A rotary valve seat opening device

By designing a rotary valve seat opening device, the rotary clamping assembly and gear system are used to achieve continuous and uninterrupted processing of the equipment, solving the problems of low efficiency and long waiting time of traditional equipment, and double the efficiency of valve seat drilling.

CN119217103BActive Publication Date: 2025-02-14SHANDONG DONGZUNHUATAI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411745256.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-02-14
Estimated Expiration
2044-12-02

AI Technical Summary

Technical Problem

Traditional drilling machine drilling equipment is inefficient when processing AS regulating valve seats, and there is a lot of waiting time, which leads to half of the time of the equipment and workers being wasted, making it impossible to improve work efficiency.

Method used

A rotary valve seat opening device is designed to perform circulating processing through rotary feeding to realize continuous and uninterrupted processing of the equipment, and multiple valve seats are clamped and drilled one by one using rotary clamping assembly and gear system.

Benefits of technology

The equipment is not stopped for machining, and there is no waiting time in the middle. Compared with traditional equipment, the punching efficiency of the valve seat is doubled.

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Abstract

The present invention discloses a rotary valve seat hole-opening device, which relates to the technical field of hole-punching devices, and comprises a rotary clamping assembly fixed on a frame body, wherein the rotary clamping assembly has a fixed seat; a rotary assembly is rotatably connected above the fixed seat, and a plurality of fixed shells are arranged in a circular array on the rotary assembly; the fixed shell is fixedly connected to the rotary assembly, and each of the fixed shells is cooperated with and installed with a movable shell; the movable shell is movably connected to the rotary assembly; a limit assembly is arranged in the middle position of the rotary assembly, and the limit assembly is fixed on the fixed seat; according to the present invention, when installing the valve seat, the valve seat is first placed on the movable shell, and when the rotary assembly rotates, the raised block on the movable shell gradually flips over along the guidance of the spiral sheet, and at this time the movable shell rotates with the rotating shaft as the axis, and when it rotates to the C-shaped ring, it is in an upright state and closed with the fixed shell, thereby achieving the fixation of the valve seat.
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Description

Technical Field

[0001] The present invention specifically relates to the technical field of hole punching devices, in particular to a rotary valve seat hole punching device. Background Art

[0002] AS control valve is a kind of control valve widely used in industrial automation and other fields. It mainly plays the role of accurately regulating and controlling the flow, pressure, liquid level and other parameters of fluids (such as gas, liquid, etc.) to meet the requirements of different production processes.

[0003] Drilling with a drilling machine is a common method. Fix the valve seat on the drilling machine workbench, select a suitable drill bit (usually selected according to the required hole diameter, material hardness, etc.), and perform drilling operations in sequence according to the designed hole layout.

[0004] When drilling holes on a traditional drilling machine, a cylinder or a fixed die is needed to fix the AS valve seat, and then the valve seat is drilled. This drilling equipment can only clamp one valve seat when in use, and another valve seat can only be installed and drilled after one valve seat is processed. This drilling method is inefficient and involves a lot of waiting time, which wastes half of the time of the equipment and workers, and fails to improve work efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a rotary valve seat drilling device, which performs cyclic processing by rotating feeding, so that while processing one valve seat, workers can disassemble and replace another processed valve seat, so that the drilling machine equipment can continuously and uninterruptedly process the valve seat, and the work efficiency is doubled compared with traditional valve seat processing equipment, so as to solve the technical problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A rotary valve seat opening device, comprising a rotary clamping assembly fixed on a frame body, the rotary clamping assembly having a fixed seat; a rotary assembly is rotatably connected above the fixed seat, and a plurality of fixed shells are provided in an annular array on the rotary assembly; the fixed shells are fixedly connected to the rotary assembly, and each of the fixed shells is matched with a movable shell; the movable shell is movably connected to the rotary assembly; a limit assembly is provided at the middle position of the rotary assembly, and the limit assembly is fixed on the fixed seat;

[0008] The rotating assembly comprises a T-shaped cylinder, a plurality of rectangular grooves are formed in a circular array on the upper end of the T-shaped cylinder, and a rotating shaft is provided in each rectangular groove for rotatably connecting the movable housing;

[0009] The limit assembly comprises a cylinder; a spiral sheet is provided on the outer wall of the cylinder, and a C-shaped ring is integrally provided on the top of the cylinder;

[0010] The spiral sheet is arranged 180 degrees around the cylinder, and the opening direction of the C-shaped ring is toward the initial end of the spiral sheet;

[0011] When the rotating assembly rotates, the movable housing gradually turns over along the guidance of the spiral sheet. When the movable housing rotates to the C-shaped ring, it is in an upright state and closed with the fixed housing.

[0012] As a further technical solution of the present invention, both the fixed shell and the movable shell are provided with cavities for installing the regulating valve seat, wherein a magnetic block is embedded in the cavity inside the movable shell.

[0013] As a further technical solution of the present invention, an outer cylinder is welded to the bottom of the T-shaped cylinder, and a gear ring is installed at the lower end of the outer cylinder; the gear ring is meshed with the gear, and the gear is installed on the rotating motor.

[0014] As a further technical solution of the present invention, a limit stop rod is provided on the inner side of each rectangular groove and close to the outer edge, and the height of the limit stop rod is lower than the rotating shaft; when the movable shell is against the limit stop rod, it is in a horizontal state, and the raised block on the inner side of the movable shell is located below the initial end of the spiral piece.

[0015] As a further technical solution of the present invention, the two ends of the C-shaped ring are end a and end b, wherein end a is the starting end and end b is the ending end; an arc is formed between end b and the initial end of the spiral sheet.

[0016] As a further technical solution of the present invention, the gap between the cylinder and the inner wall of the T-shaped cylinder is the length of the protruding block; the gap between the C-shaped ring and the inner wall of the T-shaped cylinder is the width of the protruding block.

[0017] As a further technical solution of the present invention, two slide rails are fixed on the frame body, each slide rail is slidably connected with a slide seat, and the two slide seats are fixed at the bottom of the vertical frame; a screw feed assembly is also provided at the bottom of the vertical frame;

[0018] A longitudinal screw drive assembly is also installed on the inner side of the vertical frame, and a transverse linear module is installed on the longitudinal screw drive assembly; a drill assembly is provided on the transverse linear module.

[0019] As a further technical solution of the present invention, a support arm is fixed to one side of the upper end of the vertical frame; and a tool changing mechanism is installed in cooperation with one end of the support arm away from the vertical frame.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the present invention, when installing the valve seat, the valve seat is first placed on the movable housing. When the rotating assembly rotates, the raised block on the movable housing gradually turns over along the guide of the spiral sheet. At this time, the movable housing rotates with the rotating shaft as the axis. When it rotates to the C-shaped ring, it is in an upright state and closed with the fixed housing, thereby achieving the fixation of the valve seat.

[0022] 2. In the present invention, when the rotating motor drives the gear to rotate, the T-type cylinder is driven to rotate in cooperation with the gear ring, so as to perform a step-by-step punching operation on multiple valve seats; the punching equipment punches holes on multiple valve seats one by one; in this process, the equipment is processed without stopping, and there is no waiting time in the middle; compared with the traditional punching equipment, the punching efficiency of the valve seat is doubled;

[0023] 3. In the present invention, when the movable housing is in the above state, the valve seat can be better fixed and installed, and when the T-shaped cylinder rotates, the function of the protrusion block deflecting along the spiral sheet can be used to realize the closure of the fixed housing and the movable housing;

[0024] 4. In the present invention, after the valve seat is processed, as the rotating assembly continues to rotate, when the raised block rotates to the b end, the movable space of the raised block becomes larger, the movable shell deflects outward, and unfolds into a horizontal state. At this time, the raised block is just located at the initial end of the spiral sheet, which facilitates the removal of the processed valve seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0026] Figure 2 The present invention Figure 1 main view.

[0027] Figure 3 The present invention Figure 1 Schematic diagram of the bottom side structure.

[0028] Figure 4 The present invention Figure 1 Schematic diagram of the rear structure.

[0029] Figure 5 It is a structural schematic diagram of the rotary clamping assembly in the present invention.

[0030] Figure 6 The present invention Figure 5 Left view of .

[0031] Figure 7 The present invention Figure 6 AA section view.

[0032] Figure 8 The present invention Figure 5 Schematic diagram of the split structure.

[0033] Fig. 9 It is a structural schematic diagram of the movable shell in the present invention.

[0034] Fig.10 It is a structural schematic diagram of the limiting component in the present invention.

[0035] Fig.11 The present invention Fig.10 Schematic diagram of the bottom side structure.

[0036] Fig.12 It is a structural schematic diagram of the rotating assembly in the present invention.

[0037] Fig.13 The present invention Fig.12 Schematic diagram of the bottom side structure.

[0038] Fig.14 The present invention Fig.13 Schematic diagram from another perspective.

[0039] Fig.15 The present invention Figure 4 A partial enlarged schematic diagram of .

[0040] Fig.16 It is a structural schematic diagram of the fixing seat in the present invention.

[0041] In the figure:

[0042] 1-frame body, 2-rotating clamping assembly, 3-gear, 4-rotating motor, 5-slide rail, 6-slide seat, 7-vertical frame, 8-horizontal linear module, 9-drill assembly, 10-longitudinal screw drive assembly, 11-support arm, 12-tool changing mechanism, 13-screw feed assembly, a-starting end, b-end;

[0043] 21-fixed seat, 22-rotating assembly, 23-movable housing, 231-protruding block, 24-fixed housing, 25-limiting assembly;

[0044] 221-T-shaped cylinder, 222-rectangular groove, 223-rotating shaft, 224-limiting stop rod, 225-tooth ring, 226-outer cylinder;

[0045] 251-cylinder, 252-spiral sheet, 253-C-ring. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] See also Figures 1 to 16 In an embodiment of the present invention, a rotary valve seat opening device includes a rotary clamping assembly 2 fixed on a frame body 1, the rotary clamping assembly 2 having a fixed seat 21; a rotary assembly 22 is rotatably connected above the fixed seat 21, and a plurality of fixed shells 24 are provided in a circular array on the rotary assembly 22; the fixed shells 24 are fixedly connected to the rotary assembly 22, and each of the fixed shells 24 is equipped with a movable shell 23; the movable shell 23 is movably connected to the rotary assembly 22; a limit assembly 25 is provided at the middle position of the rotary assembly 22, and the limit assembly 25 is fixed on the fixed seat 21;

[0048] The rotating assembly 22 comprises a T-shaped cylinder 221, and a plurality of rectangular grooves 222 are formed in a circular array on the upper end of the T-shaped cylinder 221, and a rotating shaft 223 is provided in each rectangular groove 222 for rotatably connecting the movable housing 23;

[0049] The limiting assembly 25 includes a cylinder 251; a spiral piece 252 is provided on the outer wall of the cylinder 251, and a C-shaped ring 253 is integrally provided on the top of the cylinder 251; the spiral piece 252 is arranged 180 degrees around the cylinder 251, and the opening direction of the C-shaped ring 253 is toward the initial end of the spiral piece 252.

[0050] By adopting the above technical solution, when installing the valve seat, the valve seat is first placed on the movable shell 23. When the rotating component 22 rotates, the raised block 231 on the movable shell 23 gradually flips along the guidance of the spiral sheet 252. At this time, the movable shell 23 rotates around the rotating shaft 223. When it rotates to the C-ring 253, it is in an upright state and closed with the fixed shell 24, thereby achieving the fixation of the valve seat.

[0051] The above fixing method does not require cylinders, bolts and other fixing components for fixing, and does not require manual participation; and a plurality of sets of movable shells 23 and fixed shells 24 are provided on the rotating component 22, so that a plurality of valve seats can be clamped one by one, and the punching equipment punches holes in the plurality of valve seats one by one; in this process, the equipment can be processed without stopping, and there is no waiting time in the middle; compared with traditional punching equipment, the punching efficiency of the valve seat is doubled.

[0052] Specifically, both the fixed housing 24 and the movable housing 23 are provided with cavities for installing the valve seat of the regulating valve, wherein a magnetic block is embedded in the cavity inside the movable housing 23 .

[0053] By adopting the above technical solution, the magnetic block can be set to attract the valve seat to prevent the valve seat from falling when the movable shell 23 is turned over, thereby ensuring the positioning accuracy of the valve seat and the fixed shell 24 and the movable shell 23 after closing.

[0054] Please see attached Figure 12 to Figure 14 In this embodiment, an outer cylinder 226 is welded to the bottom of the T-shaped cylinder 221, and a gear ring 225 is installed at the lower end of the outer cylinder 226; the gear ring 225 is meshed and connected with the gear 3, wherein the gear 3 is installed on the rotating motor 4.

[0055] By adopting the above technical solution, a cavity is provided between the T-type cylinder 221 and the outer cylinder 226, and the cavity is sleeved on the fixed seat 21 and is rotationally connected with the fixed seat 21; when the rotating motor 4 drives the gear 3 to rotate, the T-type cylinder 221 is driven to rotate with the cooperation of the gear ring 225, so as to perform a step-by-step drilling operation on multiple valve seats.

[0056] In this embodiment, a limiting blocking rod 224 is disposed on the inner side of each rectangular slot 222 and close to the outer edge. The height of the limiting blocking rod 224 is lower than the rotating shaft 223 .

[0057] By adopting the above technical solution, the limit stop rod 224 plays a certain limiting role on the movable shell 23, ensuring that the movable shell 23 is in a horizontal state when it is against the limit stop rod 224, and the raised block 231 on the inner side of the movable shell 23 is located below the initial end of the spiral piece 252; when the movable shell 23 is in the above state, the valve seat can be better fixed and installed, and when the T-shaped cylinder 221 rotates, the function of the raised block 231 to deflect along the spiral piece 252 can be utilized to realize the closure of the fixed shell 24 and the movable shell 23.

[0058] See also Fig.10 In this embodiment, the two ends of the C-shaped ring 253 are end a and end b, wherein end a is the starting end and end b is the ending end; end b is arranged in an arc shape with respect to the initial end of the spiral sheet 252.

[0059] Specifically, the gap between the cylinder 251 and the inner wall of the T-shaped cylinder 221 is the length of the protruding block 231 ; the gap between the C-shaped ring 253 and the inner wall of the T-shaped cylinder 221 is the width of the protruding block 231 .

[0060] By adopting the above technical solution, the rotating assembly 22 rotates clockwise, and the protruding block 231 deflects along the spiral piece 252. When the protruding block 231 rotates to the end a, the protruding block 231 is in an upright state, so that the movable housing 23 stands upright and the valve seat is buckled in the fixed housing 24.

[0061] After the valve seat is processed, as the rotating component 22 continues to rotate, when the protrusion block 231 rotates to the b end, the activity space of the protrusion block 231 becomes larger, the movable shell 23 deflects outward, and unfolds into a horizontal state. At this time, the protrusion block 231 is just located at the initial end of the spiral piece 252, which facilitates the removal of the processed valve seat.

[0062] Please see attached Figure 1 To Attachment Figure 4 In this embodiment, two slide rails 5 are fixed to the frame body 1, each slide rail 5 is slidably connected to a slide seat 6, and the two slide seats 6 are fixed to the bottom of the vertical frame 7; a screw feed assembly 13 is also provided at the bottom of the vertical frame 7;

[0063] A longitudinal screw drive assembly 10 is also installed on the inner side of the vertical frame 7 , and a transverse linear module 8 is installed on the longitudinal screw drive assembly 10 ; a drill assembly 9 is provided on the transverse linear module 8 .

[0064] By adopting the above technical solution, when the screw feed assembly 13 is in motion, it can drive the vertical frame 7 to move forward and backward along the slide rail 5 through the slide seat 6 arranged at the bottom; the setting of the horizontal linear module 8 can drive the drill assembly 9 to move left and right, thereby realizing the hole opening operation at different positions on the same valve seat;

[0065] The longitudinal screw drive assembly 10 can drive the transverse linear module 8 and the drill assembly 9 to move up and down, thereby achieving control of the valve seat opening depth.

[0066] In this embodiment, a support arm 11 is fixed to one side of the upper end of the vertical frame 7 ; and a tool changing mechanism 12 is mounted on one end of the support arm 11 away from the vertical frame 7 .

[0067] By adopting the above technical solution, a plurality of drill bits are installed on the tool changing mechanism 12, and the tool changing function can be realized more conveniently when opening holes of different sizes.

[0068] The working principle is: when installing the valve seat, first place the valve seat on the movable shell 23, and the limit stop rod 224 plays a certain limiting role on the movable shell 23, ensuring that the movable shell 23 is in a horizontal state when it is against the limit stop rod 224, and the raised block 231 on the inner side of the movable shell 23 is located below the initial end of the spiral piece 252; when the movable shell 23 is in the above state, the valve seat can be better fixed and installed, and when the T-shaped cylinder 221 rotates, the raised block 231 can be used to deflect along the spiral piece 252 to realize the closing of the fixed shell 24 and the movable shell 23; due to the setting of the magnetic suction block, the valve seat can be sucked in to prevent the valve seat from falling when the movable shell 23 is flipped, thereby ensuring the positioning accuracy of the valve seat and the fixed shell 24 and the movable shell 23 after closing.

[0069] When the rotating motor 4 drives the gear 3 to rotate, the T-shaped cylinder 221 is driven to rotate in cooperation with the gear ring 225, so that the valve seat is placed below the drill assembly 9; when the screw feed assembly 13 is in motion, it can drive the vertical frame 7 to move forward and backward along the slide rail 5 through the slide seat 6 set at the bottom; the setting of the horizontal linear module 8 can drive the drill assembly 9 to move left and right, thereby realizing the hole opening operation at different positions on the same valve seat;

[0070] The longitudinal screw drive assembly 10 can drive the transverse linear module 8 and the drill assembly 9 to move up and down, thereby achieving control of the valve seat opening depth.

[0071] After the valve seat is processed, as the rotating component 22 continues to rotate, when the protrusion block 231 rotates to the b end, the activity space of the protrusion block 231 becomes larger, the movable shell 23 deflects outward, and unfolds into a horizontal state. At this time, the protrusion block 231 is just located at the initial end of the spiral piece 252, which facilitates the removal of the processed valve seat.

[0072] The processing and fixing method of the valve seat does not require cylinders, bolts and other fixing components for fixing, and does not require manual participation; and a plurality of sets of movable shells 23 and fixed shells 24 are provided on the rotating component 22, so that a plurality of valve seats can be clamped one by one, and the punching equipment punches holes in the plurality of valve seats one by one; in this process, the equipment can be processed without stopping, and there is no waiting time in the middle; compared with traditional punching equipment, the punching efficiency of the valve seat is doubled.

[0073] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0074] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A rotary valve seat opening device, characterized in that: The invention comprises a rotating clamping assembly (2) fixed on a frame body (1), wherein the rotating clamping assembly (2) has a fixed seat (21); a rotating assembly (22) is rotatably connected above the fixed seat (21), and a plurality of fixed shells (24) are provided in a circular array on the rotating assembly (22); the fixed shells (24) are fixedly connected to the rotating assembly (22), and each of the fixed shells (24) is matched with a movable shell (23); the movable shell (23) is movably connected to the rotating assembly (22); a limiting assembly (25) is provided at the middle position of the rotating assembly (22), and the limiting assembly (25) is fixed on the fixed seat (21); The rotating assembly (22) comprises a T-shaped cylinder (221), a plurality of rectangular grooves (222) are formed in a circular array at the upper end of the T-shaped cylinder (221), and a rotating shaft (223) is provided in each rectangular groove (222) for rotatably connecting the movable housing (23); The limiting assembly (25) comprises a cylinder (251); a spiral sheet (252) is provided on the outer wall of the cylinder (251), and a C-shaped ring (253) is integrally provided on the top of the cylinder (251); The spiral sheet (252) is arranged around the cylinder (251) at an angle of 180 degrees, and the opening direction of the C-shaped ring (253) faces the initial end of the spiral sheet (252); When the rotating assembly (22) rotates, the movable housing (23) gradually turns over along the guidance of the spiral sheet (252), and when the movable housing (23) rotates to the C-shaped ring (253), it is in an upright state and closed with the fixed housing (24).

2. The rotary valve seat opening device according to claim 1, characterized in that: The fixed housing (24) and the movable housing (23) are both provided with cavities for facilitating the installation of the regulating valve seat, wherein a magnetic attraction block is embedded in the cavity inside the movable housing (23).

3. The rotary valve seat opening device according to claim 1, characterized in that: An outer cylinder (226) is welded to the bottom of the T-shaped cylinder (221), and a gear ring (225) is mounted on the lower end of the outer cylinder (226); the gear ring (225) is meshedly connected to the gear (3), wherein the gear (3) is mounted on the rotating motor (4).

4. The rotary valve seat opening device according to claim 3, characterized in that: A limit stop rod (224) is provided on the inner side of each rectangular groove (222) and close to the outer edge, and the height of the limit stop rod (224) is lower than the rotating shaft (223); when the movable housing (23) abuts against the limit stop rod (224), it is in a horizontal state, and the protruding block (231) on the inner side of the movable housing (23) is located below the initial end of the spiral piece (252).

5. The rotary valve seat opening device according to claim 1, characterized in that: The two ends of the C-shaped ring (253) are end a and end b, respectively, wherein end a is the starting end and end b is the ending end; end b is arranged in an arc shape with respect to the initial end of the spiral sheet (252).

6. The rotary valve seat opening device according to claim 5, characterized in that: The gap between the cylinder (251) and the inner wall of the T-shaped cylinder (221) is the length of the protruding block (231); and the gap between the C-shaped ring (253) and the inner wall of the T-shaped cylinder (221) is the width of the protruding block (231).

7. The rotary valve seat opening device according to claim 1, characterized in that: The frame body (1) is also fixed with two slide rails (5), each slide rail (5) is slidably connected with a slide seat (6), and the two slide seats (6) are fixed at the bottom of the vertical frame (7); the bottom of the vertical frame (7) is also provided with a screw feed assembly (13); A longitudinal screw drive assembly (10) is also mounted on the inner side of the vertical frame (7), and a transverse linear module (8) is mounted on the longitudinal screw drive assembly (10); a drill assembly (9) is provided on the transverse linear module (8).

8. The rotary valve seat opening device according to claim 7, characterized in that: A support arm (11) is fixed to one side of the upper end of the vertical frame (7); and a tool changing mechanism (12) is cooperatively mounted on one end of the support arm (11) away from the vertical frame (7).

Citation Information

Patent Citations

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    CN110509079A

  • Ultra-low temperature ball valve seat machining device

    CN111545833A