Tinning device for copper wire and processing method of tinning device

Abstract

The invention relates to the technical field of copper wire processing equipment, and discloses a tinning device for copper wires, which comprises a support plate and a pay-off mechanism, and the pay-off mechanism is arranged on the top surface of the support plate; the cleaning mechanism is arranged on the top surface of the supporting plate, and the cleaning mechanism is used for cleaning the copper wire; the tin plating mechanism is arranged on the top surface of the supporting plate; the cooling mechanism is arranged on the top surface of the supporting plate, and the cooling mechanism is used for cooling the tinned copper wire; and the traction mechanism is arranged on the top surface of the supporting plate, and the tension of the copper wire is increased by the traction mechanism. The pay-off mechanism is arranged, an active pay-off mode is adopted, manual participation is not needed, the workload of workers is reduced, the tension is uniform, and the loss of copper wires is low.

Description

Technical Field

[0001] The invention relates to the technical field of copper wire processing equipment, in particular to a tinning device for copper wire and a processing method thereof. Background Art

[0002] Due to its excellent ductility and conductivity, copper wire is fully used in all aspects of industrial production. At the same time, due to the use of occasions, there are different requirements for the specifications of copper wire, and the size of the copper wire needs to be adjusted in real time. In order to facilitate the processing of the original thick copper wire into a thin copper wire of suitable size, and at the same time ensure that the size of the processed thin copper wire is more accurate and meets the specifications, the corresponding metal wire drawing machine is usually used to complete the work. Usually, the copper wire is tinned.

[0003] However, in the prior art, when tinning copper wires on a large scale, the tension of the copper wires is uneven, and the loss of the copper wires is large during the processing, which needs to be further improved.

[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a tinning device and a processing method for copper wire. Summary of the invention

[0005] The object of the present invention is to provide a tinning device for copper wire and a processing method thereof to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A tinning device for copper wire and a processing method thereof, comprising a support plate and a wire-releasing mechanism, wherein the wire-releasing mechanism is arranged on the top surface of the support plate;

[0008] A cleaning mechanism, the cleaning mechanism is arranged on the top surface of the support plate, and the cleaning mechanism cleans the copper wire;

[0009] A tinning mechanism, wherein the tinning mechanism is arranged on the top surface of the support plate, and the copper wire after being cleaned by the cleaning mechanism enters the tinning mechanism for tinning, and the tinning mechanism comprises a support frame 2, wherein the support frame 2 is vertically installed on the top surface of the support plate, a plurality of threading holes 4 are horizontally opened on one side of the support frame 2, a plurality of threading holes 5 are vertically opened on the top surface of the support frame 2, a fixing frame for storing tin is horizontally installed on the top surface of the support frame, a guide component 1 is arranged on one side of the support frame, a cooling component 1 is arranged on the support frame 2, and a dust collecting component is arranged on the support frame 2;

[0010] A cooling mechanism, the cooling mechanism is arranged on the top surface of the support plate, and the cooling mechanism cools the copper wire after tinning;

[0011] A traction mechanism is arranged on the top surface of the support plate, and the traction mechanism increases the tension of the copper wire.

[0012] As a preferred technical solution, the wire-releasing mechanism includes a support frame 1, which is vertically mounted on the support plate, and a placement component for placing a take-up wheel is provided on the support frame 1, a conductor rod located above the placement component is horizontally mounted on the top surface of the support frame 1, a tensioning component located above the conductor rod is provided on the top surface of the support frame 1, and a plurality of conductor wheels 1 are rotatably arranged on the support frame 1.

[0013] As a preferred technical solution, the placement component includes a rotating shaft 1, which is arranged on the supporting frame 1, a reducer 1 is installed on the outer end of the rotating shaft 1, a motor 1 is vertically installed on the input shaft of the reducer 1, a support block 1 is vertically installed on the supporting frame 1, two cylinders 1 are horizontally installed on the support block, a moving rod 1 is slidably connected to the supporting frame 1, a clamping block 1 is rotatably arranged on the inner end of the moving rod 1, a connecting block 1 is installed on the piston rods of the two cylinders 1, and the inner end of the moving rod 1 is fixed to the connecting block 1.

[0014] As a preferred technical solution, the tensioning assembly includes a second cylinder, which is hinged on the first support frame. A third shaft is rotatably provided on the support frame, and a second guide wheel is installed at one end of the third shaft.

[0015] As a preferred technical solution, the cleaning mechanism includes a cleaning pool, which is vertically installed on the top surface of the support plate. Multiple threading holes 1 and 2 are provided on both sides of the cleaning pool. Multiple partitions are vertically installed in the cleaning pool, and the multiple partitions divide the cleaning pool into multiple cavities. Multiple threading holes 3 are provided on the multiple partitions. A water supply component is provided in the cleaning pool.

[0016] As a preferred technical solution, the water supply assembly includes multiple water pipes, which are vertically installed on the bottom surface of the cleaning pool and are respectively connected to multiple cavities. A water inlet pipe is horizontally installed on the cleaning pool, and the bottom ends of multiple water pipes are connected to the water inlet pipe. A switch 1 is provided on the water inlet pipe. Multiple drainage pipes connected to the cavities are vertically installed at the bottom end of the cleaning pool, and switch 2 is provided on multiple drainage pipes.

[0017] As a preferred technical solution, the guide assembly 1 includes two L-shaped frames, the two L-shaped frames are symmetrically installed on one side of the support frame 2, the top surfaces of the two L-shaped frames are both installed with support blocks 10, a guide shaft is rotatably arranged between the two support blocks 10, and two wire wheels 3 are symmetrically installed on the two guide shafts.

[0018] As a preferred technical solution, the cooling component 1 includes a fixed frame, which is vertically installed on the top surface of the support frame 2, and a plurality of cooling fans are arranged on the fixed frame along the vertical direction. A moving rod 2 is slidably connected to the fixed frame along the vertical direction, and a plurality of wire wheels 4 are installed on the moving rod 2. A driving component for driving the moving rod 2 to move vertically is arranged on the fixed frame.

[0019] As a preferred technical solution, the cooling mechanism includes a support frame three, which is vertically installed on the top surface of the support plate, with support rods vertically installed on both sides of the support frame three, a guide column horizontally installed between the two support rods, a plurality of semicircular grooves are opened on the top surface of the guide column, and tin blocking films are arranged in the plurality of semicircular grooves, and a plurality of cleaning boxes are arranged on the support frame three.

[0020] A tinning method for copper wire, S1: unwinding the wire, placing a take-up wheel loaded with the copper wire in the unwinding

[0021] On the wire mechanism, the pay-off mechanism delivers the copper wire in an automated manner;

[0022] S2: Cleaning: the copper wire is transported to the cleaning mechanism and cleaned with clean water;

[0023] S3: Tinning: The copper wire is transported to the tinning mechanism to complete the tinning. After the tinning, the copper wire is directly cooled;

[0024] S4: Cooling treatment: After being cooled, the copper wire enters the cooling mechanism again for cooling treatment;

[0025] S5: Tension treatment: After cooling, the copper wire will increase the tension in the traction mechanism;

[0026] S6: Rewinding: The processed copper wire will be automatically reeled on the reel.

[0027] Compared with the prior art, the present invention has the following advantages: (1) a wire-releasing mechanism is provided, and an active wire-releasing method is adopted, which does not require manual intervention, thus reducing the workload of the staff, and the tension is uniform and the loss of the copper wire is low.

[0028] (2) A cleaning mechanism is provided to clean the dirt adhering to the surface of the copper wire before tinning the copper wire, thereby ensuring that the surface of the copper wire is neat and clean. Moreover, the cleaning is performed in an automated manner, thereby improving the processing efficiency of the copper wire and achieving a better cleaning effect.

[0029] (3) A tinning mechanism is provided to realize tinning of the copper wire in an automated manner, thereby improving the efficiency of tinning.

[0030] (4) Set up a traction mechanism and choose to use high speed or low speed for copper wires of different specifications to increase the pulling force of the copper wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 The present invention is a front view of a wire-releasing mechanism in a tinning device for copper wire.

[0032] Figure 2 The present invention is a cross-sectional view of a cleaning mechanism in a tinning device for copper wire.

[0033] Figure 3 The present invention is a front view of a tinning mechanism in a tinning device for copper wire.

[0034] Figure 4 The present invention is a side view of a tinning mechanism in a tinning device for copper wire.

[0035] Figure 5 The present invention is a cross-sectional view of a tinning mechanism in a tinning device for copper wire.

[0036] Figure 6 A cross-sectional view of a drive assembly in a tinning device for copper wire.

[0037] Figure 7 The present invention is a front view of a cooling mechanism in a tinning device for copper wire.

[0038] Figure 8 The present invention is a cross-sectional view of a cooling mechanism in a tinning device for copper wire.

[0039] Fig. 9 The present invention is a front view of a traction mechanism in a tinning device for copper wire.

[0040] Fig.10 The figure is a rear view of a traction mechanism in a tinning device for copper wire.

[0041] In the accompanying drawings: 1, support plate; 2, support frame 2; 3, threading hole 4; 4, threading hole 5; 6, fixed frame; 7, support frame 1; 8, wire rod; 9, wire wheel 1; 10, rotating shaft 1; 11, reducer 1; 12, motor 1; 13, support block 1; 14, cylinder 1; 15, moving rod 1; 16, clamping block 1; 17, connecting block 1; 18, cylinder 2; 19, rotating shaft 3; 20, wire wheel 2; 21, threading hole 1; 22, threading hole 2; 23, partition; 24, cavity; 25, threading hole 3; 26, water pipe; 27, water inlet pipe; 28, switch 1; 29, drain pipe; 30, switch 2; 31, L-shaped frame; 32, support block 10; 33, guide shaft; 34, wire Wheel three; 35, cooling fan; 36, moving rod two; 37, support frame three; 38, support rod; 39, guide column; 40, semicircular groove; 41, tin blocking film; 42, cleaning box; 43, motor three; 44, rotating rod one; 45, dust cover; 46, mounting frame one; 47, infusion tube; 48, mounting frame two; 51, support frame four; 52, rotating rod three; 54, motor five; 55, sprocket five; 56, sprocket six; 57, wire wheel six; 58, wire wheel seven; 59, clamping block two; 60, cleaning tank; 61, placement slot; 62, U-shaped frame; 63, connecting rod; 64, roller; 65, fixed frame; 66, sprocket one; 67, chain; 68, sprocket two; 69, basin; 70, rotating wheel. DETAILED DESCRIPTION

[0042] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0043] like Figure 1-10 As shown, the present invention provides a technical solution for a tinning device for copper wire: it includes a support plate 1, the support plate 1 is in the shape of a rectangular parallelepiped, a wire-releasing mechanism is arranged on the top surface of the support plate 1, the copper wire to be tinned is placed on the wire-releasing wheel, and then the wire-releasing wheel is placed on the wire-releasing mechanism, and the wire-releasing mechanism conveys the copper wire in an automated manner.

[0044] In this embodiment, the line-releasing mechanism includes a support frame 7, which is vertically mounted on the support plate 1, and a placement component for placing the take-up wheel is arranged on the support frame 7, wherein the placement component includes a rotating shaft 10, which is horizontally arranged on the support frame 7, and both ends of the rotating shaft 10 extend out of the support frame 7, and a reducer 11 is installed on the outer end of the rotating shaft 10, and a motor 12 is vertically mounted on the input shaft of the reducer 11, and the motor 12 is started, and the output shaft of the motor 12 drives the input shaft of the reducer 11 to rotate, and at the same time, a support block 13 is vertically mounted on the support frame 7, and two cylinders 14 are installed on the support block, and the two cylinders 14 are horizontally and symmetrically arranged, and at the same time, a moving rod 15 is slidably connected to the support frame 7, and the moving rod 15 slides in the horizontal direction. A clamping block 16 is provided at the end for rotation, and a clamping block 2 59 is installed at the inner end of the rotating shaft 10, and the clamping block 2 59 is arranged opposite to the clamping block 16. The staff places the pay-off wheel with copper wire horizontally between the clamping block 16 and the clamping block 2, and connecting blocks 17 are installed on the piston rods of the two cylinders 14. The inner end of the moving rod 15 is fixed to the connecting block 17, and the two cylinders 14 are started. The piston rods of the two cylinders 14 drive the connecting block 17 to move linearly, and the connecting block 17 drives the moving rod 15 to move linearly, and the moving rod 15 drives the clamping block 16 to move linearly, and the clamping block 16 and the clamping block 2 clamp the pay-off wheel, and then, the motor 12 is started, the rotating shaft 10 drives the clamping block 2 59 to rotate, and the clamping block 2 59 and the clamping block 16 drive the pay-off wheel to rotate, so as to realize the automatic pay-off.

[0045] In this embodiment, a conductor rod 8 located above the placement component is horizontally installed on the top surface of the support frame 7, and there is a gap between the conductor rod 8 and the support frame 7, and the copper wire passes through the gap. At the same time, a plurality of conductor wheels 9 are rotatably arranged on the support frame 7. The number of the conductor wheels 9 is three, among which two conductor wheels 9 are horizontally arranged and located directly above the conductor rod 8, and another conductor wheel is arranged on the side of the support frame 7 and located between the conductor rod 8 and the two horizontally arranged conductor wheels 9. The copper wire passes around the three conductor wheels 9 in turn and is transported to the next processing step.

[0046] In this embodiment, a tensioning assembly located above the conductor rod 8 is provided on the top surface of the support frame 7, wherein the tensioning assembly includes a cylinder 2 18, and the cylinder 2 18 is hinged on the support frame 7. At the same time, a rotating shaft 3 19 is rotatably provided on the support frame, and a wire wheel 2 20 is installed at one end of the rotating shaft 3 19. The piston rod of the cylinder 2 18 is hinged to the middle position of the rotating shaft 3 19. On the one hand, the copper wire passes around the wire wheel 2 20, and the wire wheel 2 20 has a guiding effect on the copper wire. On the other hand, when the cylinder 2 18 is started, the piston rod of the cylinder 2 18 drives the rotating shaft 3 19 to rotate, and the rotating shaft 3 19 drives the wire wheel 2 20 to rotate, so that the position of the wire wheel 2 20 is adjusted, and the conveying tension of the copper wire is changed according to the actual situation.

[0047] In this embodiment, a cleaning mechanism is provided on the top surface of the support plate 1, and the copper wire to be tinned is transported to the cleaning mechanism and cleaned in an automated manner before tinning, wherein the cleaning mechanism includes a cleaning tank 60, which is vertically installed on the top surface of the support plate 1. At the same time, four threading holes 1 21 and threading holes 2 22 are provided on both sides of the cleaning tank 60, and the four threading holes 1 21 and the four threading holes 22 are correspondingly arranged. Moreover, three partitions 23 are vertically installed in the cleaning tank, and the three partitions 23 divide the cleaning tank into four cavities 24. Four threading holes 3 25 are provided on the three partitions 23, and the four threading holes 1 21, the four threading holes 22 and the four threading holes 3 25 correspond to each other one by one. The staff first puts clean water into the four cavities 24, and then passes the copper wire through the threading hole 1 21, the threading hole 22 and the threading hole 3 25 in turn. After the copper wire passes through the four cavities 24, the cleaning of the copper wire is completed.

[0048] In this embodiment, a water supply component is provided in the cleaning pool 60, and the water supply component supplies water to the four cavities 24, wherein the water supply component includes four water pipes 26, and the four water pipes 26 are vertically installed on the bottom surface of the cleaning pool and are respectively connected with the four cavities 24. At the same time, a water inlet pipe 27 is horizontally installed on the cleaning pool 60, and the bottom ends of multiple water pipes 26 are connected with the water inlet pipe 27, and a switch 1 28 is provided on the water inlet pipe 27. When the switch 1 28 is turned on, the water source enters the four water pipes 26 through the water inlet pipe 27, and then enters the four cavities 24 through the four water pipes 26. At the same time, multiple drainage pipes 29 connected with the four cavities 24 are vertically installed at the bottom end of the cleaning pool, and switches 2 30 are provided on the four drainage pipes 29. When the switch 2 30 is turned on, the water in the four cavities 24 will be discharged to the outside through the four drainage pipes 29, so that the user can replace the water in the cavity 24 conveniently.

[0049] In this embodiment, a tinning mechanism is provided on the top surface of the support plate 1, and the copper wire to be processed enters the tinning mechanism, and tinning is completed in an automated manner in the tinning mechanism, wherein the tinning assembly includes a support frame 2, which is vertically installed on the top surface of the support plate 1, and four threading holes 4 3 are horizontally opened on one side of the support frame 2. At the same time, a plurality of threading holes 5 4 are vertically opened on the top surface of the support frame 2, and a placement groove 61 is opened on the top surface of the support frame 2, in which tin is placed. At the same time, a fixed frame 6 for storing tin is horizontally installed on the top surface of the support frame 2, and the fixed frame 6 reduces the situation where tin flows out of the placement groove 61. The copper wire passes through the threading hole 4 3, contacts with the tin through the placement groove 61, and is then transported upward from the threading hole 5 4 to complete the tinning. A guide component 1 is provided on one side of the support frame 2, and the guide component has a guiding function for transporting the copper wire to the threading hole 4 3.

[0050] Among them, the guide component one includes two L-shaped frames 31, and the two L-shaped frames 31 are symmetrically installed on one side of the support frame 2, and the two L-shaped frames 31 are horizontally arranged. Support blocks 10 32 are installed on the top surfaces of the two L-shaped frames 31, and a guide shaft 33 is rotatably arranged between the two support blocks 10 32. Two wire wheels 34 are symmetrically installed on the two guide shafts 33. The copper wire passes through the wire wheel 34, and the wire wheel 34 has a guiding function for the transportation of the copper wire.

[0051] In this embodiment, a U-shaped frame 62 is installed on the top surface of the support frame three 37, a through hole is opened on the top surface of the U-shaped frame 62, a connecting rod 63 is inserted in the through hole, and the connecting rod 63 is fixed to the U-shaped frame 62 by bolts, and a fixed block is horizontally installed at the bottom end of the connecting rod 63, and two rollers 64 are rotatably arranged on the fixed block. The copper wire passes around the two rollers 64, and the two rollers 64 have a guiding function for the transportation of the copper wire.

[0052] Among them, a cooling component 1 is arranged on the support frame 2, and the cooling component 1 has the function of cooling the tinned copper wire. The cooling component 1 includes a fixed frame, and the fixed frame 65 is vertically installed on the top surface of the support frame 2. A plurality of cooling fans 35 are arranged on the fixed frame 65 in the vertical direction, and the plurality of cooling fans 35 are arranged along the vertical direction of the fixed frame 65. At the same time, a moving rod 2 36 is slidably connected to the fixed frame 65 in the vertical direction, and a plurality of wire wheels 4 are installed on the moving rod 2 36. The plurality of wire wheels 4 are arranged along the length direction of the moving rod 2 36. The cooling fan 35 is started to pass the copper wire around the wire wheel 4, and the cooling fan 35 cools the copper wire. Moreover, according to the actual situation, the position of the moving rod 2 36 is adjusted, and the number of cooling fans 35 used by the copper wire is changed, so as to facilitate the selection of the cooling effect on the copper wire. Two sets of driving components for driving the moving rod 2 36 to move vertically are arranged on the fixed frame.

[0053] In this embodiment, the driving assembly includes a motor three 43, which is horizontally installed on one side of the fixed frame and the output shaft extends into the fixed frame 65. A rotating rod one 44 is provided on the fixed frame, and a sprocket one 66 is installed on the output shaft of the motor three 43. At the same time, a sprocket two 68 meshing with the sprocket one 66 through a chain 67 is installed on the rotating rod one 44. When the motor three 43 is started, the output shaft of the motor three 43 drives the sprocket one 66 to rotate, and the chain 67 moves vertically. The moving rod two 36 is installed between the two chains 67, and the two chains 67 drive the moving rod two 36 to move vertically.

[0054] In this embodiment, a dust suction component is provided on the support frame 2, and the dust suction component sucks away the gas generated by the tin liquid to avoid causing harm to the staff. The dust suction component includes a dust hood 45, and the dust hood 45 is vertically installed directly above the fixed frame 6 through a fixed plate. An exhaust fan is installed on one side of the fixed frame 65, and the exhaust fan is connected to the top surface of the dust hood 45. At the same time, an air outlet of the exhaust fan is connected to an air outlet pipe. The exhaust fan is started to transport the gas to the outside.

[0055] In this embodiment, a cooling mechanism is provided on the top surface of the support plate 1, and the cooling mechanism cools the copper wire after tinning, wherein the cooling mechanism comprises a support frame 37, the support frame 37 is vertically installed on the top surface of the support plate 1, and support rods 38 are vertically installed on both sides of the support frame 37, and the two support rods 38 are symmetrically arranged. At the same time, a guide column 39 is horizontally installed between the two support rods 38, and the shape of the guide column 39 is a rectangular parallelepiped, and four semicircular grooves 40 are opened on the top surface of the guide column 39. The four semicircular grooves 40 are provided on the top surface of the guide column 39. The groove 40 is arranged along the length direction of the guide column 39, and a tin-blocking film 41 is arranged in each of the four semicircular grooves 40. When the copper wire passes through the tin-blocking film 41, the tin-blocking film 41 will absorb the excess tin liquid adhering to the surface of the copper wire to ensure that the surface of the copper wire is smooth. At the same time, two cleaning boxes 42 are arranged on the support frame three 37. Clean water is filled in the two cleaning boxes 42, and a threading hole six is ​​opened on the two cleaning boxes 42. The copper wire passes through multiple cleaning boxes 42 in turn and contacts with the clean water, thereby achieving a cooling effect on the copper wire.

[0056] In this embodiment, a mounting frame 1 46 is vertically installed on the top surface of the support frame 3 37, and a water basin 69 is installed on the top surface of the mounting frame 1 46. At the same time, four infusion tubes 47 are connected to the bottom surface of the water basin 69, and a mounting frame 2 48 is vertically installed on the top surface of the support frame 2 2. The mounting frame 2 48 and the mounting frame 1 46 transport the copper wire along the wire feed direction. A rotating rod 3 52 is arranged on the mounting frame 2 48, and four wire wheels 7 58 are arranged on the rotating rod 3 52. The four wire wheels 7 58 are for the copper wire to pass through. Moreover, according to actual conditions, the four infusion tubes 47 are brought into contact with the wire wheels 7 58, and the four infusion tubes 47 supply water to the wire wheels 7 58. Among them, the four wire wheels 7 58 are all electroplating guide wheels. When in use, the electroplating guide wheels are humidified through the four infusion tubes 47.

[0057] In this embodiment, a traction mechanism is provided on the top surface of the support plate 1, and the traction mechanism increases the tension of the copper wire, wherein the traction mechanism includes a support frame four 51, and the support frame four 51 is horizontally installed on the top surface of the support plate 1. At the same time, two rotating rods three 52 are rotatably provided on the support frame four 51, and the two rotating rods three 52 are arranged in parallel. Rotating wheels 70 are installed on the two rotating rods three 52, and two groups of driving components one are provided on the support frame four 51. The two groups of driving components one drive the two rotating wheels 70 to rotate at different speeds respectively. The driving component one includes a motor five 54, and the motor five 54 is installed on one side of the support frame four 51. A sprocket five 55 is installed on the output shaft of the motor five 54. At the same time, a sprocket six 56 connected in series with the sprocket five 55 is installed on the rotating rod three 52. The power of the two motors five 54 is different. Therefore, one rotating wheel 70 realizes high-speed rotation and the other rotating wheel 70 realizes low-speed rotation.

[0058] At the same time, a wire wheel six 57 is installed on one side of the support frame four 51. At the same time, a wire wheel seven 58 is installed on the support frame four 51 and is located between the two rotating rods three 52. The copper wire passes through the wire wheel six 57 and the wire wheel seven 58 in turn. The wire wheel six 57 and the wire wheel seven 58 have a guiding function for the transportation of the copper wire.

[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0060] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0061] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0062] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tinning device for copper wire, characterized in that: It comprises a support plate (1) and a wire-releasing mechanism, wherein the wire-releasing mechanism is arranged on the top surface of the support plate (1); A cleaning mechanism, the cleaning mechanism being arranged on the top surface of the support plate (1), and the cleaning mechanism is used to clean the copper wire; A tinning mechanism, wherein the tinning mechanism is arranged on the top surface of the support plate (1), and the copper wire after being cleaned by the cleaning mechanism enters the tinning mechanism for tinning, and the tinning mechanism comprises a support frame 2 (2), wherein the support frame 2 (2) is vertically installed on the top surface of the support plate (1), a plurality of threading holes 4 (3) are horizontally opened on one side of the support frame 2 (2), a plurality of threading holes 5 (4) are vertically opened on the top surface of the support frame 2 (2), a fixing frame (6) for storing tin is horizontally installed on the top surface of the support frame, a guide component 1 is arranged on one side of the support frame, a cooling component 1 is arranged on the support frame 2 (2), and a dust collecting component is arranged on the support frame 2 (2); A cooling mechanism, the cooling mechanism being arranged on the top surface of the support plate (1), and the cooling mechanism cooling the copper wire after tinning; A traction mechanism is arranged on the top surface of the support plate (1), and the traction mechanism increases the tension of the copper wire.

2. The tinning device for copper wire according to claim 1, characterized in that: The wire-releasing mechanism comprises a support frame (7), the support frame (7) being vertically mounted on the support plate (1), the support frame (7) being provided with a placement assembly for placing a wire-receiving wheel, a conductor rod (8) being horizontally mounted on the top surface of the support frame (7) and being located above the placement assembly, a tensioning assembly being located above the conductor rod (8) being arranged on the top surface of the support frame (7), and a plurality of conductor wheels (9) being rotatably arranged on the support frame (7).

3. The tinning device for copper wire according to claim 2, characterized in that: The placement component comprises a rotating shaft (10), the rotating shaft (10) is arranged on the supporting frame (7), a reducer (11) is installed on the outer end of the rotating shaft (10), a motor (12) is vertically installed on the input shaft of the reducer (11), a supporting block (13) is vertically installed on the supporting frame (7), two cylinders (14) are horizontally installed on the supporting block, a moving rod (15) is slidably connected to the supporting frame (7), a clamping block (16) is rotatably arranged on the inner end of the moving rod (15), a connecting block (17) is installed on the piston rods of the two cylinders (14), and the inner end of the moving rod (15) is fixed to the connecting block (17).

4. The tinning device for copper wire according to claim 2, characterized in that: The tensioning assembly comprises a second cylinder (18), wherein the second cylinder (18) is hinged on the first support frame (7), a third rotating shaft (19) is rotatably arranged on the support frame, and a second guide wheel (20) is installed at one end of the third rotating shaft (19).

5. The tinning device for copper wire according to claim 1, characterized in that: The cleaning mechanism comprises a cleaning pool (60), the cleaning pool (60) being vertically mounted on the top surface of the support plate (1), a plurality of threading holes (21) and (22) being provided on both sides of the cleaning pool (60), a plurality of partitions (23) being vertically mounted in the cleaning pool (60), the plurality of partitions (23) dividing the cleaning pool (60) into a plurality of cavities (24), a plurality of threading holes (25) being provided on the plurality of partitions (23), and a water supply component being provided in the cleaning pool (60).

6. The tinning device for copper wire according to claim 5, characterized in that: The water supply assembly comprises a plurality of water pipes (26), the plurality of water pipes (26) being vertically mounted on the bottom surface of the cleaning pool (60) and being respectively connected to the plurality of cavities (24); a water inlet pipe (27) being horizontally mounted on the cleaning pool (60); the bottom ends of the plurality of water pipes (26) being connected to the water inlet pipe (27); a switch 1 (28) being arranged on the water inlet pipe (27); a plurality of drainage pipes (29) being vertically mounted on the bottom end of the cleaning pool (60) and being connected to the cavities (24); and a switch 2 (30) being arranged on the plurality of drainage pipes (29).

7. The tinning device for copper wire according to claim 1, characterized in that: The guide assembly 1 comprises two L-shaped frames (31), the two L-shaped frames (31) are symmetrically mounted on one side of the support frame 2 (2), the top surfaces of the two L-shaped frames (31) are both mounted with support blocks 10 (32), a guide shaft (33) is rotatably arranged between the two support blocks 10 (32), and two guide wheels 3 (34) are symmetrically mounted on the two guide shafts (33).

8. The tinning device for copper wire according to claim 1, characterized in that: The cooling component one includes a fixed frame (65), the fixed frame (65) is vertically installed on the top surface of the support frame two (2), a plurality of cooling fans (35) are arranged on the fixed frame (65) along the vertical direction, a moving rod two (36) is slidably connected to the fixed frame (65) along the vertical direction, a plurality of wire wheels four are installed on the moving rod two (36), and a driving component for driving the moving rod two (36) to move vertically is arranged on the fixed frame (65).

9. The tinning device for copper wire according to claim 1, characterized in that: The cooling mechanism comprises a support frame three (37), wherein the support frame three (37) is vertically mounted on the top surface of the support plate (1), support rods (38) are vertically mounted on both sides of the support frame three (37), a guide column (39) is horizontally mounted between the two support rods (38), a plurality of semicircular grooves (40) are formed on the top surface of the guide column (39), a tin blocking film (41) is disposed in each of the plurality of semicircular grooves (40), and a plurality of cleaning boxes (42) are disposed on the support frame three (37).

10. The tinning method for copper wire according to claim 1, characterized in that: S1: Paying off the wire, placing the take-up wheel with the copper wire on the pay-off mechanism, and the pay-off mechanism transports the copper wire in an automated manner; S2: Cleaning: the copper wire is transported to the cleaning mechanism and cleaned with clean water; S3: Tinning: The copper wire is transported to the tinning mechanism to complete the tinning. After the tinning, the copper wire is directly cooled; S4: Cooling treatment: After being cooled, the copper wire enters the cooling mechanism again for cooling treatment; S5: Tension treatment: After cooling, the copper wire will increase the tension in the traction mechanism; S6: Rewinding: The processed copper wire will be automatically reeled on the reel.

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