Automatic accurate intelligent color matching system for large-batch industrial anticorrosive paint

Abstract

The invention discloses an automatic precise intelligent color matching system for large-batch industrial anticorrosive paint, and belongs to the technical field of anticorrosive paint processing. An automatic accurate intelligent color matching system for large-batch industrial anticorrosive paint comprises a color matching machine shell, a material guiding machine and a detection mechanism, the material guiding machine comprises a driving box and a valve box, an integrally-formed circulating flow channel is arranged between the detection mechanism and the color matching machine shell, and a color detection sensor is installed on one side of the interior of the circulating flow channel. The problems that in the actual use process of an existing anti-corrosion coating color mixing device, thick color paste can cause the poor material guiding effect and inaccurate color mixing are solved, pushing work can be conducted through a spiral pushing blade installed in a material guiding pipe, the blocking condition is prevented in the color paste guiding process, and the service life of the anti-corrosion coating color mixing device is prolonged. And long-term work is facilitated, the conveying effect of color paste is improved, the color mixing work every time is more accurate, and different work requirements are met.

Description

Technical Field

[0001] The present invention relates to the technical field of anti-corrosion coating processing, and in particular to an automated, precise, and intelligent color matching system for large batches of industrial anti-corrosion coatings. Background Art

[0002] Anti-corrosion paint is a kind of paint that can be applied to metal surfaces under normal conditions to prevent corrosion of the metal.

[0003] The Chinese patent with the announcement number CN216756058U discloses an anti-corrosion coating color mixing and stirring device, which belongs to the field of anti-corrosion coating processing technology, and includes a device body, a device top cover and a stirring protrusion. The top surface of the device body is snap-fitted with the device top cover, and the inner surface of the device top cover is snap-fitted with the stirring protrusion. When using this scheme, the anti-corrosion coating is poured into the device body, and then the device top cover is covered into the device body, and then the servo motor drives the transmission chain and the rotating shaft and then drives the transmission magnet, and then the transmission magnet drives the stirring protrusion to rotate and stir the anti-corrosion coating. When the device body needs to be cleaned, just take out the stirring protrusion from the device body, and the inner side of the device body is smoother and easier to clean.

[0004] In actual use of the above patented anti-corrosion coating color grading device, the thick color paste will lead to poor material conduction effect and inaccurate color grading; therefore, it does not meet the existing needs. In response to this, we have proposed an automated, precise, and intelligent color grading system for large batches of industrial anti-corrosion coatings. Summary of the invention

[0005] The purpose of the present invention is to provide an automated, precise, and intelligent color matching system for large batches of industrial anti-corrosion coatings, which solves the problem that during actual use of the anti-corrosion coating color matching device proposed in the above background technology, the thick color paste will lead to poor material guiding effect and inaccurate color matching.

[0006] To achieve the above object, the present invention provides the following technical solutions: an automated, precise and intelligent color-tuning system for large batches of industrial anti-corrosion coatings, comprising a color-tuning machine housing, a material guide and a detection mechanism, wherein the detection mechanism is arranged at the front end of the color-tuning machine housing, and the material guide is installed above the color-tuning machine housing;

[0007] The material guide machine includes a drive box and a valve box. An integrally formed circulation channel is provided between the detection mechanism and the color mixing machine housing. A color detection sensor is installed on one side of the inner part of the circulation channel. The color of the paint is fully detected by the color detection sensor to improve the detection effect.

[0008] Preferably, a servo motor is installed at the upper end of the color mixing machine housing, a stirring paddle is installed at the lower end of the servo motor, and discharge ports are provided on both sides of the lower end of the color mixing machine housing. The stirring paddle is driven by the servo motor to perform mixing and stirring work, thereby improving the color mixing effect and having better adaptability.

[0009] Preferably, a heater is installed inside the color mixing machine housing, and an integrally formed material guide channel is provided between the color mixing machine housing and the material guide machine. A material guide pipe is installed under the pigment cylinder of each color paste, and the color paste pigment is transported through the material guide pipe.

[0010] Preferably, five pigment cylinders are installed at the upper end of the material guide machine, anti-corrosion paint cylinders are installed on both sides of the material guide machine, the lower end of the anti-corrosion paint cylinder is connected to the valve box, and material guide pipes are installed below the five pigment cylinders. During use, the color paste and anti-corrosion paint are heated by a heater to prevent the paint from solidifying and maintain fluidity.

[0011] Preferably, a spiral pushing blade is installed inside the material guide tube, and a hollow gear is fixedly installed on the upper end of the spiral pushing blade. The spiral pushing blade installed inside each material guide tube can perform pushing work to prevent blockage during the material guiding process of the color paste.

[0012] Preferably, a stepper motor is installed inside the drive box, a transmission disk is installed on the upper end of the stepper motor, and the transmission disk is sealed and connected to the material guide tube through a sealing gear. The stepper motor is connected to the hollow gear through the transmission disk, and the hollow gear is driven to rotate by the stepper motor, so that the spiral pushing blades convey the color paste.

[0013] Preferably, a solenoid valve is installed inside the valve box, and the solenoid valve is sealed and connected to the material guiding pipe.

[0014] Preferably, a data transmission module is installed at the upper end of the detection mechanism, and a connecting rod is installed at the lower end of the data transmission module. The lower end of the connecting rod is electrically connected to the color detection sensor. The plc module is connected through the data transmission module, and the drive box and the valve box are controlled by the plc module to automatically perform adjustment work to improve work quality.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The color adjustment mechanism of the present invention installs a material guide tube under the pigment tube of each color paste, and the color paste pigment is transported through the material guide tube. The spiral pushing blades installed inside each material guide tube can perform the pushing work, so that the color paste is prevented from being blocked during the material guiding process, which is conducive to long-term work, improves the transmission effect of the color paste, makes each color adjustment work more accurate, and adapts to different work requirements.

[0017] 2. During use, the color tinting system of the present invention heats the color paste and the anti-corrosion coating through a heater to prevent the coating from solidifying and maintain fluidity, and drives the stirring paddle through a servo motor to perform mixing and stirring, thereby improving the color tinting effect and having better adaptability.

[0018] 3. The color adjustment system of the present invention can accurately adjust the color paste guiding effect by setting a drive box and a valve box, and the color-adjusted paint can flow back from the bottom to the top of the detection mechanism through the circulation channel inside the detection mechanism. The paint color can be fully detected by the color detection sensor to improve the detection effect, and the PLC module can be connected through the data transmission module, and the drive box and the valve box can be controlled by the PLC module to automatically perform the adjustment work to improve the work quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is an axonometric view of the present invention from the front;

[0020] Figure 2 is an axonometric view of the present invention from the side;

[0021] Figure 3 The internal structure diagram of the color mixing machine housing of the present invention;

[0022] Figure 4 For the present invention Figure 3 A partial enlarged view of area A in the middle;

[0023] Figure 5 It is the internal structure diagram of the material guide machine of the present invention;

[0024] Figure 6 For the present invention Figure 5 A partial enlarged view of area B in the middle.

[0025] In the figure: 1. Color mixer housing; 101. servo motor; 102. discharge port; 103. heater; 104. material guide channel; 105. stirring paddle; 2. material guide machine; 201. pigment cartridge; 202. anticorrosive paint cartridge; 203. drive box; 204. material guide pipe; 205. spiral push blade; 206. valve box; 207. solenoid valve; 208. stepping motor; 209. hollow gear; 3. detection mechanism; 301. data transmission module; 302. circulation channel; 303. connecting rod; 304. color detection sensor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] In order to solve the problem that the thick color paste will lead to poor material conduction effect and inaccurate color mixing in the actual use of the existing anti-corrosion coating color mixing device, please refer to Figure 1 - Figure 2 , Figure 5 - Figure 6 , this embodiment provides the following technical solutions:

[0028] An automated, precise, and intelligent color-tuning system for large batches of industrial anticorrosive coatings, comprising a color-tuning machine housing 1, a material guide 2, and a detection mechanism 3, wherein the detection mechanism 3 is arranged at the front end of the color-tuning machine housing 1, and the material guide 2 is installed above the color-tuning machine housing 1;

[0029] In addition, the material guide machine 2 includes a driving box 203 and a valve box 206 , an integrally formed circulation channel 302 is provided between the detection mechanism 3 and the color mixer housing 1 , and a color detection sensor 304 is installed on one side of the circulation channel 302 .

[0030] In addition, five pigment cartridges 201 are installed at the upper end of the material guide machine 2, and anti-corrosion paint cartridges 202 are installed on both sides of the material guide machine 2. The lower ends of the anti-corrosion paint cartridges 202 are connected to the valve box 206. Material guide pipes 204 are installed below the five pigment cartridges 201. A material guide pipe 204 is installed below the pigment cartridge 201 of each color paste, and the color paste pigment is transported through the material guide pipe 204.

[0031] In addition, a spiral pushing blade 205 is installed inside the material guide tube 204, and a hollow gear 209 is fixedly installed on the upper end of the spiral pushing blade 205. The spiral pushing blade 205 installed inside each material guide tube 204 can perform pushing work, and prevent blockage during the material guiding process of the color paste, which is conducive to long-term work, improves the transmission effect of the color paste, makes each color adjustment work more accurate, and adapts to different work requirements.

[0032] In addition, a stepper motor 208 is installed inside the drive box 203, a transmission disk is installed on the upper end of the stepper motor 208, and the transmission disk is sealed and connected to the material guide tube 204 through a sealing gear. The stepper motor 208 is connected to the hollow gear 209 through the transmission disk, and the hollow gear 209 is driven to rotate by the stepper motor 208, so that the spiral pushing blade 205 conveys the color paste.

[0033] Specifically, a material guide tube 204 is installed under the pigment tube 201 of each color paste, and the color paste pigment is transported through the material guide tube 204. The spiral pushing blades 205 installed inside each material guide tube 204 can perform the pushing work, so that the color paste can be prevented from being blocked during the material guiding process, which is conducive to long-term work, improves the transmission effect of the color paste, makes each color adjustment work more accurate, and adapts to different work requirements.

[0034] In order to solve the problem of poor flow of color paste in the actual use of the existing anti-corrosion coating color mixing device, please refer to Figure 1 - Figure 3 , this embodiment provides the following technical solutions:

[0035] A servo motor 101 is installed at the upper end of the color mixing machine housing 1, and a stirring paddle 105 is installed at the lower end of the servo motor 101. Discharge ports 102 are provided on both sides of the lower end of the color mixing machine housing 1. The stirring paddle 105 is driven by the servo motor 101 to perform mixing and stirring work, thereby improving the color mixing effect and having better adaptability.

[0036] In addition, a heater 103 is installed inside the color mixing machine housing 1, and an integrally formed material guide channel 104 is provided between the color mixing machine housing 1 and the material guide machine 2. During use, the color paste and anti-corrosion paint are heated by the heater 103 to prevent the paint from solidifying and maintain fluidity.

[0037] Specifically, during use, the color paste and the anti-corrosion paint are heated by the heater 103 to prevent the paint from solidifying and maintain fluidity, and the servo motor 101 drives the stirring paddle 105 to perform mixing and stirring, thereby improving the color adjustment effect and better adaptability.

[0038] In order to solve the problem that the existing anti-corrosion coating color adjustment device has poor color adjustment accuracy and affects the work quality during actual use, please refer to Figure 3 - Figure 4 , Figure 5 - Figure 6 , this embodiment provides the following technical solutions:

[0039] An electromagnetic valve 207 is installed inside the valve box 206, and the electromagnetic valve 207 is sealed and connected to the material guide tube 204. Through the circulation channel 302 inside the detection mechanism 3, the color-adjusted paint flows back from the bottom to the top of the detection mechanism 3, and the color of the paint is fully detected by the color detection sensor 304 to improve the detection effect.

[0040] In addition, a data transmission module 301 is installed at the upper end of the detection mechanism 3, and a connecting rod 303 is installed at the lower end of the data transmission module 301. The lower end of the connecting rod 303 is electrically connected to the color detection sensor 304. The plc module is connected through the data transmission module 301, and the drive box 203 and the valve box 206 are controlled by the plc module to automatically perform adjustment work to improve the work quality. The color detection sensor 304 adopts a color recognition detector with model NT6-N112.

[0041] Specifically, by setting up a drive box 203 and a valve box 206, the color paste guiding effect is accurately adjusted, and through the circulation channel 302 inside the detection mechanism 3, the color-adjusted paint flows back from the bottom to the top of the detection mechanism 3, and the color of the paint is fully detected by the color detection sensor 304 to improve the detection effect, and the plc module is connected through the data transmission module 301, and the drive box 203 and the valve box 206 are controlled by the plc module to automatically perform the adjustment work to improve the work quality.

[0042] Working principle: When in use, the driving box 203 and the valve box 206 are set to accurately adjust the color paste guiding effect, and the circulating flow channel 302 inside the detection mechanism 3 allows the color-adjusted paint to flow back from the bottom to the top of the detection mechanism 3, and the color of the paint is fully detected by the color detection sensor 304 to improve the detection effect, and the data transmission module 301 is connected to the plc module, and the driving box 203 and the valve box 206 are controlled by the plc module to automatically perform the adjustment work to improve the work quality, and the stepping motor 208 drives the hollow gear 209 to rotate, so that the spiral push blade 205 moves forward. The color paste is transported through the guide tube 204. The spiral pushing blades 205 installed inside each guide tube 204 can perform pushing work, so that the color paste can be prevented from being blocked during the material guiding process, which is conducive to long-term work and improves the transmission effect of the color paste. Each color adjustment work is more accurate and adaptable to different work needs. The color paste and anti-corrosion paint are heated by the heater 103 to prevent the paint from solidifying and maintaining fluidity. The servo motor 101 drives the stirring paddle 105 to mix and stir, which improves the color adjustment effect and has better adaptability. After the color adjustment is completed, it is discharged through the discharge port 102.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0044] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. An automated, precise, intelligent color-adjusting system for large batches of industrial anticorrosive coatings, comprising a color-adjusting machine housing (1), a material guide machine (2), and a detection mechanism (3), characterized in that: The detection mechanism (3) is arranged at the front end of the color mixing machine housing (1); the material guide (2) is installed above the color mixing machine housing (1); the material guide (2) comprises a drive box (203) and a valve box (206); an integrally formed circulation channel (302) is arranged between the detection mechanism (3) and the color mixing machine housing (1); a color detection sensor (304) is installed on one side of the interior of the circulation channel (302).

2. According to claim 1, a large batch of industrial anti-corrosion coatings automatic precision intelligent color matching system is characterized by: A servo motor (101) is installed at the upper end of the color mixing machine housing (1), and a stirring paddle (105) is installed at the lower end of the servo motor (101).

3. According to claim 1, a large batch of industrial anti-corrosion coatings automatic precision intelligent color matching system is characterized by: A heater (103) is installed inside the color mixing machine housing (1), and an integrally formed material guide channel (104) is provided between the color mixing machine housing (1) and the material guide machine (2).

4. According to claim 1, a large batch of industrial anti-corrosion coatings automatic precision intelligent color matching system is characterized by: Five pigment cartridges (201) are installed at the upper end of the material guide machine (2), anti-corrosion paint cartridges (202) are installed on both sides of the material guide machine (2), the lower end of the anti-corrosion paint cartridge (202) is connected to the valve box (206), and a material guide pipe (204) is installed below each of the five pigment cartridges (201).

5. According to claim 4, a large batch of industrial anti-corrosion coatings automatic precision intelligent color matching system is characterized by: A spiral push blade (205) is installed inside the material guide pipe (204), and a hollow gear (209) is fixedly installed on the upper end of the spiral push blade (205).

6. The automatic, precise and intelligent color matching system for large batches of industrial anticorrosive coatings according to claim 5 is characterized by: A solenoid valve (207) is installed inside the valve box (206), and the solenoid valve (207) is sealedly connected to the material guide pipe (204).

7. The automatic, precise and intelligent color matching system for large batches of industrial anticorrosive coatings according to claim 1 is characterized by: A data transmission module (301) is installed at the upper end of the detection mechanism (3), a connecting rod (303) is installed at the lower end of the data transmission module (301), and the lower end of the connecting rod (303) is electrically connected to the color detection sensor (304).

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