Steel rust removal device for constructional engineering

By designing steel rust removal devices with automatic conveying and fixing mechanisms, the problems of cumbersome operation and low efficiency of existing equipment are solved, and the rapid and efficient automatic treatment of the steel pipe rust removal process is achieved.

CN119238334AInactive Publication Date: 2025-01-03SHANDONG CONSTR ENG GRP CO LTD
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Patent Information

Application Number
CN202411800212.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing steel pipe rust removal equipment is cumbersome and has low efficiency. It requires repeated movement of the grinding wheel and shutdown to replace the steel pipe, which causes the rust removal process to take a long time.

Method used

A steel rust removal device including a base, side plate, rotary shaft, grinding roller, drive assembly, fixing mechanism and transmission mechanism is designed. The automatic conveying and grinding of steel pipes is realized through the rotary shaft and transmission mechanism, and the grinding roller can simultaneously carry out the steel pipes. The entire axial range is polished, and the fixing mechanism can automatically fix and loosen the steel pipe.

Benefits of technology

The efficiency of the rust removal process is improved, the grinding operation is faster, the automated processing reduces manual operation, and the grinding efficiency is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of steel rust removal, and relates to a steel rust removal device for constructional engineering, which comprises a base, side plates and a rotating shaft, the two sides of the top of the base are connected with the side plates, the rotating shaft is rotatably connected between the two side plates, and the steel rust removal device further comprises a grinding roller, a driving assembly, a fixing mechanism and a transmission mechanism; a rotating shaft is arranged on the base, a polishing roller is connected to the rotating shaft, a driving assembly used for driving the rotating shaft to rotate is arranged on the base, a fixing mechanism used for fixing a steel pipe is arranged on the rotating shaft, and a transmission mechanism is arranged between the rotating shaft and the fixing mechanism. When steel is polished and derusted, the whole axial range of a steel pipe can be polished through the polishing rollers at the same time, the polishing position does not need to be moved repeatedly during polishing, the whole polishing operation is faster, and the polishing efficiency is higher.
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Description

Technical Field

[0001] The invention belongs to the technical field of steel rust removal and relates to a steel rust removal device for construction engineering. Background Art

[0002] In the field of construction engineering, steel is one of the indispensable materials. Among them, steel pipes, as a commonly used form of steel, are widely used in various structures due to their excellent mechanical properties and processing properties. However, due to environmental factors such as humidity and salt, steel pipes are prone to oxidation reactions during storage, that is, rust. Rust not only reduces the strength and durability of steel pipes, but also affects their appearance quality. Therefore, rust removal is required for rusted steel pipes.

[0003] At present, when steel pipes are subjected to rust removal treatment, the steel pipes are usually placed on special grinding and rust removal equipment, and the steel pipes are ground by a grinding wheel to remove the rust on the surface of the steel pipes. During the removal process, the grinding wheel moves from one end of the steel pipe to the other end for continuous grinding. The entire grinding process is time-consuming, and after the grinding is completed, the machine needs to be stopped to replace the steel pipe being ground. The entire operation is relatively cumbersome and the overall efficiency is low. Summary of the invention

[0004] In view of this, the present invention provides a steel rust removal device for construction engineering.

[0005] The technical implementation scheme of the present invention is: a steel rust removal device for construction engineering, including a base, a side plate and a rotating shaft, the top two sides of the base are connected to the side plates, the rotating shaft is rotatably connected between the two side plates, and also includes a grinding roller, a driving assembly, a fixing mechanism and a transmission mechanism, the rotating shaft is connected to the grinding roller, the base is provided with a driving assembly for driving the rotating shaft to rotate, the rotating shaft is provided with a fixing mechanism for fixing the steel pipe, a transmission mechanism is provided between the rotating shaft and the fixing mechanism, and the fixing mechanism includes a rotating disk, a guide frame, a slider, a sliding shaft, a contact disk, An elastic member, a guide block and an extension disk, both sides of the rotating shaft are rotatably connected to rotating disks, three guide frames are connected to the rotating disk at uniform intervals along the circumferential direction, a slider is slidably connected in the guide frame, a sliding shaft is slidably connected to the slider, ends of the sliding shafts on both sides that are close to each other are rotatably connected to contact disks, an elastic member is connected between the sliding shaft and the slider, ends of the sliding shafts on both sides that are away from each other are connected to extension disks, and guide blocks are connected to the lower parts of the sides where the two side plates are close to each other, an inclined surface is provided on the guide block, and the inclined surface of the guide block is located at the moving track of the extension disk.

[0006] More preferably, the driving assembly includes a driving motor and a belt transmission group, the driving motor is mounted on the base, and the belt transmission group is connected between the output shaft of the driving motor and the rotating shaft.

[0007] More preferably, the transmission mechanism includes a small ring gear, a transmission gear, a connecting rod, a driving gear and a large ring gear, both ends of the rotating shaft are connected to the small ring gear, the upper parts of the two side plates are rotatably connected to the connecting rods, the ends of the two connecting rods away from each other are connected to the transmission gear, the transmission gear is meshed with the small ring gear, the ends of the two connecting rods close to each other are connected to the driving gear, and the two rotating disks are connected to the large ring gear, and the driving gear is meshed with the large ring gear.

[0008] More preferably, a power transmission mechanism is also included, which includes a connecting gear, a cylindrical gear and an outer ring gear. Connecting gears are connected to both sides of the rotating shaft, and three cylindrical gears are connected to the sides of the two rotating disks that are close to each other and rotate at even intervals along the circumferential direction. The three cylindrical gears are all meshed with the connecting gears, and an outer ring gear is connected to each contact disk.

[0009] More preferably, it also includes a feeding mechanism, which includes a side frame, a belt conveyor group, a connecting shaft, a reduction motor and a material removal rod. Side frames are connected to both sides of the base, and two connecting shafts are rotatably connected between the two side frames. Belt conveyor groups are wound around the left and right sides and the middle of the two connecting shafts. Material removal rods are evenly spacedly connected to the belt conveyor group. A reduction motor is installed on the base, and the output shaft of the reduction motor is connected to one of the connecting shafts.

[0010] More preferably, a protective cover is further included, and the protective cover is connected between the upper parts of the two side plates.

[0011] More preferably, it further comprises a pressing frame and a second elastic member, a plurality of pressing frames are slidably connected to the top of the protective cover at even intervals, and a second elastic member is connected between the pressing frame and the protective cover.

[0012] More preferably, a waste box is further included, and the waste box is slidably connected to the lower inner portion of the base, and a plurality of drop holes are evenly spaced apart on the top of the base.

[0013] Compared with the prior art, the present invention has the following advantages: 1. When grinding and removing rust from steel, the present invention can grind the entire axial range of the steel pipe at the same time through the grinding roller. There is no need to repeatedly move the grinding position during grinding. The entire grinding operation is faster and the grinding efficiency is higher.

[0014] 2. During operation, the present invention fixes the steel pipe by setting multiple groups of contact plates, and then the steel pipe can be transported for grinding. After grinding, the contact plates can be automatically controlled to loosen the steel pipe so that new steel pipes can be added for grinding. During the process of feeding the steel pipe for grinding and unloading after grinding, there is no need to stop the machine, thereby improving the efficiency of the entire rust removal process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0016] Figure 2 It is a schematic diagram of the structure of the driving assembly and the fixing mechanism of the present invention.

[0017] Figure 3 It is a structural schematic diagram of the fixing mechanism and the transmission mechanism of the present invention.

[0018] Figure 4 It is a structural schematic diagram of the fixing mechanism of the present invention.

[0019] Figure 5 It is a structural schematic diagram of the transmission mechanism of the present invention.

[0020] Figure 6 It is a structural schematic diagram of the power transmission mechanism of the present invention.

[0021] Figure 7 It is a schematic diagram of the first structure of the feeding mechanism of the present invention.

[0022] Figure 8 It is a second structural schematic diagram of the feeding mechanism of the present invention.

[0023] Fig. 9 It is a schematic structural diagram of the side plate and the protective cover of the present invention.

[0024] Fig.10 It is a schematic structural diagram of the protective cover, the pressing frame and the second elastic member of the present invention.

[0025] Fig.11 It is a schematic structural diagram of the base and the waste box of the present invention.

[0026] The markings of the components in the accompanying drawings are as follows: 1. base, 2. side plate, 3. rotating shaft, 41. driving motor, 42. belt transmission group, 5. grinding roller, 61. rotating disk, 62. guide frame, 63. slider, 64. sliding shaft, 65. contact disk, 66. elastic member 1, 67. guide block, 68. extension disk, 71. small gear ring, 72. transmission gear, 73. connecting rod, 74. driving gear, 75. large gear ring, 81. connecting gear, 82. cylindrical gear, 83. outer gear ring, 91. side frame, 92. belt transmission group, 93. connecting shaft, 94. reduction motor, 95. material pusher rod, 10. protective cover, 11. clamping frame, 12. elastic member 2, 13. waste box, 100. steel pipe. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] A steel rust removal device for construction engineering, such as Figure 1-Figure 5 As shown, it includes a base 1, side panels 2, a rotating shaft 3, a grinding roller 5, a driving assembly, a fixing mechanism and a transmission mechanism. The left and right sides of the top of the base 1 are connected to the side panels 2, the rotating shaft 3 is rotatably connected between the two side panels 2, the rotating shaft 3 is connected to the grinding roller 5, the base 1 is provided with a driving assembly for driving the rotating shaft 3 to rotate, the rotating shaft 3 is provided with a fixing mechanism for fixing the steel pipe 100, and a transmission mechanism is provided between the rotating shaft 3 and the fixing mechanism.

[0029] like Figure 2 As shown, the driving assembly includes a driving motor 41 and a belt transmission group 42. The driving motor 41 is installed on the right side of the base 1, and the belt transmission group 42 is connected between the output shaft of the driving motor 41 and the rotating shaft 3, so that the driving motor 41 can drive the rotating shaft 3 to rotate through the belt transmission group 42.

[0030] like Figure 2-Figure 4As shown, the fixing mechanism includes a rotating disk 61, a guide frame 62, a slider 63, a sliding shaft 64, a contact disk 65, an elastic member 66, a guide block 67 and an extension disk 68. The rotating disk 61 is rotatably connected to the left and right sides of the rotating shaft 3. Three guide frames 62 are evenly spaced along the circumferential direction on the rotating disk 61. The slider 63 is slidably connected in the guide frame 62. The slider 63 is slidably connected to the sliding shaft 64. The ends of the sliding shafts 64 on both sides that are close to each other are rotatably connected to the contact disk 65. An elastic member 66 is connected between the movable shaft 64 and the slider 63. The elastic member 66 is a connecting spring. The ends of the sliding shafts 64 on both sides that are away from each other are connected to extension plates 68. The lower parts of the sides of the two side plates 2 that are close to each other are connected to guide blocks 67. The guide blocks 67 are provided with inclined surfaces. The inclined surfaces of the guide blocks 67 are located at the moving track of the extension plates 68, so that the extension plates 68 will contact with the guide blocks 67 when moving and be squeezed and moved by the guide blocks 67, thereby driving the sliding shafts 64 to slide.

[0031] like Figure 3 and Figure 5 As shown, the transmission mechanism includes a small ring gear 71, a transmission gear 72, a connecting rod 73, a driving gear 74 and a large ring gear 75. The two ends of the rotating shaft 3 are connected to the small ring gear 71, and the upper parts of the two side plates 2 are rotatably connected to the connecting rods 73. The ends of the two connecting rods 73 that are away from each other are connected to the transmission gear 72, and the transmission gear 72 is meshed with the small ring gear 71. The ends of the two connecting rods 73 that are close to each other are connected to the driving gear 74. The two rotating disks 61 are connected to the large ring gear 75, and the driving gear 74 is meshed with the large ring gear 75, so that the rotating shaft 3 can drive the rotating disk 61 to rotate through the transmission of the small ring gear 71, the transmission gear 72, the connecting rod 73, the driving gear 74 and the large ring gear 75 when rotating.

[0032] When it is necessary to remove rust from the steel pipe 100, the rust removal device can be used. When in use, first control the drive motor 41 to operate to drive the rotating shaft 3 and the grinding roller 5 to rotate through the belt transmission group 42. When the rotating shaft 3 rotates, it will drive the rotating disk 61 to rotate through the small ring gear 71, the transmission gear 72, the connecting rod 73, the driving gear 74 and the large ring gear 75. When the rotating disk 61 rotates, it will drive the guide frame 62 to rotate. When the guide frame 62 rotates to its end facing downward, the slider 63 will slide down along the guide frame 62. At this time, the guide frame 62 continues to rotate and drives the extension disk 68 to contact the guide block 67, so that the extension disk 68 moves toward the side plate 2 through the inclined surface on the guide block 67. The elastic member 66 is stretched, and the extension disk 68 can drive the contact disk 65 to move through the sliding shaft 64 when moving, so that the two contact disks 65 are opened to each other. At this time, if the two contact disks 65 are connected There was originally a steel pipe 100 in the space, and the steel pipe 100 will fall on the base 1, and then the steel pipe 100 can be placed between the two contact plates 65. After placement, the guide frame 62 continues to rotate to drive the extension plate 68 to disengage from the guide block 67. At this time, under the action of the elastic member 66, the sliding shaft 64 is reset to drive the contact plate 65 to reset and resist the steel pipe 100. Then the guide frame 62 continues to rotate, which will make the end of the guide frame 62 face upward. At this time, the slider 63 slides down to drive the steel pipe 100 to move, so that the steel pipe 100 contacts the grinding roller 5, thereby grinding the steel pipe 100 through the grinding roller 5. This is repeated, and the steel pipe 100 can be added and ground. In the process of adding the steel pipe 100 and unloading the steel pipe 100, there is no need to shut down the device to process the steel pipe 100, which is more convenient to operate and effectively improves the rust removal efficiency.

[0033] like Figure 6 As shown, it also includes a power transmission mechanism, which includes a connecting gear 81, a cylindrical gear 82 and an outer ring gear 83. The left and right sides of the rotating shaft 3 are connected with connecting gears 81, and the sides of the two rotating disks 61 close to each other are connected with three cylindrical gears 82 that rotate evenly at intervals along the circumferential direction. The three cylindrical gears 82 are all meshed with the connecting gear 81, and each contact disk 65 is connected with an outer ring gear 83. The movement of the contact disk 65 can drive the outer ring gear 83 to mesh with the cylindrical gear 82.

[0034] When the end of the guide frame 62 rotates upward, the slider 63 slides downward along the guide frame 62. At this time, the slider 63 can drive the sliding shaft 64 and the contact plate 65 to move together. After the contact plate 65 moves, it can drive the outer ring gear 83 to engage with the cylindrical gear 82. When the rotating shaft 3 rotates, it can drive the outer ring gear 83 to rotate through the connecting gear 81 and the cylindrical gear 82. The rotation of the outer ring gear 83 can drive the contact plate 65 to rotate, thereby driving the steel pipe 100 to rotate. The rotation of the steel pipe 100 cooperates with the grinding roller 5, so that the steel pipe 100 can be polished and rust-removed.

[0035] like Figure 7 and Figure 8 As shown, it also includes a feeding mechanism, which includes a side frame 91, a belt conveyor group 92, a connecting shaft 93, a reduction motor 94 and a material shifting rod 95. The left and right sides of the base 1 are connected to the side frames 91, and the connecting shafts 93 are rotatably connected between the lower front parts and the upper rear parts of the two side frames 91. The belt conveyor groups 92 are wound around the left and right sides and the middle parts of the two connecting shafts 93. The belt conveyor groups 92 are evenly spaced and connected to the material shifting rods 95. When placing the steel pipes 100, the steel pipes 100 can be placed on the three belt conveyor groups 92, and the steel pipes 100 are separated by the material shifting rods 95. When the belt conveyor group 92 rotates, the steel pipes 100 can be transported by the material shifting rods 95. A reduction motor 94 is installed on the right side of the base 1, and the output shaft of the reduction motor 94 is connected to the connecting shaft 93 on the front side.

[0036] When adding steel pipes 100, the steel pipes 100 can be placed between the three belt conveyor groups 92. When the steel pipes 100 need to be transported between the two contact plates 65, the reduction motor 94 can be used to drive the connecting shaft 93 to rotate. When the connecting shaft 93 rotates, it can drive the belt conveyor group 92 to rotate. When the belt conveyor group 92 rotates, it can drive the material moving rod 95 to rotate. When the material moving rod 95 rotates, it can move the steel pipe 100 between the two contact plates 65, so as to facilitate the addition of the steel pipes 100. During manual operation, it is only necessary to place multiple steel pipes 100 on the belt conveyor group 92 at one time, which is more convenient to operate.

[0037] like Fig. 9 As shown, a protective cover 10 is also included. The protective cover 10 is connected between the upper parts of the two side panels 2. The protective cover 10 can shield the grinding debris during the grinding process to prevent the debris from splashing.

[0038] like Fig.10 As shown, it also includes a clamping frame 11 and an elastic member 12. A plurality of clamping frames 11 are evenly spaced and slidably connected to the top of the protective cover 10. An elastic member 12 is connected between the clamping frame 11 and the protective cover 10. The elastic member 12 is a tension spring. When the contact plate 65 presses against the steel pipe 100 to transmit the steel pipe 100, the steel pipe 100 will contact the bottom of the clamping frame 11 and squeeze the clamping frame 11 to move upward, so that the elastic member 12 is stretched. At this time, the elastic member 12 can apply downward pressure to the clamping frame 11, so that the clamping frame 11 presses the steel pipe 100 and makes the steel pipe 100 close to the grinding roller 5, so as to facilitate the grinding of the grinding roller 5.

[0039] like Fig.11As shown, a waste box 13 is also included. The lower part of the base 1 is slidably connected to the waste box 13. The top of the base 1 is evenly spaced with a plurality of drop holes. When debris falls on the base 1, the debris will fall into the waste box 13 through the drop holes. The waste box 13 is used to collect and process the debris generated during the grinding process.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A steel rust removal device for construction engineering, comprising a base (1), a side plate (2) and a rotating shaft (3), wherein both sides of the top of the base (1) are connected to the side plates (2), and the rotating shaft (3) is rotatably connected between the two side plates (2), wherein: The invention also comprises a grinding roller (5), a driving assembly, a fixing mechanism and a transmission mechanism, wherein the grinding roller (5) is connected to the rotating shaft (3), the base (1) is provided with a driving assembly for driving the rotating shaft (3) to rotate, the rotating shaft (3) is provided with a fixing mechanism for fixing the steel pipe (100), a transmission mechanism is provided between the rotating shaft (3) and the fixing mechanism, the fixing mechanism comprises a rotating disk (61), a guide frame (62), a slider (63), a sliding shaft (64), a contact disk (65), an elastic member (66), a guide block (67) and an extension disk (68), both sides of the rotating shaft (3) are rotatably connected to the rotating disk (61), the rotating disk (61) 1) Three guide frames (62) are connected at even intervals along the circumferential direction of the upper edge, a slider (63) is slidably connected inside the guide frame (62), a sliding shaft (64) is slidably connected to the slider (63), a contact disk (65) is rotatably connected to the ends of the sliding shafts (64) on both sides that are close to each other, an elastic member (66) is connected between the sliding shafts (64) and the slider (63), an extension disk (68) is connected to the ends of the sliding shafts (64) on both sides that are away from each other, and a guide block (67) is connected to the lower part of the side close to each other of the two side plates (2), and an inclined surface is provided on the guide block (67), and the inclined surface of the guide block (67) is located at the moving track of the extension disk (68).

2. A steel rust removal device for construction engineering according to claim 1, characterized in that: The driving assembly comprises a driving motor (41) and a belt transmission group (42); the driving motor (41) is mounted on the base (1); and the belt transmission group (42) is connected between the output shaft of the driving motor (41) and the rotating shaft (3).

3. A steel rust removal device for construction engineering according to claim 1, characterized in that: The transmission mechanism comprises a small gear ring (71), a transmission gear (72), a connecting rod (73), a driving gear (74) and a large gear ring (75). Both ends of the rotating shaft (3) are connected to the small gear ring (71). The upper parts of the two side plates (2) are rotatably connected to the connecting rods (73). The ends of the two connecting rods (73) that are away from each other are connected to the transmission gear (72). The transmission gear (72) meshes with the small gear ring (71). The ends of the two connecting rods (73) that are close to each other are connected to the driving gear (74). The two rotating disks (61) are connected to the large gear ring (75). The driving gear (74) meshes with the large gear ring (75).

4. A steel rust removal device for construction engineering according to claim 1, characterized in that: It also includes a power transmission mechanism, which includes a connecting gear (81), a cylindrical gear (82) and an outer gear ring (83). The two sides of the rotating shaft (3) are connected to the connecting gear (81). The sides of the two rotating disks (61) close to each other are connected to three cylindrical gears (82) that rotate evenly at intervals along the circumferential direction. The three cylindrical gears (82) are meshed with the connecting gear (81), and each contact disk (65) is connected to an outer gear ring (83).

5. A steel rust removal device for construction engineering according to claim 1, characterized in that: The invention also comprises a feeding mechanism, the feeding mechanism comprising a side frame (91), a belt transmission group (92), a connecting shaft (93), a reduction motor (94) and a material shifting rod (95), the side frames (91) are connected to both sides of the base (1), two connecting shafts (93) are rotatably connected between the two side frames (91), the belt transmission group (92) is wound around the left and right sides and the middle of the two connecting shafts (93), the material shifting rods (95) are evenly spaced and connected to the belt transmission group (92), the base (1) is mounted with a reduction motor (94), and the output shaft of the reduction motor (94) is connected to one of the connecting shafts (93).

6. A steel rust removal device for construction engineering according to claim 1, characterized in that: It also includes a protective cover (10), and the protective cover (10) is connected between the upper parts of the two side plates (2).

7. A steel rust removal device for construction engineering according to claim 6, characterized in that: It also includes a clamping frame (11) and a second elastic member (12); a plurality of clamping frames (11) are slidably connected at even intervals on the top of the protective cover (10); and a second elastic member (12) is connected between the clamping frame (11) and the protective cover (10).

8. A steel rust removal device for construction engineering according to claim 1, characterized in that: It also includes a waste box (13), the waste box (13) being slidably connected to the lower inner portion of the base (1), and a plurality of drop holes being evenly spaced apart on the top of the base (1).