Ultra-high performance concrete pole reinforcement cage manufacturing device and preparation method thereof

Abstract

The invention relates to the technical field of reinforcement cage manufacturing, in particular to an ultra-high performance concrete pole reinforcement cage manufacturing device and a manufacturing method thereof. According to the ultra-high-performance concrete pole reinforcement cage manufacturing device and the manufacturing method thereof, steel strands can be conveniently and rapidly fed, manpower is saved, and the reinforcement cage manufacturing efficiency is improved. The ultra-high performance concrete pole reinforcement cage manufacturing device comprises an electric sliding rail, a mounting frame and the like, and the mounting frame is connected to the left side of the electric sliding rail. Steel strands are sequentially placed between the supporting plates, after placement is completed, an electric push rod in the locking assembly is started, the locking plates are made to push out and lock the steel strands, then a synchronous belt is started, a connecting base on the rearmost side is driven to move forwards, the connecting base slides along a feeding base, and the supporting plates surround a circle; and the effects that the steel strands can be conveniently and rapidly fed, manpower is saved, and the manufacturing efficiency of the reinforcement cage is improved are achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of steel cage manufacturing, and in particular to a manufacturing device for an ultra-high performance concrete electric pole steel cage and a manufacturing method thereof. Background Art

[0002] Ultra-high performance concrete (UHPC) poles are a new type of high-performance concrete poles with extremely high strength, durability and crack resistance. When manufacturing ultra-high performance concrete poles, steel cages are required. Pole steel cages are structures used to enhance the strength and stability of concrete poles. They are usually made of steel bars arranged and welded in a specific way.

[0003] Currently, when making steel cages, the steel strands are placed into the positioning mold holes of a roll welding machine, and then the thin steel wires are welded to the steel strands by the roll welding machine, so that the steel strands are made into steel cages. However, since the positioning mold of the roll welding machine is circular, it is necessary to constantly change the operating position when inserting the steel strands, which is time-consuming and labor-intensive, resulting in low efficiency in making the steel cages.

[0004] Therefore, an ultra-high performance concrete pole steel cage manufacturing device and a preparation method thereof have been developed, which can conveniently and quickly feed steel strands, save manpower, and improve the efficiency of steel cage manufacturing. Summary of the invention

[0005] In order to overcome the shortcomings that the positioning mold of the rolling welding machine is circular, the operating position needs to be constantly changed when inserting the steel strand, which is time-consuming and labor-intensive, resulting in low efficiency in making the steel cage, the present invention provides an ultra-high performance concrete pole steel cage production device and a preparation method thereof, which can conveniently and quickly feed the steel strand, save manpower, and improve the efficiency of making the steel cage.

[0006] Technical solution: A device for making an ultra-high performance concrete pole steel cage and a preparation method thereof, comprising an electric slide rail, a mounting frame, a linear motor, a screw rod, a welding mechanism, a traction mechanism and a feeding mechanism, wherein the left side of the electric slide rail is connected to the mounting frame, the right sides of the front and rear parts of the mounting frame are connected to linear motors, the output shafts of the linear motors are connected to screw rods, and the screw rods are rotatably connected to the mounting frame, the mounting frame is provided with a welding mechanism capable of welding the steel cage, the electric slide rail is provided with a traction mechanism capable of traction of the steel strand, and the feeding mechanism is used to feed the steel strand.

[0007] In a preferred embodiment of the present invention, the welding mechanism includes a welding seat, an auxiliary wheel, a driving assembly, a telescopic rod, a guiding sleeve, a rotating disk, a welding module and a wire rack. The welding seat is slidably connected to the installation frame, and the screw rods are all threadedly connected to the welding seat. A plurality of telescopic rods are connected to the inner side of the welding seat, and the guiding sleeves are connected to the telescopic ends of the telescopic rods. The right side of the welding seat is rotatably connected to the rotating disk, and the right side of the lower part of the welding seat is rotatably connected to two front and rear auxiliary wheels, and the auxiliary wheels are in contact with the rotating disk. A driving assembly is provided on the welding seat, the welding module is connected to the right side of the front of the rotating disk, and the wire rack is connected to the right side of the upper part of the rotating disk. After the steel strand is loaded, the linear motor is started to drive the screw rod to rotate, so that the welding seat moves to the left along the installation frame, so that the steel strand passes through the guiding sleeve on the telescopic rod, and then the driving assembly is started to rotate the rotating disk, and the auxiliary wheel assists the rotation of the rotating disk. While the rotating disk rotates, the welding module and the wire rack are driven to rotate to weld the thin steel wire to the steel strand.

[0008] In a preferred embodiment of the present invention, the driving assembly includes a driving motor and a friction wheel. The driving motor is connected to the upper side of the welding seat, and the friction wheel is connected to the output shaft of the driving motor. The friction wheel is in contact with the rotating disk.

[0009] In a preferred embodiment of the present invention, the traction mechanism includes a traction seat, a mounting plate, an oil pipe, a distance-adjusting cylinder and a hydraulic clamp. The left part of the electric slide rail is slidably connected to the traction seat, the upper left part of the traction seat is connected to the mounting plate, the middle part of the mounting plate is connected to the oil pipe, and the left side of the mounting plate is connected to multiple distance-adjusting cylinders. The distance-adjusting cylinders are all connected to the oil pipe, and multiple hydraulic clamps are connected to the telescopic ends of the distance-adjusting cylinders. The electric slide rail is started to move the traction seat to the left, so that the rightmost end of the steel strand is located between the hydraulic clamps, and hydraulic oil is introduced into the hydraulic clamps through the joint, so that the hydraulic clamps are close to each other to clamp the steel strand. When the specifications of the steel cage need to be adjusted, the oil pressure in the oil pipe is controlled so that the distance-adjusting cylinder adjusts the position of the hydraulic clamp, drives the steel strand to move, and the telescopic rod is extended or retracted, so that the steel strand is adjusted to meet the specifications of the required steel cage.

[0010] In a preferred embodiment of the present invention, the loading mechanism includes a feeding seat, a synchronous belt, a connecting seat, a support plate and a locking assembly. There are multiple feeding seats, and a synchronous belt is provided on the upper part of the feeding seat. Multiple connecting seats are slidably connected to the feeding seat, and the connecting seats on the rearmost side are connected to the adjacent synchronous belts. The connecting seats are connected to support plates, and the two adjacent support plates are rotatably connected. Locking assemblies are provided on the support plates. The steel strands are placed between the support plates in sequence. After placement, the locking assembly is started to lock the steel strands, and then the synchronous belt is started to drive the connecting seat on the rearmost side to move forward, so that the connecting seat slides along the feeding seat, so that the support plates are surrounded into a circle to complete the loading of the steel strands.

[0011] In a preferred embodiment of the present invention, the locking assembly includes an electric push rod and a locking plate, the left and right parts of the support plate are connected to the electric push rods, and the locking plate is connected between the telescopic ends of two laterally adjacent electric push rods.

[0012] In a preferred embodiment of the present invention, a testing mechanism is also included, which includes a rotating arm, a knocking rod, a torsion spring, a fixed column, a pressing frame, a spring, a rack, a gear and a pressing wheel group. The left side of the middle of the installation frame is rotatably connected to the rotating arm, and the knocking rod is rotatably connected to the rotating arm. A plurality of torsion springs are connected between the knocking rod and the rotating arm. The lower left part of the electric slide rail is connected to the fixed column, and the pressing frame is slidably connected to the fixed column. A spring is connected between the pressing frame and the fixed column. The rear side of the left part of the pressing frame is connected to a rack, and the right side of the rotating arm is connected to a gear, and the gear is meshed with the rack. A pressing wheel group is connected to the lower side of the traction seat, and the pressing wheel group is squeezed and matched with the pressing frame. Initially, the spring is in a stretched state. After the traction seat moves to the right, it drives the pressing wheel group to move to the right, so that the pressing wheel group is separated from the pressing frame. Then the spring rebounds, causing the pressing frame to move upward, driving the rack to move upward, so that the rack and the gear mesh and move, driving the rotating arm to rotate, so that the knocking rod is close to the steel strand. After the thin steel wire welded on the steel strand moves until it contacts the knocking rod, the knocking rod rotates, the torsion spring is deformed, and after the thin steel wire is separated from the knocking rod, the torsion spring recovers, so that the knocking rod is reset.

[0013] In a preferred embodiment of the present invention, it also includes a supporting mechanism, which includes a telescopic cylinder, a mounting part and a supporting seat. A plurality of telescopic cylinders are connected to the upper sides of the front and rear parts of the electric slide rail. The telescopic ends of the telescopic cylinders are connected to mounting parts, and the mounting parts are connected to the supporting seats. The supporting seats are rotatably provided with supporting wheels. According to the specifications of the manufactured steel cage, the telescopic cylinder is started to move the mounting parts, and the distance between the supporting seats is adjusted. After the traction seat pulls the steel cage onto the electric slide rail, the steel cage contacts the supporting wheels on the supporting seat.

[0014] In a preferred embodiment of the present invention, an anti-collision mechanism is also included, which includes a control module, a sensor and a transmission line. The control module is connected to the upper left front side of the electric slide rail, and the sensor is connected to the upper left front side of the electric slide rail. The sensor is electrically connected to the control module, and a transmission line is connected between the control module and the front linear motor. The sensor senses the position of the traction seat. When the sensor senses the traction seat, the control module controls the linear motor to cut off power through the transmission line. After the traction seat moves to the right away from the sensing area of ​​the sensor, the control module controls the linear motor to turn on power through the transmission line.

[0015] In a preferred embodiment of the present invention, the following steps are also included: S1: placing the steel strands in sequence between the support plates, after placement, starting the electric push rod in the locking assembly, so that the locking plate pushes out the locked steel strand, and then starting the synchronous belt to drive the rearmost connecting seat to move forward, so that the connecting seat slides along the feeding seat, so that the support plates surround into a circle, and the loading of the steel strands is completed; S2: passing the fine steel wire through the wire rack and fixing it on one of the steel strands, and then starting the driving motor in the driving assembly to rotate the friction wheel, drive the rotating disk to rotate, and the auxiliary wheel assists the rotation of the rotating disk. While the rotating disk rotates, it drives the welding module and the wire rack to rotate, and the fine steel wire is welded to the steel strand. While welding, start the electric slide rail to move the traction seat to the right, drive the steel strand to move to the right, so that the fine steel wire is wound between the steel strands.

[0016] Compared with the prior art, the present invention has the following advantages: 1. The present invention places the steel strands in sequence between the support plates, and after placement, starts the electric push rod in the locking assembly to push the locking plate out and lock the steel strands, then starts the synchronous belt to drive the rearmost connecting seat to move forward, so that the connecting seat slides along the feeding seat, so that the support plates are surrounded in a circle, thereby achieving the effect of convenient and fast feeding of the steel strands, saving manpower, and improving the efficiency of steel cage production.

[0017] 2. The present invention enables the locking assembly to no longer lock the steel strand, and then moves the connecting seat to reset, and then controls the oil pressure in the oil pipe so that the distance-adjusting cylinder adjusts the position of the oil pressure clamp, drives the steel strand to move, and extends or retracts the telescopic rod, so that the steel strand is adjusted to meet the specifications of the required steel cage, thereby achieving the effect of being able to meet the production needs of steel cages of different specifications.

[0018] 3. After the traction seat moves to the right, the present invention drives the pressing wheel group to move to the right, so that the pressing wheel group disengages from the pressing frame, and then the spring rebounds, causing the pressing frame to move upward, driving the rack to move upward, causing the rack to mesh with the gear, driving the rotating arm to rotate, and causing the striking rod to approach the steel strand, so that the thin steel wire welded on the steel strand contacts the striking rod when moving, thereby achieving the effect of being able to inspect the welding condition of the thin steel wire and ensure the welding quality of the thin steel wire.

[0019] 4. The present invention starts the telescopic cylinder according to the specifications of the manufactured steel cage, moves the mounting parts, adjusts the distance between the support seats, and after the traction seat pulls the steel cage onto the electric slide rail, the steel cage contacts the support wheels on the support seat, thereby achieving the effect of supporting the steel cage and avoiding bending and deformation of the steel cage.

[0020] 5. The present invention starts the telescopic cylinder according to the specifications of the manufactured steel cage, moves the mounting parts, adjusts the distance between the support seats, and after the traction seat pulls the steel cage onto the electric slide rail, the steel cage contacts the support seat, thereby achieving the effect of preventing the welding seat and the traction seat from colliding and causing damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the first part of the present invention.

[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the second part of the present invention.

[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the third part of the present invention.

[0024] Figure 4 It is a three-dimensional structural schematic diagram of the welding mechanism of the present invention.

[0025] Figure 5 It is a three-dimensional structural schematic diagram of the traction mechanism of the present invention.

[0026] Figure 6 It is a schematic diagram of the first three-dimensional structure of the feeding mechanism of the present invention.

[0027] Figure 7 It is a structural schematic diagram of the feeding mechanism of the present invention.

[0028] Figure 8 It is a schematic diagram of the second three-dimensional structure of the feeding mechanism of the present invention.

[0029] Fig. 9 It is a schematic diagram of the three-dimensional structure of the first part of the inspection mechanism of the present invention.

[0030] Fig.10 It is a schematic diagram of the three-dimensional structure of the inspection mechanism of the present invention.

[0031] Fig.11 It is a schematic diagram of the third part of the structure of the inspection mechanism of the present invention.

[0032] Fig.12 It is a schematic diagram of the three-dimensional structure of the support mechanism and the anti-collision mechanism of the present invention.

[0033] Among them, the above-mentioned drawings include the following figure marks: 1. Electric slide rail, 11. Mounting frame, 12. Linear motor, 13. Screw rod, 2. Welding mechanism, 20. Welding seat, 2001. Auxiliary wheel, 2002. Driving assembly, 21. Telescopic rod, 22. Guide sleeve, 23. Rotating disk, 24. Welding module, 25. Wire rack, 3. Traction mechanism, 30. Traction seat, 31. Mounting disk, 32. Oil pipe, 33. Distance adjustment cylinder, 34. Hydraulic clamp, 4. Feeding mechanism , 40. Feeding seat, 41. Synchronous belt, 42. Connecting seat, 43. Support plate, 44. Locking assembly, 5. Inspection mechanism, 50. Rotating arm, 51. Knocking rod, 52. Torsion spring, 53. Fixed column, 54. Pressing frame, 55. Spring, 56. Rack, 57. Gear, 58. Pressing wheel group, 6. Support mechanism, 60. Telescopic cylinder, 61. Mounting part, 62. Support seat, 7. Anti-collision mechanism, 70. Control module, 71. Sensor, 72. Transmission line. DETAILED DESCRIPTION

[0034] Although the present invention may be described with respect to a particular application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those of ordinary skill in the art will recognize that terms such as above, below, upward, downward, etc. are used to describe the drawings and do not represent limitations on the scope of the present invention as defined by the appended claims. Any numerical designations such as first or second are merely exemplary and are not intended to limit the scope of the present invention in any way.

[0035] A device and method for manufacturing an ultra-high performance concrete electric pole reinforcement cage, such as Figure 1-Figure 12 As shown, it includes an electric slide 1, a mounting frame 11, a linear motor 12, a screw 13, a welding mechanism 2, a traction mechanism 3 and a feeding mechanism 4. The mounting frame 11 is connected to the left side of the electric slide 1, and the linear motor 12 is connected to the right sides of the front and rear parts of the mounting frame 11. The output shaft of the linear motor 12 is connected to the screw 13, and the screw 13 is rotatably connected to the mounting frame 11. The mounting frame 11 is provided with a welding mechanism 2, and the electric slide 1 is provided with a traction mechanism 3. The feeding mechanism 4 is used for feeding the steel strands.

[0036] like Figure 1 , Figure 2 and Figure 4As shown, the welding mechanism 2 includes a welding seat 20, an auxiliary wheel 2001, a driving assembly 2002, a telescopic rod 21, a guide sleeve 22, a rotating disk 23, a welding module 24 and a wire rack 25. The welding seat 20 is slidably connected to the mounting frame 11, and the screw rods 13 are all threadedly connected to the welding seat 20. Twelve telescopic rods 21 are connected to the inner side of the welding seat 20, and the telescopic ends of the telescopic rods 21 are all connected to the guide sleeve 22. The right side of the welding seat 20 is rotatably connected to the rotating disk 23. The welding seat The right side of the lower part of 20 is rotatably connected with two front and rear auxiliary wheels 2001, and the auxiliary wheels 2001 are in contact with the rotating disk 23. A driving component 2002 is provided on the welding seat 20, and the driving component 2002 includes a driving motor and a friction wheel. The upper side of the welding seat 20 is connected with a driving motor, and the friction wheel is connected to the output shaft of the driving motor. The friction wheel is in contact with the rotating disk 23. A welding module 24 is connected to the right side of the front of the rotating disk 23, and a wire rack 25 is connected to the right side of the upper part of the rotating disk 23.

[0037] like Figure 1 , Figure 2 and Figure 5 As shown, the traction mechanism 3 includes a traction seat 30, a mounting plate 31, an oil pipe 32, a distance-adjusting cylinder 33 and a hydraulic clamp 34. The left part of the electric slide rail 1 is slidably connected to the traction seat 30, the upper left part of the traction seat 30 is connected to the mounting plate 31, the middle part of the mounting plate 31 is connected to the oil pipe 32, and twelve distance-adjusting cylinders 33 are connected to the left side of the mounting plate 31. The distance-adjusting cylinders 33 are all connected to the oil pipe 32, and two hydraulic clamps 34 are connected to the telescopic ends of the distance-adjusting cylinders 33.

[0038] like Figure 1 , Figure 2 , Figure 6 , Figure 7 and Figure 8 As shown, the feeding mechanism 4 includes a feeding seat 40, a synchronous belt 41, a connecting seat 42, a support plate 43 and a locking assembly 44. There are three feeding seats 40. The upper part of the feeding seat 40 is provided with a synchronous belt 41. Twelve connecting seats 42 are slidably connected to the feeding seat 40. The rearmost connecting seats 42 are connected to the adjacent synchronous belts 41. The connecting seats 42 are connected to support plates 43. Two adjacent support plates 43 are rotatably connected. The support plates 43 are provided with locking assemblies 44. The locking assembly 44 includes an electric push rod and a locking plate. The left and right parts of the support plate 43 are connected to electric push rods, and a locking plate is connected between the telescopic ends of two laterally adjacent electric push rods.

[0039] When using the present invention, first place the electric slide rail 1 in the concrete pole reinforcement cage manufacturing area, then arrange the feeding seat 40 in sequence on the left side of the electric slide rail 1, and then place the steel strands in sequence between the support plates 43. After placement, start the electric push rod in the locking assembly 44 to push the locking plate out and lock the steel strands. Then start the synchronous belt 41 to drive the rearmost connecting seat 42 to move forward, so that the connecting seat 42 slides along the feeding seat 40, so that the support plate 43 surrounds into a circle, and the loading of the steel strands is completed, thereby playing a role in convenient and fast loading of the steel strands, saving manpower, and improving the efficiency of reinforcement cage manufacturing. After the steel strand is loaded, the linear motor 12 is started to drive the screw 13 to rotate, so that the welding seat 20 moves to the left along the installation frame 11, so that the steel strand passes through the receiving sleeve 22 on the telescopic rod 21, and then the electric slide rail 1 is started to move the traction seat 30 to the left, so that the rightmost end of the steel strand is located between the oil pressure clamps 34, and hydraulic oil is introduced into the oil pressure clamps 34 through the joint, so that the oil pressure clamps 34 are close to each other to clamp the steel strand. When it is necessary to adjust the specifications of the steel cage, the locking assembly 44 can no longer lock the steel strand, and then the connecting seat 42 can be moved and reset, and then the oil pressure in the oil pipe 32 can be controlled so that the distance adjustment cylinder 33 adjusts the position of the oil pressure clamp 34, drives the steel strand to move, and the telescopic rod 21 is extended or recovered, so that the steel strand is adjusted to meet the specifications of the required steel cage, thereby playing a role in meeting the production requirements of steel cages of different specifications. After the adjustment is completed, the thin steel wire is passed through the wire rack 25 and fixed on one of the steel strands, and then the driving motor in the driving assembly 2002 is started to rotate the friction wheel, driving the rotating disk 23 to rotate, and the auxiliary wheel 2001 assists the rotation of the rotating disk 23. While the rotating disk 23 rotates, it drives the welding module 24 and the wire rack 25 to rotate, and the thin steel wire is welded to the steel strand. While welding, start the electric slide rail 1 to move the traction seat 30 to the right, driving the steel strand to move to the right, so that the thin steel wire is wound between the steel strands, thereby making the steel strands into a steel cage.

[0040] like Figure 1 , Figure 2 , Fig. 9 , Fig.10 and Fig.11As shown, it also includes an inspection mechanism 5, which includes a rotating arm 50, a knocking rod 51, a torsion spring 52, a fixed column 53, a pressing frame 54, a spring 55, a rack 56, a gear 57 and a pressing wheel group 58. The rotating arm 50 is rotatably connected to the left side of the middle part of the installation frame 11, and the knocking rod 51 is rotatably connected to the rotating arm 50. Two torsion springs 52 are connected between the knocking rod 51 and the rotating arm 50. The fixed column 53 is connected to the lower left part of the electric slide rail 1, and the pressing frame 54 is slidably connected to the fixed column 53. A spring 55 is connected between the pressing frame 54 and the fixed column 53. A rack 56 is connected to the rear side of the left part of the pressing frame 54, and a gear 57 is connected to the right side of the rotating arm 50. The gear 57 is meshed with the rack 56. The pressing wheel group 58 is connected to the lower side of the traction seat 30. The pressing wheel group 58 is squeezed and matched with the pressing frame 54. Initially, the spring 55 is in a stretched state.

[0041] By using the inspection mechanism 5 of the present device, the welding condition of the thin steel wire can be inspected. After the traction seat 30 moves to the right, it drives the pressing wheel group 58 to move to the right, so that the pressing wheel group 58 disengages from the pressing frame 54, and then the spring 55 rebounds, so that the pressing frame 54 moves upward, driving the rack 56 to move upward, so that the rack 56 and the gear 57 mesh and move, driving the rotating arm 50 to rotate, so that the striking rod 51 approaches the steel strand, and the thin steel wire welded on the steel strand moves until it contacts the striking rod 51, and the striking rod 51 rotates, and the torsion spring 52 is deformed. After the thin steel wire is disengaged from the striking rod 51, the torsion spring 52 recovers, so that the striking rod 51 is reset, thereby playing a role in inspecting the welding condition of the thin steel wire and ensuring the welding quality of the thin steel wire.

[0042] like Figure 1 , Figure 2 and Fig.12 As shown, it also includes a support mechanism 6, which includes a telescopic cylinder 60, a mounting member 61 and a support seat 62. Five telescopic cylinders 60 are connected to the upper sides of the front and rear parts of the electric slide rail 1. The telescopic ends of the telescopic cylinders 60 are connected to mounting members 61, and the mounting members 61 are connected to support seats 62. The support seats 62 are rotatably provided with support wheels.

[0043] The support mechanism 6 of the device can be used to support the steel cage. According to the specifications of the steel cage, the telescopic cylinder 60 is started to move the mounting part 61 and adjust the distance between the support seats 62. After the traction seat 30 pulls the steel cage onto the electric slide rail 1, the steel cage contacts the support wheel on the support seat 62, thereby supporting the steel cage and preventing the steel cage from bending and deformation.

[0044] like Figure 1 , Figure 2 and Fig.12As shown, an anti-collision mechanism 7 is also included, and the anti-collision mechanism 7 includes a control module 70, a sensor 71 and a transmission line 72. The control module 70 is connected to the upper left front side of the electric slide rail 1, and the sensor 71 is connected to the upper left front side of the electric slide rail 1. The sensor 71 is electrically connected to the control module 70, and a transmission line 72 is connected between the control module 70 and the linear motor 12 on the front side.

[0045] The anti-collision mechanism 7 of the device can prevent the welding seat 20 and the traction seat 30 from colliding. The sensor 71 senses the position of the traction seat 30. When the sensor 71 senses the traction seat 30, the control module 70 controls the linear motor 12 to cut off the power through the transmission line 72. After the traction seat 30 moves to the right away from the sensing area of ​​the sensor 71, the control module 70 controls the linear motor 12 to turn on the power through the transmission line 72, thereby preventing the welding seat 20 and the traction seat 30 from colliding and causing damage.

[0046] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. A device for manufacturing ultra-high performance concrete electric pole reinforcement cage, characterized in that: The invention comprises an electric slide rail (1), a mounting frame (11), a linear motor (12), a screw rod (13), a welding mechanism (2), a traction mechanism (3) and a feeding mechanism (4), wherein the left side of the electric slide rail (1) is connected to the mounting frame (11), the right sides of the front and rear parts of the mounting frame (11) are both connected to the linear motor (12), the output shafts of the linear motor (12) are both connected to the screw rods (13), and the screw rods (13) are both rotatably connected to the mounting frame (11), the mounting frame (11) is provided with a welding mechanism (2) capable of welding a steel cage, the electric slide rail (1) is provided with a traction mechanism (3) capable of traction of a steel strand, and the feeding mechanism (4) is used for feeding the steel strand.

2. The ultra-high performance concrete pole reinforcement cage manufacturing device according to claim 1 is characterized in that: The welding mechanism (2) comprises a welding seat (20), an auxiliary wheel (2001), a driving assembly (2002), a telescopic rod (21), a guide sleeve (22), a rotating disk (23), a welding module (24) and a wire frame (25); the welding seat (20) is slidably connected to the mounting frame (11); the screw rods (13) are all threadedly connected to the welding seat (20); a plurality of telescopic rods (21) are connected to the inner side of the welding seat (20); the telescopic ends of the telescopic rods (21) are all connected to the guide sleeve (22); the right side of the welding seat (20) is rotatably connected to the rotating disk (23); the right side of the lower part of the welding seat (20) is rotatably connected to two front and rear auxiliary wheels (2001); the auxiliary wheels (2001) are all threadedly connected to the rotating disk (23); The welding seat (20) is provided with a driving assembly (2002), the front right side of the rotating disk (23) is connected to a welding module (24), and the upper right side of the rotating disk (23) is connected to a wire rack (25). After the steel strand is loaded, the linear motor (12) is started to drive the screw rod (13) to rotate, so that the welding seat (20) moves to the left along the mounting frame (11), so that the steel strand passes through the receiving sleeve (22) on the telescopic rod (21), and then the driving assembly (2002) is started to rotate the rotating disk (23), and the auxiliary wheel (2001) assists the rotating disk (23) in rotating. When the rotating disk (23) rotates, the welding module (24) and the wire rack (25) are driven to rotate, so that the thin steel wire is welded to the steel strand.

3. The ultra-high performance concrete pole reinforcement cage manufacturing device according to claim 2 is characterized in that: The driving assembly (2002) comprises a driving motor and a friction wheel. The upper side of the welding seat (20) is connected to the driving motor. The output shaft of the driving motor is connected to the friction wheel. The friction wheel is in contact with the rotating disk (23).

4. The ultra-high performance concrete pole reinforcement cage manufacturing device according to claim 2 is characterized in that: The traction mechanism (3) comprises a traction seat (30), a mounting plate (31), an oil pipe (32), a distance-adjusting oil cylinder (33) and an oil pressure clamp (34). The left part of the electric slide rail (1) is slidably connected to the traction seat (30). The upper left part of the traction seat (30) is connected to the mounting plate (31). The middle part of the mounting plate (31) is connected to the oil pipe (32). The left side of the mounting plate (31) is connected to a plurality of distance-adjusting oil cylinders (33). The distance-adjusting oil cylinders (33) are all connected to the oil pipe (32). The telescopic ends of the distance-adjusting oil cylinders (33) are all connected to a plurality of oil pressure clamps ( 34), start the electric slide rail (1), move the traction seat (30) to the left, so that the rightmost end of the steel strand is located between the oil pressure clamps (34), and introduce hydraulic oil into the oil pressure clamps (34) through the joint, so that the oil pressure clamps (34) are close to each other to clamp the steel strand. When it is necessary to adjust the specifications of the steel cage, the oil pressure in the oil pipe (32) is controlled so that the distance adjustment cylinder (33) adjusts the position of the oil pressure clamp (34), drives the steel strand to move, and the telescopic rod (21) is extended or retracted, so that the steel strand is adjusted to meet the specifications of the steel cage.

5. The ultra-high performance concrete pole steel cage manufacturing device according to claim 4 is characterized in that the feeding The mechanism (4) comprises a feeding seat (40), a synchronous belt (41), a connecting seat (42), a support plate (43) and a locking assembly (44). The feeding seat (40) has a plurality of them. The upper part of the feeding seat (40) is provided with a synchronous belt (41). The feeding seat (40) is slidably connected with a plurality of connecting seats (42). The connecting seats (42) at the rearmost side are connected with the adjacent synchronous belt (41). The connecting seats (42) are connected with the support plate (43). The two adjacent support plates (43) are rotatably connected. The support plates (43) are provided with a locking assembly (44). The steel strands are placed between the support plates (43) in sequence. After placement, the locking assembly (44) is started to lock the steel strands. Subsequently, the synchronous belt (41) is started to drive the connecting seat (42) at the rearmost side to move forward, so that the connecting seat (42) slides along the feeding seat (40) so that the support plates (43) surround a circle, so that the steel strands are distributed in a ring shape, and the loading of the steel strands is completed.

6. The ultra-high performance concrete pole reinforcement cage manufacturing device according to claim 5 is characterized in that: The locking assembly (44) comprises an electric push rod and a locking plate. The left and right parts of the support plate (43) are both connected to the electric push rods, and the locking plate is connected between the telescopic ends of two laterally adjacent electric push rods.

7. The ultra-high performance concrete pole reinforcement cage manufacturing device according to claim 5 is characterized in that: The device also includes an inspection mechanism (5), which includes a rotating arm (50), a knocking rod (51), a torsion spring (52), a fixed column (53), a pressing frame (54), a spring (55), a rack (56), a gear (57) and a pressing wheel group (58). The left side of the middle part of the mounting frame (11) is rotatably connected to the rotating arm (50), the knocking rod (51) is rotatably connected to the rotating arm (50), a plurality of torsion springs (52) are connected between the knocking rod (51) and the rotating arm (50), the lower left part of the electric slide rail (1) is connected to the fixed column (53), the pressing frame (54) is slidably connected to the fixed column (53), the pressing frame (54) and the fixed column (53) are connected between the spring (55), the rear side of the left part of the pressing frame (54) is connected to the rack (56), the right side of the rotating arm (50) is connected to the gear (57), and the gear (57) is connected to the rotating arm (50). The pressing wheel group (58) is meshed with the rack (56), and the lower side of the traction seat (30) is connected to the pressing wheel group (58), and the pressing wheel group (58) is pressed and matched with the pressing frame (54). Initially, the spring (55) is in a stretched state. After the traction seat (30) moves to the right, it drives the pressing wheel group (58) to move to the right, so that the pressing wheel group (58) is separated from the pressing frame (54). Then, the spring (55) rebounds, so that the pressing frame (54) moves upward, drives the rack (56) to move upward, so that the rack (56) and the gear (57) mesh and move, and drives the rotating arm (50) to rotate, so that the knocking rod (51) approaches the steel strand. After the thin steel wire welded on the steel strand moves to contact the knocking rod (51), the knocking rod (51) rotates, and the torsion spring (52) is deformed. After the thin steel wire is separated from the knocking rod (51), the torsion spring (52) recovers, so that the knocking rod (51) is reset.

8. The ultra-high performance concrete pole reinforcement cage manufacturing device according to claim 7 is characterized in that: The invention also comprises a support mechanism (6), the support mechanism (6) comprising a telescopic oil cylinder (60), a mounting member (61) and a support seat (62). The upper sides of the front and rear parts of the electric slide rail (1) are connected to a plurality of telescopic oil cylinders (60). The telescopic ends of the telescopic oil cylinders (60) are connected to mounting members (61). The mounting members (61) are connected to support seats (62). The support seats (62) are rotatably provided with support wheels. According to the specifications of the manufactured steel cage, the telescopic oil cylinder (60) is started to move the mounting members (61) and adjust the distance between the support seats (62). After the traction seat (30) pulls the steel cage onto the electric slide rail (1), the steel cage contacts the support wheels on the support seat (62).

9. The ultra-high performance concrete pole reinforcement cage manufacturing device according to claim 8, characterized in that: The invention also comprises an anti-collision mechanism (7), the anti-collision mechanism (7) comprising a control module (70), a sensor (71) and a transmission line (72); the control module (70) is connected to the upper left front side of the electric slide rail (1); the sensor (71) is connected to the upper left front side of the electric slide rail (1); the sensor (71) is electrically connected to the control module (70); the transmission line (72) is connected between the control module (70) and the linear motor (12) on the front side; the sensor (71) senses the position of the traction seat (30); when the sensor (71) senses the traction seat (30), the control module (70) controls the linear motor (12) to be powered off through the transmission line (72); after the traction seat (30) moves to the right and away from the sensing area of ​​the sensor (71), the control module (70) controls the linear motor (12) to be powered on through the transmission line (72).

10. A method for preparing an ultra-high performance concrete electric pole reinforcement cage according to claim 9, characterized in that: The method also includes the following steps: S1: placing the steel strands between the support plates (43) in sequence. After placement, starting the electric push rod in the locking assembly (44) so ​​that the locking plate pushes out the locked steel strands. Subsequently, starting the synchronous belt (41) drives the rearmost connection seat (42) to move forward so that the connection seat (42) slides along the feeding seat (40) so that the support plate (43) surrounds to form a circle, thereby completing the feeding of the steel strands. S2: passing the thin steel wire through the conductor frame (25) and fixing it on one of the steel strands. Starting the driving motor in the driving assembly (2002) so that the friction wheel rotates, driving the rotating disk (23) to rotate, and the auxiliary wheel (2001) assists the rotating disk (23) in rotating. While the rotating disk (23) rotates, it drives the welding module (24) and the conductor frame (25) to rotate, thereby welding the thin steel wire to the steel strands. While welding, starting the electric slide rail (1) so that the traction seat (30) moves rightward, driving the steel strands to move rightward, thereby winding the thin steel wire between the steel strands.

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