Parameter detection terminal and effect monitoring and evaluation method for overlying strata separation grouting process
By using motor-driven spiral blades and stirring rods to uniformly stir during the rock-covered off-stratum grouting process, and combined with pressure sensor detection, the density unevenness and transmission blockage caused by uneven stirring of the grouting tank are solved, and the detection is improved accuracy and convenience.
Patent Information
- Application Number
- CN202411209905.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2024-12-31
AI Technical Summary
During the existing rock-covered off-stratum grouting process, uneven mixing of grouting tanks leads to uneven density and transmission blockage, affecting the accuracy and practicality of grouting pressure detection.
A parameter detection terminal for the rock-covered off-stratum grouting process was designed, using motor-driven spiral blades and multiple stirring rods to uniformly stir the mortar in the mixing box, and detect the transmission pressure through a pressure sensor to ensure uniformity and convenience of the mortar. monitor.
It improves the uniformity of the mortar, solves the impact of increased grouting pressure, enhances the accuracy of detection and ease of use, and avoids the problems of density unevenness and transmission blockage.
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Figure CN119223389A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of overburden rock separation grouting, and in particular to an overburden rock separation grouting process parameter detection terminal and an effect monitoring and evaluation method. Background Art
[0002] Overburden stratum grouting refers to a technology that injects slurry into the overburden stratum to fill and reinforce the stratum during coal mining or other underground projects, thereby controlling surface subsidence and protecting surface buildings and the environment. Overburden stratum grouting technology plays an important role in controlling surface subsidence, protecting surface buildings and the environment, and improving resource recovery rates. In the future, it will continue to develop in the direction of intelligence and environmental protection.
[0003] Grouting pressure is usually used to detect the parameters of the overburden separation grouting process. Grouting pressure is an important parameter that affects the diffusion and filling effect of the slurry. The grouting pressure is monitored in real time by a pressure sensor installed on the grouting equipment. However, this method has certain problems. When the density is uneven due to uneven stirring of the grouting tank, the overburden separation grouting has reached the standard, and there is a blockage in the transmission, the grouting pressure will increase, which is less practical. Summary of the invention
[0004] 1. Technical issues to be resolved In view of the deficiencies of the prior art, the present invention provides a parameter detection terminal and effect monitoring and evaluation method for a grouting process of overburden separation layer, so as to solve the problems of the prior art mentioned in the background technology.
[0005] (II) Technical solution To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a parameter detection terminal and effect monitoring and evaluation method for overburden delamination grouting process, comprising a mixing box, a cover plate connected to the top of the mixing box, a mixing mechanism installed in the mixing box, the mixing mechanism comprising a large gear, the large gear is fixedly connected to the bottom end of the cover plate through a connecting column, a motor is installed on the mixing box, the output end of the motor passes through the mixing box and is connected to a mounting rod, a spiral blade is connected to the mounting rod, a mounting block is fixedly connected to the top of the mounting rod, the mounting block is rotatably connected to the large gear, a plurality of connecting plates are fixedly connected to the mounting block, a rotating hole is provided on the connecting plate, a rotating rod is rotatably connected to the rotating hole, a pinion is fixedly connected to the top of the rotating rod, the pinion is meshed with the large gear, a plurality of mixing rods are fixedly connected to the rotating rod, a connecting device is installed on the mixing box, a bottom plate is fixedly connected to the mixing box through a plurality of pillars, a transmission pump is installed on the bottom plate, the input end of the transmission pump is connected to the mixing box, the output end of the transmission pump is connected to a transmission pipe, and a pressure sensor is installed on the transmission pipe.
[0006] Optionally, the connecting device includes a cylinder, which is connected to a connecting pipe, the other end of which is connected to a mixing box, a valve is installed on the connecting pipe, a floating plate is provided in the cylinder, a measuring rod is fixedly connected to the top of the floating plate, the top of the measuring rod passes through the cylinder and is connected to a limit plate, and a scale is provided on the measuring rod.
[0007] Optionally, the mixing box is provided with a feed port, the feed port is connected to a feed pipe, the other end of the feed pipe is connected to a material collecting cover, and an interception net is provided in the material collecting cover.
[0008] Optionally, an isolation disk is provided in the mixing box, the isolation disk is fixedly connected to the mounting plate, a plurality of through holes are provided on the isolation disk, and the plurality of through holes are rotatably connected to a plurality of rotating rods respectively.
[0009] Optionally, an observation port is provided on the mixing box, and a baffle is connected to the observation port by bolts.
[0010] Optionally, support blocks are fixedly connected to the four corners of the bottom end of the base plate.
[0011] A parameter detection terminal and effect monitoring and evaluation method for a grouting process of overburden separation layer, comprising the following steps: S1. During the construction process, the overburden separation grouting process parameter detection terminal drives the installation rod to rotate through the motor, so that the installation rod drives the spiral blade to rotate to evenly stir the mortar inside the mixing box.
[0012] S2. At the same time, the mounting rod drives the multiple connecting plates to rotate through the mounting block, so that the multiple rotating rods rotate around the mounting rod through the cooperation of the large gear and the small gear while rotating themselves, so as to evenly stir the mortar inside the mixing box through the multiple stirring rods.
[0013] S3. Open the valve to allow the mortar to enter the cylinder, causing the float to rise, and observe the remaining amount of mortar inside through the scale on the measuring rod.
[0014] S4. The mortar inside the mixing box is transmitted through the transmission pipe, and the transmission pressure is detected by the pressure sensor.
[0015] (III) Beneficial effects Compared with the prior art, the present invention provides a parameter detection terminal and effect monitoring and evaluation method for the overburden separation grouting process, which has the following beneficial effects: 1. The parameter detection terminal and effect monitoring and evaluation method of the overburden delamination grouting process uses a motor to drive the installation rod to rotate, so that the installation rod drives the spiral blade to rotate to evenly stir the mortar inside the mixing box. At the same time, the installation rod drives multiple connecting plates to rotate through the installation block, so that multiple rotating rods rotate around the installation rod through the cooperation of large gears and small gears while rotating themselves, so that the mortar inside the mixing box is evenly stirred through multiple stirring rods, the uniformity of the mortar is improved, and the problem of uneven density caused by uneven stirring of the grouting tank and increased grouting pressure caused by transmission blockage affecting judgment is solved.
[0016] 2. The parameter detection terminal and effect monitoring and evaluation method of the overburden separation grouting process opens the valve to allow the mortar to enter the cylinder, causes the float plate to rise, and observes the remaining amount of the internal mortar through the scale on the measuring rod, thereby improving convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the cross-sectional structure of the present invention.
[0018] Figure 2 For the present invention Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.
[0019] Figure 3 For the present invention Figure 1 Schematic diagram of the local enlarged structure at point B in the middle.
[0020] Figure 4 For the present invention Figure 1 Schematic diagram of the local enlarged structure at point C in the middle.
[0021] Figure 5 It is a schematic diagram of the overall structure of the present invention.
[0022] In the figure: 1. mixing box; 2. cover plate; 3. large gear; 4. motor; 5. mounting rod; 6. spiral blade; 7. mounting block; 8. connecting plate; 9. rotating rod; 10. small gear; 11. mixing rod; 12. support; 13. bottom plate; 14. transmission pump; 15. transmission pipe; 16. pressure sensor; 17. cylinder; 18. connecting pipe; 19. valve; 20. floating plate; 21. measuring rod; 22. feeding pipe; 23. collecting cover; 24. intercepting net; 25. isolation plate; 26. baffle; 27. supporting block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0024] See also Figure 1-5 , a parameter detection terminal and effect monitoring and evaluation method for overburden delamination grouting process, including a mixing box 1, a feeding port is provided on the mixing box 1, a feeding pipe 22 is connected to the feeding port, the other end of the feeding pipe 22 is connected to a collecting cover 23, an interception net 24 is provided in the collecting cover 23, agglomerated raw materials are intercepted by the interception net 24, an observation port is provided on the mixing box 1, a baffle 26 is connected to the observation port by bolts, the inside of the mixing box 1 can be observed through the observation port by removing the baffle 26, a cover plate 2 is connected to the top of the mixing box 1, a stirring mechanism is installed in the mixing box 1, the stirring mechanism includes a large gear 3, the large gear 3 is fixedly connected to the bottom end of the cover plate 2 through a connecting column, a motor 4 is installed on the mixing box 1, an output end of the motor 4 passes through the mixing box 1 and is connected to a mounting rod 5, a spiral blade 6 is connected to the mounting rod 5, the mounting rod 5 is driven by the motor 4 to rotate, so that the mounting rod 5 drives the spiral blade 6 to rotate to the inside of the mixing box 1 The mortar is evenly stirred, and the top of the mounting rod 5 is fixedly connected with a mounting block 7, and the mounting block 7 is rotatably connected to the large gear 3. A plurality of connecting plates 8 are fixedly connected to the mounting block 7, and a rotating hole is opened on the connecting plate 8, and a rotating rod 9 is rotatably connected to the rotating hole. The top of the rotating rod 9 is fixedly connected with a small gear 10, and the small gear 10 is meshed with the large gear 3. An isolation disk 25 is arranged in the mixing box 1, and the isolation disk 25 is fixedly connected to the mounting plate. A plurality of through holes are arranged on the isolation disk 25, and the plurality of through holes are rotatably connected to a plurality of rotating rods 9 respectively, and the mortar is intercepted by the isolation disk 25 to prevent the mortar from contacting the large gear 3 and the small gear 10. A plurality of stirring rods 11 are fixedly connected to the rotating rod 9, so that the mounting rod 5 drives the plurality of connecting plates 8 to rotate through the mounting block 7, so that the plurality of rotating rods 9 rotate around the mounting rod 5 through the cooperation of the large gear 3 and the small gear 10, and rotates at the same time, so as to evenly stir the mortar inside the mixing box 1 through the plurality of stirring rods 11.
[0025] It should also be noted that a connecting device is installed on the mixing box 1, and the connecting device includes a cylinder 17, and a connecting pipe 18 is connected to the cylinder 17. The other end of the connecting pipe 18 is connected to the mixing box 1, and a valve 19 is installed on the connecting pipe 18. A floating plate 20 is arranged in the cylinder 17, and a measuring rod 21 is fixedly connected to the top of the floating plate 20. The top of the measuring rod 21 passes through the cylinder 17 and is connected to the limit plate. A scale is arranged on the measuring rod 21. By opening the valve 19, the mortar enters the cylinder 17, the floating plate 20 rises, and the measuring rod 2 1 is used to observe the remaining amount of mortar inside, which improves the convenience of use. The mixing box 1 is fixedly connected to the bottom plate 13 through multiple pillars 12. The four corners of the bottom end of the bottom plate 13 are fixedly connected with support blocks 27. A transmission pump 14 is installed on the bottom plate 13. The input end of the transmission pump 14 is connected to the mixing box 1. The output end of the transmission pump 14 is connected to a transmission pipe 15. A pressure sensor 16 is installed on the transmission pipe 15. The mortar inside the mixing box 1 is transmitted through the transmission pipe 15, and the transmission pressure is detected by the pressure sensor 16.
[0026] In summary, the working principle and working process of the parameter detection terminal and effect monitoring and evaluation method for the overburden delamination grouting process are as follows: when in use, first move the device to the desired position, then inject raw materials into the interior of the mixing box 1 through the collecting cover 23, and then turn on the motor 4, and drive the mounting rod 5 to rotate through the motor 4, so that the mounting rod 5 drives the spiral blade 6 to rotate to evenly stir the mortar inside the mixing box 1, and at the same time, the mounting rod 5 drives multiple connecting plates 8 to rotate through the mounting block 7, so that multiple rotating rods 9 rotate around the mounting rod 5 while rotating around themselves through the cooperation of the large gear 3 and the small gear 10, so as to evenly stir the mortar inside the mixing box 1 through multiple stirring rods 11, and then open the valve 19 to allow the mortar to enter the cylinder 17, so that the floating plate 20 rises, and the remaining amount of the internal mortar is observed by the scale on the measuring rod 21, and then start the transmission pump 14, and transmit the mortar inside the mixing box 1 through the transmission pipe 15, and detect the transmission pressure through the pressure sensor 16.
[0027] The above-mentioned embodiments only express the specific implementation of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A parameter detection terminal and effect monitoring and evaluation method for overburden separation grouting process, characterized in that: The invention comprises a mixing box (1), the top of which is connected to a cover plate (2), a mixing mechanism is installed in the mixing box (1), the mixing mechanism comprises a large gear (3), the large gear (3) is fixedly connected to the bottom end of the cover plate (2) via a connecting column, a motor (4) is installed on the mixing box (1), the output end of the motor (4) passes through the mixing box (1) and is connected to a mounting rod (5), the mounting rod (5) is connected to a spiral blade (6), the top of the mounting rod (5) is fixedly connected to a mounting block (7), the mounting block (7) is rotatably connected to the large gear (3), a plurality of connecting plates (8) are fixedly connected to the mounting block (7), and the connecting plates (8) are connected to the mounting rod (5). ) is provided with a rotating hole, a rotating rod (9) is rotatably connected to the rotating hole, a small gear (10) is fixedly connected to the top of the rotating rod (9), the small gear (10) is meshed with the large gear (3), a plurality of stirring rods (11) are fixedly connected to the rotating rod (9), a connecting device is installed on the stirring box (1), a bottom plate (13) is fixedly connected to the stirring box (1) via a plurality of pillars (12), a transmission pump (14) is installed on the bottom plate (13), an input end of the transmission pump (14) is connected to the stirring box (1), an output end of the transmission pump (14) is connected to a transmission pipe (15), and a pressure sensor (16) is installed on the transmission pipe (15).
2. According to claim 1, a parameter detection terminal and effect monitoring and evaluation method for grouting process of overburden separation layer, characterized in that: The connecting device comprises a cylinder (17), a connecting pipe (18) connected to the cylinder (17), the other end of the connecting pipe (18) being connected to the mixing box (1), a valve (19) being installed on the connecting pipe (18), a floating plate (20) being arranged in the cylinder (17), a measuring rod (21) being fixedly connected to the top end of the floating plate (20), the top end of the measuring rod (21) passing through the cylinder (17) and connected to a limit plate, and a scale being arranged on the measuring rod (21).
3. A parameter detection terminal and effect monitoring and evaluation method for overburden separation grouting process according to claim 2, characterized in that: The mixing box (1) is provided with a feed port, the feed port is connected to a feed pipe (22), the other end of the feed pipe (22) is connected to a material collecting cover (23), and an interception net (24) is provided inside the material collecting cover (23).
4. A parameter detection terminal and effect monitoring and evaluation method for overburden separation grouting process according to claim 3, characterized in that: An isolation disk (25) is arranged in the mixing box (1), the isolation disk (25) is fixedly connected to the mounting plate, a plurality of through holes are arranged on the isolation disk (25), and the plurality of through holes are rotatably connected to the plurality of rotating rods (9) respectively.
5. A parameter detection terminal and effect monitoring and evaluation method for overburden separation grouting process according to claim 4, characterized in that: The mixing box (1) is provided with an observation port, and a baffle (26) is connected to the observation port via bolts.
6. A parameter detection terminal and effect monitoring and evaluation method for overburden separation grouting process according to claim 5, characterized in that: Support blocks (27) are fixedly connected to the four corners of the bottom end of the bottom plate (13).
7. A parameter detection terminal and effect monitoring and evaluation method for overburden separation grouting process, characterized in that: A method for detecting parameters of overburden separation grouting process and monitoring and evaluating the effect thereof according to any one of claims 1 to 6 is used, comprising the following steps: S1. During the construction process, the overburden separation grouting process parameter detection terminal drives the installation rod (5) to rotate through the motor (4), so that the installation rod (5) drives the spiral blade (6) to rotate to uniformly stir the mortar inside the mixing box (1); S2, simultaneously causing the mounting rod (5) to drive the plurality of connecting plates (8) to rotate through the mounting block (7), so that the plurality of rotating rods (9) rotate around the mounting rod (5) while rotating themselves through the cooperation of the large gear (3) and the small gear (10), so as to uniformly stir the mortar inside the mixing box (1) through the plurality of stirring rods (11); S3, opening the valve (19) to allow the mortar to enter the cylinder (17), causing the floating plate (20) to rise, and observing the remaining amount of the mortar inside through the scale on the measuring rod (21); S4. The mortar in the mixing box (1) is transmitted through the transmission pipe (15), and the transmission pressure is detected by the pressure sensor (16).
Citation Information
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