Fluorine-lined storage tank mounting and welding device and mounting method
By designing a welding device for fluorine-lined storage tanks, using the combination of integral brackets, positioning components, internal and external processing components, the precise butt and high-quality welding of the tank body is achieved, and the low welding efficiency and quality in the prior art are solved. Poor problem.
Patent Information
- Application Number
- CN202411788543.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to achieve accurate docking of the tank body when welding fluorine-lined storage tanks, especially welding of the annular tank body to the inner side, and workers often need to enter the tank body to hold the welded parts, which is time-consuming and labor-intensive and easy to cause deformation of the workpiece, affecting the welding quality. .
A welding device including an integral bracket, positioning component, internal processing component and external processing component is designed. The tank body is accurately clamped and welded through components such as electric slide rails and pneumatic push rods, and the inner and outer sides are fixed and welded at the same time. Avoid misalignment and deformation.
Accurate butt and high-quality welding of the tank body are achieved, welding efficiency and stability are improved, the risk of manual entry of the tank body is reduced, and the deformation of the tank body is avoided due to temperature during welding.
Smart Images

Figure CN119238002A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of welding, and in particular to a fluorine-lined storage tank installation welding device and an installation method. Background Art
[0002] Fluorine-lined storage tanks are containers for storing chemicals. They are lined with fluoroplastic materials inside, which can effectively prevent corrosion and pollution of chemicals to the storage tanks. Fluorine-lined storage tanks are widely used in chemical, pharmaceutical, food, electronics and other industries. They are important equipment to ensure production safety and environmental protection. The main function of fluorine-lined storage tanks is to store various chemicals, including acids, alkalis, salts, organic matter, etc. Therefore, when welding fluorine-lined storage tanks, precise welding is required to ensure welding quality.
[0003] After searching, a tank welding device with application number CN202222616831.4 was found. The application discloses a tank welding device, which relates to the technical field of tank welding, including a welding processing device located on the ground, a tank fixing device is arranged on one side of the top of the welding processing device, the tank fixing device includes a counterweight block, a first turntable is movably connected to one side of the counterweight block, and a tank fixing assembly is fixedly installed in the middle of the first turntable. Through the tank fixing assembly, tanks with different diameter specifications can be sleeved and fixed on the top of the processing table, and the first turntable and the second turntable can be driven to rotate by rotating the handle, so that the tank fixing assembly can adjust the rotation angle of the tank according to the needs of the welding processing, and when the forward and reverse motors rotate, the tank fixing device can be driven to move horizontally on the top of the processing table, so that the tank fixing assembly can adjust the horizontal displacement of the tank according to the needs of the welding processing.
[0004] This patent facilitates the movement of the tank body, but can only weld the outer surface of the tank, and the tank needs to be rotated for welding. When the existing tank body needs to dock and fix two annular tank bodies and then weld them, if rotation welding is performed, the two tank bodies are easily misaligned during the rotation process, and due to the shape of the annular tank body, it is not convenient to weld the inside. The existing welding method mostly requires workers to enter the tank body and weld the tank body with handheld welding parts, which is time-consuming and labor-intensive and easily causes deformation of the workpiece, affecting the docking quality.
[0005] Therefore, it is necessary to invent a fluorine-lined storage tank installation welding device and installation method to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide a fluorine-lined storage tank installation welding device and installation method. Through the overall installation method of the device, multiple tank bodies can be accurately docked, the inner side of the tank body is clamped and welded by an internal processing component, and the outer side of the tank body is clamped and welded by an external processing component, so as to solve the problem that most of the existing technologies can only weld the outer surface of the storage tank, and the storage tank needs to be rotated for welding, which easily leads to misalignment of the two tank bodies, and due to the shape of the annular tank body, it is not convenient to weld the inside, and the existing welding method mostly requires workers to enter the tank body and weld the tank body with handheld welding parts, which is time-consuming and labor-intensive and easily causes deformation of the workpiece, affecting the docking quality.
[0007] In order to achieve the above object, the present invention provides the following technical solutions: a fluorine-lined storage tank installation welding device and installation method, comprising: An integral bracket, which is used to support the entire device, and includes a base, a side plate is provided at the end of the base, and an arc-shaped groove is provided on the inner side of the side plate; The positioning assembly is installed at the end of the integral support and is used for preliminary clamping and positioning of the end of the tank body of the fluorine-lined storage tank. It includes a mounting plate, a second electric slide rail is installed at the center of the mounting plate, and the first electric slide rail is fixedly connected to one end of the mounting plate away from the base; An internal processing assembly is installed on the outside of the second electric slide rail, used for fixing and welding the inner wall of the fluorine-lined storage tank, and is slidably connected to the outside of the second electric slide rail. The internal processing assembly includes an internal fixing part, an internal clamping part, and an internal welding part; An external processing assembly is arranged outside the internal processing assembly, used for fixing and welding the outer wall of the fluorine-lined storage tank, and is slidably connected to the inner side of the second electric slide rail, wherein the external processing assembly includes an external fixing part and an external welding part; The mobile component is arranged on the top of the base, and there are multiple mobile components evenly distributed on the top of the base, including a U-shaped bracket.
[0008] As a preferred solution of the present invention, a motor is installed inside the mounting disk, a turntable is provided at the output end of the motor, an inclined slide groove is provided on the surface of the turntable, a plurality of slide grooves are distributed in a ring array, and a shrinkage block is slidably connected to the inside of each slide groove, a plurality of clamping grooves are provided on the surface of the mounting disk, the shrinkage block passes through the clamping groove and a clamping plate is fixedly connected to the end.
[0009] As a preferred solution of the present invention, the internal fixing part includes an inner annular fixing ring, a movable groove is arranged at the inner center of the inner annular fixing ring, movable rings are arranged on both sides of the inner annular fixing ring, and the inner side wall of the movable ring is fixedly connected to an inner gear ring.
[0010] As a preferred embodiment of the present invention, the inner clamping member includes a fixed rod, the fixed rod penetrates through the inner annular fixing ring and is fixedly connected to the inner annular fixing ring, both ends of the fixed rod are fixedly connected with fixing plates, a connecting block is fixedly connected at the center of the fixed rod, a bidirectional electric push rod is installed inside the connecting block, two output ends of the bidirectional electric push rod are fixedly connected with telescopic rods, the end of the telescopic rod of the conveyor belt is fixedly connected with a movable ring, a plurality of articulated rods distributed in an annular array are hinged on the outer side of the movable ring, the ends of the articulated rods are all hinged with push rods, a plurality of limiting sliding rails are fixedly connected to the inner sides of the fixing plates, the articulated rods are slidably connected with the limiting sliding rails, and inner clamping blocks are arranged at the outer ends of the push rods.
[0011] As a preferred embodiment of the present invention, the inner welding member includes an inner walking block, movable blocks are fixedly connected to both inner sides of the inner walking block, the movable blocks are matched with the movable ring, and wiping cotton is arranged on the inner sides of the inner walking block and the movable blocks, the wiping cotton is attached to the inner annular fixing ring, first gears are rotatably connected inside the movable blocks, one of the first gears is driven by an inner motor, first bevel gears are meshed and connected on both sides of the first gear, a first bevel gear is fixedly connected to the side of the first bevel gear, a second bevel gear is meshed and connected to the side of the first bevel gear, a cleaning member is fixedly connected to the end of the second bevel gear, and the cleaning member is matched with the inner walking block.
[0012] As a preferred embodiment of the present invention, a connecting plate is fixedly connected to one side of the outer annular fixing ring, the connecting plate is slidably connected with the first electric slide rail, an annular groove is arranged on the outer side of the outer annular fixing ring, an outer toothed ring is also fixedly connected to the outer side of the outer annular fixing ring, three pneumatic push rods are arranged on the inner side of the outer annular fixing ring, and a fixing piece is arranged at the output end of the pneumatic push rod.
[0013] As a preferred embodiment of the present invention, the outer welding member includes an outer walking block, an outer limiting block slidably connected with the annular groove is fixedly connected to the side of the outer walking block, an outer automatic welding gun is fixedly installed inside the outer walking block, an outer motor is installed on the side of the outer walking block, and a moving gear is fixedly connected to the output end of the outer motor, and the moving gear is meshed with the outer toothed ring.
[0014] As a preferred embodiment of the present invention, the moving assembly includes a U-shaped bracket, a cylinder is installed on the top of the base, the output end of the cylinder is fixedly connected with the U-shaped bracket, a protective ring is fixedly connected to the top of the U-shaped bracket, a driving motor is installed on the side of the protective ring, a driving bevel gear is fixedly connected to the output end of the driving motor, a driven bevel gear is meshed and connected to the side of the driving bevel gear, a driven rod is fixedly connected to the end of the driven bevel gear, the driven rod is rotatably connected with the U-shaped bracket, and a driving wheel is fixedly connected to the end of the driven rod.
[0015] A fluorine-lined storage tank installation welding method, according to the fluorine-lined storage tank installation welding device as described above, the specific steps are as follows: Step 1: First, sleeve the tank body of one of the fluorine-lined storage tanks on the outside of the second electric slide rail and place it into the device through the side plate; Step 2: Use the moving assembly to pass the tank body of the fluorine-lined storage tank through the internal processing assembly and the external processing assembly and transport it to a position where it fits with the positioning assembly, and push the tank body upward to a position that fits with the positioning assembly according to the diameter of the tank body; Step 3: Clamp and fix the tank body by the positioning assembly; Step 4: Put another tank into the device again, and transport it to a position opposite to the first tank through the moving assembly; Step 5: Clamp and fix the sides of the welding parts of the two tanks by starting the inner clamp and the pneumatic push rod; Step 6: Weld the inside and outside of the tank by starting the internal processing assembly and the external processing assembly.
[0016] In the above technical solution, compared with the prior art, the technical effects and advantages provided by the present invention are as follows: When the tank body needs to be clamped, the user can clamp and fix the tank body through the positioning component, which is conducive to positioning and fixing the first tank body and improving stability. When the tank body needs to be transported inward, the user can start the moving component to move the two tank bodies located on the top of the driving wheel. When the internal processing component and the external processing component move to the position of the moving component, the moving component descends without interfering with the external processing component. In order to improve the stability of the device, when the user sets the tank body on the outside of the second electric slide rail, the user drives the lifting head to be hidden inside the side panel through the electric push rod. At this time, the internal processing component is located on the second electric slide rail. One end close to the positioning component reduces the burden of the second electric slide rail. When the feeding is completed, the electric push rod is started to drive the lifting head to dock with the second electric slide rail, and the other end of the second electric slide rail is lifted and fixed to further improve the stability of the device. When it is necessary to discharge the material, the user can move the internal processing component to a position close to the positioning component, and then retract the lifting head to discharge the tank body, and then dock the lifting head with the second electric slide rail again. After one section of welding is completed, the user can put the third section of the tank body into the device again, so that the third tank body is docked with the second tank body, and weld them. At this time, the first tank body and the second tank body become a whole; When clamping the device, the user can start the inner clamping piece to clamp the inner wall of the tank body to prevent the tank body from being deformed due to excessive welding temperature during welding, improve the stability of welding, prevent the tank body from being dislocated and affecting the welding quality. After the clamping is completed, when it is necessary to weld the inside, the user starts the inner welding piece to make it move in a circular motion on the outside of the inner annular fixing ring, and at the same time starts the inner automatic welding gun to weld the welding part. The wiping cotton is in contact with the inner annular fixing ring to prevent dust from entering the interior of the inner welding piece and affecting the internal parts. In order to prevent dust from entering the interior of the inner gear ring and causing the device to jam, the cleaning piece rotates from the inside to the outside to clean the dust that falls into the interior of the inner gear ring out of the movable ring to prevent dust from accumulating inside the inner gear ring and affecting the operation of the device.
[0017] When the outside of the tank body needs to be processed, the user moves the external fixing part to the outside of the welding part and starts the main cylinder installed inside the external fixing part. The pneumatic push rod drives the fixing plate at its end to extend outward, thereby fixing the outside of the second tank body. Since the first tank body has been fixed by the positioning assembly, after the second tank body is fixed, the first tank body and the second tank body can be relatively fixed to prevent misalignment. Then the user starts the external welding part to drive the internal clamping part to move in a circle around the side of the external fixing part, and at the same time starts the external automatic welding gun, which welds the welding part on the outside of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0019] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention; Figure 2 This is a schematic diagram of the overall structure of Embodiment 2 of the present invention; Figure 3 It is a schematic diagram of the overall structure of the internal processing component of the present invention; Figure 4 is a schematic diagram of the cross-sectional structure of the internal fixing member of the present invention; Figure 5 It is a schematic diagram of the structure of the inner clamping member of the present invention; Figure 6 It is a schematic diagram of the structure of the inner welding part of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the inner walking block of the present invention; Figure 8Schematic diagram of the external processing component structure of the present invention; Fig. 9 Schematic diagram of the cross-sectional structure of the external fixing member of the present invention; Fig.10 Schematic diagram of the moving component structure of the present invention.
[0020] Explanation of reference numerals: 001, overall bracket; 002, positioning component; 003, internal processing component; 004, external processing component; 005, moving component; 006, lifting component; 101, base; 102, side plate; 103, first electric slide rail; 104, second electric slide rail; 201, mounting plate; 202, clamping groove; 203, shrinkage block; 310, internal fixing member; 311, internal annular fixing ring; 312, activity groove; 313, activity ring; 314, internal toothed ring; 320, internal clamping member; 321, fixing rod; 322, fixing plate; 323, connecting block; 324, telescopic rod; 325, activity ring; 326, articulated rod; 327, limit slide rail; 328, push rod; 329, internal clamping block; 330, internal welding member; 331, internal walking block; 332, activity block; 333, internal motor; 334, first gear; 335, second gear; 336, first bevel gear; 337, second bevel gear; 338, cleaning member; 339, internal automatic welding gun; 410, external fixing member; 411, external annular fixing ring; 412, connecting plate; 413, annular groove; 414, external toothed ring; 415, pneumatic push rod; 420, external welding member; 421, external walking block; 422, external limit block; 423, external automatic welding gun; 424, external motor; 425, moving gear; 501, C-shaped bracket; 502, protective ring; 503, drive motor; 504, driving bevel gear; 505, driven bevel gear; 506, driven rod; 507, driving wheel; 601, electric push rod; 602, lifting head. Detailed implementation manners
[0021] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0022] Embodiment 1
[0023] The present invention provides a fluorine-lined storage tank installation and welding device as Figure 1-10 shown, including The integral bracket 001 is used to support the entire device, and includes a base 101. The end of the base 101 is provided with a side plate 102, and the inner side of the side plate 102 is provided with an arc-shaped groove; The positioning assembly 002 is installed at the end of the integral support 001 and is used for preliminary clamping and positioning of the end of the tank body of the fluorine-lined storage tank. It includes a mounting plate 201, a second electric slide rail 104 is installed at the center of the mounting plate 201, and the end of the mounting plate 201 away from the base 101 is fixedly connected to the first electric slide rail 103; The internal processing assembly 003 is installed on the outside of the second electric slide rail 104, and is used to fix and weld the inner wall of the fluorine-lined storage tank. It is slidably connected to the outside of the second electric slide rail 104. The internal processing assembly 003 includes an internal fixing member 310, an internal clamping member 320, and an internal welding member 330. The external processing assembly 004 is arranged outside the internal processing assembly 003, and is used to fix and weld the outer wall of the fluorine-lined storage tank, and is slidably connected to the inner side of the second electric slide rail 104. The external processing assembly 004 includes an external fixing member 410 and an external welding member 420; The movable component 005 is arranged on the top of the base 101, and there are multiple movable components 005, which are evenly distributed on the top of the base 101, including a U-shaped bracket 501.
[0024] First, the tank body to be welded is sleeved on the outside of the second electric slide rail 104 and placed into the device through the side plate 102, wherein the tank body contacts the moving component 005. Through the simultaneous movement of multiple moving components 005, the tank body of the fluorine-lined storage tank passes between the internal processing component 003 and the external processing component 004 and is transported to a position that fits with the positioning component 002, and the tank body is pushed upward to a position that fits with the positioning component 002 according to the diameter of the tank body, and then the tank body is clamped and fixed by the positioning component 002; Then, another tank to be welded is again sleeved on the outside of the second electric slide rail 104 and placed into the device through the side plate 102. Similarly, it is transported to a position opposite to the first tank through the mobile assembly 005. Then, the internal processing assembly 003 and the external processing assembly 004 are moved to a position where the two tanks are butted together through the second electric slide rail 104 and the first electric slide rail 103. The mobile assembly 005 is retractable. When the internal processing assembly 003 and the external processing assembly 004 are moved to the position of the mobile assembly 005, the mobile assembly 005 descends without interfering with the external processing assembly 004, so that the two tanks to be welded are accurately butted together. Then, the sides of the welding parts of the two tanks are clamped and fixed by the inner clamping member 320 and the pneumatic push rod 415, so that the welding parts of the two tanks are fixed, and the inner and outer parts are fixed at the same time, which can improve the stability of the tanks, prevent the phenomenon of misalignment during welding, and help improve the welding quality; Finally, the inner and outer sides of the tank body are circularly welded by the inner automatic welding gun 339 and the outer automatic welding gun 423. After one section of welding is completed, the user can put the third section of the tank body into the device again, so that the third tank body is docked with the second tank body and welded. At this time, the first tank body and the second tank body become a whole.
[0025] As a further optimization of the present invention, a motor is installed inside the mounting disk 201, a turntable is provided at the output end of the motor, a chute is provided on the surface of the turntable, a plurality of chute are distributed in a circular array, and a shrink block 203 is slidably connected inside each chute, a plurality of clamping grooves 202 are provided on the surface of the mounting disk 201, the shrink block 203 passes through the clamping groove 202 and a clamping sheet is fixedly connected at the end thereof; When the tank body needs to be clamped, the user can start the motor, which drives the turntable to rotate, and the turntable drives multiple shrinkage blocks 203 to slide inward at the same time, so that the clamping pieces clamp and fix the tank body, which is conducive to positioning and fixing the first tank body and improving stability.
[0026] The inner fixing member 310 includes an inner annular fixing ring 311, a movable groove 312 is arranged at the inner center of the inner annular fixing ring 311, movable rings 313 are arranged on both sides of the inner annular fixing ring 311, and the inner side wall of the movable ring 313 is fixedly connected to the inner gear ring 314; the inner clamping member 320 includes a fixing rod 321, the fixing rod 321 passes through the inner annular fixing ring 311 and is fixedly connected to the inner annular fixing ring 311, both ends of the fixing rod 321 are fixedly connected to the fixing plate 322, and the center of the fixing rod 321 is fixedly connected to the connecting plate 322. Block 323, a bidirectional electric push rod is installed inside the connecting block 323, and the two output ends of the bidirectional electric push rod are fixedly connected to the telescopic rod 324, and the end of the conveyor belt telescopic rod 324 is fixedly connected to the movable ring 325, and the outer side of the movable ring 325 is hinged with a plurality of hinged rods 326 distributed in a ring array, and the ends of the hinged rods 326 are hinged with push rods 328, and the inner side of the fixed plate 322 is fixedly connected with a plurality of limit slide rails 327, and the hinged rods 326 are slidably connected to the limit slide rails 327, and the outer ends of the push rods 328 are provided with inner clamping blocks 329; When clamping the device, the user can start the two-way electric push rod, which drives the movable ring 325 to slide to both ends through the two telescopic rods 324, and the movable ring 325 drives the pushing rod 328 to move outward through the hinged rod 326, wherein the pushing rod 328 slides inside the limiting slide rail 327, so that the pushing rod 328 drives the inner clamping block 329 to diffuse outward, thereby clamping the inner wall of the tank body, preventing the tank body from being deformed due to excessively high welding temperature during the welding process, improving the stability of welding, and preventing the tank body from being dislocated, which affects the welding quality.
[0027] The inner welding part 330 includes an inner walking block 331, and movable blocks 332 are fixedly connected to the inner sides of the inner walking block 331, and the movable block 332 is matched with the movable ring 313, and the inner sides of the inner walking block 331 and the movable block 332 are provided with wiping cotton, and the wiping cotton is fitted with the inner annular fixed ring 311, and the inside of the movable block 332 is rotatably connected with a first gear 334, one of the first gears 334 is driven by the inner motor 333, and the first conical teeth 336 are meshedly connected to the two sides of the first gear 334, and the first conical teeth 336 are fixedly connected to the side of the first conical teeth 336, and the second conical teeth 337 are meshedly connected to the side of the first conical teeth 336, and the cleaning piece 338 is fixedly connected to the end of the second conical teeth 337, and the cleaning piece 338 cooperates with the inner walking block 331; After the clamping is completed, when the inner side needs to be welded, the user starts the inner motor 333 to drive the first gear 334 to rotate, and the first gear 334 is meshed and connected with the inner gear ring 314, thereby driving the inner motor 333 to move in the outer circumference of the inner annular fixing ring 311, and at the same time starts the inner automatic welding gun 339 to weld the welding part, and the wiping cotton contacts the inner annular fixing ring 311, thereby preventing dust from entering the inner welding part 330 and affecting the internal parts; In order to prevent dust from entering the inner gear ring 314 and causing the device to jam, the second gears 335 are meshed and connected on both sides of the first gear 334. The rotation of the first gear 334 drives the second gear 335 to rotate, and the second gear 335 drives the first conical tooth 336 to rotate. The first conical tooth 336 drives the cleaning member 338 to rotate through the second conical tooth 337, and the cleaning member 338 rotates from the inside to the outside, thereby cleaning the dust that falls into the inner gear ring 314 out of the movable ring 313, preventing dust from accumulating inside the inner gear ring 314 and affecting the operation of the device.
[0028] As a further optimization of the present invention, one side of the outer annular fixing ring 411 is fixedly connected with a connecting plate 412. The connecting plate 412 is slidably connected with the first electric slide rail 103. An annular groove 413 is arranged on the outer side of the outer annular fixing ring 411. An outer toothed ring 414 is also fixedly connected to the outer side of the outer annular fixing ring 411. Three pneumatic push rods 415 are arranged on the inner side of the outer annular fixing ring 411. A fixing piece is arranged at the output end of the pneumatic push rod 415. The outer welding part 420 includes an outer walking block 421. An outer limiting block 422 slidably connected with the annular groove 413 is fixedly connected to the side of the outer walking block 421. An outer automatic welding gun 423 is fixedly installed on the inner side of the outer walking block 421. An outer motor 424 is installed on the side of the outer walking block 421. A moving gear 425 is fixedly connected to the output end of the outer motor 424. The moving gear 425 is meshed and connected with the outer toothed ring 414; When the outer side of the tank body needs to be processed, the user moves the outer fixing part 410 to the outside of the welding part and starts the main cylinder installed inside the outer fixing part 410. The main cylinder is communicated with a plurality of pneumatic push rods 415. At the same time, a plurality of pneumatic push rods 415 are started, so that the pneumatic push rods 415 drive the fixing pieces at their ends to extend outwards, thereby fixing the outer side of the second tank body. Since the first tank body has been fixed by the positioning component 002, after the second tank body is fixed, the first tank body and the second tank body can be relatively fixed to prevent dislocation. Then the user starts the outer motor 424, and the telescopic rod 324 drives the movable ring 325 to rotate. Since the movable ring 325 is meshed and connected with the outer toothed ring 414, the inner clamping part 320 can be driven to move circumferentially on the side of the outer fixing part 410. At the same time, the outer automatic welding gun 423 is started, and the outer automatic welding gun 423 welds the welding part on the outer side of the tank body. The outer limiting block 422 is slidably connected inside the annular groove 413 and can limit the inner clamping part 320.
[0029] In a further optimization of the above embodiment, the moving component 005 includes a U-shaped bracket 501. A cylinder is installed on the top of the base 101. The output end of the cylinder is fixedly connected with the U-shaped bracket 501. A protective ring 502 is fixedly connected to the top of the U-shaped bracket 501. A driving motor 503 is installed on the side of the protective ring 502. A driving bevel gear 504 is fixedly connected to the output end of the driving motor 503. A driven bevel gear 505 is meshed and connected to the side of the driving bevel gear 504. A driven rod 506 is fixedly connected to the end of the driven bevel gear 505. The driven rod 506 is rotatably connected with the U-shaped bracket 501. A driving wheel 507 is fixedly connected to the end of the driven rod 506; When the tank body needs to be transported inward, the user can start the driving motor 503, the driving motor 503 drives the active bevel gear 504 to rotate, the active bevel gear 504 drives the two driven bevel gears 505 to rotate at the same time, and the driven bevel gear 505 drives the driving wheel 507 to rotate through the driven rod 506, thereby moving the two tank bodies located on the top of the driving wheel 507.
[0030] A lifting assembly 006 is provided on the top of the side plate 102. The lifting assembly 006 includes an electric push rod 601. A lifting head 602 is provided at the output end of the electric push rod 601. The lifting head 602 is retracted to cooperate with the second electric slide rail 104. In order to improve the stability of the device, when the user puts the tank body on the outside of the second electric slide rail 104, the user drives the lifting head 602 to be hidden inside the side panel 102 through the electric push rod 601. At this time, the internal processing component 003 is located at one end of the second electric slide rail 104 close to the positioning component 002, which reduces the burden on the second electric slide rail 104. When the feeding is completed, the lifting head 602 is driven to dock with the second electric slide rail 104 by starting the electric push rod 601, and the other end of the second electric slide rail 104 is lifted and fixed to further improve the stability of the device. When unloading is required, the user can move the internal processing component 003 to a position close to the positioning component 002, and then retract the lifting head 602 to unload the tank body, and then dock the lifting head 602 with the second electric slide rail 104 again.
[0031] A fluorine-lined storage tank installation welding method, according to the above fluorine-lined storage tank installation welding device, the specific steps are as follows: Step 1: First, the tank body of one of the fluorine-lined storage tanks is sleeved on the outside of the second electric slide rail 104 and placed into the device through the side plate 102; Step 2: Use the moving assembly 005 to move the fluorine-lined storage tank through the internal processing assembly 003 and the external processing assembly 004 and transport it to a position that fits with the positioning assembly 002, and push the tank upward to a position that fits with the positioning assembly 002 according to the diameter of the tank; Step 3: Clamp and fix the tank body by positioning component 002; Step 4: Put another tank into the device again, and transport it to a position opposite to the first tank through the moving component 005; Step 5: Clamp and fix the sides of the welding parts of the two tanks by starting the inner clamping member 320 and the pneumatic push rod 415; Step 6: Start the internal processing component 003 and the external processing component 004 to weld the inside and outside of the tank.
[0032] Embodiment 2
[0033] The difference from the first embodiment is that the overall support 001 is placed vertically, and there is no moving component 005 and lifting component 006; When the tank body to be welded is too heavy, the user can place the device vertically, directly put the first tank body to be welded inside the second electric slide rail 104, and directly place it on the top of the mounting plate 201, clamp the first tank body by starting the positioning component 002, and then put the second tank body on the top of the second electric slide rail 104 in the same way, and then the user can clamp the second tank body through the internal processing component 003 and the external processing component 004, and drive the internal processing component 003 and the external processing component 004 to move through the second electric slide rail 104 and the first electric slide rail 103, so that the two tank bodies are docked, and since the internal processing component 003 and the external processing component 004 and the positioning component 002 are all coaxially arranged, the two tank bodies can be accurately docked, and then the inner and outer sides of the tank bodies can be directly welded through the internal processing component 003 and the external processing component 004.
[0034] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A fluorine-lined storage tank installation welding device, characterized in that: including an integral bracket (001) for supporting the whole device, including a base (101), with side plates (102) provided at the ends of the base (101), and an arc-shaped groove provided inside the side plates (102); a positioning component (002) installed at the end of the integral bracket (001) for initially clamping and positioning the end of the tank body of the fluorine-lined storage tank, including a mounting plate (201), with a second electric slide rail (104) installed at the center of the mounting plate (201), and a first electric slide rail (103) fixedly connected to the end of the mounting plate (201) away from the base (101); an internal processing component (003) installed outside the second electric slide rail (104) for fixing and welding the inner wall of the fluorine-lined storage tank, slidably connected to the outside of the second electric slide rail (104), and the internal processing component (003) includes an inner fixing member (310), an inner clamping member (320), and an inner welding member (330); an external processing component (004) provided outside the internal processing component (003) for fixing and welding the outer wall of the fluorine-lined storage tank, slidably connected to the inside of the second electric slide rail (104), and the external processing component (004) includes an outer fixing member (410) and an outer welding member (420); a moving component (005) provided on the top of the base (101) and provided with a plurality of them, evenly distributed on the top of the base (101), including a C-shaped bracket (501); the inner fixing member (310) includes an inner annular fixing ring (311), with a movable groove (312) provided at the center inside the inner annular fixing ring (311), and movable rings (313) provided on both sides of the inner annular fixing ring (311), and an inner toothed ring (314) fixedly connected to the inner side wall of the movable ring (313); the inner clamping member (320) includes a fixing rod (321) passing through the inner annular fixing ring (311) and fixedly connected to the inner annular fixing ring (311), with fixing plates (322) fixedly connected to both ends of the fixing rod (321), a connecting block (323) fixedly connected to the center of the fixing rod (321), a two-way electric push rod installed inside the connecting block (323), telescopic rods (324) fixedly connected to the two output ends of the two-way electric push rod, a movable ring (325) fixedly connected to the end of the telescopic rod (324), a plurality of annularly arrayed hinge rods (326) hinged to the outside of the movable ring (325), push rods (328) hinged to the ends of the hinge rods (326), a plurality of limit slide rails (327) fixedly connected to the inner sides of the fixing plates (322), the hinge rods (326) being slidably connected to the limit slide rails (327), and inner clamping blocks (329) provided at the outer ends of the push rods (328); The inner welding part (330) includes an inner walking block (331), and movable blocks (332) are fixedly connected to both sides of the inner walking block (331). The movable block (332) cooperates with the movable ring (313), and wiping cotton is arranged on the inner sides of the inner walking block (331) and the movable block (332). The wiping cotton fits the inner annular fixed ring (311). The interior of the movable block (332) is rotatably connected to a first gear (334), one of which is The gear (334) is driven by the inner motor (333); the first gear (334) is meshedly connected with first conical teeth (336) on both sides; the first conical teeth (336) are fixedly connected with the side thereof; the first conical teeth (336) are meshedly connected with second conical teeth (337) on the side thereof; the end of the second conical teeth (337) is fixedly connected with a cleaning member (338); the cleaning member (338) cooperates with the inner walking block (331).
2. A fluorine-lined storage tank installation welding device according to claim 1, characterized in that: A motor is installed inside the mounting plate (201), a turntable is provided at the output end of the motor, a slanted slide groove is provided on the surface of the turntable, a plurality of slide grooves are distributed in a ring array, and a shrink block (203) is slidably connected inside each slide groove, a plurality of clamping grooves (202) are provided on the surface of the mounting plate (201), the shrink block (203) passes through the clamping groove (202) and a clamping sheet is fixedly connected at the end thereof.
3. A fluorine-lined storage tank installation welding device according to claim 1, characterized in that: The external fixing member (410) comprises an outer annular fixing ring (411), a connecting plate (412) is fixedly connected to one side of the outer annular fixing ring (411), the connecting plate (412) is slidably connected to the first electric slide rail (103), an annular groove (413) is arranged on the outer side of the outer annular fixing ring (411), an outer gear ring (414) is also fixedly connected to the outer side of the outer annular fixing ring (411), three pneumatic push rods (415) are arranged on the inner side of the outer annular fixing ring (411), and a fixing plate is arranged at the output end of the pneumatic push rod (415).
4. A fluorine-lined storage tank installation welding device according to claim 3, characterized in that: The external welding component (420) comprises an external walking block (421), an outer limit block (422) slidably connected to the annular groove (413) is fixedly connected to the side of the external walking block (421), an external automatic welding gun (423) is fixedly installed on the inner side of the external walking block (421), an external motor (424) is installed on the side of the external walking block (421), and a moving gear (425) is fixedly connected to the output end of the external motor (424), and the moving gear (425) is meshingly connected to the external gear ring (414).
5. A fluorine-lined storage tank installation welding device according to claim 1, characterized in that: The moving component (005) includes a U-shaped bracket (501). A cylinder is installed on the top of the base (101). The output end of the cylinder is fixedly connected to the U-shaped bracket (501). A protective ring (502) is fixedly connected to the top of the U-shaped bracket (501). A drive motor (503) is installed on the side of the protective ring (502). The output end of the drive motor (503) is fixedly connected to a driving bevel gear (504). A driven bevel gear (505) is meshed and connected to the side of the driving bevel gear (504). A driven rod (506) is fixedly connected to the end of the driven bevel gear (505). The driven rod (506) is rotatably connected to the U-shaped bracket (501). A driving wheel (507) is fixedly connected to the end of the driven rod (506).
6. A fluorine-lined storage tank installation welding method, according to a fluorine-lined storage tank installation welding device according to any one of claims 1-5, characterized in that: The specific steps are as follows: Step 1: First, sleeved the tank body of one of the fluorine-lined storage tanks outside the second electric slide rail (104) and put it into the device through the side plate (102). Step 2: Pass the tank body of the fluorine-lined storage tank through between the internal processing component (003) and the external processing component (004) by the moving component (005) and transport it to the position where it fits with the positioning component (002), and push the tank body upward to the position where it cooperates with the positioning component (002) according to the diameter of the tank body. Step 3: Clamp and fix the tank body by the positioning component (002). Step 4: Put another tank body into the device again and transport it to the position where it is docked with the first tank body by the moving component (005). Step 5: Clamp and fix the sides of the welding parts of the two tank bodies by starting the inner clamping part (320) and the pneumatic push rod (415). Step 6: Weld the inner and outer sides of the tank body by starting the internal processing component (003) and the external processing component (004).
Citation Information
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