Processing equipment for mooncake crust
By designing a cutting and forming mold for mooncake processing equipment, the cut dough is processed into a cake crust ball with grooves, which solves the problem that the cutting equipment in the prior art cannot perform dough molding and improves the filling process efficiency and smoothness.
Patent Information
- Application Number
- CN202411515101.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-03
AI Technical Summary
Existing mooncake cutting equipment cannot further process and mold the cut cake crust crust in the process of cutting the dough, resulting in a poor smooth and low efficiency in the subsequent filling process.
A processing equipment including a rack, conveyor belt, feeding unit, cutting unit and cutting unit is designed, and the cut dough is cut into a grooved cake crust ball by driving a cutting knife and a molding mold by a second motor. , to ensure that the subsequent filling process is smoother and more efficient.
The further molding of the cake crust crust in the dough cutting process is realized, forming a cake crust with grooves, which facilitates the subsequent direct placement of the filling, making the filling process smoother and more efficient.
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Figure CN119234845A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of moon cake production and processing, and more specifically, to a processing device for moon cake crust. Background Art
[0002] With the rapid development of the food industry, mooncake production has gradually been mechanized and automated. In the process of mooncake crust production, cutting equipment is needed to divide the kneaded dough into small pieces of uniform size, which are used as crust embryos. The small pieces of dough are then conveyed to the filling process via a conveyor belt for the filling process. The uniform size of the crust embryos facilitates the subsequent processing and molding of each mooncake crust of the same size, so that the finished mooncakes meet uniform standards in appearance and weight. At the same time, the mooncakes can be heated more evenly during the baking process, avoiding the problem of uneven baking caused by differences in crust size and reducing the defective rate caused by uneven baking.
[0003] The utility model with application number 202123180421.1 discloses a cutting device for mooncake processing, which can put the dough for mooncake processing into the barrel through the feed hopper, and start the motor one to drive the rotation of the auger, so that the dough can be mixed and discharged evenly from the discharge pipe, and the rotation of the motor two drives the transmission of the driving wheel, the driven wheel and the conveyor belt, thereby driving the rotation of the cutting knife, and the uniform rotation of the cutting knife can evenly cut the dough squeezed out of the discharge pipe, avoiding the safety hazards caused by manual cutting, and the cutting is relatively uniform and the cutting efficiency is high. By setting a guide ramp and laying flour on the guide ramp, the cut dough can be prevented from sticking together, and the guide ramp can guide the cut dough into the conveyor belt for continuous transportation, thereby facilitating the continuous cutting of the dough, and the setting of the connecting flange one and the connecting flange two facilitates the replacement of discharge pipes of different calibers, thereby cutting dough into different sizes according to needs.
[0004] However, in the existing dough cutting equipment, the cut crust dough balls are generally directly conveyed to the stuffing area via a conveyor belt, and the cut crust dough balls cannot be further processed and formed in the dough cutting process so that the stuffing balls can be directly put into the crust dough balls in the subsequent stuffing process, making the subsequent stuffing process smoother and more efficient. Summary of the invention
[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide a processing device for mooncake crust.
[0006] To achieve the above object, the present invention provides the following technical solutions: A processing device for mooncake crust comprises a frame and a conveyor belt, wherein a feeding unit, a cutting unit and a feeding unit are installed on the frame. The loading unit includes a material box, a first motor and two conveying rollers. The material box is installed on the frame and corresponds to the conveyor belt. Two conveyor rollers are rotatably connected to the material box. The first motor is installed on the material box and cooperates with the two conveyor rollers so that the first motor works to drive the two conveyor rollers to rotate. The cutting unit includes a conveying plate, a second motor, a forming die, a cutting table and a cutting knife. The conveyor belt corresponds to the cutting table, the conveyor plate is movably connected to the cutting table, the second motor is installed on the frame, the output end of the second motor is installed with a connecting rod, and the cutting knife is installed on the connecting rod, so that the second motor drives the connecting rod to rotate to rotate the cutting knife to cut the dough into small pieces of dough as the crust dough, the forming mold is movably connected to the cutting table, and a guide plate matching the connecting rod is installed on the forming mold, and the guide plate is inclined so that the connecting rod slides on the guide plate during the rotation process to move the forming mold toward the cutting table surface. The unloading unit includes a mounting frame, a third motor and a paddle. The mounting frame is L-shaped and mounted on the cutting table. The third motor is mounted on the mounting frame and connected to the paddle plate, so that the third motor drives the paddle plate to rotate and push the crust dough on the conveying plate onto the conveyor belt.
[0007] It is further configured that a fixing frame is installed on the cutting table, the fixing frame includes two guide grooves corresponding to the two ends of the forming mold respectively, springs are installed in the guide grooves, and the two ends of the forming mold move in the corresponding guide grooves and are connected to the springs in the corresponding guide grooves.
[0008] It is further configured that a fixed seat is installed on the connecting rod, a ball is movably connected to the fixed seat, a support rod connected to the forming mold is installed on the guide plate, the guide plate is arc-shaped and consistent with the moving path of the ball, so that the ball can slide on the guide plate and press the guide plate during the rotation of the connecting rod to move the forming mold downward to press the dough ball on the conveying plate.
[0009] It is further configured that the forming mold includes a movable plate and a mold base, the movable plate is provided with movable blocks movably connected to two guide grooves respectively, the movable blocks are connected to a spring, and the mold base includes a forming chamber and a forming block installed in the forming chamber, so that when the forming mold presses the pastry dough, a groove consistent with the size of the forming block is pressed to facilitate the placement of fillings in the subsequent stuffing process.
[0010] It is further configured that a rotating frame is installed on the material box, the conveying roller includes two shafts, the two shafts are rotatably connected to the two ends of the rotating frame respectively, a main gear is installed at the output end of the first motor, and a slave gear is installed on one shaft of the two conveying rollers, and the two slave gears are meshed with the main gear.
[0011] It is further configured that the cutting table is provided with a servo motor, a screw rod and two guide slide rods, the two guide slide rods are respectively installed on both sides of the cutting table, and two slide grooves are opened on the transmission plate which are respectively slidably connected to the two guide slide rods. The servo motor is installed on the cutting table and connected to the screw rod. The cutting table includes an installation chamber, the screw rod is rotatably connected in the installation chamber, and the transmission plate is movably connected to the screw rod so that the servo motor can drive the screw rod to rotate to move the transmission plate on the cutting table.
[0012] It is further configured that a rotating rod is installed at the output end of the third motor, a vertical plate corresponding to the mounting frame is installed on the cutting table, the rotating rod is rotatably connected to the vertical plate, and the shifting plate is installed on the rotating rod.
[0013] It is further configured that the fixed seat is provided with a movable groove movably connected to the ball, the fixed seat is installed with a fixed block, the fixed block is provided with a movable hole matching the movable groove, and the ball extends out of the movable hole and is movably connected to the movable hole.
[0014] It is further configured that a connecting screw is installed on the mold base, and a threaded hole threadedly connected to the connecting screw is opened on the movable plate.
[0015] By adopting the above technical scheme, the beneficial effect of the present invention is that the cut crust dough can be further processed into a crust with grooves in the process of cutting the dough, so that the stuffing dough can be directly placed in the grooves of the crust in the subsequent stuffing process, making the subsequent stuffing process smoother and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.
[0017] Figure 2 It is a structural schematic diagram of the cooperation between the forming mold and the fixing frame.
[0018] Figure 3 It is a schematic diagram of the structure of the cooperation between the slave gear and the main gear.
[0019] Figure 4 It is a schematic diagram of the structure of the cooperation between the first motor and the main gear.
[0020] Figure 5 Schematic diagram of the structure of the ball and the fixed seat In the figure: frame 01, conveyor belt 02, material box 1, first motor 2, conveyor roller 3, servo motor 4, second motor 5, forming mold 6, cutting table 7, cutting knife 8, conveying plate 9, connecting rod 10, guide plate 11, fixed frame 12, third motor 13, paddle plate 14, mounting frame 15, guide groove 16, spring 17, fixed seat 18, ball 19, support rod 20, movable plate 61, mold base 62, movable block 611, forming chamber 621, forming block 622, rotating frame 21, shaft 311, main gear 22, slave gear 23, rotating rod 24, vertical plate 25, servo motor 26, screw rod 27, guide slide rod 28, slide groove 91, mounting chamber 71, movable groove 181, fixed block 182, movable hole 183, connecting screw 623, threaded hole 612. DETAILED DESCRIPTION
[0021] Reference Figures 1 to 5 The embodiments of the present invention are further described.
[0022] A processing device for mooncake crust, comprising a frame 01 and a conveyor belt 02, wherein a loading unit, a cutting unit and a unloading unit are installed on the frame 01. The loading unit includes a material box 1, a first motor 2 and two conveying rollers 3. The material box 1 is installed on the frame 01 and corresponds to the conveyor belt 02. The first motor 2 is installed on the material box 1. The output end of the first motor 2 is installed with a main gear 22. A rotating frame 21 is installed on the material box 1. The conveying roller 3 includes two shafts 311. The two shafts 311 are rotatably connected to the two ends of the rotating frame 21. A slave gear 23 is installed on one shaft 311 of the two conveying rollers 3. The two slave gears 23 are meshed with the main gear 22, so that the first motor 2 works to drive the two conveying rollers 3 to rotate. The cutting unit includes a conveying plate 9, a second motor 5, a forming mold 6, a cutting table 7 and a cutting knife 8. The conveyor belt 02 corresponds to the cutting table 7. The cutting table 7 is provided with a servo motor 264, a screw rod 27 and two guide slide rods 28. The two guide slide rods 28 are respectively installed on both sides of the cutting table 7. The conveying plate 9 is provided with two slide grooves 91 respectively connected to the two guide slide rods 28 in a sliding manner. The servo motor 264 is installed on the cutting table 7 and connected to the screw rod 27. The cutting table 7 includes an installation chamber 71. The screw rod 27 is rotatably connected in the installation chamber 71. The conveying plate 9 is movably connected to the screw rod 27 so that the servo motor 264 works to drive the screw rod 27 to rotate and move the conveying plate 9 on the cutting table 7. The second motor 5 is mounted on the frame 01, and a connecting rod 10 is mounted on the output end of the second motor 5. The cutting knife 8 is mounted on the connecting rod 10, so that the second motor 5 drives the connecting rod 10 to rotate, so that the cutting knife 8 rotates to cut the dough into small pieces of dough as the crust. A fixing frame 12 is installed on the cutting table 7. The fixing frame 12 includes two guide grooves 16 corresponding to the two ends of the forming mold 6. A spring 17 is installed in the guide groove 16. The two ends of the forming mold 6 move in the corresponding guide grooves 16 and are connected to the springs 17 in the corresponding guide grooves 16. A guide plate 11 that cooperates with the connecting rod 10 is installed on the forming mold 6, and the guide plate 11 is tilted. A fixing seat 18 is installed on the connecting rod 10. A ball 19 is movably connected to the fixing seat 18. A support rod 20 connected to the forming mold 6 is installed on the guide plate 11. The guide plate 11 is arc-shaped and consistent with the moving path of the ball 19, so that the ball 19 slides on the guide plate 11 and presses the guide plate 11 during the rotation of the connecting rod 10 to move the forming mold 6 downward to press the crust embryo on the conveying plate 9. The forming mold 6 includes a movable plate 61 and a mold base 62. The movable plate 61 is provided with movable blocks 611 respectively connected to the two guide grooves 16. The movable blocks 611 are connected to the spring 17. The mold base 62 includes a forming chamber 621 and a forming block 622 installed in the forming chamber 621. When the forming mold 6 presses the dough, a groove having the same size as the forming block 622 is pressed to facilitate the placement of fillings in the subsequent filling process. The unloading unit includes a mounting frame 15, a third motor 13 and a paddle plate 14. The mounting frame 15 is L-shaped and is mounted on the cutting table 7. The third motor 13 is mounted on the mounting frame 15, and a rotating rod 24 is mounted on the output end of the third motor 13. A vertical plate 25 corresponding to the mounting frame 15 is mounted on the cutting table 7. The rotating rod 24 is rotatably connected to the vertical plate 25. The paddle plate 14 is mounted on the rotating rod 24 so that the third motor 13 can drive the paddle plate 14 to rotate and push the crust dough on the conveying plate 9 onto the conveyor belt 02.
[0023] Working principle: the kneaded dough enters the material box 1, and the first motor 2 works to drive the main gear 22 to rotate, thereby driving the slave gear 23 to rotate slowly, so that the conveying roller 3 connected to the slave gear 23 through the shaft 311 rotates to gradually discharge the dough in the material box 1 from the bottom of the material box 1. At this time, the second motor 5 works to drive the cutting knife 8 to rotate through the connecting rod 10 to cut the dough discharged from the bottom of the material box 1 into small pieces of dough as crust dough balls. The crust dough balls cut by the cutting knife 8 fall on the conveying plate 9. At the same time, the servo motor 264 works to drive the screw rod 27 to rotate to move the conveying plate 9 on the cutting table 7, so that the crust dough balls on the conveying plate 9 correspond to the forming mold 6. At the same time, the connecting rod 10 drives the cutting knife 8 to rotate and continue to rotate after cutting the dough, and cooperates with the inclined setting of the guide plate 11 and the movable plate 61 of the forming mold 6 to move in the guide groove 16 through the movable block 611, so that the ball 19 on the fixed seat 18 on the connecting rod 10 presses the guide plate 11 to move downward and passes through the movable plate 6 of the forming mold 6 during the sliding process in the arc groove on the guide plate 11. 1 compresses the spring 17, so that the mold base 62 of the forming mold 6 moves downward to press the crust dough on the conveying plate 9, and then the forming chamber 621 of the mold base 62 cooperates with the forming block 622 to press the crust dough into a crust with a groove, and the connecting rod 10 continues to rotate to make the ball 19 on the fixed seat 18 disengage from the guide plate 11, so that the compressed spring 17 recovers its original length to make the mold base 62 away from the conveying plate 9 and separate from the crust dough, and cooperates with the servo motor 264 to continue to work to make the conveying plate 9 continue to move to the mounting frame 15 The third motor 13 is arranged to correspond to the paddle plate 14. At this time, the third motor 13 works to drive the paddle plate 14 to rotate so that the paddle plate 14 can push the dough with grooves on the conveying plate 9 onto the conveyor belt 02 during the rotation of the paddle plate 14, and then convey it to the stuffing area via the conveyor belt 02, so that the stuffing can be directly put into the grooves of the dough. Finally, the cut dough dough can be further processed into a dough dough with grooves in the dough cutting process, so that the stuffing can be directly put into the grooves of the dough dough in the subsequent stuffing process, so that the subsequent stuffing process is smoother and more efficient. When the dough with grooves is pushed onto the conveyor belt 02, the servo motor 264 works to move the conveyor plate 9 in the opposite direction to correspond to the material box 1. At this time, the connecting rod 10 rotates one circle until the cutting knife 8 on the connecting rod 10 cuts off the dough part gradually discharged from the bottom of the material box 1 as the next dough ball, and the dough ball falls on the conveyor plate 9 moved back to its original position. Repeat the above operation to process and shape the next dough ball, thereby strengthening the continuity of the dough cutting process and the dough ball forming process and improving the processing efficiency.
[0024] The fixed seat 18 is provided with a movable groove 181 movably connected to the ball 19, and a fixed block 182 is installed on the fixed seat 18. The fixed block 182 is provided with a movable hole 183 that cooperates with the movable groove 181. The ball 19 extends out of the movable hole 183 and is movably connected to the movable hole 183, which facilitates the movable connection of the ball 19 on the fixed seat 18 and stabilizes the connection of the ball 19 on the fixed seat 18, and the ball 19 will not detach from the fixed seat 18.
[0025] A connecting screw 623 is installed on the mold base 62, and a threaded hole 612 threadedly connected to the connecting screw 623 is opened on the movable plate 61. The mold base 62 is threadedly connected to the threaded hole 612 by the connecting screw 623 to achieve a detachable connection with the movable plate 61, which facilitates the replacement of the mold base 62 of corresponding size according to the size of the moon cakes produced, thereby enhancing practicality.
[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A processing device for mooncake crust, comprising a frame (01) and a conveyor belt (02), characterized in that: The frame (01) is equipped with a loading unit, a cutting unit and a unloading unit. The loading unit comprises a material box (1), a first motor (2) and two conveying rollers (3). The material box (1) is mounted on the frame (01) and corresponds to the conveyor belt (02); two conveyor rollers (3) are rotatably connected to the material box (1); a first motor (2) is mounted on the material box (1) and cooperates with the two conveyor rollers (3) so that the first motor (2) drives the two conveyor rollers (3) to rotate. The cutting unit comprises a conveying plate (9), a second motor (5), a forming die (6), a cutting table (7) and a cutting knife (8). The conveyor belt (02) corresponds to the cutting table (7), the conveyor plate (9) is movably connected to the cutting table (7), the second motor (5) is mounted on the frame (01), the output end of the second motor (5) is mounted with a connecting rod (10), the cutting knife (8) is mounted on the connecting rod (10), so that the second motor (5) drives the connecting rod (10) to rotate, so that the cutting knife (8) rotates to cut the dough into small pieces of dough as the crust dough, the forming mold (6) is movably connected to the cutting table (7), the forming mold (6) is mounted with a guide plate (11) that cooperates with the connecting rod (10), and the guide plate (11) is tilted so that the connecting rod (10) slides on the guide plate (11) during the rotation process, so that the forming mold (6) moves toward the surface of the cutting table (7). The unloading unit comprises a mounting frame (15), a third motor (13) and a shifting plate (14). The mounting frame (15) is L-shaped and mounted on the cutting table (7). The third motor (13) is mounted on the mounting frame (15) and connected to the shifting plate (14), so that the third motor (13) drives the shifting plate (14) to rotate and push the dough dough on the conveying plate (9) onto the conveyor belt (02).
2. The processing equipment for mooncake crust according to claim 1, characterized in that: A fixing frame (12) is mounted on the cutting table (7), the fixing frame (12) comprising two guide grooves (16) respectively corresponding to the two ends of the forming mold (6), springs (17) being mounted in the guide grooves (16), and the two ends of the forming mold (6) move in the corresponding guide grooves (16) and are connected to the springs (17) in the corresponding guide grooves (16).
3. The processing equipment for mooncake crust according to claim 2, characterized in that: The connecting rod (10) is provided with a fixing seat (18), the fixing seat (18) is movably connected with a ball (19), the guide plate (11) is provided with a support rod (20) connected with the forming mold (6), the guide plate (11) is arc-shaped and is consistent with the moving path of the ball (19), so that during the rotation of the connecting rod (10), the ball (19) slides on the guide plate (11) and presses the guide plate (11), so that the forming mold (6) moves downward and presses the dough on the conveying plate (9).
4. The processing equipment for mooncake crust according to claim 3, characterized in that: The molding die (6) comprises a movable plate (61) and a die base (62); movable blocks (611) movably connected to the two guide grooves (16) are mounted on the movable plate (61); the movable blocks (611) are connected to the spring (17); the die base (62) comprises a molding chamber (621) and a molding block (622) mounted in the molding chamber (621), so that when the molding die (6) presses the dough, a groove having the same size as the molding block (622) is pressed to facilitate the placement of fillings in the subsequent filling process.
5. The processing equipment for mooncake crust according to claim 4, characterized in that: A rotating frame (21) is mounted on the material box (1); the conveying roller (3) comprises two shafts (311), the two shafts (311) are rotatably connected to the two ends of the rotating frame (21), a main gear (22) is mounted on the output end of the first motor (2), a slave gear (23) is mounted on each shaft (311) of the two conveying rollers (3), and the two slave gears (23) are meshed with the main gear (22).
6. The processing equipment for mooncake crust according to claim 5, characterized in that: The cutting table (7) is provided with a servo motor (26) (4), a screw rod (27) and two guide slide rods (28), the two guide slide rods (28) are respectively mounted on both sides of the cutting table (7), and the transmission plate (9) is provided with two slide grooves (91) respectively connected to the two guide slide rods (28) in a sliding manner. The servo motor (26) (4) is mounted on the cutting table (7) and connected to the screw rod (27). The cutting table (7) includes a mounting chamber (71), the screw rod (27) is rotatably connected in the mounting chamber (71), and the transmission plate (9) is movably connected to the screw rod (27), so that the servo motor (26) (4) drives the screw rod (27) to rotate so that the transmission plate (9) moves on the cutting table (7).
7. The processing equipment for mooncake crust according to claim 6, characterized in that: A rotating rod (24) is mounted on the output end of the third motor (13); a vertical plate (25) corresponding to the mounting frame (15) is mounted on the cutting table (7); the rotating rod (24) is rotatably connected to the vertical plate (25); and the shifting plate (14) is mounted on the rotating rod (24).
8. The processing equipment for mooncake crust according to claim 7, characterized in that: The fixing seat (18) is provided with a movable groove (181) movably connected to the ball (19); a fixing block (182) is mounted on the fixing seat (18); a movable hole (183) is provided on the fixing block (182) and is matched with the movable groove (181); the ball (19) extends out of the movable hole (183) and is movably connected to the movable hole (183).
9. The processing equipment for mooncake crust according to claim 8, characterized in that: A connecting screw rod (623) is installed on the mold base (62), and a threaded hole (612) threadedly connected to the connecting screw rod (623) is opened on the movable plate (61).
