Manufacturing device and manufacturing method for producing compressed litsea coreana
By designing an automated press-type Eagle Tea production device, the problem of excessive artificial participation in tea cake production and fragile tea leaves is solved, and efficient automated production and quality improvement of tea leaves are achieved.
Patent Information
- Application Number
- CN202411763762.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art requires a lot of manual participation when making tea cakes, resulting in waste of resources, and tea leaves are prone to fragmentation during the suppression process, affecting quality.
A press-type Eagle Tea production device including a steaming and wet-drying mechanism, a feeding mechanism and a pressing mechanism is designed. After steaming and wet-drying tea leaves, the feeding is automatically fed to the pressing mold for pressing. The hydraulic cylinder and transmission components are used to realize automated production, reducing labor Operate and improve the density and firmness of the tea cake.
It realizes automated production of tea, reduces manual operation, improves the density and durability of tea cakes, reduces the risk of fragmentation, facilitates storage and transportation, and ensures the hygiene and quality of tea.
Smart Images
Figure CN119234906A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tea cake making, in particular to a making device and a making method for producing compressed eagle tea. Background Art
[0002] Tea generally includes the leaves and buds of the tea tree. The ingredients of tea include catechins, cholestenone, caffeine, inositol, folic acid, and pantothenic acid, which are good for health. Tea beverages made from tea are one of the three most popular beverages. Tea cakes are made by compressing the tea leaves into flat circles or squares after special processing, and then wrapping them in bamboo leaves or straw paper. This form of tea is not only convenient for storage and transportation, but also easier to brew a rich tea soup and aroma. Eagle tea is the tender branches and leaves of the leopard-skin camphor tree that are dried and can be used as tea. Local people call it Eagle tea, also known as old tea. The leaves of Eagle tea are oval, with a green surface and a white back, so it is also called white tea. It is rich in aromatic oils and polyphenol compounds. It is more fragrant when brewed, with a thick taste, first astringent and then sweet, with a strong taste and a strong mouthfeel. It is a very popular local specialty.
[0003] However, in the prior art, when making tea cakes, the tea leaves usually need to be steamed and softened first to avoid the tea leaves being crushed into debris when being pressed into tea cakes. Moreover, after the tea leaves are steamed, they need to be manually poured out and put into a pressing device for pressing. Various steps in this process require a lot of manual participation, resulting in a waste of human resources. Summary of the invention
[0004] In order to make up for the above shortcomings, the present invention provides a production device and a production method for compressed eagle tea that overcome the above technical problems or at least partially solve the above problems.
[0005] The present invention is achieved in that: The present invention provides a production device for producing compressed eagle tea, comprising a processing table and a steaming mechanism, wherein a first fixing frame is installed on the left side of the top of the processing table, a second fixing frame is installed on the right side of the top of the processing table, a receiving mechanism is installed on the right side of the processing table, and a feeding mechanism is arranged on the top of the processing table; A pressing mechanism, the pressing mechanism comprising: A first hydraulic cylinder, wherein the first hydraulic cylinder is mounted on the top of the second fixing frame, and a free end of the first hydraulic cylinder passes through the bottom of the second fixing frame; A pressing die, wherein the pressing die is mounted at the free end of the first hydraulic cylinder, and a plurality of pressing blocks are mounted at the bottom of the pressing die; A bottom mold, the bottom mold is embedded on the right side of the top of the processing table, and the bottom mold is arranged at the bottom of the first fixing frame; A pressing groove is provided on the top of the bottom mold, a plurality of pressing grooves are provided, and a plurality of pressing grooves are provided on the bottom of the pressing block.
[0006] In a preferred embodiment, the dehumidification mechanism includes a dehumidification box, which is arranged on the left side of the top of the processing table. A steam generator is installed on the inner wall of the processing table. The air outlet of the steam generator is connected to a first connecting pipe. The surface of the first connecting pipe is sleeved with a second connecting pipe. The bottom of the dehumidification box is inlaid with a blocking net, and the second connecting pipe is located at the bottom of the blocking net.
[0007] In a preferred solution, a first motor is installed on the top of the second fixed frame, a screw rod is installed on the output end of the first motor, a threaded sleeve is installed on the surface of the screw rod, a connecting frame is installed on the back of the threaded sleeve, a first tooth plate is installed on the left side of the connecting frame, a rotating seat is installed on both sides of the steam dehumidification box, a support rod is installed on the outer side of the rotating seat, and the outer side of the support rod is rotatably connected to the inner side of the first fixed frame, and a first gear meshing with the first tooth plate is installed on the surface of the support rod.
[0008] In a preferred embodiment, a through groove is provided at the bottom of the screw rod, a moving rod is inserted into the inner cavity of the through groove, a stirring rod is installed at the bottom of the moving rod, a connecting plate is installed at the bottom of the screw sleeve, a box cover is rotatably installed at the bottom of the connecting plate, a connecting plate is installed at the bottom of the box cover, and the bottom of the connecting plate is connected to the top of the stirring rod.
[0009] In a preferred solution, the receiving mechanism includes a first side frame, the first side frame is installed on the front side of the right side of the processing table, the second side frame is installed on the rear side of the right side of the processing table, the second motor is installed on the front side of the first side frame, the first transmission assembly is installed on the output end of the second motor, the second transmission assembly is rotatably installed on the back side of the first side frame and the front side of the second side frame, a supporting frame is installed on the inner side of the second transmission assembly, a placing plate is provided on the top of the supporting frame, a mounting plate is installed on the inner sides of the first side frame and the second side frame, and an image capturing device is installed on the top of the mounting plate.
[0010] In a preferred embodiment, the feeding mechanism includes a second hydraulic cylinder, which is provided in two groups and is respectively installed on the front and rear sides of the left side of the top of the processing table. A hopper is provided on the top of the processing table, and the free end of the second hydraulic cylinder is connected to the left side of the hopper.
[0011] In a preferred embodiment, cleaning plates are slidably installed on the front and rear sides of the right side of the hopper, a cleaning pad is installed on the bottom of the cleaning plate, top plates are installed on the front and rear sides of the inner wall of the second fixed frame, a first spring is installed at the bottom of the top plate, and an extrusion plate is installed at the bottom end of the first spring.
[0012] In a preferred embodiment, a second tooth plate is installed on the back of the top plate, a rotating rod is rotatably installed on the back of the hopper, and the back of the rotating rod penetrates into the inner cavity of the hopper and is rotatably connected to the rear side of the inner wall of the hopper, a second gear is installed on the surface of the rotating rod, and the second tooth plate is meshed with the second gear, and a stirring frame is installed on the surface of the rotating rod.
[0013] In a preferred solution, the inner cavity of the bottom mold is provided with an installation groove connected with the pressing groove, the inner cavity of the installation groove is slidably provided with a fixing plate, the inner side of the fixing plate is provided with a pushing plate, the inner cavity of the installation groove is provided with a supporting plate, the inner side of the supporting plate is provided with a placing cylinder, a through plate is provided on the left side of the fixing plate, an extrusion frame is provided on the top of the through plate, a fixing groove is provided on the top of the processing table, a first tension spring is provided on the inner wall of the fixing groove, an extension plate is provided on the right side of the extrusion frame, and the front end of the first tension spring is connected to the back side of the extension plate.
[0014] A method for producing compressed eagle tea, applicable to the above-mentioned device for producing compressed eagle tea, comprises the following steps: S1: steaming; putting the weighed tea leaves into a steaming box, and steaming the tea leaves in the steaming box by delivering steam generated by a steam generator to the steaming box, thereby facilitating pressing the tea leaves into shape; S2: Loading and pressing; pouring the steamed tea leaves into the hopper, and pushing the hopper toward the bottom mold through the second hydraulic cylinder, so that the tea leaves are scattered into the pressing groove, and then starting the first hydraulic cylinder to push the pressing mold, and using the pressing block to press the tea leaves in the pressing groove; S3: unloading; after the tea leaves are pressed into shape, the pressed tea cake is pushed to a placement plate, where it can be temporarily placed, thereby facilitating the taking and drying of the tea cake.
[0015] The invention provides a production device and a production method for compressed eagle tea, and its beneficial effects include: 1. By setting up a steaming mechanism, a feeding mechanism and a pressing mechanism, the tea leaves can be steamed by using the steaming mechanism, and then the steamed tea leaves can be poured into the feeding mechanism, thereby facilitating the processing of the steamed tea leaves and sending them to the pressing mechanism, thereby facilitating the pressing of the tea leaves into tea cakes.
[0016] 2. By setting up a receiving mechanism, after the tea cake is pressed, the tea cake can be pushed onto the receiving mechanism, the pressed tea cake can be temporarily placed, and the receiving mechanism can transport the tea cake that has not been taken upward, thereby preventing the new pressed tea cake from pushing the tea cake that has not been taken down when the tea cake has not been taken. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be regarded as limiting the scope. For those skilled in the art, other relevant drawings can be obtained based on these drawings without creative work. Figure 1 is a stereogram provided by an embodiment of the present invention; Figure 2 A schematic diagram of the three-dimensional structure of a processing table provided in an embodiment of the present invention; Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of a steam steam box provided in an embodiment of the present invention; Figure 4 A schematic diagram of a cross-sectional structure of a box cover provided in an embodiment of the present invention; Figure 5 The embodiments of the present invention provide Figure 4 The enlarged structural diagram at B in the middle; Figure 6 A schematic diagram of the coordination structure of the first side frame and the second side frame provided in an embodiment of the present invention; Figure 7 A schematic diagram of a hopper structure provided in an embodiment of the present invention; Figure 8 A schematic diagram of a partial cross-sectional structure of a bottom mold provided in an embodiment of the present invention; Fig. 9 The embodiments of the present invention provide Figure 8 The enlarged structural diagram at A in the middle; Fig.10 A schematic diagram of a partial cross-sectional structure of a processing table provided in an embodiment of the present invention; In the figure: 1, processing table; 2, first fixed frame; 3, second fixed frame; 4, first hydraulic cylinder; 5, pressing mold; 6, bottom mold; 7, pressing groove; 8, steam box; 9, steam generator; 10, first connecting pipe; 11, second connecting pipe; 12, blocking net; 13, first motor; 14, screw rod; 15, screw sleeve; 16, connecting frame; 17, first tooth plate; 18, rotating seat; 19, supporting rod; 20, first gear; 21, through groove; 22, moving rod; 23, stirring rod; 24, connecting plate; 25, box cover; 26, connecting plate; 27, first side frame; 28, second side frame; 29, second motor; 30, first transmission assembly; 31. Second transmission assembly; 32. Support frame; 33. Placement plate; 34. Mounting plate; 35. Image capture device; 36. Second hydraulic cylinder; 37. Hopper; 38. Cleaning plate; 39. Top plate; 40. First spring; 41. Extrusion plate; 42. Second tooth plate; 43. Rotating rod; 44. Second gear; 45. Stirring frame; 46. Mounting slot; 47. Fixed plate; 48. Pushing plate; 49. Support plate; 50. Placement cylinder; 51. Through plate; 52. Extrusion frame; 53. First tension spring; 54. Fixed slot; 55. Extension plate; 56. Movable slot; 57. Fixed disk; 58. Second spring; 59. Movable disk; 60. Cleaning pad. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] Reference Figure 1-Figure 10 The present invention provides a technical solution: a production device for compressed eagle tea, comprising a processing table 1, a steaming mechanism and a pressing mechanism, a first fixing frame 2 is installed on the left side of the top of the processing table 1, a second fixing frame 3 is installed on the right side of the top of the processing table 1, a receiving mechanism is installed on the right side of the processing table 1, and a feeding mechanism is arranged on the top of the processing table 1, so that the steaming mechanism can steam the tea leaves and then pour the tea leaves into the feeding mechanism, so that the feeding mechanism pushes the tea leaves to the pressing mechanism when moving, so that it is convenient to use the pressing mechanism to press the tea leaves into tea cakes, and after the pressed tea cakes are squeezed out, the feeding mechanism pushes the tea cakes to the receiving mechanism when moving again, so that it is convenient to take the tea cakes temporarily placed on the receiving mechanism.
[0020] Reference Figure 1-Figure 8In a preferred embodiment, a pressing mechanism is provided, the pressing mechanism includes a first hydraulic cylinder 4, a pressing mold 5, a bottom mold 6 and a pressing groove 7. The first hydraulic cylinder 4 is installed on the top of the second fixed frame 3, and the free end of the first hydraulic cylinder 4 passes through the bottom of the second fixed frame 3. The pressing mold 5 is installed at the free end of the first hydraulic cylinder 4, and a plurality of pressing blocks are installed at the bottom of the pressing mold 5. The bottom mold 6 is embedded on the right side of the top of the processing table 1, and the bottom mold 6 is arranged at the bottom of the first fixed frame 2. The pressing groove 7 is opened at the top of the bottom mold 6, and a plurality of pressing grooves 7 are opened, and a plurality of pressing grooves 7 are arranged at the bottom of the pressing block. After the tea leaves are placed in the pressing groove 7, the first hydraulic cylinder 4 can be started to drive the pressing mold 5 to move downward, so that the pressing block installed at the bottom of the pressing mold 5 can press and shape the tea leaves in the pressing groove 7 to press the tea leaves into tea cakes.
[0021] Reference Figure 1-Figure 10 In a preferred embodiment, the steaming mechanism includes a steaming box 8, which is arranged on the left side of the top of the processing table 1. A steam generator 9 is installed on the inner wall of the processing table 1. The air outlet of the steam generator 9 is connected to a first connecting pipe 10. The surface of the first connecting pipe 10 is sleeved with a second connecting pipe 11. The bottom of the steaming box 8 is inlaid with a blocking net 12, and the second connecting pipe 11 is located at the bottom of the blocking net 12. After the steam generator 9 is started, the steam can be transported to the first connecting pipe 10, and the steam can be transported to the steaming box 8 through the first connecting pipe 10 and the second connecting pipe 11, so as to facilitate steaming the tea leaves in the steaming box 8. The steamed tea leaves can be pressed into a cake shape more tightly, which is not only conducive to the aging of the tea leaves, but also makes the tea cakes more solid and durable. The texture of the steamed tea cakes is more compact and not easy to break, which is convenient for storage and transportation. In addition, the steaming It can also remove impurities and bad ingredients in the tea leaves to ensure the hygiene and quality of the tea leaves, and the bottom of the steaming box 8 is provided with an adsorption ring that is adsorbed with the second connecting tube 11, so that after the steaming box 8 is rotated to a position where the blocking net 12 is aligned with the second connecting tube 11, the steaming box 8 can be stabilized by adsorption, wherein the inner cavity of the processing table 1 is provided with a movable groove 56, a fixed disk 57 is installed on the surface of the first connecting tube 10, a second spring 58 is installed on the top of the fixed disk 57, a movable disk 59 is installed on the bottom of the surface of the second connecting tube 11, and the top of the second spring 58 is connected to the bottom of the movable disk 59, so that when the second connecting tube 11 is squeezed by the rotating steaming box 8, the movable disk 59 can be driven to squeeze the second spring 58, so that the second spring 58 can be squeezed by the movable disk 59, so that the movable disk 59 drives the second connecting tube 11 to reset upwards.
[0022] In addition, a first motor 13 is installed on the top of the second fixed frame 3, a screw rod 14 is installed on the output end of the first motor 13, a screw sleeve 15 is installed on the surface of the screw rod 14, a connecting frame 16 is installed on the back of the screw sleeve 15, a first tooth plate 17 is installed on the left side of the connecting frame 16, a rotating seat 18 is installed on both sides of the steam and wet box 8, a support rod 19 is installed on the outer side of the rotating seat 18, and the outer side of the support rod 19 is rotatably connected to the inner side of the first fixed frame 2, and a support rod 19 is installed on the surface of the support rod 19 to mesh with the first tooth plate 17. The first gear 20 can make the first motor 13 drive the screw rod 14 to rotate after starting, so that the screw rod 14 drives the screw sleeve 15 to move, and then the screw sleeve 15 can drive the first tooth plate 17 to move through the connecting frame 16, so that the first gear 20 drives the support rod 19 to rotate through the first gear 20, so that the support rod 19 dumps the tea leaves in the steaming box 8 through the rotating seat 18, and the bottom of the screw rod 14 is provided with a through groove 21, and the inner cavity of the through groove 21 is plugged with a moving rod 22, and the moving rod 22 A stirring rod 23 is installed at the bottom of the screw sleeve 15, a connecting plate 24 is installed at the bottom of the screw sleeve 15, a box cover 25 is rotatably installed at the bottom of the connecting plate 24, a connecting plate 26 is installed at the bottom of the box cover 25, and the bottom of the connecting plate 26 is connected to the top of the stirring rod 23. When the screw sleeve 15 is driven to move, the box cover 25 can be driven to move through the connecting plate 24, so that the box cover 25 is covered above the steaming box 8, reducing the loss of steam, thereby facilitating the steaming of tea leaves, and when the screw rod 14 rotates, the moving rod 26 can be moved. 22 drives the stirring rod 23 to rotate, so that the stirring rod 23 and the connecting plate 26 cooperate to stir the tea, so that the tea is steamed more evenly by the steam, and the bottom tea leaves are prevented from being steamed by a large amount of steam and causing the loss of nutrients. Limiting grooves are provided on both sides of the inner wall of the through groove 21, and a sliding block that slides with the limiting groove is installed on the top of the surface of the moving rod 22, which can not only prevent the moving rod 22 from separating from the through groove 21, but also facilitate the screw rod 14 to drive the moving rod 22 to rotate when it rotates.
[0023] Reference Figure 1-Figure 6In a preferred embodiment, the receiving mechanism includes a first side frame 27, the first side frame 27 is installed on the front side of the right side of the processing table 1, the second side frame 28 is installed on the rear side of the right side of the processing table 1, the front side of the first side frame 27 is installed with a second motor 29, the output end of the second motor 29 is installed with a first transmission assembly 30, the back side of the first side frame 27 and the front side of the second side frame 28 are both rotatably installed with a second transmission assembly 31, the inner side of the second transmission assembly 31 is installed with a support frame 32, the top of the support frame 32 is provided with a placement plate 33, the inner sides of the first side frame 27 and the second side frame 28 are installed with a mounting plate 34, the top of the mounting plate 34 is installed The image capturing device 35 is installed so that the second motor 29 can be installed after the first side frame 27 is installed, so that the second motor 29 drives the first transmission assembly 30 after starting, and then drives the second transmission assembly 31 through the first transmission assembly 30, so that the second transmission assembly 31 drives the support frame 32 to move, so that the support frame 32 drives the placement plate 33 and the tea cakes on the placement plate 33 to move upward, so as to prevent the tea cakes on the placement plate 33 from being pushed down by the newly pressed tea cakes, and the image capturing device 35 is installed after the installation plate 34 is installed, so that the image capturing device 35 can check whether the tea cakes are placed on the placement plate 33, and can When the tea cake on the placement plate 33 is not taken, the second motor 29 is started by the external control device to move the placement plate 33 with the tea cake placed thereon upward to prevent the newly pressed tea cake from pushing the tea cake on the placement plate 33 and causing the original tea cake on the placement plate 33 to fall off. It is worth noting that the first transmission assembly 30 includes two sets of driving wheels and a transmission belt, and the two sets of driving wheels are respectively mounted on the left and right sides of the bottom of the front side of the first side frame 27, so that when the second motor 29 drives one set of driving wheels, the other set of driving wheels is driven to rotate through the transmission belt. The second transmission assembly 31 includes four sets of driving wheels, a transmission chain and a transmission belt for connecting the first side frame 27. The connecting rods of the transmission wheels on the back of the side frame 27 and the front of the second side frame 28, and the support frame 32 are installed on the surface of the transmission chain, so that the transmission chain can synchronously move the front and rear sides of the support frame 32 upward or downward when being driven, so that the driving wheel in the first transmission assembly 30 can drive the transmission wheel to rotate, and the placement plate 33 is moved upward through the support frame 32, and the uppermost placement plate 33 can only be moved to a height lower than the upper transmission wheel, and by reversing the second motor 29, the support frame 32 and the placement plate 33 are moved downward and reset, and the lowest height of the downward support frame 32 can only be moved to a height higher than the lower transmission wheel.
[0024] Reference Figure 1-Figure 7In a preferred embodiment, the feeding mechanism includes a second hydraulic cylinder 36, which is provided with two groups, and the second hydraulic cylinder 36 is respectively installed on the front side and the rear side of the left side of the top of the processing table 1. A hopper 37 is provided on the top of the processing table 1, and the free end of the second hydraulic cylinder 36 is connected to the left side of the hopper 37, so that when the steaming box 8 is rotated, the tea leaves in the steaming box 8 can be poured into the hopper 37, so that the hopper 37 can be pushed by starting the second hydraulic cylinder 36, so that the hopper 37 moves to the bottom mold 6, thereby sprinkling the tea leaves in the hopper 37 into the pressing groove 7, and the tea leaves in the pressing groove 7 are pressed by using the pressing mold 5 to press the tea leaves into tea cakes, and the front and rear sides of the right side of the hopper 37 are slidably installed with cleaning plates 38, and a cleaning pad 60 is installed at the bottom of the cleaning plate 38, and the front and rear sides of the inner wall of the second fixed frame 3 are installed with top plates 39, and the top plates 39 A first spring 40 is installed at the bottom, and an extrusion plate 41 is installed at the bottom end of the first spring 40, so that the cleaning plate 38 can be installed on the cleaning pad 60 after installation. When the hopper 37 moves, it drives the cleaning plate 38 and the cleaning pad 60 to move, so that the cleaning pad 60 pushes the scattered tea debris, and the first spring 40 can be installed after the top plate 39 is installed, so that the first spring 40 can squeeze the extrusion plate 41, so that the extrusion plate 41 squeezes the cleaning plate 38 to make the cleaning pad 60 fit tightly with the top of the processing table 1, thereby facilitating the cleaning of the processing table 1 and the bottom mold 6 when the cleaning pad 60 is moved, wherein a placement groove is opened on the right side of the top of the processing table 1, and the inner cavity of the placement groove is provided with a placement box, and a filter screen is installed on the top of the placement box, so that the cleaning pad 60 can push the tea debris onto the filter screen and then drop it into the placement box, thereby cleaning the tea debris.
[0025] Reference Figure 1-Figure 9 In a preferred embodiment, a second tooth plate 42 is installed on the back of the top plate 39, and a rotating rod 43 is rotatably installed on the back of the hopper 37, and the back of the rotating rod 43 penetrates the inner cavity of the hopper 37 and is rotatably connected to the rear side of the inner wall of the hopper 37, and a second gear 44 is installed on the surface of the rotating rod 43, and the second tooth plate 42 is meshed with the second gear 44, and a stirring frame 45 is installed on the surface of the rotating rod 43, so that the second tooth plate 42 can be installed after the top plate 39 is installed, so that when the hopper 37 is pushed, the second gear 44 meshed with the second tooth plate 42 rotates, and when the second gear 44 rotates, the stirring frame 45 can be driven to rotate by the rotating rod 43, so that the stirring frame 45 can stir the tea leaves stored in the hopper 37, so as to avoid the tea leaves poured into the hopper 37 from piling up, making the tea leaves uneven, resulting in the tea leaves not being able to fill each pressing groove 7 after the hopper 37 moves to the bottom mold 6, so that the pressed tea cakes appear uneven in size.
[0026] In addition, the inner cavity of the bottom mold 6 is provided with a mounting groove 46 connected to the pressing groove 7, the inner cavity of the mounting groove 46 is slidably provided with a fixing plate 47, the inner side of the fixing plate 47 is provided with a pushing plate 48, the inner cavity of the mounting groove 46 is provided with a supporting plate 49, the inner side of the supporting plate 49 is provided with a placing cylinder 50, a through plate 51 is provided on the left side of the fixing plate 47, an extrusion frame 52 is provided on the top of the through plate 51, a fixing groove 54 is provided on the top of the processing table 1, a first tension spring 53 is provided on the inner wall of the fixing groove 54, an extension plate 55 is provided on the right side of the extrusion frame 52, and the front end of the first tension spring 53 is connected to the back side of the extension plate 55, so that the mounting groove 46 can be After opening, the fixing plate 47 and the placing tube 50 are installed so that the inner paper of the tea cake can be placed in the placing tube 50, and the fixed groove 54 opened can be used to install the first tension spring 53, so that the first tension spring 53 can pull the extension plate 55, so that the extrusion frame 52 passes through the second fixing frame 3, and can squeeze the extrusion frame 52 when the cleaning plate 38 moves, so that the extrusion frame 52 drives the pushing plate 48 to move through the penetrating plate 51 and the fixing plate 47, and then the pushing plate 48 can push the inner paper of the tea cake stored in the placing tube 50, so that the inner paper of the tea cake is placed in the pressing groove 7 before placing the tea leaves, avoiding the safety hazards during manual placement.
[0027] A method for producing compressed eagle tea, applicable to the above-mentioned device for producing compressed eagle tea, comprises the following steps: S1: steaming; the weighed tea leaves are placed in the steaming box 8, and the steam generated by the steam generator 9 is transported to the steaming box 8, thereby steaming the tea leaves in the steaming box 8, so as to facilitate the pressing and molding of the tea leaves; S2: Loading and pressing; pour the steamed tea leaves into the hopper 37, and push the hopper 37 toward the bottom mold 6 through the second hydraulic cylinder 36, so that the tea leaves are sprinkled into the pressing groove 7, and then the first hydraulic cylinder 4 is started to push the pressing mold 5, and the tea leaves in the pressing groove 7 are pressed by the pressing block; S3: unloading; after the tea leaves are pressed and formed, the pressed tea cake is pushed so that the tea cake is pushed onto the placement plate 33, and then the tea cake can be temporarily placed, so as to facilitate the tea cake to be taken out and dried.
[0028] Specifically, the working process or working principle of the device for producing compressed eagle tea is as follows: when the tea leaves are placed for the first time, the initial position of the steaming box 8 is tilted, and the opening is facing the second fixed frame 3. First, the weighed tea leaves are placed in the steaming box 8, and the first motor 13 is started so that the first motor 13 drives the screw sleeve 15 to move downward through the screw rod 14. When the screw sleeve 15 moves downward, it can drive the connecting plate 24 to drive the first tooth plate 17 to move downward, so that the first tooth plate 17 drives the first gear 20 to rotate, so that the first gear 20 drives the steaming box 8 to rotate through the support rod 19 and the rotating seat 18, so that the steaming box 8 is straightened, and after the steaming box 8 is straightened, the screw rod 14 drives the screw sleeve 15 to keep The screw sleeve 15 continues to move downward, so that when the screw sleeve 15 moves downward, it drives the connecting plate 24 to move downward, so that the connecting plate 24 drives the box cover 25 to cover the steaming box 8, and when the box cover 25 moves downward, it can drive the stirring rod 23 and the moving rod 22 to move downward through the connecting plate 26, so that the stirring rod 23 is inserted into the steaming box 8, and when the moving rod 22 is moved downward, the screw rod 14 will drive the rotating rod 43 and the stirring rod 23 to rotate, so that the stirring rod 23 stirs the tea leaves, and after the steaming box 8 is straightened, the steam generator 9 is started, so that the steam generated by the steam generator 9 is transported to the steaming box 8 through the first connecting pipe 10 and the second connecting pipe 11, so that the steam generated by the steam generator 9 steams the tea leaves in the steaming box 8.
[0029] After the tea leaves are steamed, the first motor 13 is reversed, so that the first motor 13 drives the screw rod 14 to reverse, and then the screw rod 14 drives the box cover 25 and the stirring rod 23 to reset upward through the screw sleeve 15. After the stirring rod 23 is separated from the steaming box 8, the first tooth plate 17 contacts the first gear 20, so that the first tooth plate 17 drives the first gear 20 to rotate, and the first gear 20 can drive the steaming box 8 to rotate through the support rod 19 and the rotating seat 18, so that the steaming box 8 is tilted toward the direction of the second fixed frame 3, and then the steamed tea leaves are dumped into the hopper 37. Then the second hydraulic cylinder 36 is started, so that the second hydraulic cylinder 36 pushes the hopper 37 so that the hopper 37 moves toward the bottom mold 6. After the hopper 37 moves to the top of the pressing groove 7, the tea leaves in the hopper 37 can be sprinkled into the pressing groove 7. When the hopper 37 is moved, the cleaning plate 38 can squeeze the extrusion frame 52, so that the extrusion frame 52 drives the fixed plate 47 to move through the penetrating plate 51, so that the fixed plate 47 drives the pushing plate 48 to move when moving, so that the pushing plate 48 can push the lowest layer of tea cake inner paper in the placement tube 50, so that the tea cake inner paper is put into the pressing groove 7, thereby facilitating the tea leaves to be sprinkled on the tea cake inner paper in the pressing groove 7.
[0030] When the tea leaves are pressed, the second hydraulic cylinder 36 is started, so that the second hydraulic cylinder 36 drives the hopper 37 to reset. After the second hydraulic cylinder 36 is reset, the first hydraulic cylinder 4 is started, so that the first hydraulic cylinder 4 drives the pressing mold 5 to move downward, so that the pressing block under the pressing mold 5 presses the tea leaves in the pressing groove 7, and the tea leaves in the pressing groove 7 can be pressed into tea cakes. After the pressing is completed, the tea leaves can be pressed into tea cakes, and the equipment in the processing table 1 can lift the pressed tea cakes upward, so that when the hopper 37 is moved again, the hopper 37 pushes the pressed tea cakes, pushes the tea cakes onto the placement plate 33, and places the tea cakes, and when the second hydraulic cylinder 36 is moved, the first hydraulic cylinder 4 is started, so that the first hydraulic cylinder 4 drives the pressing mold 5 to move downward, so that the pressing block under the pressing mold 5 presses the tea leaves in the pressing groove 7, and the tea leaves in the pressing groove 7 can be pressed into tea cakes. After the pressing is completed, the tea leaves can be pressed into tea cakes, and the equipment in the processing table 1 can lift the pressed tea cakes upward, so that when the hopper 37 is moved again, the hopper 37 pushes the pressed tea cakes, and pushes the tea cakes onto the placement plate 33, and places the tea cakes, and when the second hydraulic cylinder 36 is moved, the first hydraulic cylinder 4 is started, so that the first hydraulic cylinder 4 drives the pressing mold 5 to move downward, so that the pressing block under the pressing mold 5 presses the tea leaves in the pressing groove 7, and the tea leaves in the pressing groove 7 can be pressed into tea cakes. Before the pressing cylinder 36 is started again, when the image capturing device 35 detects that the tea cake on the upper placing plate 33 has not been taken, the first motor 13 is started so that the first motor 13 drives the second transmission assembly 31 to rotate through the first transmission assembly 30, thereby facilitating the second transmission assembly 31 to move the placing plate 33 upward through the support frame 32, and the placing plate 33 with the tea cake can be moved upward to prevent the newly pressed tea cake from pushing the tea cake on the placing plate 33 and causing the original tea cake on the placing plate 33 to fall off. The tea leaves steamed in the steaming box 8 can be pressed two or three times, reducing the number of times tea leaves are added manually, so that the user has more time to take the pressed tea cake.
Claims
1. A production device for producing compressed eagle tea, comprising a processing table (1) and a steaming mechanism, characterized in that; A first fixing frame (2) is installed on the left side of the top of the processing table (1), a second fixing frame (3) is installed on the right side of the top of the processing table (1), a receiving mechanism is installed on the right side of the processing table (1), and a feeding mechanism is arranged on the top of the processing table (1); A pressing mechanism, the pressing mechanism comprising: A first hydraulic cylinder (4), the first hydraulic cylinder (4) being mounted on the top of the second fixing frame (3), and a free end of the first hydraulic cylinder (4) extending through the bottom of the second fixing frame (3); A pressing die (5), wherein the pressing die (5) is mounted on the free end of the first hydraulic cylinder (4), and a plurality of pressing blocks are mounted on the bottom of the pressing die (5); A bottom mold (6), the bottom mold (6) being embedded on the right side of the top of the processing table (1), and the bottom mold (6) being arranged at the bottom of the first fixed frame (2); A pressing groove (7), wherein the pressing groove (7) is opened on the top of the bottom mold (6), a plurality of the pressing grooves (7) are opened, and a plurality of the pressing grooves (7) are arranged at the bottom of the pressing block.
2. A device for producing compressed eagle tea according to claim 1, characterized in that: The dehumidification mechanism comprises a dehumidification box (8), the dehumidification box (8) being arranged on the left side of the top of the processing table (1), a steam generator (9) being installed on the inner wall of the processing table (1), an air outlet of the steam generator (9) being connected to a first connecting pipe (10), a second connecting pipe (11) being sleeved on the surface of the first connecting pipe (10), a blocking net (12) being embedded at the bottom of the dehumidification box (8), and the second connecting pipe (11) being located at the bottom of the blocking net (12).
3. A device for producing compressed eagle tea according to claim 2, characterized in that: A first motor (13) is mounted on the top of the second fixed frame (3); a screw rod (14) is mounted on the output end of the first motor (13); a threaded sleeve (15) is mounted on the surface of the threaded sleeve (14); a connecting frame (16) is mounted on the back of the threaded sleeve (15); a first toothed plate (17) is mounted on the left side of the connecting frame (16); a rotating seat (18) is mounted on both sides of the steam dehumidification box (8); a support rod (19) is mounted on the outer side of the rotating seat (18); the outer side of the support rod (19) is rotatably connected to the inner side of the first fixed frame (2); and a first gear (20) meshing with the first toothed plate (17) is mounted on the surface of the support rod (19).
4. The device for producing compressed eagle tea according to claim 3, characterized in that: A through groove (21) is formed at the bottom of the screw rod (14), a moving rod (22) is inserted into the inner cavity of the through groove (21), a stirring rod (23) is installed at the bottom of the moving rod (22), a connecting plate (24) is installed at the bottom of the screw sleeve (15), a box cover (25) is rotatably installed at the bottom of the connecting plate (24), a connecting plate (26) is installed at the bottom of the box cover (25), and the bottom of the connecting plate (26) is connected to the top of the stirring rod (23).
5. The device for producing compressed eagle tea according to claim 1, characterized in that: The receiving mechanism comprises a first side frame (27), the first side frame (27) being mounted on the front side of the right side of the processing table (1), a second side frame (28) being mounted on the rear side of the right side of the processing table (1), a second motor (29) being mounted on the front side of the first side frame (27), a first transmission assembly (30) being mounted on the output end of the second motor (29), a second transmission assembly (31) being rotatably mounted on the back side of the first side frame (27) and the front side of the second side frame (28), a support frame (32) being mounted on the inner side of the second transmission assembly (31), a placement plate (33) being disposed on the top of the support frame (32), a mounting plate (34) being mounted on the inner sides of the first side frame (27) and the second side frame (28), and an image capturing device (35) being mounted on the top of the mounting plate (34).
6. The device for producing compressed eagle tea according to claim 1, characterized in that: The feeding mechanism comprises a second hydraulic cylinder (36), wherein the second hydraulic cylinder (36) is provided in two groups, and the second hydraulic cylinder (36) is respectively installed on the front side and the rear side of the left side of the top of the processing table (1), and a hopper (37) is provided on the top of the processing table (1), and the free end of the second hydraulic cylinder (36) is connected to the left side of the hopper (37).
7. The device for producing compressed eagle tea according to claim 6, characterized in that: A cleaning plate (38) is slidably mounted on the front and rear sides of the right side of the hopper (37), a cleaning pad (60) is mounted on the bottom of the cleaning plate (38), a top plate (39) is mounted on the front and rear sides of the inner wall of the second fixing frame (3), a first spring (40) is mounted on the bottom of the top plate (39), and an extrusion plate (41) is mounted on the bottom end of the first spring (40).
8. The device for producing compressed eagle tea according to claim 7, characterized in that: A second tooth plate (42) is mounted on the back of the top plate (39); a rotating rod (43) is rotatably mounted on the back of the hopper (37); the back of the rotating rod (43) penetrates the inner cavity of the hopper (37) and is rotatably connected to the rear side of the inner wall of the hopper (37); a second gear (44) is mounted on the surface of the rotating rod (43); the second tooth plate (42) is meshed with the second gear (44); and a stirring frame (45) is mounted on the surface of the rotating rod (43).
9. The device for producing compressed eagle tea according to claim 1, characterized in that: The inner cavity of the bottom mold (6) is provided with a mounting groove (46) which is connected to the pressing groove (7); a fixing plate (47) is slidably mounted in the inner cavity of the mounting groove (46); a pushing plate (48) is mounted on the inner side of the fixing plate (47); a supporting plate (49) is mounted in the inner cavity of the mounting groove (46); a placing cylinder (50) is mounted on the inner side of the supporting plate (49); a through plate (51) is mounted on the left side of the fixing plate (47); an extrusion frame (52) is mounted on the top of the through plate (51); a fixing groove (54) is mounted on the top of the processing table (1); a first tension spring (53) is mounted on the inner wall of the fixing groove (54); an extension plate (55) is mounted on the right side of the extrusion frame (52); and a front end of the first tension spring (53) is connected to the back side of the extension plate (55).
10. A method for producing compressed eagle tea, applicable to a device for producing compressed eagle tea as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1: steaming; placing the weighed tea leaves into a steaming box (8), and steaming the tea leaves in the steaming box (8) by conveying steam generated by a steam generator (9) into the steaming box (8), thereby facilitating pressing the tea leaves into shape; S2: loading and pressing; pouring the steamed tea leaves into the hopper (37), and pushing the hopper (37) toward the bottom mold (6) by the second hydraulic cylinder (36), so that the tea leaves are scattered into the pressing groove (7), and then starting the first hydraulic cylinder (4) so that the first hydraulic cylinder (4) pushes the pressing mold (5), and using the pressing block to press the tea leaves in the pressing groove (7); S3: Unloading; after the tea leaves are pressed into shape, the pressed tea cake is pushed so that the tea cake is pushed onto the placement plate (33), and then the tea cake can be temporarily placed, so as to facilitate the tea cake to be taken out and dried.