

[0066] In another embodiment, the slicing mechanism 500 includes a connecting bracket 510, a rotating cutter head 520, a roller 530 and a seventh driving unit 540, and the connecting bracket 510 is the installation base of the slicing mechanism 500. The connecting bracket 510 can be connected to the mounting frame 100, and the connecting bracket 510 here can be integrally formed with the mounting frame 100, and of course, the mounting frame 100 can also be separately formed, which is not limited herein.

[0067] The rotating cutter head 520 can be rotatably connected to the connecting bracket 510, the roller 530 can be connected to the connecting bracket 510, the seventh driving unit 540 can be arranged on the mounting frame 100, the seventh driving unit 540 can be transmission-connected to the rotating cutter head 520, and the seventh driving unit 540 can drive the rotating cutter head 520 to rotate so that the back plate is cut into pieces under the squeezing action of the rotating cutter head 520 and the roller 530.

[0068] During the specific slicing process, the back plate can be passed between the rotating cutter head 520 and the roller 530. The rotating cutter head 520 can realize the transmission of the back plate in the slicing mechanism 500 when rotating. At the same time, the squeezing effect between the rotating cutter head 520 and the roller 530 can also break the back plate, thereby cutting the back plate into pieces.

[0069] The slicing mechanism 500 in this solution has good cutting efficiency, and the structure of the slicing mechanism 500 is relatively simple, thereby reducing the manufacturing cost of the backboard removal device.

[0070] In another optional embodiment, the mounting frame 100 may be provided with a partition 110, the hot knife 350 may be located between the partition 110 and the feeding side of the peeling mechanism 300, the partition 110 has a first side and a second side opposite to each other, the first adsorbent 360 moves on the first side of the partition 110, and the second adsorbent 370 moves on the second side of the partition 110. It can be understood here that the first side of the partition 110 is the battery cell discharge port, and the second side of the partition 110 is the backplane discharge port.

[0071] In this solution, the separator 110 separates the cell outlet and the backplane outlet, thereby avoiding the risk of the upper cell suddenly falling and affecting the transmission of the lower backplane, thereby improving the safety and reliability of the backplane removal device. In addition, the cell is relatively soft, and the part of the cell away from the first adsorption member 360 is prone to droop, so the separator 110 can also provide auxiliary support for the sagging area of ​​the cell.

[0072] In another optional embodiment, the separator 110 may include a plurality of rollers 111, which may be spaced apart from each other along the direction from the feeding side of the stripping mechanism 300 to the discharging side of the stripping mechanism 300, and the plurality of rollers 111 are rotatably connected to the mounting frame 100. In this solution, the battery cell may roll with the rollers 111 during the transmission process, thereby reducing the friction between the battery cell and the separator 110, thereby making it easier to transmit the battery cell.

[0073] In another optional solution, the first driving part 310 may include a first driving motor 311 and a first lead screw 312, and the first lead screw 312 may be rotatably connected to the mounting frame 100. The first force applying member 330 may be mounted on the first lead screw 312. The first driving motor 311 may be connected to the first lead screw 312, and the first driving motor 311 may drive the first force applying member 330 to move through the first lead screw 312, so as to drive the first adsorption member 360 to move between the feeding side of the stripping mechanism 300 and the discharging side of the stripping mechanism 300.

[0074] This solution can realize long-distance transmission of the first adsorption member 360, thereby improving the reliability of transmission.

[0075] In the above embodiment, the first driving part 310 can be the screw transmission structure disclosed above, and the first force applying member 330 can be a cylinder. The cylinder body of the cylinder here can be directly threadedly connected to the first screw 312, or the cylinder can be fixed on a slide matched with the first screw 312, and the telescopic shaft of the cylinder is connected to the first adsorption member 360.

[0076] In the above embodiment, there can be multiple first lead screws 312, and the multiple first lead screws 312 can be connected by a transmission mechanism such as a chain, a conveyor belt, a gear set, etc. Therefore, when there is only one first drive motor 311, multiple first lead screws 312 can be driven to rotate simultaneously. There can be two first lead screws 312, and the two third lead screws 212 can be respectively connected to the opposite ends of the corresponding slide.

[0077] In another optional embodiment, a second guide portion, such as a guide rail, a guide rod or other guide structure, may also be provided on the mounting frame 100. The second guide portion may cooperate with the slide guide corresponding to the first lead screw 312, thereby further improving the movement accuracy of the first adsorption component 360.

[0078] Similarly, the second driving part 320 may include a second driving motor 321 and a second lead screw 322, the second lead screw may be rotatably connected to the mounting frame 100, and the second force applying member 340 may be mounted on the second lead screw 322. The second driving motor 321 is connected to the second lead screw 322. The second driving motor 321 may drive the second force applying member 340 to move through the second lead screw 322, so as to drive the second adsorption member 370 to move between the feeding side of the stripping mechanism 300 and the discharging side of the stripping mechanism 300.

[0079] This solution can realize long-distance transmission of the second adsorption member 370, thereby improving the reliability of transmission.

[0080] In the above embodiment, the second driving part 320 can be the above-disclosed screw transmission structure, and the second force-applying member 340 can be a cylinder, where the cylinder body of the cylinder can be directly threadedly connected to the second screw 322, or the cylinder can be fixed on a slide table that cooperates with the second screw 322, and the telescopic shaft of the cylinder is connected to the second adsorption member 370.

[0081] In the above embodiment, there can be multiple second lead screws 322, which can be connected by a transmission mechanism such as a chain, a conveyor belt, a gear set, etc. Therefore, when there is only one second drive motor 321, multiple second lead screws 322 can be driven to rotate simultaneously. There can be two second lead screws 322, which can be connected to opposite ends of the corresponding slide respectively.

[0082] In another optional embodiment, a third guide portion, such as a guide rail, a guide rod or other guide structure, may also be provided on the mounting frame 100. The third guide portion may cooperate with the slide guide corresponding to the second lead screw 322, so as to further improve the movement accuracy of the second adsorption component 370.

[0083] Based on the backboard removal device of any of the above embodiments of the present application, the embodiments of the present application further disclose a photovoltaic panel disassembly device, and the disclosed photovoltaic panel disassembly device includes the backboard removal device of any of the above embodiments.

[0084] The disassembly equipment may also include other devices, for example, a power box and frame removal device and a device for disassembling a glass plate. The power box and frame removal device and the device for disassembling a glass plate are not described in detail herein.

[0085] Based on the photovoltaic panel disassembly device disclosed in the embodiment of the present application, the embodiment of the present application discloses a photovoltaic panel disassembly method, such as Figure 6 As shown, the disclosed disassembly method includes:

[0086] S100, driving the first adsorption member 360 and the second adsorption member 370 to be adsorbed on opposite sides of the solar panel respectively.

[0087] S200, drive the first adsorption member 360 and the second adsorption member 370 to apply forces in opposite directions to the opposite sides of the battery panel; at the same time, drive the first adsorption member 360 and the second adsorption member 370 to move from the feeding side of the peeling mechanism 300 to the discharging side of the peeling mechanism 300, so that the hot knife 350 cuts the adhesive layer between the battery cell and the back panel of the battery panel.

[0088] In the above steps, the first adsorption member 360 and the second adsorption member 370 can be operated manually or driven by a corresponding power mechanism. The connection method between the first adsorption member 360 and the second adsorption member 370 and the corresponding power mechanism is described in detail above and will not be repeated here.

[0089] S300 , transferring the separated battery cells to the discharge side of the peeling mechanism 300 through the first adsorption member 360 .

[0090] This step is used to transfer the separated battery cells. At this time, the battery cells are transferred out from the corresponding battery cell outlet.

[0091] S400 , transferring the separated back plate to the discharge side of the peeling mechanism 300 through the second adsorption member 370 .

[0092] This step is used to transfer the separated backplane. At this time, the backplane is transferred out from the corresponding backplane discharge port.

[0093] In the embodiment disclosed in the present application, the backboard removal device can more quickly peel off the solar panel by cutting the solar panel with the hot knife 350 and tearing the solar panel in the opposite direction, thereby improving the stripping efficiency of the solar panel. In addition, this separation method is not easy to produce harmful gases. Therefore, the backboard removal device disclosed in the present application can reduce the difficulty of disassembling the solar panel of the photovoltaic panel.

[0094] In another optional solution, before step S100, the following steps are further included:

[0095] S500, turning on the heating mechanism 400 to raise the temperature of the heating mechanism 400 to a preset temperature.

[0096] At this time, the heating mechanism 400 is turned on, so that the solar panel being transported can be heated, thereby softening the adhesive layer between the solar cell and the backplane.

[0097] S600 , feeding the battery panels to be disassembled to the feeding and conveying mechanism 200 , and the feeding and conveying mechanism 200 conveys the battery panels to be disassembled to the feeding side of the stripping mechanism 300 .

[0098] At this time, the feeding conveying mechanism 200 receives the decomposed solar panels from the device of the previous decomposition process, and then conveys the solar panels to the stripping mechanism 300 .

[0099] In this solution, the backsheet removal device is fed and transported by a corresponding mechanism, thereby reducing human involvement, further improving the automation performance of the backsheet removal device, and further improving the stripping efficiency of the backsheet removal device. In addition, the heating mechanism 400 is used to soften the adhesive layer, thereby making it easier to strip the battery cell and the backsheet.

[0100] The above embodiments of the present invention focus on the differences between the various embodiments. As long as the different optimization features between the various embodiments are not contradictory, they can be combined to form a better embodiment. Considering the simplicity of the text, they will not be repeated here.

[0101] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A backboard removal device, characterized in that: The backboard removal device is used to separate the battery cells and the backboard of the battery panel; the backboard removal device comprises: Mounting rack (100); A stripping mechanism (300), the stripping mechanism (300) being arranged on the mounting frame (100); the stripping mechanism (300) comprising a hot knife (350), a first adsorption member (360) and a second adsorption member (370); the hot knife (350) being arranged on the mounting frame (100); the first adsorption member (360) and the second adsorption member (370) being both movably connected to the mounting frame (100); and the first adsorption member (360) and the second adsorption member (370) being both movable between a feeding side of the stripping mechanism (300) and a discharging side of the stripping mechanism (300); The first adsorbent (360) and the second adsorbent (370) are used to be adsorbed on opposite sides of the battery panel respectively; in the process of the first adsorbent (360) and the second adsorbent (370) moving from the feeding side of the stripping mechanism (300) to the discharging side of the stripping mechanism (300), the first adsorbent (360) and the second adsorbent (370) can apply forces in opposite directions to the opposite sides of the battery panel and the hot knife (350) cuts the adhesive layer between the battery cell and the back panel of the battery panel.

2. The backboard removal device according to claim 1, characterized in that: The stripping mechanism (300) further comprises a first power mechanism (301) and a second power mechanism (302), wherein the first power mechanism (301) comprises a first driving part (310) and a first force applying member (330), wherein the first driving part (310) is arranged on the mounting frame (100), the first driving part (310) is connected to the first force applying member (330), the first force applying member (330) is connected to the first adsorption member (360), and the first driving part (310) can drive the first adsorption member (360) to move between the feeding side of the stripping mechanism (300) and the discharging side of the stripping mechanism (300) through the first force applying member (330); the first force applying member (330) can apply a force to the first adsorption member (360) that is away from the second adsorption member (370); The second power mechanism (302) includes a second driving part (320) and a second force-applying member (340), wherein the second driving part (320) is arranged on the mounting frame (100), the second driving part (320) is connected to the second force-applying member (340), the second force-applying member (340) is connected to the second adsorption member (370), and the second driving part (320) can drive the second adsorption member (370) to move between the feeding side of the stripping mechanism (300) and the discharging side of the stripping mechanism (300) through the second force-applying member (340); the second force-applying member (340) can apply a force to the second adsorption member (370) that is away from the first adsorption member (360).

3. The backboard removal device according to claim 2, characterized in that: The first driving part (310) drives the first adsorption part (360) to move along the first direction through the first force-applying part (330); the first force-applying part (330) is a third driving part, and the third driving part can drive the first adsorption part (360) to move along the second direction; the second driving part (320) drives the second adsorption part (370) to move along the first direction through the second force-applying part (340), and the second force-applying part (340) is a fourth driving part, and the fourth driving part drives the second adsorption part (370) to move along the second direction; wherein the first direction is perpendicular to the second direction.

4. The backboard removal device according to claim 1, characterized in that: The backboard removal device further comprises a feed conveying mechanism (200), wherein the feed conveying mechanism (200) is arranged on the mounting frame (100), and the feed conveying mechanism (200) is used to convey the battery panel from the loading position to the feed side of the stripping mechanism (300).

5. The backboard removal device according to claim 4, characterized in that: The backboard removal device further comprises a heating mechanism (400), wherein the heating mechanism (400) is arranged on the mounting frame (100); when the feed transmission mechanism (200) drives the battery panel to be transmitted to the feed side of the stripping mechanism (300), the heating mechanism (400) is used to heat the battery panel.

6. The backboard removal device according to claim 5, characterized in that: The feed conveying mechanism (200) includes a fifth driving unit (210), a movable slide (220), a sixth driving unit (230) and a third adsorption component (240); the movable slide (220) is movably connected to the mounting frame (100) through the fifth driving unit (210); the fifth driving unit (210) can drive the movable slide (220) to move along the conveying direction of the feed conveying mechanism (200); the sixth driving unit (230) is arranged on the movable slide (220); the sixth driving unit (230) is connected to the third adsorption component (240); the direction in which the sixth driving unit (230) drives the third adsorption component (240) to move is perpendicular to the direction in which the fifth driving unit (210) drives the movable slide (220) to move; the third adsorption component (240) is arranged opposite to the heating mechanism (400).

7. The backboard removal device according to claim 1, characterized in that: The backboard removal device further comprises a slicing mechanism (500), and the separated backboard can be transferred to the slicing mechanism (500) through the discharge side of the peeling mechanism (300), and the slicing mechanism (500) is used to cut the backboard into pieces.

8. The backboard removal device according to claim 7, characterized in that: The slicing mechanism (500) comprises a connecting bracket (510), a rotating cutter head (520), a roller (530) and a seventh driving unit (540); the connecting bracket (510) is connected to the mounting frame (100); the rotating cutter head (520) is rotationally connected to the connecting bracket (510); the roller (530) is connected to the connecting bracket (510); the seventh driving unit (540) is arranged on the mounting frame (100); the seventh driving unit (540) is transmission-connected to the rotating cutter head (520); the seventh driving unit (540) can drive the rotating cutter head (520) to rotate, so that the back plate is cut into pieces under the squeezing action of the rotating cutter head (520) and the roller (530).

9. The backboard removal device according to claim 1, characterized in that: The mounting frame (100) is provided with a partition (110), the hot knife (350) is located between the partition (110) and the feeding side of the stripping mechanism (300), the partition (110) has a first side and a second side opposite to each other, the first adsorption member (360) moves on the first side of the partition (110), and the second adsorption member (370) moves on the second side of the partition (110).

10. The backboard removal device according to claim 9, characterized in that: The partition part (110) comprises a plurality of rollers (111), the plurality of rollers (111) being distributed at intervals along a direction from a feeding side of the stripping mechanism (300) to a discharging side of the stripping mechanism (300), and the plurality of rollers (111) are all rotatably connected to the mounting frame (100).

11. The backboard removal device according to claim 2, characterized in that: The first driving part (310) comprises a first driving motor (311) and a first lead screw (312), the first lead screw (312) is rotatably connected to the mounting frame (100), the first force applying member (330) is sleeved on the first lead screw (312), the first driving motor (311) is connected to the first lead screw (312), the first driving motor (311) can drive the first force applying member (330) to move through the first lead screw (312), so as to drive the first adsorption member (360) to move between the feeding side of the stripping mechanism (300) and the discharging side of the stripping mechanism (300); The second driving part (320) includes a second driving motor (321) and a second lead screw (322), the second lead screw (322) is rotatably connected to the mounting frame (100), the second force-applying member (340) is mounted on the second lead screw (322), the second driving motor (321) is connected to the second lead screw (322), the second driving motor (321) can drive the second force-applying member (340) to move through the second lead screw (322), so as to drive the second adsorption member (370) to move between the feeding side of the stripping mechanism (300) and the discharging side of the stripping mechanism (300).

12. The backboard removal device according to claim 6, characterized in that: The fifth driving unit (210) comprises a third driving motor (211) and a third lead screw (212); the third lead screw (212) is rotatably connected to the mounting frame (100); the movable slide (220) is mounted on the third lead screw (212); the third driving motor (211) is connected to the third lead screw (212); and the third driving motor (211) can drive the movable slide (220) to move along the third lead screw (212).

13. A photovoltaic panel disassembly device, characterized in that include, The invention comprises the backboard removal device according to any one of claims 1 to 12.

Citation Information

Patent Citations

  • Photovoltaic panel disassembling equipment

    CN114683354A

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