Full-automatic glue sealing line
Through the design of fully automatic sealing line, the synchronous sealing and corner pressing of the Z and X-axis edges of the glass are achieved by using the conveyor rack and sealing mechanism, which solves the problems of out-of-synchronization and poor flatness of the sealing glue in the existing technology, and improves the problem of unsynchronized sealing glue and improves the The sealing and quality of glass are provided.
Patent Information
- Application Number
- CN202411328515.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing glass sealing technology, the sealing glue on the edges of the Z and X axis cannot be carried out simultaneously, and the flatness at the glue joint is poor, which affects the sealing quality.
A fully automatic sealing line is designed, including a conveyor seat, a first chain conveyor rack, a second chain conveyor rack, a third chain conveyor rack, a side sealing mechanism, an angle pressing mechanism and a pneumatic actuator, and continuously adjusting the glass through automation The Z-axis and X-axis edges are sealed and automatically pressed at the corners of the glass to ensure the smooth connection of the glue.
The flatness at the corners behind the glass sealant is improved, ensuring the quality of glass usage and sealing effect, and solving the problem of synchronous sealant and poor flatness.
Smart Images

Figure CN119237237A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass sealing, and in particular to a full-automatic sealing line. Background Art
[0002] At present, the main reason why multi-layer glass needs to be sealed at the edge before leaving the factory is to ensure air tightness, water tightness and structural stability, prevent air, water vapor and dust from penetrating from the edge, keep the air layer between the glass pure and dry, so as to maintain good heat insulation and sound insulation effect;
[0003] With the existing glass sealing, the sealing of the glass Z-axis and X-axis edges cannot be synchronized with the conveying of the glass, and the flatness of the glue at the glue joint is poor, which affects the quality of the later sealing. Therefore, a fully automatic sealing line is proposed to provide glass processing personnel with a set of fully automatic sealing lines that can cooperate with the glass processing production line. The line can automatically and continuously seal the Z-axis and X-axis edges of the glass. As the glass is conveyed on the chain, the glass corners after the edges are sealed can be automatically pressed to make the glue at the glass corners flat and connected, thereby improving the flatness of the corners after glass sealing and ensuring the quality of glass after sealing. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides a fully automatic sealing line, which is convenient for providing glass processing personnel with a set of fully automatic sealing lines that can cooperate with the glass processing production line, and can automatically and continuously seal the Z-axis and X-axis edges of the glass. As the glass is conveyed on the chain, the glass corners after sealing on all sides can be automatically pressed with glue, so that the glue at the glass corners is flattened and connected, thereby improving the flatness of the corners after glass sealing and ensuring the use quality of the glass after sealing.
[0005] The technical solution adopted by the present invention to solve the technical problem is a fully automatic glue sealing line, comprising a conveying seat and a first chain conveying frame and a second chain conveying frame vertically arranged on both sides of the top of the conveying seat, a third chain conveying frame horizontally arranged on the top of the conveying seat and between the first chain conveying frame and the second chain conveying frame, a first side sealing mechanism is arranged on both sides of the first chain conveying frame and the second chain conveying frame, a second side sealing mechanism is arranged on both sides of the feeding end of the third chain conveying frame, and a pressing mechanism for pressing the glass corner joint is arranged diagonally on both sides of the discharging end of the third chain conveying frame;
[0006] The conveying seat is provided with a pneumatic actuator for driving the angle pressing mechanism to execute.
[0007] By adopting the above technical scheme, through the components consisting of the first chain conveyor frame, the second chain conveyor frame, the third chain conveyor frame, the first side sealing mechanism, the second side sealing mechanism, the angle pressing mechanism and the pneumatic actuator, it is possible to provide glass processing personnel with a set of fully automatic sealing lines that can cooperate with the glass processing production line, which can automatically and continuously seal the Z-axis and X-axis edges of the glass. As the glass is conveyed on the chain, the third chain conveyor frame will be linked to the pneumatic actuator to drive the angle pressing mechanism, so that the angle pressing mechanism cooperates with the third chain conveyor frame to automatically press the glass corners after the edges are sealed, so that the glue at the glass corners is flattened and connected, thereby improving the flatness of the corners after the glass is sealed.
[0008] Specifically, a stepper motor for driving the sprocket shaft to rotate is installed at the bottom of the first chain conveyor frame, a first synchronous wheel is installed at the end of the sprocket shaft of the first chain conveyor frame, a first gear is installed on the sprocket shaft of the second chain conveyor frame, a second gear is meshed at the bottom of the first gear, the second gear is rotatably connected to the conveying seat through a bearing, a second synchronous wheel is installed on one side of the second gear, the second synchronous wheel is connected to the first synchronous wheel through a synchronous belt, and corresponding support plates for supporting the glass are installed at equal distances on the transmission chains of the first chain conveyor frame and the second chain conveyor frame;
[0009] A servo motor for driving the sprocket shaft to rotate is installed at the bottom of the third chain conveyor frame, and a rubber anti-slip strip is connected to the edge of the chain buckle of the third chain conveyor frame.
[0010] By adopting the above technical solution, the first chain conveyor frame and the second chain conveyor frame are used as the feeding end of the sealing line, and the first side sealing mechanism is cooperated to seal the Z-axis edge of the glass. The third chain conveyor frame is used as the discharging end of the sealing line, and the second side sealing mechanism is cooperated to seal the X-axis edge of the glass.
[0011] Specifically, the first side sealing mechanism includes a U-shaped arm arranged on both sides of the first chain conveyor frame and the second chain conveyor frame facing each other, a Z-axis electric slide rail is installed on the inner side of the U-shaped arm, a first electric cylinder is installed on the sliding block of the Z-axis electric slide rail, and a first row of glue heads for sealing the Z-axis edge of the glass are installed at the output end of the first electric cylinder.
[0012] By adopting the above technical solution, the Z-axis edges on both sides of the glass passing between the first chain conveyor frame and the second chain conveyor frame are sealed with glue through the first side sealing mechanism.
[0013] Specifically, the second side sealing mechanism includes a second electric cylinder and a trigger assembly, and the output end of the second electric cylinder is equipped with a second row of glue heads for sealing the edge of the glass X-axis;
[0014] A glue pump is provided at the end of the conveying seat, and the glue outlet end of the glue pump is connected to the glue inlet ends of the first row of glue heads and the second row of glue heads through a pipeline;
[0015] The trigger assembly includes a right-angle arm arranged in the middle of the third chain conveyor frame, a rubber wheel is installed at one end of the right-angle arm through a bearing, the horizontal height of the center of the rubber wheel is the same as the height of the rubber anti-slip strip at the top of the third chain conveyor frame, the corner of the right-angle arm is rotatably connected to a support rod through a bearing, and both ends of the right-angle arm corner are connected to the support rod through a volute spring;
[0016] A pressure plate is arranged at one end of the right-angle arm away from the rubber wheel, an upper plate is connected to the inner side of the frame of the third chain conveyor frame, and a pressure sensor located at the top of the pressure plate is installed at the bottom of the upper plate.
[0017] By adopting the above technical solution, the X-axis edges on both sides of the glass passing through the third chain conveyor are sealed with glue through the second side sealing mechanism, and after the glass enters above the trigger assembly, the rubber wheel will be pressed down, so that the pressure plate away from the end of the rubber wheel pushes the pressure sensor upward, and the pressure sensor triggers the second electric cylinder to output work, and triggers the glue pump to discharge glue from the second row of glue heads, so that while the glass moves above the trigger assembly, the second row of glue heads continue to seal the X-axis edges on both sides of the glass until the glass moves away from the trigger assembly along with the third chain conveyor.
[0018] Specifically, the angle pressing mechanism includes a support plate and a right-angle pressing plate, the bottom of the support plate is connected to the conveying seat, and the conveying seat is equipped with a telescopic unit;
[0019] The telescopic unit includes an outer tube, an inner rod and a tension spring. One end of the inner rod is arranged in the outer tube and connected to a limiting block. The other end of the inner rod is connected to the male angle of the right-angle pressure plate through a spring. The side of the limiting block away from the inner rod is connected to the inner end of the outer tube through a tension spring. The bottom of the outer tube is provided with an air inlet hole for connecting to a pneumatic actuator.
[0020] By adopting the above technical solution, the corners of the glass after the edges are sealed with glue are automatically pressed by the corner pressing mechanism in cooperation with the third chain conveyor frame, so that the glue at the corners of the glass is pressed flat and connected, thereby improving the flatness of the corners after the glass is sealed with glue.
[0021] Specifically, the pneumatic actuator includes a gear box, a third synchronous wheel and a fourth synchronous wheel, the gear box is embedded in the conveying seat, the third synchronous wheel is arranged at the end of the chain shaft of the third chain conveying frame, the fourth synchronous wheel is rotatably connected to one end of the gear box through a bearing, and the third synchronous wheel and the fourth synchronous wheel are connected through a synchronous belt;
[0022] A small gear is installed on the rotating shaft of the fourth synchronous wheel, a large gear is meshed with one side of the small gear, an intake sleeve is connected inside the large gear, and an exhaust sleeve is rotatably connected inside the intake sleeve via a bearing.
[0023] By adopting the above technical solution, the air supply drive of the angle pressing mechanism by the pneumatic actuator is realized by relying on the transmission linkage of the third chain conveyor frame, and during the transmission of the third chain conveyor frame, the chain shaft of the third chain conveyor frame drives the third synchronous wheel to rotate, and the small gear on the fourth synchronous wheel synchronously connected to the third synchronous wheel drives the large gear to rotate.
[0024] Specifically, the air inlet nozzle of the air inlet sleeve is rotatably connected to one side of the gear box through a bearing, and the exhaust nozzle of the exhaust sleeve is rotatably connected to the other side of the gear box through a bearing;
[0025] An air supply side groove is provided on one side of the air intake sleeve, an air discharge port is provided on the air intake sleeve and located on one side of the air supply side groove, an air inlet is provided on one side of the exhaust sleeve, an exhaust nozzle is connected to an air pipe, and the exhaust end of the air pipe is connected to the air intake hole through a five-way joint and a pipeline.
[0026] By adopting the above technical scheme, the intake sleeve can realize synchronous rotation with the rotation of the large gear, and after the air supply side groove of the intake sleeve coincides with the air inlet of the exhaust sleeve, the air inside the intake sleeve will flow in series with the air of the exhaust sleeve at an even pressure, and after the air inlet of the exhaust sleeve coincides with the air discharge port of the intake sleeve, the air pressure inside the exhaust sleeve will be discharged evenly with the outside air through the air discharge port.
[0027] Specifically, a pressure tank is provided on one side of the conveying seat, the air inlet end of the pressure tank is connected to an air pump, the exhaust end of the pressure tank is connected to an air supply pipe, and the exhaust end of the air supply pipe is connected to the air inlet nozzle through a rotating joint.
[0028] By adopting the above technical scheme, the pressure in the pressure tank is pressurized by an air pump, and the air pump stops pressurizing after the pressure tank reaches a certain pressure. After the air supply side groove of the intake sleeve coincides with the air inlet of the exhaust sleeve, the pressure in the pressure tank will quickly enter the exhaust sleeve through the intake sleeve and be discharged into the outer sleeve by the exhaust sleeve. The limit block at the tail of the inner rod is pneumatically pushed to extend the inner rod, and the right-angle pressure plate at the end of the inner rod is used to flatten and shape the corners of the glass after Z and X axis sealing, so that the flatness of the edge connection of the glass after sealing is better, thereby ensuring the use quality of the glass after sealing.
[0029] The beneficial effects of the present invention are as follows: through the components consisting of the first chain conveyor frame, the second chain conveyor frame, the third chain conveyor frame, the first side sealing mechanism, the second side sealing mechanism, the angle pressing mechanism and the pneumatic actuator, a set of fully automatic sealing lines that can cooperate with the glass processing production line is provided to glass processing personnel, and the Z-axis and X-axis edges of the glass can be automatically and continuously sealed. As the glass is conveyed on the chain, the third chain conveyor frame will be linked to the pneumatic actuator to drive the angle pressing mechanism, so that the angle pressing mechanism cooperates with the third chain conveyor frame to automatically press the glass corners after the edges are sealed, so that the glue at the glass corners is flattened and connected, and the flatness of the corners after the glass is sealed is improved, and the existing glass sealing, the sealing of the glass Z and X axis edges cannot be synchronized with the conveying of the glass, and the glue flatness at the glue connection is poor, which affects the quality of the later sealing. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0031] Figure 1 It is an overall diagram of the present invention;
[0032] Figure 2 For the present invention Figure 1 Enlarged view of point A in the middle;
[0033] Figure 3 For the present invention Figure 1 Enlarged view of point B in the middle;
[0034] Figure 4 A schematic diagram of the connection between the first synchronous wheel and the second synchronous wheel of the present invention;
[0035] Figure 5 It is a schematic diagram of the structure of the trigger component of the present invention;
[0036] Figure 6 It is a schematic cross-sectional view of the outer cylinder of the present invention;
[0037] Figure 7 It is a schematic diagram of the gear box structure of the present invention;
[0038] Figure 8 It is a schematic diagram of the connection between the third synchronous wheel and the fourth synchronous wheel of the present invention;
[0039] Fig. 9 It is a schematic diagram of the exhaust nozzle structure of the present invention;
[0040] Fig.10 It is a schematic diagram of the cross-sectional structure of the gas sleeve of the present invention;
[0041] Fig.11 It is a schematic diagram of the cross-sectional structure of the air intake sleeve of the present invention;
[0042] In the figure: conveying seat 1, first chain conveying frame 2, stepping motor 21, first synchronous wheel 22, second chain conveying frame 3, support plate 302, first gear 31, second gear 32, second synchronous wheel 33, third chain conveying frame 4, servo motor 41, rubber anti-slip strip 42, first side sealing mechanism 5, U-shaped arm 51, Z-axis electric slide rail 52, first electric cylinder 53, first row of rubber heads 54, second side sealing mechanism 6, second electric cylinder 61, second row of rubber heads 63, trigger assembly 64, right angle arm 641, rubber wheel 642, pressure plate 643, support rod 644, scroll spring 64 5. Pressure sensor 646, upper plate 65, angle pressing mechanism 7, support plate 71, right-angle pressing plate 72, telescopic unit 73, outer cylinder 731, inner rod 732, limit block 733, tension spring 734, air inlet hole 735, pneumatic actuator 8, gear box 81, third synchronous wheel 82, fourth synchronous wheel 83, small gear 84, large gear 85, air inlet sleeve 86, air inlet nozzle 861, air supply side groove 862, air vent 863, air pipe 864, exhaust sleeve 87, exhaust nozzle 871, air inlet 872, pressure tank 88, air supply pipe 881, air pump 89, glue pump 9. DETAILED DESCRIPTION
[0043] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0044] In order to cooperate with the glass processing production line to perform automatic sealing and automatically press and connect the glue at the corners of the glass, as an embodiment of the present invention, Figures 1 to 11 As shown, a fully automatic glue sealing line described in the present invention comprises a conveying seat 1 and a first chain conveying frame 2 and a second chain conveying frame 3 vertically arranged on both sides of the top of the conveying seat 1, a third chain conveying frame 4 is horizontally arranged on the top of the conveying seat 1 and between the first chain conveying frame 2 and the second chain conveying frame 3, a first side sealing mechanism 5 is arranged on both sides of the first chain conveying frame 2 and the second chain conveying frame 3, a second side sealing mechanism 6 is arranged on both sides of the feeding end of the third chain conveying frame 4, and a pressing mechanism 7 for pressing the glass corner joint is diagonally arranged on both sides of the discharging end of the third chain conveying frame 4;
[0045] The conveying seat 1 is provided with a pneumatic actuator 8 for driving the angle pressing mechanism 7 to execute.
[0046] When in use, the first chain conveyor frame 2, the second chain conveyor frame 3, the third chain conveyor frame 4, the first side sealing mechanism 5, the second side sealing mechanism 6, the angle pressing mechanism 7 and the pneumatic actuator 8 are used to provide the glass processing personnel with a set of fully automatic sealing lines that can cooperate with the glass processing production line, which can automatically and continuously seal the Z-axis and X-axis edges of the glass. As the glass is conveyed on the chain, the third chain conveyor frame 4 will link the pneumatic actuator 8 to drive the angle pressing mechanism 7, so that the angle pressing mechanism 7 cooperates with the third chain conveyor frame 4 to automatically press the glass corners after the edges are sealed, so that the glue at the glass corners is flattened and connected, thereby improving the flatness of the corners after the glass is sealed.
[0047] The present invention also includes that a stepping motor 21 for driving the rotation of the sprocket shaft of the first chain conveyor frame 2 is installed at the bottom, a first synchronous wheel 22 is installed at the end of the sprocket shaft of the first chain conveyor frame 2, a first gear 31 is installed on the sprocket shaft of the second chain conveyor frame 3, a second gear 32 is meshed at the bottom of the first gear 31, the second gear 32 is rotatably connected to the conveying seat 1 through a bearing, a second synchronous wheel 33 is installed on one side of the second gear 32, the second synchronous wheel 33 is connected to the first synchronous wheel 22 through a synchronous belt, and corresponding support plates 302 for supporting the glass are installed at equal distances on the transmission chains of the first chain conveyor frame 2 and the second chain conveyor frame 3;
[0048] A servo motor 41 for driving the sprocket shaft to rotate is installed at the bottom of the third chain conveyor frame 4 , and a rubber anti-slip strip 42 is connected to the edge of the chain buckle of the third chain conveyor frame 4 .
[0049] When in use, the first chain conveyor frame 2 and the second chain conveyor frame 3 are used as the feeding end of the sealing line, and the first side sealing mechanism 5 is cooperated to seal the Z-axis edge of the glass. The third chain conveyor frame 4 is used as the discharging end of the sealing line, and the second side sealing mechanism 6 is cooperated to seal the X-axis edge of the glass. The stepping motor 21 provides driving force for the first chain conveyor frame 2, so that the transmission chain of the first chain conveyor frame 2 can be driven, and the first chain conveyor frame 2 and the second chain conveyor frame 3 can rotate synchronously through the synchronous connection between the second synchronous wheel 33 and the first synchronous wheel 22, and the meshing between the first gear 31 and the second gear 32. The support plates 302 on the first chain conveyor frame 2 and the second chain conveyor frame 3 move the glass down to the third chain conveyor frame 4 synchronously, and the rubber anti-slip strip 42 of the third chain conveyor frame 4 realizes anti-slip support for the bottom of the glass.
[0050] In order to seal the edges of the glass on both sides along the Z axis, for example, Figure 1 , 2As shown, the present invention also includes that the first side sealing mechanism 5 includes a U-shaped arm 51 arranged on both sides of the first chain conveyor frame 2 and the second chain conveyor frame 3 facing each other, a Z-axis electric slide rail 52 is installed on the inner side of the U-shaped arm 51, a first electric cylinder 53 is installed on the sliding block of the Z-axis electric slide rail 52, and a first row of glue heads 54 for sealing the Z-axis edge of the glass are installed at the output end of the first electric cylinder 53.
[0051] When in use, the first side sealing mechanism 5 is used to seal the Z-axis edges on both sides of the glass passing between the first chain conveyor frame 2 and the second chain conveyor frame 3, and each stepping dwell gap of the stepper motor 21 causes the Z-axis electric slide 52 to drive the first electric cylinder 53 to move once, and the first electric cylinder 53 outputs work, and at the same time, the glue pump 9 performs glue discharge work on the first row of glue heads 54, so that the first row of glue heads 54 are pushed by the first electric cylinder 53 to approach the Z-axis edges on both sides of the glass, and glue is discharged from the Z-axis edges on both sides of the glass, and the Z-axis electric slide 52 drives the first electric cylinder 53 to move on the Z-axis on both sides of the glass, and the dwell gap of the stepper motor 21, the moving path of the Z-axis electric slide 52, the output stroke of the first electric cylinder 53 and the glue discharge amount of the first row of glue heads 54 by the glue pump 9 are set according to the actual glue sealing requirements of the glass.
[0052] In order to seal the edges of the glass on both sides along the x-axis, for example, Figure 1 , 3 As shown in , 4, the present invention also includes that the second side sealing mechanism 6 includes a second electric cylinder 61 and a trigger assembly 64, and the output end of the second electric cylinder 61 is equipped with a second row of glue heads 63 for sealing the edge of the glass X-axis;
[0053] A glue pump 9 is provided at the end of the conveying seat 1, and the glue outlet end of the glue pump 9 is connected to the glue inlet ends of the first row of glue heads 54 and the second row of glue heads 63 through a pipeline;
[0054] The trigger assembly 64 includes a right-angle arm 641 disposed in the middle of the third chain conveyor frame 4, one end of the right-angle arm 641 is mounted with a rubber wheel 642 through a bearing, the horizontal height of the center of the rubber wheel 642 is the same as the height of the rubber anti-slip strip 42 on the top of the third chain conveyor frame 4, the corner of the right-angle arm 641 is rotatably connected with a support rod 644 through a bearing, and both ends of the corner of the right-angle arm 641 are connected to the support rod 644 through a volute spring 645;
[0055] A pressure plate 643 is provided at one end of the right-angle arm 641 away from the rubber wheel 642 , an upper plate 65 is connected to the inner side of the frame of the third chain conveyor frame 4 , and a pressure sensor 646 located at the top of the pressure plate 643 is installed at the bottom of the upper plate 65 .
[0056] When in use, the second side sealing mechanism 6 seals the X-axis edges on both sides of the glass passing through the third chain conveyor frame 4, and after the glass enters above the trigger assembly 64, the rubber wheel 642 will be pressed down, so that the pressure plate 643 away from the end of the rubber wheel 642 pushes the pressure sensor 646 upward, and the pressure sensor 646 triggers the second electric cylinder 61 to output and triggers the glue pump 9 to discharge the glue from the second row of glue heads 63, so that while the glass moves above the trigger assembly 64, the second row of glue heads 63 continue to seal the X-axis edges on both sides of the glass until the glass moves away from the trigger assembly 64 along with the third chain conveyor frame 4.
[0057] In order to automatically flatten the corner joints after glass sealing, for example, Figure 6-11 As shown, the present invention also includes that the angle pressing mechanism 7 includes a support plate 71 and a right-angle pressing plate 72, the bottom of the support plate 71 is connected to the conveying seat 1, and a telescopic unit 73 is installed on the conveying seat 1;
[0058] The telescopic unit 73 includes an outer cylinder 731, an inner rod 732 and a tension spring 734. One end of the inner rod 732 is arranged in the outer cylinder 731 and connected to a limiting block 733. The other end of the inner rod 732 is connected to the male angle of the right-angle pressure plate 72 through a spring. The side of the limiting block 733 away from the inner rod 732 is connected to the inner end of the outer cylinder 731 through a tension spring 734. An air inlet hole 735 for connecting to the pneumatic actuator 8 is provided at the bottom of the outer cylinder 731.
[0059] When in use, the angle pressing mechanism 7 cooperates with the third chain conveyor frame 4 to automatically press the glass corners after the edges are sealed, so that the glue at the glass corners is pressed flat and connected, thereby improving the flatness of the corners after the glass is sealed, and the right-angle pressing plate 72 is made of release plastic.
[0060] In order to provide pneumatic driving force for the angle pressing mechanism in coordination with the chain conveyor, for example, Figure 6-11 As shown, the present invention also includes that the pneumatic actuator 8 includes a gear box 81, a third synchronous wheel 82 and a fourth synchronous wheel 83, the gear box 81 is embedded in the conveying seat 1, the third synchronous wheel 82 is arranged at the end of the chain shaft of the third chain conveying frame 4, the fourth synchronous wheel 83 is rotatably connected to one end of the gear box 81 through a bearing, and the third synchronous wheel 82 and the fourth synchronous wheel 83 are connected through a synchronous belt;
[0061] A small gear 84 is mounted on the rotating shaft of the fourth synchronous wheel 83 , a large gear 85 is meshed with one side of the small gear 84 , an intake sleeve 86 is connected inside the large gear 85 , and an exhaust sleeve 87 is rotatably connected inside the intake sleeve 86 via a bearing.
[0062] When in use, the pneumatic actuator 8 drives the angle pressing mechanism 7 with air supply, which is realized by the transmission linkage of the third chain conveyor frame 4. During the transmission of the third chain conveyor frame 4, the chain shaft of the third chain conveyor frame 4 drives the third synchronous wheel 82 to rotate, and the small gear 84 on the fourth synchronous wheel 83 synchronously connected with the third synchronous wheel 82 drives the large gear 85 to rotate.
[0063] The transmission chain of the third chain conveyor frame 4 completes one cycle, and the large gear 85 completes one rotation.
[0064] The present invention also includes that the air inlet nozzle 861 of the air inlet sleeve 86 is rotatably connected to one side of the gear box 81 through a bearing, and the exhaust nozzle 871 of the exhaust sleeve 87 is rotatably connected to the other side of the gear box 81 through a bearing;
[0065] An air supply side groove 862 is provided on one side of the air intake sleeve 86, an air discharge port 863 is provided on the air intake sleeve 86 and located on one side of the air supply side groove 862, an air inlet 872 is provided on one side of the exhaust sleeve 87, the exhaust nozzle 871 is connected to an air pipe 864, and the exhaust end of the air pipe 864 is connected to the air intake hole 735 via a five-way joint and a pipeline.
[0066] When in use, the air intake sleeve 86 rotates synchronously with the large gear 85, and after the air supply side groove 862 of the air intake sleeve 86 coincides with the air inlet 872 of the exhaust sleeve 87, the air inside the air intake sleeve 86 will flow in series with the air of the exhaust sleeve 87 at an even pressure, and after the air inlet 872 of the exhaust sleeve 87 coincides with the air discharge port 863 of the air intake sleeve 86, the air pressure inside the exhaust sleeve 87 will be discharged through the air discharge port 863 to equalize the pressure with the outside air.
[0067] The present invention also includes that a pressure tank 88 is provided on one side of the conveying seat 1, the air inlet end of the pressure tank 88 is connected to an air pump 89, the exhaust end of the pressure tank 88 is connected to an air supply pipe 881, and the exhaust end of the air supply pipe 881 is connected to the air inlet nozzle 861 through a rotating joint.
[0068] When in use, the air pump 89 is used to increase the pressure in the pressure tank 88, and the air pump 89 stops increasing the pressure after the pressure tank 88 reaches a certain pressure. After the air supply side groove 862 of the air intake sleeve 86 coincides with the air inlet 872 of the exhaust sleeve 87, the pressure in the pressure tank 88 will quickly enter the exhaust sleeve 87 through the air intake sleeve 86, and be discharged into the outer cylinder 731 by the exhaust sleeve 87, and the limit block 733 at the tail of the inner rod 732 is pneumatically pushed to extend the inner rod 732, and the right-angle pressing plate 72 at the end of the inner rod 732 is used to flatten and shape the corners of the glass after the Z and X axis glue sealing, so that the flatness of the edge joint of the glass after the glue sealing is better, and the use quality of the glass after the glue sealing is guaranteed;
[0069] As the third chain conveyor frame 4 continues to drive, the air inlet 872 quickly moves from the air supply side groove 862 to the air outlet 863. Based on the pullback of the limit block 733 by the tension spring 734, the air in the outer tube 731 is discharged to the outside through the air outlet 863. At the same time, the right-angle pressure plate 72 returns to its position and leaves the corner of the glass.
[0070] When the present invention is in use, the conveyor seat 1 is arranged in the glass processing production line, so that the feeding end of the first chain conveyor frame 2 and the second chain conveyor frame 3 is located at the discharging end of the previous process before the glass is sealed, and the discharging end of the third chain conveyor frame 4 is placed at the feeding end of the next process after the glass is sealed, and the discharging end and the feeding end are both equipped with a manipulator with a suction cup to grasp and transfer the glass before and after the sealing. At the same time, the power supply component of the glass processing site provides power to the electrical component in the present application, and the control circuit of the electrical component in the present application is connected to the control host of the processing site, and the production line personnel debug and control through the host in coordination with the upstream and downstream process lines;
[0071] When in use, the robot at the discharge end of the previous process places the glass to be sealed horizontally on the support plate 302 of the first chain conveyor frame 2 and the second chain conveyor frame 3 in the transmission. During this period, the stepping motor 21 provides driving force for the first chain conveyor frame 2, so that the transmission chain of the first chain conveyor frame 2 can be driven, and the first chain conveyor frame 2 and the second chain conveyor frame 3 can rotate synchronously in the same direction through the synchronous connection between the second synchronous wheel 33 and the first synchronous wheel 22, and the meshing between the first gear 31 and the second gear 32. The support plates 302 on the first chain conveyor frame 2 and the second chain conveyor frame 3 move the glass downward synchronously to the third chain conveyor frame 4, and the servo motor 41 provides driving force for the third chain conveyor frame 4, and the third chain conveyor frame 4 is driven by the servo motor 41. The rubber anti-skid strip 42 of the strip conveyor frame 4 realizes anti-skid support for the bottom of the glass. In each stepping stop gap of the stepper motor 21, the Z-axis electric slide rail 52 drives the first electric cylinder 53 to move once, and the first electric cylinder 53 outputs work. At the same time, the glue pump 9 works on the first row of glue heads 54 to discharge glue, so that the first row of glue heads 54 are pushed by the first electric cylinder 53 to approach the Z-axis edges on both sides of the glass, and the glue is discharged from the Z-axis edges on both sides of the glass. The Z-axis electric slide rail 52 drives the first electric cylinder 53 to move on the Z-axis on both sides of the glass, and the stop gap of the stepper motor 21, the moving path of the Z-axis electric slide rail 52, the output stroke of the first electric cylinder 53 and the glue discharge amount of the first row of glue heads 54 by the glue pump 9 are set according to the actual sealing demand of the glass. After the glass moves above the trigger assembly 64, the rubber wheel 642 will be pressed down, so that the pressure plate 643 away from the end of the rubber wheel 642 pushes the pressure sensor 646 upward. The control system of the processing site receives the signal of the pressure sensor 646, triggers the second electric cylinder 61 to output work, and triggers the glue pump 9 to discharge glue from the second row of glue heads 63, so that during the movement of the glass above the trigger assembly 64, the second row of glue heads 63 continue to seal the X-axis edges of the glass on both sides until the glass moves away from the trigger assembly 64 with the third chain conveyor 4. During the transmission of the third chain conveyor 4, the chain shaft of the third chain conveyor 4 drives the third synchronous wheel 82 to rotate, and the small gear 84 on the fourth synchronous wheel 83 synchronously connected to the third synchronous wheel 82 drives the large gear 8 5 rotates, the air intake sleeve 86 realizes synchronous rotation with the rotation of the large gear 85, and after the air supply side groove 862 of the air intake sleeve 86 coincides with the air inlet 872 of the exhaust sleeve 87, the air inside the air intake sleeve 86 will flow in series with the air of the exhaust sleeve 87 at an even pressure, and after the air inlet 872 of the exhaust sleeve 87 coincides with the air discharge port 863 of the air intake sleeve 86, the air pressure inside the exhaust sleeve 87 will be discharged and evenly pressured with the outside air through the air discharge port 863, the air pump 89 increases the pressure in the pressure tank 88, and the air pump 89 stops increasing the pressure when the pressure tank 88 reaches a certain pressure, and after the air supply side groove 862 of the air intake sleeve 86 coincides with the air inlet 872 of the exhaust sleeve 87, the pressure in the pressure tank 88 will quickly enter the exhaust sleeve 87 through the air intake sleeve 86,The air is discharged into the outer cylinder 731 by the exhaust sleeve 87, and the limit block 733 at the tail of the inner rod 732 is pneumatically pushed to extend the inner rod 732, and the right-angle pressing plate 72 at the end of the inner rod 732 is used to flatten and shape the corners of the glass after the Z and X axis sealing, so that the flatness of the edge connection of the glass after sealing is better, and the use quality of the glass after sealing is guaranteed. With the continuous transmission of the third chain conveyor 4, the air inlet 872 is quickly transferred from the air supply side groove 862 to the air discharge port 863. Based on the pullback of the limit block 733 by the tension spring 734, the air in the outer cylinder 731 is discharged from the air discharge port 863. At the same time, the right-angle pressing plate 72 returns to its position and leaves the corner of the glass, completing a set of complete automatic sealing processing of the glass. Then, the manipulator at the feeding end of the next production line grabs and sucks the sealed glass from the third chain conveyor 4, and repeats this process.
[0072] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A fully automatic sealing line, characterized in that: The invention comprises a conveying seat (1) and a first chain conveying frame (2) and a second chain conveying frame (3) vertically arranged on both sides of the top of the conveying seat (1); a third chain conveying frame (4) is horizontally arranged on the top of the conveying seat (1) and between the first chain conveying frame (2) and the second chain conveying frame (3); first side sealing mechanisms (5) are arranged on both sides of the first chain conveying frame (2) and the second chain conveying frame (3); second side sealing mechanisms (6) are arranged on both sides of the feeding end of the third chain conveying frame (4); and angle pressing mechanisms (7) for pressing the glass corner joints are arranged diagonally on both sides of the discharging end of the third chain conveying frame (4); A pneumatic actuator (8) for driving the angle pressing mechanism (7) to execute is arranged in the conveying seat (1).
2. A fully automatic sealing line according to claim 1, characterized in that: A stepping motor (21) for driving the sprocket shaft of the first chain conveyor (2) is installed at the bottom thereof, a first synchronous wheel (22) is installed at the end of the sprocket shaft of the first chain conveyor (2), a first gear (31) is installed on the sprocket shaft of the second chain conveyor (3), a second gear (32) is meshed at the bottom of the first gear (31), the second gear (32) is rotatably connected to the conveying seat (1) via a bearing, a second synchronous wheel (33) is installed on one side of the second gear (32), the second synchronous wheel (33) is connected to the first synchronous wheel (22) via a synchronous belt, and corresponding support plates (302) for supporting glass are installed at equal distances on the transmission chains of the first chain conveyor (2) and the second chain conveyor (3); A servo motor (41) for driving the sprocket shaft to rotate is installed at the bottom of the third chain conveyor frame (4), and a rubber anti-slip strip (42) is connected to the edge of the chain buckle of the third chain conveyor frame (4).
3. A fully automatic sealing line according to claim 2, characterized in that: The first side sealing mechanism (5) comprises a U-shaped arm (51) arranged on both sides of the first chain conveyor frame (2) and the second chain conveyor frame (3) facing each other, a Z-axis electric slide rail (52) is installed inside the U-shaped arm (51), a first electric cylinder (53) is installed on the sliding block of the Z-axis electric slide rail (52), and a first row of glue heads (54) for sealing the Z-axis edge of the glass are installed at the output end of the first electric cylinder (53).
4. A fully automatic sealing line according to claim 3, characterized in that: The second side sealing mechanism (6) comprises a second electric cylinder (61) and a trigger assembly (64); the output end of the second electric cylinder (61) is provided with a second row of glue heads (63) for sealing the edge of the glass on the X-axis; A glue pump (9) is provided at the end of the conveying seat (1), and the glue outlet end of the glue pump (9) is connected to the glue inlet ends of the first row of glue heads (54) and the second row of glue heads (63) through a pipeline; The trigger assembly (64) comprises a right-angle arm (641) arranged in the middle of the third chain conveyor frame (4); a rubber wheel (642) is installed at one end of the right-angle arm (641) via a bearing; the horizontal height of the center of the rubber wheel (642) is the same as the height of the rubber anti-slip strip (42) at the top of the third chain conveyor frame (4); a support rod (644) is rotatably connected at the corner of the right-angle arm (641) via a bearing; and both ends of the right-angle arm (641) are connected to the support rod (644) via a volute spring (645); A pressure plate (643) is provided at one end of the right-angle arm (641) away from the rubber wheel (642), an upper plate (65) is connected to the inner side of the frame of the third chain conveyor frame (4), and a pressure sensor (646) located at the top of the pressure plate (643) is installed at the bottom of the upper plate (65).
5. The fully automatic sealing line according to claim 4, characterized in that: The angle pressing mechanism (7) comprises a support plate (71) and a right-angle pressing plate (72); the bottom of the support plate (71) is connected to the conveying seat (1); and a telescopic unit (73) is installed on the conveying seat (1); The telescopic unit (73) comprises an outer cylinder (731), an inner rod (732) and a tension spring (734); one end of the inner rod (732) is arranged in the outer cylinder (731) and connected to a limit block (733); the other end of the inner rod (732) is connected to the male angle of the right-angle pressure plate (72) via a spring; the side of the limit block (733) away from the inner rod (732) is connected to the inner end of the outer cylinder (731) via a tension spring (734); and an air inlet hole (735) for connecting to a pneumatic actuator (8) is provided at the bottom of the outer cylinder (731).
6. The fully automatic sealing line according to claim 5, characterized in that: The pneumatic actuator (8) comprises a gear box (81), a third synchronous wheel (82) and a fourth synchronous wheel (83); the gear box (81) is embedded in the conveying seat (1); the third synchronous wheel (82) is arranged at the end of the chain shaft of the third chain conveying frame (4); the fourth synchronous wheel (83) is rotatably connected to one end of the gear box (81) through a bearing; the third synchronous wheel (82) and the fourth synchronous wheel (83) are connected through a synchronous belt; A small gear (84) is mounted on the rotating shaft of the fourth synchronous wheel (83), a large gear (85) is meshed with one side of the small gear (84), an intake sleeve (86) is connected inside the large gear (85), and an exhaust sleeve (87) is rotatably connected inside the intake sleeve (86) via a bearing.
7. A fully automatic sealing line according to claim 6, characterized in that: The air inlet nozzle (861) of the air inlet sleeve (86) is rotatably connected to one side of the gear box (81) via a bearing, and the air outlet nozzle (871) of the air outlet sleeve (87) is rotatably connected to the other side of the gear box (81) via a bearing; An air supply side groove (862) is provided on one side of the air intake sleeve (86), an air discharge port (863) is provided on the air intake sleeve (86) and located on one side of the air supply side groove (862), an air inlet (872) is provided on one side of the exhaust sleeve (87), an exhaust nozzle (871) is connected to an air pipe (864), and an exhaust end of the air pipe (864) is connected to an air intake hole (735) via a five-way joint and a pipeline.
8. The fully automatic sealing line according to claim 7, characterized in that: A pressure tank (88) is provided on one side of the conveying seat (1); an air inlet end of the pressure tank (88) is connected to an air pump (89); an exhaust end of the pressure tank (88) is connected to an air supply pipe (881); and an exhaust end of the air supply pipe (881) is connected to an air inlet nozzle (861) via a rotary joint.
