Internal pressure nitrogen heating device of tire vulcanizing machine
By setting up a fan blade module, suction pipe and heating assembly in the tire vulcanizer, the problem of uneven temperature distribution in the capsule is solved, the quality and consistency of tire vulcanization are improved, and the regularity of tire expansion is ensured.
Patent Information
- Application Number
- CN202411653088.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2024-12-31
AI Technical Summary
In existing tire vulcanizers, the high-temperature nitrogen expansion in the capsule leads to uneven temperature distribution, affecting the consistency of tire vulcanization and product quality, and may even lead to tire scrapping.
A nitrogen-pressure heating device for internal tire vulcanization machine is designed. By setting up a fan blade module, suction pipe and exhaust pipe, gas flow inside the capsule is promoted, and the heating components are used to increase the temperature of the capsule inner wall to ensure temperature uniformity and tire expansion. Regular.
It effectively solves the problem of uneven temperature distribution, improves the consistency of tire vulcanization and product quality, makes tire expansion more regular, and avoids tire scrapping.
Smart Images

Figure CN119217762A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of tire vulcanizing equipment, and in particular to an internal pressure nitrogen heating device for a tire vulcanizer. Background Art
[0002] At present, a bladder method is known as a tire vulcanizer. In this method, a heating and pressurized medium such as steam or high-temperature gas (for example, inert gas such as nitrogen, or air) is supplied to the interior of a bladder. The bladder is expanded by the supply, thereby pressing the tire onto a mold, thereby vulcanizing the tire.
[0003] For example, the invention patent with publication number CN101578166B discloses a tire vulcanizer, comprising: a bladder for tire vulcanization arranged on the inner side of a tire blank; an ejection portion for ejecting a heated and pressurized medium into the bladder; a medium supply path for supplying the heated and pressurized medium to the ejection portion; and a retaining portion for retaining an edge of the bladder that is close to the medium supply path.
[0004] In the above case, when high-temperature nitrogen is filled into the capsule to expand the capsule, the outer wall of the capsule will come into contact with the inner wall of the tire. Affected by the temperature transmission, the outer temperature of the capsule is different from the inner temperature. Since the pressure inside the capsule is high and the gas fluidity inside the capsule is poor, it is easy to cause uneven distribution of heating temperature on the inner surface of the tire, which cannot achieve ideal uniformity, thereby affecting the consistency of tire vulcanization and product quality. In severe cases, it may even cause the tire to be scrapped.
[0005] To this end, the present invention proposes a tire vulcanizer internal pressure nitrogen heating device to solve the above problems. Summary of the invention
[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is: a tire vulcanizer internal pressure nitrogen heating device, comprising:
[0007] A capsule, the outer wall of which is used to cover the tire body;
[0008] A stator, wherein the stator is arranged and connected in the capsule;
[0009] A rotor rotatably connected to the stator;
[0010] A plurality of fan blade modules, wherein the plurality of fan blade modules are fixedly connected in an annular array to the outer side wall of the rotor, a plurality of the intake pipes are arranged in a linear array on the end side wall of the fan blade module close to the rotor, and a plurality of the exhaust pipes are arranged in a linear array on the end side wall of the fan blade module away from the rotor;
[0011] A heating component, which is used to heat the gas sucked by the intake pipe, and transmit the heated gas to the exhaust pipe, through which the heated gas is discharged, so that the gas is sprayed toward the inner wall of the capsule to increase the temperature of the inner wall of the capsule;
[0012] Specifically, in the prior art, when the high-temperature nitrogen is filled into the capsule to expand the capsule, the outer wall of the capsule will come into contact with the inner wall of the tire. Affected by the temperature transmission, the outer temperature of the capsule is different from the inner temperature. Since the pressure in the capsule is relatively high, the gas fluidity in the capsule is relatively poor, which easily leads to uneven distribution of heating temperature on the inner surface of the tire and fails to achieve ideal uniformity, thereby affecting the consistency of tire vulcanization and product quality. In severe cases, the tire may even be scrapped. This technical solution can solve the above problems. The specific operation is as follows: first, the tire body is sleeved on the outer wall of the capsule, and then high-temperature nitrogen is transported into the capsule through a nitrogen delivery pipe to expand the capsule, and the inner wall of the tire body is squeezed to expand the tire body into a specified shape;
[0013] When the pressure inside the capsule reaches a specified parameter (i.e. the capsule expands to a specified state), current is passed through the induction coil in the stator, causing the rotor to drive the fan module to rotate, stirring the gas on the inner wall of the capsule through the fan module, increasing the fluidity of the gas in the capsule, thereby facilitating the temperature balance of the gas at various locations in the capsule, thereby facilitating the quality of the tire body;
[0014] In addition, by setting the suction pipe and the exhaust pipe, during the rotation of the fan blade module, the gas inside the capsule is first sucked in through the suction pipe, and the sucked gas is sent to the heating component for heating. Then the heating component sends the heated gas to the exhaust pipe, so that the exhaust pipe sprays high-temperature gas to the inner wall of the capsule, which is beneficial to increase the temperature of the inner wall of the capsule and further improve the quality of the tire body;
[0015] Moreover, during the process of the air intake pipe sucking in the gas in the capsule, the pressure in the capsule decreases, causing a slight decrease in the volume of the capsule. Then, the exhaust pipe re-injects the high-temperature gas into the capsule, the pressure in the capsule increases, and the capsule expands and returns to a specified state, thereby causing the capsule to expand and contract back and forth. On the one hand, this is beneficial to promoting the circulation of gas inside the capsule, so that the temperature inside the capsule is more uniform. On the other hand, the back-and-forth expansion and contraction of the capsule can better squeeze the inner wall of the tire body, which is beneficial to making the tire expand more regular, thereby improving the quality of the tire body.
[0016] Preferably, it also includes:
[0017] An upper chuck, which is fixedly connected to the top of the capsule and is used to clamp the top of the capsule;
[0018] A lower chuck, which is clamped on the bottom of the capsule and is used to clamp the bottom end of the capsule;
[0019] A T-shaped mounting seat is fixedly connected to the inner wall of the lower chuck, a nitrogen delivery pipe and a nitrogen exhaust pipe are symmetrically fixedly connected in the T-shaped mounting seat, and the stator is fixedly connected to the top of the T-shaped mounting seat.
[0020] Preferably, the fan blade module comprises:
[0021] A first U-shaped mounting frame, one end of which is fixedly connected to the outer wall of the rotor, and the other end of which is rotatably connected to a second U-shaped mounting frame, and the first U-shaped mounting frame and the second U-shaped mounting frame are fixedly connected to the folding blade together;
[0022] The intake pipe is fixedly connected to the end side wall of the first U-shaped mounting frame close to the rotor, and the exhaust pipe is fixedly connected to the end of the second U-shaped mounting frame;
[0023] The flip driving assembly is used to drive the second U-shaped mounting frame to flip so that the end of the second U-shaped mounting frame is close to the inner wall of the capsule and the folding blades are unfolded to increase the contact area between the folding blades and the air inside the capsule.
[0024] Preferably, it also includes:
[0025] A first cavity, wherein the first cavity is disposed in a first U-shaped mounting frame, and the air intake pipe is connected to the first cavity;
[0026] a second cavity, the second cavity being disposed in the second U-shaped mounting frame, the exhaust pipe being in communication with the second cavity;
[0027] A connecting hose, one end of which is fixedly connected to the first cavity, and the other end of which is fixedly connected to the second cavity;
[0028] A one-way valve assembly is used to adjust and control the flow direction of the heating gas so that the heating gas enters from the intake pipe and is discharged from the exhaust pipe.
[0029] Preferably, the heating assembly comprises:
[0030] an annular electromagnetic induction shell, the annular electromagnetic induction shell is fixedly connected to the outer wall of the stator, a heating chamber is arranged in the annular electromagnetic induction shell, a rotating cover is rotatably connected to the top of the annular electromagnetic induction shell, a connecting pipe is fixedly connected to the top of the rotating cover, and a top of the connecting pipe is fixedly connected to the first cavity;
[0031] An annular wave groove, wherein the annular wave groove is provided on the inner wall of the annular electromagnetic induction shell;
[0032] An annular compression plate is rotatably connected to the inner wall of the annular electromagnetic induction shell. Two telescopic rods are symmetrically fixedly connected to the top of the annular compression plate. The side walls of the telescopic ends of the telescopic rods are fixedly connected with connecting pins, and the connecting pins are slidably connected in the annular wave groove.
[0033] Preferably, the one-way valve assembly comprises:
[0034] A sealing shell, wherein the sealing shell is fixedly connected in the first cavity to divide the first cavity, the top end of the connecting pipe passes through the bottom end of the sealing shell and is fixedly connected to the sealing shell, and the first air pipe and the second air pipe are symmetrically fixedly connected on both sides of the sealing shell, a first one-way valve is arranged in the first air pipe, and a second one-way valve is arranged in the second air pipe.
[0035] Preferably, the flip drive assembly comprises:
[0036] A push shell, wherein the push shell is slidably connected to the bottom of the first U-shaped mounting frame, a push rod is slidably connected to the inner wall of the end of the push shell, and a first spring is fixedly connected between the push rod and the inner wall of the push shell;
[0037] A push block, the push block is fixedly connected to the end of the push rod, a transverse groove is provided on the top of the push block, a push pin is slidably connected in the transverse groove, and a top end of the push pin is fixedly connected to the bottom of the second U-shaped mounting frame;
[0038] A linear drive assembly is used to drive the push shell to move linearly, thereby adjusting the position of the push block to drive the second U-shaped mounting frame to flip.
[0039] Preferably, the linear drive assembly comprises:
[0040] An annular rotating shell, the annular rotating shell is rotatably connected to the outer side wall of the annular electromagnetic induction shell;
[0041] A push screw, one end of which is rotatably connected to the outer side wall of the annular rotating shell, and the other end of which is slidably connected to the inside of the push shell, a thread groove is provided on the outer side wall of the push screw, and an annular driving groove is provided on the outer side wall of the push screw, and the annular driving groove is connected to the end of the thread groove;
[0042] A sliding pin, wherein the sliding pin is fixedly connected in the push shell and the sliding pin is slidably connected in the thread groove;
[0043] A rotary drive assembly is used to drive the push screw to rotate.
[0044] Preferably, the rotary drive assembly comprises:
[0045] A gear, the gear being fixedly connected to the end of the pushing screw;
[0046] The gear ring is fixedly connected to the outer side wall of the electromagnetic heating shell.
[0047] Preferably, it also includes:
[0048] An arc-shaped limit plate, one end of which is slidably connected to the side wall of the bottom end of the first U-shaped mounting frame, and a second spring is connected between the arc-shaped limit plate and the first U-shaped mounting frame;
[0049] A limiting groove, wherein the limiting groove is provided in the arc-shaped limiting plate, the limiting groove has an arc-shaped track groove and a straight groove, a limiting rod is slidably connected in the limiting groove, and the top end of the limiting rod is fixedly connected to the bottom end of the second U-shaped mounting frame;
[0050] The L-shaped pushing frame is fixedly connected to the outer side wall of the pushing shell.
[0051] Compared with the prior art, the present invention has the following beneficial effects:
[0052] 1. The present invention provides a fan blade module, an air intake pipe and an exhaust pipe, which, on the one hand, is conducive to promoting the gas circulation inside the capsule to make the temperature inside the capsule more uniform; on the other hand, the expansion and contraction of the capsule back and forth can better squeeze the inner wall of the tire body, which is conducive to making the tire expand more regularly, thereby improving the quality of the tire body.
[0053] 2. The present invention provides a sealing shell, a first one-way valve and a second one-way valve. When the annular compression plate moves downward, a negative pressure is generated in the heating chamber. Under the action of the first one-way valve, the air intake pipe inhales gas. The gas inhaled by the air intake pipe enters the first cavity and enters the heating chamber through the first cavity. When the annular compression plate moves upward, a positive pressure is generated in the heating chamber. Under the action of the second one-way valve, the gas in the heating chamber enters the first cavity and enters the second cavity through the connecting hose. Finally, the gas is discharged through the exhaust pipe, which helps to reduce the mixing of the inhaled gas and the discharged gas and reduce heat loss.
[0054] 3. The present invention provides an arc-shaped limit plate and a limit groove. During the flipping of the second U-shaped mounting frame, the limit rod slides along the arc-shaped track groove. When the second U-shaped mounting frame flips to the specified position, the limit rod moves to the end of the arc-shaped track groove, and then the push shell continues to move. The first spring is compressed, and the push shell drives the L-shaped pushing frame to push the arc-shaped limit plate to move, so that the limit rod moves into the straight groove and is limited by the straight groove, thereby improving the stability of the second U-shaped mounting frame during rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[0055] Figure 1It is a cross-sectional view of the overall structure of the present invention;
[0056] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0057] Figure 3 It is a schematic diagram of the connection between the lower chuck and the T-shaped mounting seat in the present invention;
[0058] Figure 4 It is a schematic diagram of the connection between the stator and the rotor in the present invention;
[0059] Figure 5 A schematic diagram of the connection between the first U-shaped mounting frame and the second U-shaped mounting frame in the present invention;
[0060] Figure 6 for Figure 5 Enlarged view of point B in the middle;
[0061] Figure 7 It is a schematic diagram of the connection between the first U-shaped mounting frame and the folding blades in the present invention;
[0062] Figure 8 It is a schematic diagram of the connection between the first U-shaped mounting frame and the arc-shaped limiting plate in the present invention;
[0063] Fig. 9 It is a schematic diagram of the connection between the annular electromagnetic heating shell and the rotating cover in the present invention;
[0064] Fig.10 It is a schematic diagram of the connection between the annular compression plate and the rotating cover in the present invention;
[0065] Fig.11 It is a schematic diagram of the connection between the annular electromagnetic heating shell and the gear ring in the present invention;
[0066] Fig.12 for Fig.11 Enlarged view of point C in the middle;
[0067] Fig.13 It is a schematic diagram of the connection between the pushing shell and the pushing screw in the present invention.
[0068] In the figure: capsule 1, upper chuck 2, lower chuck 3, T-shaped mounting seat 4, nitrogen delivery pipe 401, nitrogen exhaust pipe 402, tire body 5, stator 6, rotor 7, first U-shaped mounting frame 8, first cavity 801, suction pipe 9, second U-shaped mounting frame 10, second cavity 1001, exhaust pipe 11, connecting hose 12, annular electromagnetic induction shell 13, heating chamber 1301, annular wave groove 1302, rotating cover 14, connecting pipe 15, annular compression plate 16, telescopic rod 17, connecting pin 18, sealing shell 19, The first air pipe 20, the first one-way valve 21, the second air pipe 22, the second one-way valve 2201, the pushing shell 23, the sliding pin 2301, the L-shaped pushing frame 2302, the pushing rod 24, the first spring 25, the pushing block 26, the transverse groove 2601, the pushing pin 27, the annular rotating shell 28, the pushing screw 29, the threaded groove 2901, the annular driving groove 2902, the gear 30, the ring gear 31, the arc-shaped limit plate 32, the arc-shaped track groove 3201, the straight groove 3202, the second spring 33, the limit rod 34, and the folding blade 35. DETAILED DESCRIPTION
[0069] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0070] like Figures 1 to 13 The tire vulcanizer internal pressure nitrogen heating device shown includes:
[0071] A capsule 1, the outer wall of which is used to cover a tire body 5;
[0072] An upper chuck 2, which is fixedly connected to the top of the capsule 1 and is used to clamp the top of the capsule 1;
[0073] A lower chuck 3, which is clamped at the bottom of the capsule 1 and is used to clamp the bottom end of the capsule 1;
[0074] A stator 6, which is arranged and connected in the capsule 1;
[0075] A T-shaped mounting seat 4, which is fixedly connected to the inner wall of the lower chuck 3, a nitrogen delivery pipe 401 and a nitrogen discharge pipe 402 are symmetrically fixedly connected in the T-shaped mounting seat 4, and a stator 6 is fixedly connected to the top of the T-shaped mounting seat 4;
[0076] A rotor 7, the rotor 7 is rotatably connected to the stator 6;
[0077] Several fan blade modules, several fan blade modules are annularly arrayed and fixedly connected to the outer side wall of the rotor 7, several air intake pipes 9 are linearly arrayed on the end side wall of the fan blade module close to the rotor 7, and several exhaust pipes 11 are linearly arrayed on the end side wall of the fan blade module away from the rotor 7;
[0078] A heating component is used to heat the gas sucked by the suction pipe 9, and transmit the heated gas to the exhaust pipe 11, and discharge the heated gas through the exhaust pipe 11, so that the gas is sprayed toward the inner wall of the capsule 1 to increase the temperature of the inner wall of the capsule 1;
[0079] Specifically, in the prior art, during the process of filling the capsule 1 with high-temperature nitrogen to expand the capsule 1, the outer wall of the capsule 1 will come into contact with the inner wall of the tire. Affected by the temperature transmission, the outer temperature of the capsule 1 is different from the inner temperature. Since the pressure in the capsule 1 is relatively high, the gas fluidity in the capsule 1 is relatively poor, which easily leads to uneven distribution of heating temperature on the inner surface of the tire and fails to achieve ideal uniformity, thereby affecting the consistency of tire vulcanization and product quality. In severe cases, the tire may even be scrapped. This technical solution can solve the above problems. The specific operation is as follows: first, the tire body 5 is sleeved on the outer wall of the capsule 1, and then high-temperature nitrogen is transported into the capsule 1 through the nitrogen delivery pipe 401 to expand the capsule 1, and the inner wall of the tire body 5 is squeezed to expand the tire body 5 into a specified shape.
[0080] When the pressure inside the capsule 1 reaches a specified parameter (i.e., the capsule 1 expands to a specified state), current is supplied to the induction coil in the stator 6, so that the rotor 7 drives the fan module to rotate, and the fan module stirs the gas on the inner wall of the capsule 1 to increase the fluidity of the gas in the capsule 1, which is beneficial to the balance of gas temperature at various locations in the capsule 1, thereby facilitating the improvement of the quality of the tire body 5;
[0081] In addition, by providing the suction pipe 9 and the exhaust pipe 11, during the rotation of the fan blade module, the gas inside the capsule 1 is first sucked in through the suction pipe 9, and the sucked gas is sent to the heating component for heating. Then the heating component sends the heated gas to the exhaust pipe 11, so that the exhaust pipe 11 sprays high-temperature gas to the inner wall of the capsule 1, thereby facilitating the temperature of the inner wall of the capsule 1 and further improving the quality of the tire body 5.
[0082] Furthermore, during the process of the air intake pipe 9 sucking in the gas in the capsule 1, the pressure in the capsule 1 decreases, causing a slight decrease in the volume of the capsule 1. Then, the exhaust pipe 11 re-injects the high-temperature gas into the capsule 1, the pressure in the capsule 1 increases, and the capsule 1 expands and recovers to a specified state, thereby causing the capsule 1 to expand and contract back and forth. On the one hand, this is beneficial to promoting the circulation of gas inside the capsule 1 so that the temperature inside the capsule 1 is more uniform. On the other hand, the back-and-forth expansion and contraction of the capsule 1 can better squeeze the inner wall of the tire body 5, which is beneficial to making the tire expand more regular, thereby improving the quality of the tire body 5.
[0083] As a further embodiment of the present invention, the fan blade module includes:
[0084] A first U-shaped mounting frame 8, one end of the first U-shaped mounting frame 8 is fixedly connected to the outer wall of the rotor 7, and the other end is rotatably connected to the second U-shaped mounting frame 10, and the first U-shaped mounting frame 8 and the second U-shaped mounting frame 10 are fixedly connected to the folding blade 35 together;
[0085] The intake pipe 9 is fixedly connected to the end side wall of the first U-shaped mounting frame 8 close to the rotor 7, and the exhaust pipe 11 is fixedly connected to the end of the second U-shaped mounting frame 10;
[0086] A flipping drive assembly, which is used to drive the second U-shaped mounting frame 10 to flip so that the end of the second U-shaped mounting frame 10 is close to the inner wall of the capsule 1 and the folding blades 35 are unfolded to increase the contact area between the folding blades 35 and the air inside the capsule 1;
[0087] Specifically, by providing the first U-shaped mounting frame 8, the second U-shaped mounting frame 10 and the folding blades 35, after the capsule 1 is expanded, the second U-shaped mounting frame 10 is turned over by starting the turning drive assembly, so that the folding blades 35 are unfolded, and the contact area between the folding blades 35 and the air inside the capsule 1 is increased, thereby promoting the circulation of the gas inside the capsule 1, and after the second U-shaped mounting frame 10 is unfolded, the exhaust pipe 11 can be close to the inner wall of the capsule 1, so as to facilitate the heated gas to act directly on the inner wall of the capsule 1, so as to increase the temperature of the inner wall of the capsule 1, so that the tire body 5 is heated evenly, and the quality of the tire body 5 is improved;
[0088] After the tire body 5 is vulcanized, the second U-shaped mounting frame 10 is flipped and reset by rotating the driving assembly, thereby reducing the space occupied by the fan blade module and facilitating the contraction of the bladder 1 .
[0089] As a further embodiment of the present invention, it also includes:
[0090] A first cavity 801, which is disposed in the first U-shaped mounting frame 8, and the air intake pipe 9 is connected to the first cavity 801;
[0091] A second cavity 1001, which is disposed in the second U-shaped mounting frame 10, and the exhaust pipe 11 is connected to the second cavity 1001;
[0092] A connecting hose 12, one end of which is fixedly connected to the first cavity 801, and the other end of which is fixedly connected to the second cavity 1001;
[0093] A one-way valve assembly is used to adjust and control the flow direction of the heating gas so that the heating gas enters from the intake pipe 9 and is discharged from the exhaust pipe 11;
[0094] The heating assembly includes:
[0095] The annular electromagnetic induction shell 13 is fixedly connected to the outer wall of the stator 6, a heating chamber 1301 is arranged in the annular electromagnetic induction shell 13, a rotating cover 14 is rotatably connected to the top of the annular electromagnetic induction shell 13, a connecting pipe 15 is fixedly connected to the top of the rotating cover 14, and a top of the connecting pipe 15 is fixedly connected to the first cavity 801;
[0096] An annular wave groove 1302, the annular wave groove 1302 is opened on the inner wall of the annular electromagnetic induction shell 13;
[0097] The annular compression plate 16 is rotatably connected to the inner wall of the annular electromagnetic induction shell 13. The top of the annular compression plate 16 is symmetrically fixedly connected to two telescopic rods 17. The side wall of the telescopic end of the telescopic rod 17 is fixedly connected to a connecting pin 18. The connecting pin 18 is slidably connected in the annular wave groove 1302.
[0098] Specifically, by providing the annular electromagnetic induction shell 13 and the annular compression plate 16, during the rotation of the first U-shaped mounting frame 8, the rotating cover 14 is rotated through the connecting pipe 15, so that the annular compression plate 16 is rotated. During the rotation of the annular compression plate 16, the connecting pin 18 moves along the annular wave groove 1302. Driven by the annular wave groove 1302, the annular compression plate 16 moves up and down. During the downward movement of the annular compression plate 16, negative pressure is generated in the heating chamber 1301. Under the action of the one-way valve assembly, the air intake pipe 9 inhales gas. The gas inhaled by the air intake pipe 9 enters the first cavity 801 and enters the heating chamber 1301 through the first cavity 801.
[0099] During the upward movement of the annular compression plate 16, positive pressure is generated in the heating chamber 1301. Under the action of the one-way valve assembly, the gas in the heating chamber 1301 enters the first cavity 801, and enters the second cavity 1001 through the connecting hose 12, and finally the gas is discharged through the exhaust pipe 11.
[0100] As a further embodiment of the present invention, the one-way valve assembly comprises:
[0101] The sealing shell 19 is fixedly connected in the first cavity 801 to divide the first cavity 801. The top of the connecting pipe 15 passes through the bottom of the sealing shell 19 and is fixedly connected to the sealing shell 19. The two sides of the sealing shell 19 are symmetrically fixedly connected with the first air pipe 20 and the second air pipe 22. The first air pipe 20 is provided with a first one-way valve 21, and the second air pipe 22 is provided with a second one-way valve 2201;
[0102] Specifically, by setting the sealing shell 19, the first one-way valve 21 and the second one-way valve 2201, when the annular compression plate 16 moves downward, the heating chamber 1301 generates negative pressure, and under the action of the first one-way valve 21, the intake pipe 9 inhales gas, and the gas inhaled by the intake pipe 9 enters the first cavity 801 and enters the heating chamber 1301 through the first cavity 801. When the annular compression plate 16 moves upward, the heating chamber 1301 generates positive pressure, and under the action of the second one-way valve 2201, the gas in the heating chamber 1301 enters the first cavity 801 and enters the second cavity 1001 through the connecting hose 12, and finally the gas is discharged through the exhaust pipe 11, which is beneficial to reduce the phenomenon of mixing of the inhaled gas and the discharged gas and reduce heat loss.
[0103] As a further embodiment of the present invention, the flip drive assembly comprises:
[0104] A push shell 23, the push shell 23 is slidably connected to the bottom of the first U-shaped mounting frame 8, a push rod 24 is slidably connected to the inner wall of the end of the push shell 23, and a first spring 25 is fixedly connected between the push rod 24 and the inner wall of the push shell 23;
[0105] A push block 26, which is fixedly connected to the end of the push rod 24, and a transverse groove 2601 is provided on the top of the push block 26, in which a push pin 27 is slidably connected, and a top end of the push pin 27 is fixedly connected to the bottom of the second U-shaped mounting frame 10;
[0106] A linear drive assembly, which is used to drive the push shell 23 to move linearly, thereby adjusting the position of the push block 26 to drive the second U-shaped mounting frame 10 to flip;
[0107] The linear drive assembly includes:
[0108] An annular rotating shell 28, the annular rotating shell 28 is rotatably connected to the outer side wall of the annular electromagnetic induction shell 13;
[0109] A push screw 29, one end of which is rotatably connected to the outer wall of the annular rotating shell 28, and the other end of which is slidably connected to the inside of the pushing shell 23. A thread groove 2901 is provided on the outer wall of the push screw 29, and an annular driving groove 2902 is provided on the outer wall of the push screw 29, and the annular driving groove 2902 is connected to the end of the thread groove 2901;
[0110] A sliding pin 2301, the sliding pin 2301 is fixedly connected in the push shell 23, and the sliding pin 2301 is slidably connected in the thread groove 2901;
[0111] A rotation drive assembly, the rotation drive assembly is used to drive the push screw 29 to rotate;
[0112] The rotary drive assembly includes:
[0113] Gear 30, gear 30 is fixedly connected to the end of the push screw 29;
[0114] A gear ring 31, the gear ring 31 is fixedly connected to the outer side wall of the electromagnetic heating shell;
[0115] Specifically, by setting the pushing shell 23 and the pushing block 26, when the first U-shaped mounting frame 8 rotates, the pushing shell 23 is rotated, so that the pushing screw 29 is rotated, so that the gear 30 moves along the gear ring 31, and under the action of meshing, the pushing screw 29 is rotated, so that the sliding pin 2301 moves along the thread groove 2901, and under the drive of the thread groove 2901, the pushing shell 23 moves along the bottom of the first U-shaped mounting frame 8, so that the pushing pin 27 pushes the second U-shaped mounting frame 10 to rotate, so that the folding blade 35 is unfolded;
[0116] After the second U-shaped mounting frame 10 is turned over, the sliding pin 2301 moves along the annular driving groove 2902, so that the push shell 23 stops moving. In addition, a first spring 25 is provided to elastically give way to the push block 26.
[0117] After the tire is vulcanized, the induction coil in the stator 6 is fed with a reverse current, causing the rotor 7 to reverse, thereby causing the push screw 29 to reverse, causing the push shell 23 to pull the push rod 24 to reset, and finally causing the second U-shaped mounting frame 10 to flip and reset.
[0118] As a further embodiment of the present invention, it also includes:
[0119] An arc-shaped limit plate 32, one end of which is slidably connected to the side wall of the bottom end of the first U-shaped mounting frame 8, and a second spring 33 is connected between the arc-shaped limit plate 32 and the first U-shaped mounting frame 8;
[0120] A limiting groove is provided in the arc-shaped limiting plate 32, and the limiting groove has an arc-shaped track groove 3201 and a straight groove 3202. A limiting rod 34 is slidably connected in the limiting groove, and the top end of the limiting rod 34 is fixedly connected to the bottom end of the second U-shaped mounting frame 10;
[0121] An L-shaped push frame 2302, which is fixedly connected to the outer side wall of the push shell 23;
[0122] Specifically, by setting the arc-shaped limiting plate 32 and the limiting groove, during the flipping process of the second U-shaped mounting frame 10, the limiting rod 34 slides along the arc-shaped track groove 3201, and when the second U-shaped mounting frame 10 flips to the specified position, the limiting rod 34 moves to the end of the arc-shaped track groove 3201, and then the pushing shell 23 continues to move, and the first spring 25 is compressed, and the pushing shell 23 drives the L-shaped pushing frame 2302 to push the arc-shaped limiting plate 32 to move, so that the limiting rod 34 moves into the straight groove 3202 and is limited by the straight groove 3202, thereby improving the stability of the second U-shaped mounting frame 10 when driving the folding blades 35 to rotate and stirring the air in the capsule.
[0123] The working principle of the present invention is as follows: firstly, the tire body 5 is sleeved on the outer wall of the capsule 1, and then high-temperature nitrogen is transported into the capsule 1 through the nitrogen delivery pipe 401 to expand the capsule 1 and squeeze the inner wall of the tire body 5 to expand the tire body 5 into a specified shape;
[0124] When the pressure inside the capsule 1 reaches a specified parameter (i.e., the capsule 1 expands to a specified state), current is supplied to the induction coil in the stator 6, so that the rotor 7 drives the fan module to rotate, and the fan module stirs the gas on the inner wall of the capsule 1 to increase the fluidity of the gas in the capsule 1, which is beneficial to the balance of gas temperature at various locations in the capsule 1, thereby facilitating the improvement of the quality of the tire body 5;
[0125] In addition, by providing the suction pipe 9 and the exhaust pipe 11, during the rotation of the fan blade module, the gas inside the capsule 1 is first sucked in through the suction pipe 9, and the sucked gas is sent to the heating component for heating. Then the heating component sends the heated gas to the exhaust pipe 11, so that the exhaust pipe 11 sprays high-temperature gas to the inner wall of the capsule 1, thereby facilitating the temperature of the inner wall of the capsule 1 and further improving the quality of the tire body 5.
[0126] Furthermore, during the process of the air intake pipe 9 sucking in the gas in the capsule 1, the pressure in the capsule 1 decreases, causing a slight decrease in the volume of the capsule 1. Then, the exhaust pipe 11 re-injects the high-temperature gas into the capsule 1, the pressure in the capsule 1 increases, and the capsule 1 expands and recovers to a specified state, thereby causing the capsule 1 to expand and contract back and forth. On the one hand, this is beneficial to promoting the circulation of gas inside the capsule 1 so that the temperature inside the capsule 1 is more uniform. On the other hand, the back-and-forth expansion and contraction of the capsule 1 can better squeeze the inner wall of the tire body 5, which is beneficial to making the tire expand more regular, thereby improving the quality of the tire body 5.
[0127] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A tire vulcanizer internal pressure nitrogen heating device, characterized in that: include: A capsule (1), the outer wall of the capsule (1) being used for sleeve-mounting a tire body (5); A stator (6), wherein the stator (6) is arranged and connected inside the capsule (1); a rotor (7), the rotor (7) being rotatably connected to the stator (6); A plurality of fan blade modules, wherein the plurality of fan blade modules are fixedly connected in an annular array to the outer side wall of the rotor (7), a plurality of the intake pipes (9) are arranged in a linear array on the side wall of the end of the fan blade module close to the rotor (7), and a plurality of the exhaust pipes (11) are arranged in a linear array on the end of the fan blade module away from the rotor (7); A heating component is used to heat the gas sucked in by the suction pipe (9), and to deliver the heated gas to the exhaust pipe (11), and to discharge the heated gas through the exhaust pipe (11), so that the gas is sprayed toward the inner wall of the capsule (1) to increase the temperature of the inner wall of the capsule (1).
2. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 1, characterized in that: Also includes: An upper chuck (2), the upper chuck (2) being fixedly connected to the top of the capsule (1) and used for clamping the top of the capsule (1); A lower chuck (3), the lower chuck (3) being clamped on the bottom of the capsule (1) and used for clamping the bottom end of the capsule (1); A T-shaped mounting seat (4) is fixedly connected to the inner wall of the lower chuck (3), a nitrogen delivery pipe (401) and a nitrogen discharge pipe (402) are symmetrically fixedly connected in the T-shaped mounting seat (4), and the stator (6) is fixedly connected to the top of the T-shaped mounting seat (4).
3. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 1, characterized in that: The fan blade module comprises: A first U-shaped mounting frame (8), one end of the first U-shaped mounting frame (8) is fixedly connected to the outer side wall of the rotor (7), and the other end is rotatably connected to the second U-shaped mounting frame (10), and the first U-shaped mounting frame (8) and the second U-shaped mounting frame (10) are fixedly connected to the folding blade (35) together; The intake pipe (9) is fixedly connected to the end side wall of the first U-shaped mounting frame (8) close to the rotor (7), and the exhaust pipe (11) is fixedly connected to the end of the second U-shaped mounting frame (10); A flipping drive assembly is used to drive the second U-shaped mounting frame (10) to flip so that the end of the second U-shaped mounting frame (10) is close to the inner wall of the capsule (1) and the folding blades (35) are unfolded to increase the contact area between the folding blades (35) and the air inside the capsule (1).
4. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 3, characterized in that: Also includes: A first cavity (801), wherein the first cavity (801) is disposed in the first U-shaped mounting frame (8), and the air intake pipe (9) is in communication with the first cavity (801); A second cavity (1001), wherein the second cavity (1001) is disposed in the second U-shaped mounting frame (10), and the exhaust pipe (11) is in communication with the second cavity (1001); A connecting hose (12), one end of the connecting hose (12) being fixedly connected to the first cavity (801), and the other end of the connecting hose (12) being fixedly connected to the second cavity (1001); A one-way valve assembly is used to adjust and control the flow direction of the heating gas so that the heating gas enters from the intake pipe (9) and is discharged from the exhaust pipe (11).
5. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 4, characterized in that: The heating assembly comprises: an annular electromagnetic induction shell (13), the annular electromagnetic induction shell (13) being fixedly connected to the outer wall of the stator (6), a heating chamber (1301) being arranged in the annular electromagnetic induction shell (13), a rotating cover (14) being rotatably connected to the top of the annular electromagnetic induction shell (13), a connecting pipe (15) being fixedly connected to the top of the rotating cover (14), and a top of the connecting pipe (15) being fixedly connected to the first cavity (801); An annular wave groove (1302), wherein the annular wave groove (1302) is formed on the inner wall of the annular electromagnetic induction shell (13); An annular compression plate (16) is rotatably connected to the inner wall of the annular electromagnetic induction shell (13); two telescopic rods (17) are symmetrically fixedly connected to the top of the annular compression plate (16); the telescopic end side walls of the telescopic rods (17) are fixedly connected to connecting pins (18); and the connecting pins (18) are slidably connected in the annular wave groove (1302).
6. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 5, characterized in that: The one-way valve assembly comprises: A sealing shell (19), the sealing shell (19) is fixedly connected in the first cavity (801) to divide the first cavity (801), the top end of the connecting pipe (15) passes through the bottom end of the sealing shell (19) and is fixedly connected to the sealing shell (19), and the two sides of the sealing shell (19) are symmetrically fixedly connected with a first air pipe (20) and a second air pipe (22), the first air pipe (20) is provided with a first one-way valve (21), and the second air pipe (22) is provided with a second one-way valve (2201).
7. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 5, characterized in that: The flip drive assembly comprises: A push shell (23), the push shell (23) is slidably connected to the bottom of the first U-shaped mounting frame (8), a push rod (24) is slidably connected to the inner wall of the end of the push shell (23), and a first spring (25) is fixedly connected between the push rod (24) and the inner wall of the push shell (23); A pushing block (26), the pushing block (26) is fixedly connected to the end of the pushing rod (24), a transverse groove (2601) is provided on the top of the pushing block (26), a pushing pin (27) is slidably connected in the transverse groove (2601), and the top end of the pushing pin (27) is fixedly connected to the bottom of the second U-shaped mounting frame (10); A linear drive assembly is used to drive the push shell (23) to move linearly, thereby adjusting the position of the push block (26) to drive the second U-shaped mounting frame (10) to flip.
8. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 7, characterized in that: The linear drive assembly comprises: an annular rotating shell (28), the annular rotating shell (28) being rotatably connected to the outer side wall of the annular electromagnetic induction shell (13); A pushing screw (29), one end of which is rotatably connected to the outer wall of the annular rotating shell (28), and the other end of which is slidably connected to the inside of the pushing shell (23), a thread groove (2901) is provided on the outer wall of the pushing screw (29), and an annular driving groove (2902) is provided on the outer wall of the pushing screw (29), and the annular driving groove (2902) is connected to the end of the thread groove (2901); A sliding pin (2301), wherein the sliding pin (2301) is fixedly connected in the push shell (23), and the sliding pin (2301) is slidably connected in the thread groove (2901); A rotation drive assembly is used to drive the push screw (29) to rotate.
9. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 8, characterized in that: The rotary drive assembly comprises: A gear (30), wherein the gear (30) is fixedly connected to the end of the push screw (29); A gear ring (31), wherein the gear ring (31) is fixedly connected to the outer side wall of the electromagnetic heating shell.
10. The internal pressure nitrogen heating device for a tire vulcanizer according to claim 1, characterized in that: Also includes: an arc-shaped limiting plate (32), one end of the arc-shaped limiting plate (32) being slidably connected to the side wall of the bottom end of the first U-shaped mounting frame (8), and a second spring (33) being connected between the arc-shaped limiting plate (32) and the first U-shaped mounting frame (8); A limiting groove, wherein the limiting groove is provided in the arc-shaped limiting plate (32), the limiting groove having an arc-shaped track groove (3201) and a straight groove (3202), a limiting rod (34) being slidably connected in the limiting groove, and a top end of the limiting rod (34) being fixedly connected to a bottom end of the second U-shaped mounting frame (10); An L-shaped pushing frame (2302), wherein the L-shaped pushing frame (2302) is fixedly connected to the outer side wall of the pushing shell (23).
Citation Information
Patent Citations
Tire vulcanizer
CN101578166B
