Extruder for producing anti-aging mulching film
By introducing a reversible clockwise motor drive system and a one-way bearing synchronous gear ring mechanism into the extruder, the automatic replacement of the filter plate position is realized, and the problem of reduced production efficiency caused by filter clogging in the prior art is solved. Avoid shutdown and clean-up, and improve production efficiency.
Patent Information
- Application Number
- CN202411431646.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-31
AI Technical Summary
After working for a period of time in the existing extruder, the filter holes on the filter mesh are easily blocked, resulting in equipment damage and reduced production efficiency, and cleaning the filter mesh requires shutdown operation.
An extruder for aging-resistant plastic film production is designed, and a motor drive system that can rotate counterclockwisely. The gears and gear rings are driven by one-way bearings and synchronous belts to automatically replace the filter plate position, avoiding shutdown and cleaning the filter. need.
It realizes that the filter plate position can be changed without shutting down when the filter plate is blocked, and the normal production will be continued, which significantly improves the production efficiency.
Smart Images

Figure CN119217680A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of extruders, and in particular to an extruder for producing anti-aging ground films. Background Art
[0002] Ground film is ground covering film, usually transparent or black PE film, but also green and silver film. It is used for agricultural ground covering. The raw materials are heated and melted by an extruder and extruded from the die head, and then formed by a film blowing machine. It has certain anti-aging ability.
[0003] In order to filter out infusible impurities in the raw materials and prevent the extrusion port from being blocked, a filter is installed between the extruder and the extrusion head. However, after the extruder has been working for a period of time, the filter holes on the filter are blocked over a large area. If it is not replaced, not only will normal production be impossible, but the equipment will also be damaged due to excessive pressure in the material pipe. However, the machine needs to be shut down to clean the filter, which greatly reduces production efficiency. Summary of the invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose an extruder for producing anti-aging mulch film.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An extruder for producing anti-aging mulch film, comprising:
[0007] A control box, the upper end of which is fixedly connected to the body through a bracket, the inner wall of the body is rotatably connected to a first rod, the side wall of the first rod is fixedly connected to a spiral conveying blade, and the top of the body is fixedly connected to a feeding box;
[0008] An extrusion mechanism comprises a circular plate rotatably connected to the side wall of a machine body through a rotating shaft seal, the side wall of the circular plate is provided with two grooves, the inner wall of the groove is tightly fitted with a filter plate, the side wall of the control box is fixedly connected with an extrusion tube through an L-shaped plate, the side wall of the extrusion tube is sealed and rotatably connected to the side wall of the circular plate, the side wall of the extrusion tube away from the circular plate is fixedly connected with an extrusion head, the inner wall of the groove is provided with a second discharge port fitted with the side wall of the extrusion tube, the inner wall of the extrusion tube is provided with a first discharge port corresponding to one of the second discharge ports, the inner wall of the two grooves close to the machine body is provided with a feed port, and the inner wall of the machine body away from the feeding box is provided with a discharge port corresponding to one of the feed ports.
[0009] Preferably, a cover plate is tightly fitted on the inner wall of the groove, and the side wall of the cover plate is fixedly connected to the side wall of the filter plate, and the side wall of the cover plate is fixedly connected to the side wall of the circular plate by a plurality of bolts.
[0010] Preferably, the circular plate is provided with an annular groove on the side wall close to the body, a gear ring is fixedly connected to the inner wall of the annular groove, a second rod is rotatably connected to the inner wall of the control box, one end of the second rod is located in the annular groove and fixedly connected to a gear, and the side wall of the gear is meshed with the side wall of the gear ring.
[0011] Preferably, a motor is fixedly connected to the inner wall of the control box, a first wheel is fixedly connected to the movable end of the motor, a second wheel is fixedly connected to the end of the first rod close to the feeding box, and a synchronous belt is connected between the first wheel and the second wheel.
[0012] Preferably, the motor is provided with a rotating mechanism for driving the second rod to rotate, and the rotating mechanism includes a one-way bearing, the inner ring side wall of the one-way bearing is fixedly connected to the side wall of the motor movable shaft, the outer ring side wall of the one-way bearing is fixedly connected to the third wheel, the end of the second rod away from the gear is fixedly connected to the fourth wheel, and a synchronous belt is connected between the third wheel and the fourth wheel.
[0013] Compared with the prior art, the present invention has the following advantages:
[0014] In the present invention, when the filter plate in the groove opposite to the discharge port is blocked, the driving motor rotates half a circle counterclockwise. At this time, the inner ring of the one-way bearing drives its outer ring to rotate, and then the motor drives the first rod to rotate counterclockwise through the third wheel, the synchronous belt and the fourth wheel. The gear can drive the gear ring to rotate, and then drive the circular plate to rotate half a circle, and the positions of the two grooves are replaced. Subsequently, the feed port in the replaced groove is opposite to the discharge port, and the second discharge port is opposite to the first discharge port, so the molten raw material can continue to be extruded, avoiding the need to stop the machine when cleaning the filter screen in the prior art, which greatly reduces the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of an extruder for producing an anti-aging mulch film proposed by the present invention;
[0016] Figure 2 for Figure 1 A schematic diagram of the structure enlargement at the center A;
[0017] Figure 3 for Figure 2 A schematic diagram of the structure enlarged at B in the middle;
[0018] Figure 4 for Figure 1 Enlarged schematic diagram of the structure at C in the middle.
[0019] In the figure: 1. control box; 2. machine body; 3. first rod; 4. spiral conveying blade; 5. feeding box; 6. round plate; 7. groove; 8. filter plate; 9. discharge port; 10. extrusion tube; 11. extrusion head; 12. first discharge port; 13. second discharge port; 14. L-shaped plate; 15. cover plate; 16. bolt; 17. annular groove; 18. gear ring; 19. second rod; 20. gear; 21. motor; 22. first wheel; 23. second wheel; 24. one-way bearing; 25. third wheel; 26. fourth wheel; 27. feed port. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] Reference Figure 1-Figure 4 An extruder for producing aging-resistant ground film includes a control box 1, the upper end of the control box 1 is fixedly connected to a body 2 through a bracket, the inner wall of the body 2 is rotatably connected to a first rod 3, the side wall of the first rod 3 is fixedly connected to a spiral conveying blade 4, and the top of the body 2 is fixedly connected to a feeding box 5.
[0022] The extrusion mechanism includes a circular plate 6 which is rotatably connected to the side wall of the machine body 2 through a rotating shaft seal. Two grooves 7 are provided on the side wall of the circular plate 6. A filter plate 8 is tightly fitted on the inner wall of the groove 7. An extrusion tube 10 is fixedly connected to the side wall of the control box 1 through an L-shaped plate 14. The side wall of the extrusion tube 10 is rotatably connected to the side wall of the circular plate 6 in a sealed manner. The side wall of the extrusion tube 10 away from the circular plate 6 is fixedly connected to an extrusion head 11. The filter plate 8 can filter infusible impurities in the raw material to prevent the extrusion head 11 from being blocked.
[0023] A second discharge port 13 is formed on the inner wall of the groove 7 and is in contact with the side wall of the extrusion tube 10. A first discharge port 12 corresponding to one of the second discharge ports 13 is formed on the inner wall of the extrusion tube 10. A feed port 27 is formed on the inner wall of the two grooves 7 close to the body 2. A discharge port 9 corresponding to one of the feed ports 27 is formed on the inner wall of the body 2 away from the feeding box 5.
[0024] A cover plate 15 is tightly fitted on the inner wall of the groove 7 , and the side wall of the cover plate 15 is fixedly connected to the side wall of the filter plate 8 , and the side wall of the cover plate 15 is fixedly connected to the side wall of the circular plate 6 via a plurality of bolts 16 .
[0025] An annular groove 17 is formed on the side wall of the circular plate 6 close to the body 2, and a gear ring 18 is fixedly connected to the inner wall of the annular groove 17. A second rod 19 is rotatably connected to the inner wall of the control box 1. One end of the second rod 19 is located in the annular groove 17 and is fixedly connected to a gear 20. The side wall of the gear 20 is meshed with the side wall of the gear ring 18.
[0026] A motor 21 is fixedly connected to the inner wall of the control box 1, a first wheel 22 is fixedly connected to the movable end of the motor 21, a second wheel 23 is fixedly connected to one end of the first rod 3 close to the feeding box 5, and a synchronous belt is connected between the first wheel 22 and the second wheel 23.
[0027] The motor 21 is provided with a rotating mechanism for driving the second rod 19 to rotate, and the rotating mechanism includes a one-way bearing 24. The inner ring side wall of the one-way bearing 24 is fixedly connected to the side wall of the movable shaft of the motor 21, and the outer ring side wall of the one-way bearing 24 is fixedly connected to the third wheel 25. The end of the second rod 19 away from the gear 20 is fixedly connected to the fourth wheel 26, and a synchronous belt is connected between the third wheel 25 and the fourth wheel 26.
[0028] It should be noted that when the motor 21 rotates clockwise, the inner ring of the one-way bearing 24 does not drive its outer ring to rotate. At this time, the motor 21 will drive the first rod 3 to rotate clockwise through the first wheel 22, the synchronous belt and the second wheel 23. At this time, the spiral conveying blade 4 rotates clockwise to heat the raw material and transport it out. When the motor 21 rotates counterclockwise, the inner ring of the one-way bearing 24 drives its outer ring to rotate, and then the motor 21 drives the first rod 3 to rotate counterclockwise through the third wheel 25, the synchronous belt and the fourth wheel 26. The gear 20 can drive the gear ring 18 to rotate, and then drive the circular plate 6 to rotate, and replace the positions of the two grooves 7.
[0029] When the anti-aging mulch film is produced, the raw materials required for the anti-aging mulch film are first added to the feeding box 5, and then the motor 21 is driven to rotate clockwise. At this time, the motor 21 drives the first rod 3 to rotate clockwise through the first wheel 22, the synchronous belt and the second wheel 23, and drives the spiral conveying blade 4 to rotate clockwise to heat the raw materials and convey them out. Then the raw materials will enter the groove 7 opposite to the discharge port 9 through the discharge port 9 and the feed port 27;
[0030] Afterwards, the molten raw material is filtered through the filter plate 8 and then flows out of the extrusion head 11 through the second discharge port 13, the first discharge port 12 and the extrusion tube 10. At this time, the filter plate 8 can filter the infusible impurities in the raw material to prevent the extrusion head 11 from being blocked.
[0031] When the filter plate 8 in the groove 7 facing the discharge port 9 is blocked, the driving motor 21 rotates half a circle counterclockwise, and the inner ring of the one-way bearing 24 drives its outer ring to rotate, and then the motor 21 drives the first rod 3 to rotate counterclockwise through the third wheel 25, the synchronous belt and the fourth wheel 26, and the gear 20 can drive the gear ring 18 to rotate, and then drive the circular plate 6 to rotate half a circle, and the positions of the two grooves 7 are replaced. Then, the feed port 27 in the replaced groove 7 is opposite to the discharge port 9, and the second discharge port 13 is opposite to the first discharge port 12, and the molten raw material can continue to be extruded, avoiding the need to stop the machine when cleaning the filter screen in the prior art, which greatly reduces the production efficiency;
[0032] After the clogged filter plate 8 is rotated away from the discharge port 9, the two bolts 16 near the filter plate 8 are removed, and then the filter plate 8 is taken out from the groove 7 through the cover plate 15 and cleaned.
[0033] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An extruder for producing anti-aging mulch film, characterized in that: include: A control box (1), the upper end of the control box (1) is fixedly connected to a body (2) via a bracket, the inner wall of the body (2) is rotatably connected to a first rod (3), the side wall of the first rod (3) is fixedly connected to a spiral conveying blade (4), and the top of the body (2) is fixedly connected to a feeding box (5); The extrusion mechanism comprises a circular plate (6) which is rotatably connected to the side wall of the machine body (2) through a rotating shaft seal, the side wall of the circular plate (6) is provided with two grooves (7), the inner wall of the groove (7) is tightly fitted with a filter plate (8), the side wall of the control box (1) is fixedly connected to an extrusion tube (10) through an L-shaped plate (14), the side wall of the extrusion tube (10) is rotatably connected to the side wall of the circular plate (6), and the extrusion tube (10) is fixedly connected to the side wall away from the circular plate (6). An extrusion head (11) is provided, the inner wall of the groove (7) is provided with a second discharge port (13) which is in contact with the side wall of the extrusion tube (10), the inner wall of the extrusion tube (10) is provided with a first discharge port (12) corresponding to one of the second discharge ports (13), the inner walls of the two grooves (7) close to the body (2) are provided with a feed port (27), and the inner wall of the body (2) away from the feeding box (5) is provided with a discharge port (9) corresponding to one of the feed ports (27).
2. The extruder for producing anti-aging mulch film according to claim 1, characterized in that: The inner wall of the groove (7) is tightly fitted with a cover plate (15), the side wall of the cover plate (15) is fixedly connected to the side wall of the filter plate (8), and the side wall of the cover plate (15) is fixedly connected to the side wall of the circular plate (6) via a plurality of bolts (16).
3. The extruder for producing anti-aging mulch film according to claim 1, characterized in that: The circular plate (6) is provided with an annular groove (17) on the side wall close to the body (2); a gear ring (18) is fixedly connected to the inner wall of the annular groove (17); a second rod (19) is rotatably connected to the inner wall of the control box (1); one end of the second rod (19) is located in the annular groove (17) and is fixedly connected to a gear (20); and the side wall of the gear (20) is meshed with the side wall of the gear ring (18).
4. The extruder for producing anti-aging mulch film according to claim 3, characterized in that: A motor (21) is fixedly connected to the inner wall of the control box (1), a first wheel (22) is fixedly connected to the movable end of the motor (21), a second wheel (23) is fixedly connected to the end of the first rod (3) close to the feeding box (5), and a synchronous belt is connected between the first wheel (22) and the second wheel (23).
5. The extruder for producing anti-aging mulch film according to claim 4, characterized in that: The motor (21) is provided with a rotating mechanism for driving the second rod (19) to rotate, and the rotating mechanism includes a one-way bearing (24), the inner ring side wall of the one-way bearing (24) is fixedly connected to the side wall of the movable shaft of the motor (21), the outer ring side wall of the one-way bearing (24) is fixedly connected to the third wheel (25), the end of the second rod (19) away from the gear (20) is fixedly connected to the fourth wheel (26), and a synchronous belt is connected between the third wheel (25) and the fourth wheel (26).