Stainless steel profile welding machine

By designing a stainless steel profile welding machine, using support table, slider, hexagonal cylinder and drive roller structures to achieve stable clamping of stainless steel pipes and alignment of welding heads, it solves the problem that the welding machine fixture cannot be stably clamped and in the prior art. Frequent adjustment issues improve welding efficiency and quality, and remove smoke and dust through smoke removal mechanisms.

CN119216855AInactive Publication Date: 2024-12-31KUNSHAN JINJUKAI ELECTRONICS CO LTD

Patent Information

Application Number
CN202411596257.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The clamps of existing stainless steel pipe welding machines cannot stably clamp stainless steel pipes of different pipe diameters, resulting in offset and poor quality during welding. It also requires multiple adjustments during welding, which increases the labor volume and reduces efficiency.

Method used

A stainless steel profile welding machine is designed, using a support table, slider, hexagonal cylinder, drive roller, electric push rod and smoke removal mechanism. Through synchronous movement and rotation, the stable clamping of steel pipes and the alignment of the welded joints is achieved, reducing adjustments. and remove welding smoke through airbags and elastic ropes.

Benefits of technology

The stable clamping and high-quality welding of stainless steel pipes of different pipe diameters is achieved, which reduces the labor of staff, improves welding efficiency, and effectively removes the smoke and dust generated by welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The stainless steel profile welding machine comprises a supporting table, a supporting frame is fixedly mounted at the bottom of the supporting table, a mounting plate is mounted on the supporting table, two sliding blocks capable of synchronously moving are slidably connected to the mounting plate, and supporting blocks are fixedly connected to the upper ends of the sliding blocks; and a hexagonal cylinder is fixedly connected to the upper end of the supporting block, a movable plate is fixedly connected to the output end of the first electric push rod, a detachable welding head is installed at the bottom of the movable plate, and two smoke removal mechanisms are installed between the movable plate and the installation frame. The three driving rollers abut against steel pipes to clamp the steel pipes, meanwhile, the steel pipes and the six-edge cylinder can be coaxially arranged, the two steel pipes are coaxial, the welding quality can be guaranteed, the two sliding blocks can move relatively, finally the two steel pipes abut against each other, the abutting position is opposite to a welding head, repeated adjustment is not needed, and the welding efficiency is improved. And the labor amount of workers is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of welding machines, and in particular to a stainless steel profile welding machine. Background Art

[0002] Stainless steel pipe fittings are a type of pipe fittings. They are made of stainless steel, so they are called stainless steel pipe fittings. They include: stainless steel elbows, stainless steel tees, stainless steel crosses, stainless steel reducers, stainless steel pipe caps, etc. Stainless steel pipe fittings are easy to install, high performance, durable, etc., and are widely used in various pipeline construction and installation.

[0003] The clamps on the existing stainless steel pipe welding machines cannot stably clamp and lock stainless steel pipes of different diameters, which causes the stainless steel pipes to easily shift during welding, resulting in deviations during welding, affecting the quality of stainless steel pipe welding; in addition, when welding steel pipes, the current stainless steel pipe welding machines need to adjust the position of the two steel pipes against each other multiple times to make them opposite to the welding head for subsequent welding, which increases the workload of the staff and reduces work efficiency; for this reason, the present application proposes a stainless steel profile welding machine. Summary of the invention

[0004] The purpose of the present invention is to solve the above technical problems and to provide a stainless steel profile welding machine.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A stainless steel profile welding machine comprises a support table, a support frame is fixedly installed at the bottom of the support table, a mounting plate is installed on the support table, two sliders that can move synchronously are slidably connected to the mounting plate, a support block is fixedly connected to the upper end of the slider, a hexagonal cylinder is fixedly connected to the upper end of the support block, a driving roller that can rotate and is distributed in an equilateral triangle is installed on the hexagonal cylinder, a mounting frame is fixedly connected to the support table, a first electric push rod is installed on the mounting frame, a moving plate is fixedly connected to the output end of the first electric push rod, a detachable welding head is installed at the bottom of the moving plate, and two smoke removal mechanisms are installed between the moving plate and the mounting frame.

[0007] Preferably, a guide groove is provided on the mounting plate, the two sliders are slidably connected in the guide groove and are slidably connected thereto, a first motor is mounted on the mounting plate, a first screw is fixed to the output end of the first motor, a second screw is fixedly connected to the other end of the first screw, the other end of the second screw is rotatably connected to the inner wall of the guide groove, the first screw and the second screw respectively penetrate the slider on the same side and are threadedly connected thereto.

[0008] Preferably, the thread directions of the first screw and the second screw are opposite.

[0009] Preferably, three second electric push rods are installed on the hexagonal cylinder, a U-shaped plate is fixed to the output end of the second electric push rod, a second motor is installed on the U-shaped plate, a driving rod is fixedly connected to the output end of the second motor, the driving rod is rotatably connected to the U-shaped plate, and the driving roller is coaxially fixedly connected to the driving rod.

[0010] Preferably, a mounting block is fixedly connected to the bottom of the movable plate, a mounting groove is provided at the bottom of the mounting block, a connecting block is slidably connected in the mounting groove, the welding head is fixed to the bottom of the connecting block, a locking groove is provided on the connecting block, a locking rod is penetrated by the mounting block and slidably connected thereto, and the locking rod is slidably connected in the locking groove.

[0011] Preferably, a U-shaped block is fixed on the mounting block, a movable ring is slidably connected inside the U-shaped block, the locking rod passes through the movable ring and is fixedly connected thereto, a spring is fixedly connected to the movable ring, the other end of the spring is fixedly connected to the U-shaped block, the locking rod passes through the U-shaped block and is slidably connected thereto, and a pull ring is fixed on the locking rod.

[0012] Preferably, the smoke removal mechanism includes an airbag fixed on a mounting frame, an air outlet pipe is installed on the airbag, a first one-way valve is installed on the air outlet pipe, an air inlet pipe is fixed on the airbag, a second one-way valve is installed on the air inlet pipe, a connecting plate is fixed on the bottom of the airbag, a plurality of elastic ropes are fixed on the connecting plate, and the elastic ropes are fixedly connected to the movable plate.

[0013] Preferably, two baffles are fixedly connected to the bottom of the movable plate, and through grooves are penetrated through the baffles.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The second electric push rod drives the U-shaped plate and the driving roller to move until the three driving rollers are against the steel pipe, thereby clamping the steel pipe. At the same time, the steel pipe and the hexagonal cylinder can be coaxially arranged, so that the two steel pipes are coaxial, which can ensure the quality of welding.

[0016] 2. The first electric push rod drives the movable plate to move downward, and the movement of the movable plate drives the baffle plate to move downward. At this time, the baffle plate no longer blocks the steel pipe. At this time, the through slot is opposite to the steel pipe. The first motor is started, and the first motor drives the first screw and the second screw to rotate. Since the thread directions of the first screw and the second screw are opposite, the two sliders can move relative to each other. Finally, the two steel pipes are against each other, and the position of the against is opposite to the welding head, without the need for multiple adjustments.

[0017] 3. The output end of the first electric push rod drives the moving plate to continue to move downward until the welding head contacts the steel pipe, and the welding head welds the steel pipe. The second motor drives the driving rod and the driving roller to rotate, and the driving roller drives the steel pipe to rotate. The welding head can weld the steel pipe around, thus completing the welding work of the steel pipe.

[0018] 4. The moving plate moves downward, driving the elastic rope and the connecting plate downward. At this time, the elastic rope and the airbag are stretched, and air slowly enters the airbag through the intake pipe. In this way, the harmful smoke generated during welding can be sucked into the airbag through the intake pipe. As the elastic rope is stretched, the airbag will be slowly pulled under the resetting effect of the elastic rope, so that the intake pipe can continuously intake air, thereby removing the smoke generated by welding.

[0019] In summary, the three driving rollers of the present invention abut against the steel pipe to clamp the steel pipe. At the same time, the steel pipe and the hexagonal cylinder can be coaxially arranged so that the two steel pipes are coaxial, which can ensure the quality of welding and enable the two sliders to move relative to each other. Finally, the two steel pipes abut against each other, and the abutting position is opposite to the welding head. There is no need for multiple adjustments, which reduces the workload of the staff and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a stainless steel profile welding machine proposed by the present invention;

[0021] Figure 2 This is a structural schematic diagram of a mounting frame in a stainless steel profile welding machine proposed by the present invention;

[0022] Figure 3 This is a schematic diagram of the structure of a hexagonal cylinder in a stainless steel profile welding machine proposed by the present invention;

[0023] Figure 4 This is a structural schematic diagram of a welding head in a stainless steel profile welding machine proposed by the present invention;

[0024] Figure 5 This is a structural schematic diagram of a baffle in a stainless steel profile welding machine proposed by the present invention;

[0025] Figure 6 This is a three-dimensional diagram of the hexagonal cylinder in a stainless steel profile welding machine proposed by the present invention.

[0026] In the figure: 1 support platform, 2 support frame, 3 mounting plate, 4 guide groove, 5 first motor, 6 slider, 7 support block, 8 mounting frame, 9 first electric push rod, 10 hexagonal cylinder, 11 second electric push rod, 12 U-shaped plate, 13 driving rod, 14 driving roller, 15 second motor, 16 moving plate, 17 air bag, 18 connecting plate, 19 outlet pipe, 20 first one-way valve, 21 baffle, 22 through groove, 23 elastic rope, 24 inlet pipe, 25 second one-way valve, 26 welding head, 27 mounting block, 28 mounting groove, 29 connecting block, 30 locking groove, 31 U-shaped block, 32 locking rod, 33 moving ring, 34 spring, 35 pull ring, 36 first screw, 37 second screw. DETAILED DESCRIPTION

[0027] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0028] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] Reference Figure 1-Figure 6A stainless steel profile welding machine includes a support platform 1, a support frame 2 is fixedly installed at the bottom of the support platform 1, a mounting plate 3 is installed on the support platform 1, two sliders 6 that can move synchronously are slidably connected to the mounting plate 3, a guide groove 4 is provided on the mounting plate 3, the two sliders 6 are slidably connected in the guide groove 4 and are slidably connected thereto, a first motor 5 is installed on the mounting plate 3, a first screw 36 is fixed to the output end of the first motor 5, a second screw 37 is fixedly connected to the other end of the first screw 36, and the other end of the second screw 37 is rotatably connected to the inner wall of the guide groove 4, the first screw 36 and the second screw 37 respectively penetrate the slider 6 on the same side and are threadedly connected thereto, wherein the thread directions of the first screw 36 and the second screw 37 are opposite.

[0031] The upper end of the slider 6 is fixedly connected to the support block 7, and the upper end of the support block 7 is fixedly connected to the hexagonal cylinder 10, on which the driving rollers 14 that can rotate and are distributed in an equilateral triangle are installed, and three second electric push rods 11 are installed on the hexagonal cylinder 10, and the output end of the second electric push rod 11 is fixed with a U-shaped plate 12, and the U-shaped plate 12 is installed with a second motor 15, and the output end of the second motor 15 is fixedly connected to a driving rod 13, and the driving rod 13 is rotatably connected to the U-shaped plate 12, and the driving roller 14 is coaxially fixedly connected to the driving rod 13.

[0032] The support platform 1 is fixedly connected with a mounting frame 8, on which a first electric push rod 9 is mounted, a movable plate 16 is fixedly connected to the output end of the first electric push rod 9, and two baffles 21 are fixedly connected to the bottom of the movable plate 16, and a through slot 22 is penetrated through the baffle 21.

[0033] A detachable welding head 26 is installed at the bottom of the movable plate 16, and a mounting block 27 is fixedly connected to the bottom of the movable plate 16. A mounting groove 28 is provided at the bottom of the mounting block 27, and a connecting block 29 is slidably connected in the mounting groove 28. The welding head 26 is fixed to the bottom of the connecting block 29, and a locking groove 30 is provided on the connecting block 29. A locking rod 32 slidably connected to the mounting block 27 is penetrated by the mounting block 27, and the locking rod 32 is slidably connected in the locking groove 30. A U-shaped block 31 is fixed on the mounting block 27, and a movable ring 33 is slidably connected in the U-shaped block 31. The locking rod 32 penetrates the movable ring 33 and is fixedly connected to it. A spring 34 is fixedly connected to the movable ring 33, and the other end of the spring 34 is fixedly connected to the U-shaped block 31. The locking rod 32 penetrates the U-shaped block 31 and is slidably connected to it, and a pull ring 35 is fixed on the locking rod 32.

[0034] Two smoke removal mechanisms are installed between the movable plate 16 and the mounting frame 8, and the smoke removal mechanisms include an air bag 17 fixed on the mounting frame 8, an air outlet pipe 19 is installed on the air bag 17, and a first one-way valve 20 is installed on the air outlet pipe 19, and the first one-way valve 20 only allows air to enter the air outlet pipe 19 through the air bag 17; an air inlet pipe 24 is fixed on the air bag 17, and a second one-way valve 25 is installed on the air inlet pipe 24, a connecting plate 18 is fixed to the bottom of the air bag 17, and a plurality of elastic ropes 23 are fixed on the connecting plate 18, and the elastic ropes 23 are fixedly connected to the movable plate 16, and the second one-way valve 25 only allows air to enter the air bag 17 through the air inlet pipe 24; wherein, the air inlet pipe 24 is fixedly connected to the movable plate 16 and can move with the movable plate 16, the position of the air inlet pipe 24 and the welding head 26 remains stationary, and the air inlet pipe 24 can be a hose.

[0035] When the present invention is used, the steel pipe to be welded is placed between the three driving rollers 14 and against the baffle 21, and then the second electric push rod 11 is started. The second electric push rod 11 drives the U-shaped plate 12 and the driving roller 14 to move until the three driving rollers 14 are against the steel pipe, so that the steel pipe is clamped, and at the same time, the steel pipe and the hexagonal cylinder 10 can be coaxially arranged, and the two steel pipes are also coaxial;

[0036] After the two steel pipes are installed, the first electric push rod 9 is started to drive the moving plate 16 to move downward, and the moving plate 16 moves downward to drive the baffle 21 to move downward. At this time, the baffle 21 no longer blocks the steel pipe, and the through slot 22 is opposite to the steel pipe. The first motor 5 is started, and the first motor 5 drives the first screw 36 and the second screw 37 to rotate. Since the thread directions of the first screw 36 and the second screw 37 are opposite, the two sliders 6 can be moved relative to each other, and finally the two steel pipes are against each other, and the position of the abutment is opposite to the welding head 26, and multiple adjustments are not required;

[0037] The output end of the first electric push rod 9 drives the moving plate 16 to continue to move downward until the welding head 26 abuts against the steel pipe, and the welding head 26 welds the steel pipe. The second motor 15 drives the driving rod 13 and the driving roller 14 to rotate, and the driving roller 14 rotates to drive the steel pipe to rotate. The welding head 26 can weld the steel pipe for one circle, thus completing the welding work of the steel pipe.

[0038] The movable plate 16 moves downward, driving the elastic rope 23 and the connecting plate 18 to move downward. At this time, the elastic rope 23 and the airbag 17 are stretched, and air slowly enters the airbag 17 through the air intake pipe 24. In this way, harmful smoke generated during welding can be sucked into the airbag 17 through the air intake pipe 24. Since the elastic rope 23 is stretched, the airbag 17 is slowly pulled under the resetting effect of the elastic rope 23, so that the air intake pipe 24 can continuously intake air, thereby removing the smoke generated by welding;

[0039] The air outlet pipe 19 can be installed with an activated carbon net. When the output end of the first electric push rod 9 is reset, the airbag 17 and the movable plate 16 are pressed against each other, so that the harmful gas in the airbag 17 can be discharged through the air outlet pipe 19 and filtered through the activated carbon net.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stainless steel profile welding machine, comprising a support platform (1), a support frame (2) being fixedly mounted on the bottom of the support platform (1), characterized in that: The support platform (1) is provided with a mounting plate (3), and two sliders (6) capable of synchronous movement are slidably connected to the mounting plate (3), and the upper ends of the sliders (6) are fixedly connected to a support block (7), and the upper ends of the support blocks (7) are fixedly connected to a hexagonal cylinder (10), and the hexagonal cylinder (10) is provided with a driving roller (14) capable of rotating and distributed in an equilateral triangle, and the support platform (1) is fixedly connected to a mounting frame (8), and a first electric push rod (9) is installed on the mounting frame (8), and the output end of the first electric push rod (9) is fixedly connected to a moving plate (16), and a detachable welding head (26) is installed at the bottom of the moving plate (16), and two smoke removal mechanisms are installed between the moving plate (16) and the mounting frame (8).

2. A stainless steel profile welding machine according to claim 1, characterized in that: The mounting plate (3) is provided with a guide groove (4), the two sliders (6) are slidably connected in the guide groove (4) and are slidably connected thereto, a first motor (5) is mounted on the mounting plate (3), a first screw rod (36) is fixed to the output end of the first motor (5), the other end of the first screw rod (36) is fixedly connected to the second screw rod (37), the other end of the second screw rod (37) is rotatably connected to the inner wall of the guide groove (4), the first screw rod (36) and the second screw rod (37) respectively penetrate the sliders (6) on the same side and are threadedly connected thereto.

3. A stainless steel profile welding machine according to claim 2, characterized in that: The thread directions of the first screw (36) and the second screw (37) are opposite.

4. A stainless steel profile welding machine according to claim 1, characterized in that: Three second electric push rods (11) are installed on the hexagonal cylinder (10), a U-shaped plate (12) is fixed to the output end of the second electric push rod (11), a second motor (15) is installed on the U-shaped plate (12), a driving rod (13) is fixedly connected to the output end of the second motor (15), the driving rod (13) is rotatably connected to the U-shaped plate (12), and the driving roller (14) is coaxially fixedly connected to the driving rod (13).

5. The stainless steel profile welding machine according to claim 1, characterized in that: The bottom of the movable plate (16) is fixedly connected with a mounting block (27), the bottom of the mounting block (27) is provided with a mounting groove (28), a connecting block (29) is slidably connected in the mounting groove (28), the welding head (26) is fixed at the bottom of the connecting block (29), the connecting block (29) is provided with a locking groove (30), a locking rod (32) slidably connected to the mounting block (27), and the locking rod (32) is slidably connected in the locking groove (30).

6. A stainless steel profile welding machine according to claim 5, characterized in that: A U-shaped block (31) is fixed on the mounting block (27), a moving ring (33) is slidably connected inside the U-shaped block (31), the locking rod (32) passes through the moving ring (33) and is fixedly connected thereto, a spring (34) is fixedly connected to the moving ring (33), the other end of the spring (34) is fixedly connected to the U-shaped block (31), the locking rod (32) passes through the U-shaped block (31) and is slidably connected thereto, and a pull ring (35) is fixed on the locking rod (32).

7. The stainless steel profile welding machine according to claim 1, characterized in that: The smoke removal mechanism comprises an air bag (17) fixed on a mounting frame (8), an air outlet pipe (19) being mounted on the air bag (17), a first one-way valve (20) being mounted on the air outlet pipe (19), an air inlet pipe (24) being fixed on the air bag (17), a second one-way valve (25) being mounted on the air inlet pipe (24), a connecting plate (18) being fixed at the bottom of the air bag (17), a plurality of elastic ropes (23) being fixed on the connecting plate (18), and the elastic ropes (23) being fixedly connected to the movable plate (16).

8. The stainless steel profile welding machine according to claim 1, characterized in that: Two baffles (21) are fixedly connected to the bottom of the movable plate (16), and through grooves (22) are penetrated through the baffles (21).

Citation Information

Patent Citations

  • Industrial welding robot

    CN112917070A

  • Manipulator for pipe fitting welding

    CN115319385A

  • Welding set is used in production of stainless steel steel pipe

    CN207447650U

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    CN210908777U

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    CN215546031U

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