Catalytic reaction device for preparing diethyl carbonate
The catalytic reaction device addresses ventilation and discharge inefficiencies by incorporating fan-assisted ventilation and a counterweight scraper system, ensuring continuous scraping and preventing lump blockage, thereby enhancing production efficiency and safety.
Patent Information
- Application Number
- CN202411578467.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-01-03
AI Technical Summary
Existing catalytic reaction devices for preparing diethyl carbonate suffer from slow ventilation, material residue on the inner walls, and discharge efficiency issues due to lump formation, which affect production efficiency and safety.
A catalytic reaction device with a controlled feed port, fan-assisted ventilation, and a scraper mechanism with a counterweight system to ensure continuous contact with the inner wall, combined with an inclined discharge structure to prevent lump blockage, enhancing ventilation and discharge efficiency.
The device achieves rapid ventilation and efficient discharge of exhaust gases and materials, maintaining production efficiency and safety by ensuring continuous scraping and preventing lump blockage.
Smart Images

Figure CN119236850A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of reaction tools, in particular to a catalytic reaction device for preparing diethyl carbonate. Background Art
[0002] Diethyl carbonate is a colorless liquid organic compound with the chemical formula C5H10O3. It is mainly used as an intermediate in organic synthesis and drug synthesis, and can also be used as a solvent. Due to its high energy density and low volatility, diethyl carbonate is a candidate for lithium-ion battery electrolyte. When preparing and producing diethyl carbonate, diethyl carbonate and various ingredients need to be added to the inside of the catalytic reaction device. After ethylene glycol, carbon dioxide and the catalyst are mixed, they are heated and the pressure is increased to react to generate diethyl carbonate. The diethyl carbonate reactor drives the agitator through a driving device to fully mix the reactants in the reaction tank. The design of the agitator allows the reactants to be heated evenly, thereby improving production efficiency and product quality. In addition, the sealing design of the reactor ensures the safety of the reaction process. The catalytic reaction device commonly used in the market for preparing diethyl carbonate needs to be ventilated to discharge the exhaust gas before preparation. However, the ventilation speed inside the device is slow, and during the preparation process, some materials are easy to remain on the inner wall of the device, which requires a scraping structure to clean. However, the scraping structure is prone to wear after continuous use, which will affect the scraping efficiency in the later stage. When the material is discharged, some lumps are easy to block the outlet, affecting the discharge efficiency. Summary of the invention
[0003] The disclosed embodiment relates to a catalytic reaction device for preparing diethyl carbonate. When diethyl carbonate needs to be prepared, the device body feed port can be controlled to open in advance, and then the fan can be controlled to operate so that the fan generates wind force, and the air is controlled to pass through the side pipe assembly so that the sealing plate assembly is pushed to move by the wind pressure, and the spring outside the sliding rod component is squeezed to discharge the air from the lower part of the inner part of the device body, and the exhaust gas is controlled to flow upward and be discharged quickly, thereby improving the exhaust gas discharge efficiency, realizing rapid ventilation, and improving the preparation efficiency of diethyl carbonate.
[0004] In a first aspect of the present disclosure, a catalytic reaction device for preparing diethyl carbonate is provided, which specifically comprises: a device body; an inner wall of the device body is provided with a partition, a side pipe assembly is fixedly installed on the side of the device body, the bottom end of the L-shaped side pipe assembly is connected to the interior of the device body, and a sealing plate assembly is embedded and installed at the outlet position of the bottom end of the side pipe assembly, and the sealing plate assembly is an arc-shaped structure; a bottom piece structure; the bottom piece structure is fixedly connected to the bottom of the device body, and a fixing structure is installed on the bottom piece structure through a mounting groove, and a ring-shaped enclosure is fixed on the top of the fixing structure, and a ring-shaped evenly arranged top rod structure is welded and fixed on the top of the enclosure, and the top rod structure is inclined; a rotating shaft component; the rotating shaft component is installed at the inner center position of the device body, and the outer part of the rotating shaft component is slidably connected to the splicing plate component through an outer part, and an inclined force-bearing groove is opened inside the splicing plate component, and the outer end of the splicing plate component is welded and fixed to the scraper component, and the two sides of the scraper component are inclined structures and fit with the inner wall of the device body.
[0005] In at least some embodiments, a top cover is fixed on the top of the device body, and a motor is fixedly installed on the top of the top cover. The motor is connected to the rotating shaft component and drives the rotating shaft component to rotate. A connecting pipe and a feeding port are provided on the top of the device body, and a heating tube is fixed inside the partition of the device body; a cross-shaped support block is fixed on the inner side of the bottom end of the side tube assembly, and a sliding rod component is inserted through the inside of the support block. The sliding rod component with an L-shaped structure at the top is a T-shaped axis structure at the bottom end, and a spring is sleeved on the outside of the sliding rod component. The sliding rod component is freely pulled and pulled inside the support block, and a spring is sleeved on the outside of the bottom end of the sliding rod component. The inner end of the sliding rod component is fixedly connected to the sealing plate assembly, and the outer end of the spring contacts the side of the support block; a funnel-shaped guide is fixed on the top of the side tube assembly, and the bottom of the guide is fixedly connected to the top of the top cover through a connecting block, and a fan is fixed to the top of the guide by bolts and nuts.
[0006] In at least some embodiments, an installation groove is provided inside the bottom piece structure, a discharge pipe is provided at the bottom of the bottom piece structure, a fixed structure is installed inside the installation groove through a thread, and the top of the fixed structure is internally an inclined structure; an auxiliary part is fixed at the middle position of the top of the fixed structure, an inclined through groove is provided at the outer bottom end of the auxiliary part, and the bottom end of the through groove passes through the fixed structure; a support rod structure is welded and fixed to the top end of the auxiliary part, the top end of the support rod structure is welded and fixed to the top rod structure, and the outside of the support rod structure is provided with auxiliary grooves that are evenly arranged in a ring shape.
[0007] In at least some embodiments, two groups of stirring components are welded and fixed to the outside of the rotating shaft component, and two external parts are welded to the outside of the rotating shaft component, and the external parts are composed of a circular ring and three support plates; a pull-out groove is provided on the outside of the external part, and a vertical groove is provided through the inside of the external part, and the inside of the vertical groove is connected with the inside of the pull-out groove; a freely pullable splicing plate component is inserted into the inside of the pull-out groove, and the top of the force groove coincides with the top of the vertical groove, and a round rod is inserted into the overlapping position, and the round rod is fixed to the top of the counterweight, and the counterweight is a lead block with a cylindrical structure.
[0008] The present invention provides a catalytic reaction device for preparing diethyl carbonate, which has the following beneficial effects: When it is necessary to prepare diethyl carbonate, the feeding port of the device body can be controlled to open in advance, and then the fan can be controlled to generate wind force, and the air can be controlled to pass through the side pipe assembly, so that the sealing plate assembly can be pushed to move by the wind pressure, and the spring outside the sliding rod component can be squeezed to discharge the air from the lower part of the inner part of the device body, and the exhaust gas can be controlled to flow upward and be discharged quickly, thereby improving the exhaust gas discharge efficiency, achieving rapid ventilation, and improving the preparation efficiency of diethyl carbonate.
[0009] During the preparation process, the motor continuously drives the rotating shaft component to rotate, and the stirring component and related accessories are used to improve the uniformity and efficiency of heating. At the same time, the scraper component is continuously subjected to force to fit the inner wall of the device body to prevent the material from sticking to the inner wall of the device body. When the scraper component continues to fit and wear and gaps occur, the counterweight drives the round rod to move downward by its own weight, so that the round rod is displaced inside the force groove and the vertical groove at the same time. Since the force groove has an inclined structure, it generates a force displacement that pushes the splicing plate component and the scraper component, so that the scraper component uses the moving force and rotational swinging momentum to ensure that the scraper component is always in contact with the inner wall of the device body, thereby ensuring the scraping efficiency after wear.
[0010] When the material is discharged, it flows downward with the help of gravity, and is discharged downward through the top of the enclosure, the side of the top rod structure, the through slot and the auxiliary slot in turn. If lumps are generated in the material, the lumps fall on the top of the top rod structure. Since the top rod structure is inclined, it controls the lumps to move to the outside of the enclosure and blocks the lumps. The material is discharged downward through the top rod structure to avoid blockage of the downward flow. Then the narrow through slot and the auxiliary slot block the larger lumps again, so that the material can be discharged smoothly and avoid lumps blocking the discharge of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0012] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0013] In the attached picture: Figure 1 A three-dimensional structural schematic diagram of the present application is shown; Figure 2 A partial cross-sectional three-dimensional structural schematic diagram of the present application is shown; Figure 3 A partial cross-sectional exploded three-dimensional structure schematic diagram of the present application is shown; Figure 4 A partial cross-sectional exploded bottom-up structural schematic diagram of the present application is shown; Figure 5 The schematic diagram of the partial cross-section exploded stereoscopic structure and partial enlarged structure of the device body of the present application is shown; Figure 6 The bottom part structure of the present application is shown in a three-dimensional exploded view and a partial cross-sectional schematic diagram; Figure 7 A schematic diagram of the three-dimensional structure of the rotating shaft component of the present application is shown; Figure 8 A schematic diagram of a partial cross-section stereoscopic structure of a rotating shaft component of the present application is shown.
[0014] Reference numerals list 1. Device body; 101. Top cover; 102. Heating tube; 103. Side tube assembly; 104. Support block; 105. Sealing plate assembly; 106. Sliding rod assembly; 107. Guide; 108. Fan; 2. Bottom structure; 201. Installation slot; 202. Fixing structure; 203. Enclosure; 204. Top rod structure; 205. Auxiliary parts; 206. Through slot; 207. Support rod structure; 208. Auxiliary slot; 3. Rotating shaft component; 301. Stirring component; 302. External component; 303. Pull-out groove; 304. Vertical groove; 305. Splicing plate component; 306. Force-bearing groove; 307. Scraper component; 308. Counterweight component. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] Example 1: Please refer to Figures 1 to 8 : The present invention provides a catalytic reaction device for preparing diethyl carbonate, comprising: a device body 1; an inner wall of the device body 1 is provided with a partition, a side pipe assembly 103 is fixedly installed on the side of the device body 1, the bottom end of the L-shaped side pipe assembly 103 is connected to the inside of the device body 1, and a sealing plate assembly 105 is embedded and installed at the bottom outlet position of the side pipe assembly 103. The sealing plate assembly 105 is an arc-shaped structure, so that after the fan 108 is turned on, the wind is allowed to flow inside the side pipe assembly 103, and at the same time, the sealing plate assembly 105 is pushed to move by the wind pressure, so that the wind enters the bottom end of the device body 1 for circulation, and the exhaust gas is pushed to quickly flow upward and be discharged, thereby improving the exhaust gas discharge efficiency and ventilation effect; a bottom structure 2; the bottom structure 2 is fixedly connected to the bottom of the device body 1, and the bottom structure 2 is installed with a fixed structure 202 through an installation groove 201, and a ring-shaped enclosure 203 is fixed on the top of the fixed structure 202. The lumps are blocked to prevent the lumps from flowing quickly. A ring-shaped evenly arranged top rod structure 204 is welded and fixed on the top of the enclosure 203. The top rod structure 204 is tilted, so that after the lumps fall on the top of the top rod structure 204, the lumps are controlled to move to the outside of the enclosure 203; the rotating shaft component 3; the rotating shaft component 3 is installed at the inner center position of the device body 1, and the outer part of the rotating shaft component 3 is slidably connected with the splicing plate component 305 through the outer part 302. The splicing plate component 305 is provided with an inclined force groove 306 inside. The outer end of the splicing plate component 305 is welded and fixed to the scraper component 307. The two sides of the scraper component 307 are inclined structures and fit with the inner wall of the device body 1, so that the round rod is continuously forced to move downward inside the force groove 306, pushing the scraper component 307 to continuously move outward and fit with the inner wall of the device body 1 to ensure the fitting effect and scrape off the residual material on the inner wall of the device body 1.
[0017] In the present disclosure, Figure 3 and Figure 5As shown, a top cover 101 is fixed to the top of the device body 1 for sealing the top of the device body 1, a motor is fixedly installed on the top of the top cover 101, the motor is connected to the rotating shaft component 3, and drives the rotating shaft component 3 to rotate, thereby generating a rotating stirring force to improve the heating reaction efficiency, a connecting pipe and a feeding port are provided on the top of the device body 1, a heating tube 102 is fixed inside the interlayer of the device body 1 to improve the heating effect; a cross-shaped support block 104 is fixed to the inner side of the bottom end of the side tube assembly 103 for supporting the slide bar component 106 for guiding and pulling, a slide bar component 106 is inserted through the inside of the support block 104, the slide bar component 106 with an L-shaped structure at the top and a T-shaped shaft structure at the bottom, a spring is sheathed on the outside of the slide bar component 106 for continuous The sliding rod component 106 and the sealing plate assembly 105 are pushed to move, so that the sealing plate assembly 105 is blocked inside the bottom end of the side pipe assembly 103, and the sliding rod component 106 is freely pulled inside the support block 104. A spring is mounted on the outside of the bottom end of the sliding rod component 106 to push the sealing plate assembly 105 to move and reset. The inner end of the sliding rod component 106 is fixedly connected to the sealing plate assembly 105, and the outer end of the spring is in contact with the side of the support block 104; a guide 107 with a funnel-shaped structure is fixed to the top of the side pipe assembly 103 to control the wind to flow and discharge. The bottom of the guide 107 is fixedly connected to the top of the top cover 101 through a connecting block, and a fan 108 is fixed to the top of the guide 107 through bolts and nuts to promote the rapid circulation of exhaust gas and improve the ventilation effect.
[0018] In the present disclosure, Figure 4 and Figure 6 As shown, a mounting groove 201 is provided inside the bottom structure 2, and a discharge pipe is provided at the bottom of the bottom structure 2 to discharge materials. A fixed structure 202 is installed inside the mounting groove 201 through a thread, so that the fixed structure 202 can be freely installed and used. The top of the fixed structure 202 is internally inclined to control the convergence, circulation and discharge of materials. An auxiliary part 205 is fixed at the middle position of the top of the fixed structure 202, and an inclined through groove 206 is provided at the external bottom end of the auxiliary part 205, and the bottom end of the through groove 206 passes through the fixed structure 202 to guide the material to be discharged. A support rod structure 207 is welded and fixed to the top of the auxiliary part 205, and the top of the support rod structure 207 is welded and fixed to the top rod structure 204 to support the use of the top rod structure 204, and the outside of the support rod structure 207 is provided with an annularly evenly arranged auxiliary groove 208 to guide the material to be discharged.
[0019] In the present disclosure, Figure 7 and Figure 8As shown, two groups of stirring components 301 are welded and fixed on the outside of the rotating shaft component 3 to improve the stirring and mixing efficiency. Two outer parts 302 are welded on the outside of the rotating shaft component 3. The outer part 302 is composed of a circular ring and three support plates, which respectively support three splicing plate components 305 for use; a pull-out groove 303 is opened on the outside of the outer part 302, and a convex block is provided on the side of the splicing plate component 305, which is embedded in the side of the pull-out groove 303 to guide the pull-out, and a vertical groove 303 is opened inside the outer part 302 4. The interior of the vertical groove 304 is connected with the interior of the pull-out groove 303, and is used to insert a round rod, which starts to guide the round rod to move downward; a freely pullable splicing plate component 305 is inserted into the pull-out groove 303, and the top of the force groove 306 coincides with the top of the vertical groove 304, and a round rod is inserted into the overlapping position, and the round rod is fixed to the top of the counterweight 308. The counterweight 308 is a lead block with a cylindrical structure. With the help of gravity, it continuously pushes the splicing plate component 305 and the scraper component 307 to move outward.
[0020] The working principle of this embodiment is as follows: when it is necessary to prepare the catalytic reaction of diethyl carbonate, first control the opening of the feed port, and then control the operation of the fan 108. The fan 108 controls the wind to pass through the guide 107 and the side pipe assembly 103, and uses the wind pressure to push the sealing plate assembly 105 to be displaced, push the sliding rod assembly 106 to be displaced, compress the spring, and allow the wind to be discharged through the bottom end of the side pipe assembly 103. The wind flows upward from the bottom end of the inner part of the device body 1, promoting the rapid circulation of exhaust gas, improving the ventilation effect, avoiding the generation of residual exhaust gas, and eliminating safety hazards. Then, the raw materials and various ingredients are added to the interior of the device body 1, and the motor is controlled to operate and heat the materials at the same time. The motor drives the rotating shaft component 3 to rotate. When rotating, the rotating shaft component 3 drives the stirring component 301 and the outer component 302 to rotate together. When rotating, the scraper component 307 is continuously subjected to force and is in contact with the device body 1. The inner wall contacts and scrapes off the residue to improve the cleaning efficiency. At the same time, when the outer end of the scraper component 307 is worn, the counterweight 308 uses gravity to move the round rod downward inside the vertical groove 304 and the force groove 306, pushing the splicing plate component 305 and the scraper component 307 to move outward. At the same time, with the help of the swinging force, the scraper component 307 is continuously stressed and fits with the inner wall of the device body 1 to ensure the scraping efficiency. After the preparation of diethyl carbonate is completed, the discharge of diethyl carbonate is controlled. If agglomerates are generated in diethyl carbonate, the agglomerates fall on the top of the top rod structure 204, and the agglomerates are controlled to flow and move to the outside of the enclosure 203, so that the enclosure 203 blocks the agglomerates, and diethyl carbonate will be guided to flow through the top rod structure 204, the through groove 206 and the auxiliary groove 208, so that diethyl carbonate can be discharged smoothly, avoiding agglomerations affecting the flow efficiency of diethyl carbonate.
[0021] In this article, there are a few points to note: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0022] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0023] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A catalytic reaction device for preparing diethyl carbonate, characterized in that: include: The device body (1) comprises a partition layer on the inner wall of the device body (1), a side pipe assembly (103) is fixedly installed on the side of the device body (1), the bottom end of the L-shaped side pipe assembly (103) is connected to the inside of the device body (1), a sealing plate assembly (105) is embedded and installed at the outlet position of the bottom end of the side pipe assembly (103), and the sealing plate assembly (105) is an arc-shaped structure; a bottom structure (2); the bottom structure (2) is fixedly connected to the bottom of the device body (1), a fixing structure (202) is installed on the bottom structure (2) through a fixing groove (201), and a ring-shaped enclosure (202) is fixed on the top of the fixing structure (202). 3), a top end of the enclosure (203) is welded and fixed with a top rod structure (204) that is evenly arranged in a ring shape, and the top rod structure (204) is arranged in an inclined manner; a rotating shaft component (3); the rotating shaft component (3) is installed at the inner center position of the device body (1), the outer part of the rotating shaft component (3) is slidably connected to the splicing plate component (305) through the outer part (302), and the splicing plate component (305) is provided with a force bearing groove (306) that is arranged in an inclined manner inside, and the outer end of the splicing plate component (305) is welded and fixed to the scraper component (307), and the two sides of the scraper component (307) are inclined structures and fit with the inner wall of the device body (1).
2. A catalytic reaction device for preparing diethyl carbonate according to claim 1, characterized in that: A top cover (101) is fixed to the top of the device body (1), a motor is fixedly mounted to the top of the top cover (101), the motor is connected to the rotating shaft component (3) and drives the rotating shaft component (3) to rotate, a connecting pipe and a feeding port are provided at the top of the device body (1), and a heating pipe (102) is fixed inside the partition of the device body (1).
3. A catalytic reaction device for preparing diethyl carbonate according to claim 2, characterized in that: A cross-shaped support block (104) is fixed to the inner side of the bottom end of the side tube assembly (103); a slide bar component (106) is inserted through the interior of the support block (104); the top end of the slide bar component (106) is an L-shaped structure and the bottom end is a T-shaped shaft structure; a spring is sleeved on the outside of the slide bar component (106); the slide bar component (106) is freely withdrawn inside the support block (104); a spring is sleeved on the outside of the bottom end of the slide bar component (106); the inner end of the slide bar component (106) is fixedly connected to the sealing plate assembly (105); and the outer end of the spring contacts the side of the support block (104).
4. A catalytic reaction device for preparing diethyl carbonate according to claim 3, characterized in that: A guide member (107) with a funnel-shaped structure is fixed to the top of the side pipe assembly (103); the bottom of the guide member (107) is fixedly connected to the top of the top cover (101) via a connecting block; and a fan (108) is fixed to the top of the guide member (107) via bolts and nuts.
5. A catalytic reaction device for preparing diethyl carbonate according to claim 4, characterized in that: The bottom structure (2) is provided with a mounting groove (201) inside, a discharge pipe is provided at the bottom of the bottom structure (2), a fixing structure (202) is screw-threadedly mounted inside the mounting groove (201), and the top of the fixing structure (202) is internally an inclined structure.
6. A catalytic reaction device for preparing diethyl carbonate according to claim 5, characterized in that: An auxiliary component (205) is fixed at the middle position of the top of the fixed structure (202), and an inclined through slot (206) is provided at the outer bottom end of the auxiliary component (205), and the bottom end of the through slot (206) passes through the fixed structure (202).
7. A catalytic reaction device for preparing diethyl carbonate according to claim 6, characterized in that: A support rod structure (207) is welded and fixed to the top end of the auxiliary component (205), the top end of the support rod structure (207) is welded and fixed to the top rod structure (204), and the outside of the support rod structure (207) is provided with annular evenly arranged auxiliary grooves (208).
8. A catalytic reaction device for preparing diethyl carbonate according to claim 7, characterized in that: Two groups of stirring components (301) are welded and fixed to the outside of the rotating shaft component (3), and two external components (302) are welded to the outside of the rotating shaft component (3), wherein the external components (302) are composed of a circular ring and three support plates.
9. A catalytic reaction device for preparing diethyl carbonate according to claim 8, characterized in that: The exterior of the outer piece (302) is provided with a draw-out groove (303), and the interior of the outer piece (302) is provided with a vertical groove (304) running through it, and the interior of the vertical groove (304) is communicated with the interior of the draw-out groove (303).
10. A catalytic reaction device for preparing diethyl carbonate according to claim 9, characterized in that: A freely pullable splicing plate component (305) is inserted into the pull-out groove (303); the top of the force-bearing groove (306) overlaps with the top of the vertical groove (304); a round rod is inserted into the overlapping position; the round rod is fixed to the top of a counterweight (308); and the counterweight (308) is a lead block with a cylindrical structure.
