Power battery transfer system, charging method, electronic equipment and storage medium
By monitoring the moving distance of the fork module, we can determine whether the power battery is in place, which solves the problems of large number of sensors and poor debugging consistency, and achieves a more efficient battery swap process and cost savings.
Patent Information
- Application Number
- CN202411359401.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-01-03
AI Technical Summary
In the existing power battery transport system, there are many sensors and poor debugging consistency, resulting in the inability to detect the battery in place during battery replacement, affecting the failure rate and increasing costs.
By monitoring the moving distance of the fork module, we can determine whether the power battery is transported in place, reduce the number of sensors, and centrally arrange the sensors on the fork of the hoist to reduce costs.
It greatly reduces the number of sensors, reduces costs, improves the success rate of battery swap, and ensures the driver's operational efficiency and battery swap experience.
Smart Images

Figure CN119239390A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to technical fields such as battery swap stations and power battery transportation, and in particular to a power battery transportation system, a charging method, an electronic device and a storage medium. Background Art
[0002] During the battery replacement process of new energy vehicles, the power battery is removed from the vehicle body, the battery replacement station transfers the power battery to the battery storage rack, and the power battery needs to be placed in the correct position.
[0003] In the related art, the battery racks of battery swap stations can store dozens of power batteries, so there are dozens of battery rack storage locations. In order to ensure that the power batteries are correctly transported to the correct position of the battery racks so that the charging connectors can smoothly charge the replaced power batteries, in-place sensors are installed at the rear of each battery rack, totaling dozens of sensors and related wiring harnesses. This method of installing in-place sensors at the rear of each battery rack has a large number of sensors, and the debugging consistency of the sensors is poor, which easily leads to the failure to detect the presence of the battery during the battery swap process, affecting the failure rate and high cost. Summary of the invention
[0004] To this end, the purpose of the embodiments of the present application is to propose a power battery transfer system, a charging method, an electronic device, a storage medium and a computer program product. The power battery transfer system of the present invention determines whether the power battery is transferred in place by monitoring the moving distance of the fork, thereby greatly reducing the number of sensors, reducing the poor consistency of sensor debugging, and thus reducing the failure rate due to failure to detect the battery in place during the battery replacement process, and reducing costs.
[0005] An embodiment of the present application provides a power battery transport system, the system comprising: a bracket module; a fork module, the fork module being connected to the bracket module, the fork module being configured to move in a preset direction when transporting the power battery to transport the power battery; a sensor module, the sensor module being connected to the bracket module and the fork module, the sensor module being configured to determine a moving distance of the fork module when the fork module moves in a preset direction; and a charging interface control module, the charging interface control module communicating with the sensor module, the charging interface control module being configured to control the charging interface to charge the power battery when the moving distance is a preset distance.
[0006] Exemplarily, the fork module includes a first fork sub-module and a second fork sub-module, the preset direction includes a horizontal first direction and a horizontal second direction, the first fork sub-module is configured to move in the horizontal first direction when transporting the power battery so as to transport the power battery; the second fork sub-module is configured to move in the horizontal second direction when transporting the power battery so as to transport the power battery; wherein the horizontal first direction and the horizontal second direction are opposite.
[0007] Exemplarily, the first fork submodule includes a first primary fork and a first secondary fork, the first primary fork is connected to the bracket module, the first secondary fork is connected to the first primary fork, and the first secondary fork and the first primary fork both move in a first horizontal direction.
[0008] Exemplarily, the sensor module includes a first sensor and a second sensor, the first sensor is fixed on the first primary fork, and the second sensor is fixed on the bracket module, the first sensor is configured to determine a first moving distance of the first secondary fork when the first secondary fork moves in a first horizontal direction; the second sensor is configured to determine a second moving distance of the first primary fork when the first primary fork moves in a first horizontal direction.
[0009] Exemplarily, the preset distance includes a first preset distance and a second preset distance, the first sensor and the second sensor both communicate with the charging interface control module, and the charging interface control module is configured to control the charging interface to charge the power battery when the first moving distance is the first preset distance and the second moving distance is the second preset distance.
[0010] Exemplarily, the second fork submodule includes a second-level fork, a second-level fork and a third-level fork, the second-level fork is connected to the bracket module, the second-level fork is connected to the second-level fork, the third-level fork is connected to the second-level fork, and the second-level fork, the second-level fork and the third-level fork all move in the second horizontal direction.
[0011] Exemplarily, the sensor module includes a third sensor, a fourth sensor and a fifth sensor, the third sensor is fixed on the bracket module, the fourth sensor and the fifth sensor are both fixed on the second-level fork, the fourth sensor and the fifth sensor are symmetrically arranged, the third sensor is configured to determine the third moving distance of the second-level fork when the second-level fork moves in the horizontal second direction; the fourth sensor is configured to determine the fourth moving distance of the second-level fork when the second-level fork moves in the horizontal second direction; the fifth sensor is configured to determine the fifth moving distance of the third-level fork when the third-level fork moves in the horizontal second direction.
[0012] Exemplarily, the preset distance includes a third preset distance, a fourth preset distance, and a fifth preset distance. The third sensor, the fourth sensor, and the fifth sensor all communicate with the charging interface control module. The charging interface control module is configured to control the charging interface to charge the power battery when the third moving distance is the third preset distance, the fourth moving distance is the fourth preset distance, and the fifth moving distance is the fifth preset distance.
[0013] Exemplarily, the third sensor is further configured to determine position information of the fork module before transporting the power battery; wherein the power battery is transported when the position information of the fork module indicates that the fork module is located at an origin position.
[0014] Exemplarily, the position information of the fork module includes first position information of the first-level fork and second position information of the second-level fork. When the first position information indicates that the first-level fork is located at the origin position and the second position information indicates that the second-level fork is located at the origin position, the power battery is transported.
[0015] Another embodiment of the present application provides a power battery charging method, which is applied to the above-mentioned power battery transportation system, and the method includes: when transporting the power battery, controlling the fork module to move in a preset direction to transport the power battery; obtaining the moving distance of the fork module, and when the moving distance is a preset distance, controlling the charging interface to charge the power battery.
[0016] Exemplarily, before controlling the fork module to move in a preset direction, the method further includes: acquiring position information of the fork module; and controlling the fork module to move in the preset direction when the position information of the fork module indicates that the fork module is located at an origin position.
[0017] Another embodiment of the present application provides an electronic device, including a memory and a processor, wherein the memory stores a computer program, and the processor implements the steps of the method of any of the above embodiments when executing the computer program.
[0018] Another embodiment of the present application provides a computer-readable storage medium having a computer program stored thereon. When the computer program is executed by a processor, the steps of the method of any of the above embodiments are implemented.
[0019] Another embodiment of the present application provides a computer program product, which includes instructions. When the instructions are executed by a processor of a computer device, the computer device is enabled to perform the steps of the method of any of the above embodiments.
[0020] In the above embodiment, the power battery transportation system includes: a module bracket; a fork module, the fork module is connected to the bracket module, and the fork module is configured to move in a preset direction when transporting the power battery to transport the power battery; a sensor module, the sensor module is connected to the bracket module and the fork module, and the sensor module is configured to determine the moving distance of the fork module when the fork module moves in a preset direction; a charging interface control module, the charging interface control module communicates with the sensor module, and the charging interface control module is configured to control the charging interface to charge the power battery when the moving distance is a preset distance. The power battery transportation system of the present invention determines whether the power battery is transported in place by monitoring the moving distance of the fork, which greatly reduces the number of sensors and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of a power battery transport system provided in an embodiment of the present application;
[0022] Figure 2 A schematic diagram of a power battery transmission process provided in an embodiment of the present application;
[0023] Figure 3 A schematic diagram of the process of inserting a power battery into a battery compartment provided in an embodiment of the present application;
[0024] Figure 4 A schematic diagram of a battery storage compartment provided for an embodiment of the present application;
[0025] Figure 5 The storage compartment for placing the power battery on the left side provided in the embodiment of the present application;
[0026] Figure 6 The storage compartment for placing the power battery on the right side provided in the embodiment of the present application;
[0027] Figure 7A schematic diagram of a fork module and a sensor module provided in an embodiment of the present application;
[0028] Figure 8 A schematic diagram of a sensor provided in an embodiment of the present application;
[0029] Fig. 9 A flow chart of a power battery charging method provided in an embodiment of the present application;
[0030] Fig.10 A flow chart for determining position information of a fork module provided in an embodiment of the present application;
[0031] Fig.11 A flowchart of controlling a charging interface to charge a power battery provided in an embodiment of the present application;
[0032] Fig.12 A flowchart of controlling a charging interface to charge a power battery provided by another embodiment of the present application;
[0033] Fig.13 A block diagram of an electronic device provided for an embodiment of the present application.
[0034] Description of labels:
[0035] 100—power battery transfer system; 101—bracket module; 102—fork module; 103—sensor module; 104—charging interface control module; 201—power battery; 202—power battery transfer slide; 203—cylinder rotating fork; 301—power battery charging interface; 302—battery in-place sensor; 401—first fork submodule; 402—second fork submodule; 10—first level fork; 20—first level fork; 30—second level fork; 40—second level fork; 50—third level fork; 1—first sensor; 2—second sensor; 3—third sensor; 4—fourth sensor; 5—fifth sensor; 801—sensor induction sheet; 802—sensor fixing structure. DETAILED DESCRIPTION
[0036] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.
[0037] During the battery replacement process of new energy vehicles, the power battery is removed from the vehicle body, the battery replacement station transfers the power battery to the battery storage rack, and the power battery needs to be placed in the correct position.
[0038] In some examples, the battery racks of battery swap stations can store dozens of power batteries, so there are dozens of battery rack storage locations. In order to ensure that the power batteries are correctly transported to the correct position of the battery racks so that the charging connectors can smoothly charge the replaced power batteries, in-place sensors are installed at the rear of each battery rack, totaling dozens of sensors and related wiring harnesses. This method of installing in-place sensors at the rear of each battery rack has a large number of sensors, and the debugging consistency of the sensors is poor, which easily leads to the failure to detect the presence of the battery during the battery swap process, affecting the failure rate and high cost.
[0039] Based on this, this application proposes a power battery transfer system, which eliminates the sensors on each layer and centrally arranges the sensors on the hoist fork, thereby reducing the number of sensors and reducing the problem of poor modulation consistency, thereby improving the success rate of battery replacement and ensuring the driver's operating efficiency and battery replacement experience. And centrally arranging the sensors on the hoist fork not only reduces the number of sensors, but also reduces the number of related wiring harnesses and IOLINK (input and output interfaces), saving costs.
[0040] Figure 1 It is a schematic diagram of a power battery transport system according to an embodiment of the present application.
[0041] As an example, Figure 1 As shown, the power battery transport system 100 includes: a bracket module 101; a fork module 102, the fork module 102 is connected to the bracket module 101, and the fork module 102 is configured to move in a preset direction when transporting the power battery to transport the power battery; a sensor module 103, the sensor module 103 is connected to the bracket module 101 and the fork module 102, and the sensor module 103 is configured to determine the moving distance of the fork module when the fork module 102 moves in a preset direction; a charging interface control module 104, the charging interface control module 104 communicates with the sensor module 103, and the charging interface control module 104 is configured to control the charging interface to charge the power battery when the moving distance is a preset distance.
[0042] Exemplarily, the bracket module 101 is used to carry power batteries and serve as a fixed bracket for transporting power batteries. It can be understood that the bracket module 101 is a fixed mechanical mechanism in the battery swap rack. Of course, the bracket module 101 can move in the vertical direction to place the power batteries on different layers. The fork module 102 is mechanically connected to the bracket module 101. When transporting the power battery, the fork module 102 moves in a preset direction to transport the power battery. For example, the battery storage bin includes a left storage bin and a right storage bin. When the power battery needs to be transported to the left storage bin, the fork module 102 moves horizontally to the left to transport the power battery. It should be noted that when the fork module 102 transports the power battery, the power battery has been limited and fixed. For example, the power battery can be limited by rotating the fork. During transportation, the power battery is relatively stationary relative to the fork module 102. The sensor module 103 includes a plurality of sensors, some of which are fixed on the bracket module 101, and some of which are fixed on the fork module 102. When the fork module 102 moves in a preset direction, the sensor module 103 detects the moving distance of the fork module 102. The charging interface control module 104 communicates with the sensor module 103. When the moving distance of the fork module 102 is a preset distance, the charging interface control module 104 controls the charging interface to charge the power battery. For example, the charging interface can be controlled to be pressed down to contact the power battery, and the power battery is charged through the charging interface.
[0043] The power battery transfer system of the present application eliminates the sensors on each layer and centrally arranges the sensors on the lifting machine fork. By monitoring the moving distance of the fork, it determines whether the power battery is transferred in place, which greatly reduces the number of sensors and reduces costs.
[0044] Figure 2 It is a schematic diagram of a power battery transmission process according to an embodiment of the present application.
[0045] like Figure 2 As shown, the power battery 201 is removed from the bottom of the battery swap vehicle and falls onto the power battery transfer slide 202. Figure 2 The power battery at position 1 is shown. The power battery transfer slide 202 transfers the power battery 201 at position 1 to position 2, and the battery at position 2 is parked on a vertically liftable hoist. When the power battery 201 at position 2 is stably parked on the vertically liftable hoist, the cylinder rotating fork 203 can hold the power battery 201 at position 2 tightly and limit it.
[0046] Figure 3 It is a schematic diagram of the process of putting a power battery into a battery compartment according to an embodiment of the present application.
[0047] like Figure 3As shown, the cylinder rotates the fork 203 to hold the power battery 201 at position 2 tightly and then transports the power battery 201 at position 2 to position 3. When the power battery 201 at position 3 is parked stably, the battery in-position sensor 302 will trigger that the battery is already in place. When the PLC (Programmable Logic Controller) receives the signal from the battery in-position sensor 302, it will send an action instruction to the power battery charging interface 301, and the power battery charging interface 301 will complete the connection with the power battery 201 at position 3 to realize the function of charging the low-power battery.
[0048] Among them, the function of the battery in-place sensor 302 is to detect whether the power battery in position 3 is placed in the correct parking position, and to ensure that when the power battery charging interface 301 is pressed down and combined with the power battery, there will be no damage to the equipment due to the docking position deviation. In order to ensure the battery swapping operation capacity in the battery swap station, dozens of batteries need to be stored in a stacked arrangement in the battery swap station. If a battery in-place sensor is installed behind each layer of power battery to implement the power battery charging connector action command, the number of sensors and adapter in-place sensors in the entire station will increase with the number of batteries, and the cost is relatively high.
[0049] During the entire transfer process of the power battery, the cylinder rotating fork 203 completely limits the power battery, and the distance the power battery moves is physically limited. As long as there is no deviation in the process of transferring the power battery from position 2 to position 3, the power battery charging interface 301 will match the power battery 201 at position 3 and there will be no position deviation. Therefore, the present application cancels the sensors on each layer and concentrates the sensors on the hoist fork to detect the stability of the process from position 2 to position 3 to achieve the original function.
[0050] As an example, the fork module includes a first fork sub-module and a second fork sub-module, the preset directions include a horizontal first direction and a horizontal second direction, the first fork sub-module is configured to move in the horizontal first direction when transporting the power battery to transport the power battery; the second fork sub-module is configured to move in the horizontal second direction when transporting the power battery to transport the power battery; wherein the horizontal first direction and the horizontal second direction are opposite.
[0051] Exemplarily, the fork module includes a first fork submodule and a second fork submodule, and the preset direction includes a horizontal first direction and a horizontal second direction. In order to increase the battery swapping operation capacity, dozens of power batteries are stored in a stacked arrangement in the battery swap station. The battery storage compartment may include storage compartments on both sides, for example, Figure 4The schematic diagram of the battery storage bin is shown. The fork module includes a first fork submodule 401 and a second fork submodule 402, and the preset direction includes a first horizontal direction and a second horizontal direction, and the first horizontal direction is opposite to the second horizontal direction. It can be understood that the first fork submodule 401 is used to transport the power battery in the first horizontal direction, and the second fork submodule 402 is used to transport the power battery in the second horizontal direction.
[0052] For example, Figure 4 From the perspective shown, the first horizontal direction may be horizontal to the left, and the second horizontal direction may be horizontal to the right. When transporting the power battery, the first fork module 401 moves horizontally to the left to transport the power battery placed in the storage bin on the left. When transporting the power battery, the second fork module 402 moves horizontally to the right to transport the power battery placed in the storage bin on the right. Of course, the first fork module 401 may also move to the right, and the second fork module 402 may also move to the left. The first fork module 401 and the second fork module 402 have opposite movement directions when transporting the battery.
[0053] For example, Figure 5 As shown, when the first fork module 401 is transporting the power battery, it moves horizontally to the left and places the power battery in the storage bin on the left. Figure 6 As shown, when transporting the power battery, the second fork module 402 moves horizontally to the right and places the power battery in the storage bin on the right.
[0054] As an example, Figure 7 As shown, the first fork submodule includes a first primary fork 10 and a first secondary fork 20, the first primary fork 10 is connected to the bracket module, the first secondary fork 20 is connected to the first primary fork 10, and the first secondary fork 20 and the first primary fork 10 both move in a first horizontal direction.
[0055] For example, Figure 7 The area shown in the middle box is as follows Figure 4 The position of the power battery shown before it is transported to the storage bin can be understood. Figure 7 It is a top view of the power battery when it is transported to the storage bin. The first horizontal direction can be horizontally to the left. The first fork submodule includes a first-level fork 10 and a first-level fork 20, wherein the first-level fork 10 and the first-level fork 20 can both be narrow forks. When transporting the power battery to the left, the first-level fork 10 extends to the left, and when the first-level fork 10 extends to the farthest part of its own travel, the first-level fork 20 continues to extend to the left. The present application designs a first-level fork and a second-level plug-in to cooperate in transporting power batteries, which can save costs. Of course, it is also possible to design only one first-level fork to transport the battery in place at one time.
[0056] As an example, Figure 7 As shown, the sensor module includes a first sensor 1 and a second sensor 2, the first sensor 1 is fixed on the first-level fork 10, and the second sensor 2 is fixed on the bracket module, the first sensor 1 is configured to determine the first moving distance of the first-level fork 20 when the first-level fork 20 moves in the horizontal first direction; the second sensor 2 is configured to determine the second moving distance of the first-level fork 10 when the first-level fork 10 moves in the horizontal first direction.
[0057] Exemplarily, the first sensor 1 is fixed at the front end of the first primary fork 10 to detect the first moving distance of the first secondary fork 20. The second sensor 2 is fixed to the overall frame through a bracket to detect the second moving distance of the first primary fork 10.
[0058] Figure 8 Schematic diagram of a sensor according to an embodiment of the present application.
[0059] like Figure 8 As shown, the first sensor 1 includes a sensor sensing sheet 801 and a sensor fixing structure 802. The first sensor 1 is fixed on the sensor fixing structure 802, and then fixed on the bracket through the sensor fixing structure 802, and is relatively stationary with the first primary shift fork 10. When the first and second shift forks move, the first moving distance of the first and second shift forks 20 is detected. The fixing method of other sensors is similar to that of the first sensor, and will not be repeated.
[0060] As an example, the preset distance includes a first preset distance and a second preset distance, the first sensor 1 and the second sensor 2 both communicate with the charging interface control module 104, and the charging interface control module 104 is configured to control the charging interface to charge the power battery when the first moving distance is the first preset distance and the second moving distance is the second preset distance.
[0061] For example, the first moving distance detected by the first sensor 1 and the second moving distance detected by the second sensor 2 can be measured in advance in an experiment. When the first moving distance is the first preset distance and the second moving distance is the second moving distance, it means that the transportation of the power battery has reached the correct position. At this time, the charging interface control module 104 can control the charging interface to charge the power battery. For example, the charging interface can be controlled to press down and contact the power battery to charge the power battery.
[0062] As an example, if the power battery is transported to the left, the first-level fork 10 moves to the left, and the second sensor 2 is fixed to the overall frame through a bracket to detect the stroke of the first-level fork 10 to see whether the stroke of the first-level fork 10 is in place. The first sensor 1 is fixed to the first-level fork. When the first-level fork 10 moves, the first sensor 1 also moves, so the first sensor 1 is used to detect the movement stroke of the first-level fork 20. When the battery is transported to the left, the first-level fork and the first-level fork both move to the left, and the movement stroke is set. The movement stroke in place indicates that the battery is placed in the correct position. The travel distance detected by the first sensor and the second sensor is set at the beginning of the experiment. For example, the first-level fork stroke is 845mm and the second-level fork stroke is 1690mm. When the first moving distance is the first preset distance, the second sensor 2 is triggered. When the second moving distance is the second preset distance, the first sensor 1 is triggered, and the first sensor 1 and the second sensor 2 both communicate with the charging interface control module 104. The charging interface control module 104 controls the charging interface to charge the power battery when receiving the trigger signal of the first sensor 1 and the second sensor 2.
[0063] In the present application, the first sensor and the second sensor are used as the switch signal determination for the left battery. When the sensor signal is triggered, the charging connector on the battery rack is pressed down to charge the low-power battery.
[0064] By monitoring whether the shift fork has moved the right distance, it can detect whether the power battery has reached the correct position. This method greatly reduces the number of sensors required and solves the problem of poor modulation consistency between sensors, thereby improving the success rate of battery replacement, ensuring the driver's operational efficiency and battery replacement experience, and reducing costs.
[0065] As an example, Figure 7 As shown, the second fork submodule includes a second-level fork 30, a second-level fork 40 and a third-level fork 50, the second-level fork 30 is connected to the bracket module, the second-level fork 40 is connected to the second-level fork 30, the third-level fork 50 is connected to the second-level fork 30, and the second-level fork 30, the second-level fork 40 and the third-level fork 50 all move in the second horizontal direction.
[0066] Exemplarily, the horizontal second direction may be horizontal to the right. The second fork submodule includes a second-level fork 30, a second-level fork 40 and a third-level fork 50, wherein the second-level fork 30, the second-level fork 40 and the third-level fork 50 may all be wide forks. One end of the second-level fork 40 and the third-level fork 50 is fixed on the second-level fork 30. When transporting the power battery to the right, the second-level fork 30 extends to the right, and when the second-level fork 30 extends to the farthest point of its own travel, the second-level fork 40 and the third-level fork 50 continue to extend to the right. The second-level fork 40 and the third-level fork 50 may be symmetrical structures. The present application designs a first-level fork and a second-level plug-in to cooperate with each other to transport the power battery, which can save costs. Of course, it is also possible to design only one first-level fork to transport the battery in place at one time.
[0067] As an example, Figure 7 As shown, the sensor module includes a third sensor 3, a fourth sensor 4 and a fifth sensor 5, the third sensor 3 is fixed on the bracket module, the fourth sensor 4 and the fifth sensor 5 are both fixed on the second-level fork 30, the fourth sensor 4 and the fifth sensor 5 are symmetrically arranged, the third sensor 3 is configured to determine the third moving distance of the second-level fork 30 when the second-level fork 30 moves in the horizontal second direction; the fourth sensor 4 is configured to determine the fourth moving distance of the second-level fork 40 when the second-level fork 40 moves in the horizontal second direction; the fifth sensor 5 is configured to determine the fifth moving distance of the third-level fork 50 when the third-level fork 50 moves in the horizontal second direction.
[0068] Exemplarily, the third sensor 3 is fixed to the overall frame through a bracket, and is used to detect the third moving distance of the second primary fork 30, the fourth sensor 4 is fixed to the second primary fork 30, the fifth sensor 5 and the fourth sensor 4 are symmetrically arranged, and the fifth sensor 5 is also fixed to the second primary fork 30. The fourth sensor 4 is used to detect the fourth moving distance of the second secondary fork 40. The fifth sensor 5 is used to detect the fifth moving distance of the third secondary fork 50.
[0069] As an example, the preset distance includes a third preset distance, a fourth preset distance, and a fifth preset distance. The third sensor 3, the fourth sensor 4, and the fifth sensor 5 all communicate with the charging interface control module 104. The charging interface control module 104 is configured to control the charging interface to charge the power battery when the third moving distance is the third preset distance, the fourth moving distance is the fourth preset distance, and the fifth moving distance is the fifth preset distance.
[0070] Exemplarily, the triggering conditions of the third sensor 3, the fourth sensor 4 and the fifth sensor 5 are similar to those of the first sensor 1 and the second sensor. When the third moving distance detected by the third sensor 3 is the third preset distance, the fourth moving distance detected by the fourth sensor 4 is the fourth preset distance, and the fifth moving distance detected by the fifth sensor 5 is the fifth preset distance, it indicates that the transportation of the power battery has reached the correct position. At this time, the charging interface control module 104 can control the charging interface to charge the power battery.
[0071] The present application utilizes the third sensor, the fourth sensor, and the fifth sensor as the switch signal determination for the right battery. When the sensor signal is triggered, the charging connector on the battery rack is pressed down to charge the low-power battery.
[0072] This application detects whether the power battery has reached the correct position by monitoring whether the fork has moved the right distance. This method greatly reduces the number of sensors to be set up, solves the problem of poor modulation consistency between sensors, thereby improving the success rate of battery replacement, ensuring the driver's operating efficiency and battery replacement experience, and reducing costs.
[0073] As an example, the process of transporting the power battery to the side is similar to the process of transporting the power battery to the left side, and the sensors are used to detect the fork travel. The fork movement travel detected by the third sensor 3 in the middle and the two sensors on the right side is used to determine whether the battery is placed in the correct position. The third sensor in the middle detects the first-stage fork travel, and the two sensors on the right are used to detect the travel of the upper and lower second-stage forks respectively. When the travel of these three sensors reaches the preset travel distance, it means that the battery has been transported to the right place.
[0074] As an example, the third sensor 3 is further configured to determine the position information of the fork module before transporting the power battery; wherein the power battery is transported when the position information of the fork module indicates that the fork module is located at the origin position.
[0075] For example, the original position of the fork module is as follows: Figure 4 As shown, the third sensor 3 can also detect the retraction of the fork module, and start the next transportation when the fork module completes the previous power battery transportation.
[0076] As an example, the position information of the fork module includes the first position information of the first-level fork and the second position information of the second-level fork. When the first position information represents that the first-level fork is located at the origin position and the second position information represents that the second-level fork is located at the origin position, the power battery is transported.
[0077] For example, the third sensor can detect both the second-stage shift fork on the right and the first-stage shift fork on the left. The first-stage shift fork returns after transporting the power battery, and the third sensor in the middle can also be triggered through the mechanical structure. After transporting the battery, the shift fork structures on both sides will retract. The third sensor detects whether the two first-stage shift forks can be retracted to the original position ( Figure 4 ), and determine whether the fork module is at the origin position before the start of transmission. When the first-level fork is at the origin position and the second position information indicates that the second-level fork is at the origin position, the power battery is transported.
[0078] This application adds 5 in-place sensors on the bracket module to replace dozens of in-place sensors on the previous battery rack, saving a large number of in-place sensors and wiring harnesses, reducing the difficulty of debugging and saving costs.
[0079] The present application also proposes a power battery charging method.
[0080] As an example, Fig. 9 As shown, the power battery charging method includes:
[0081] S901, when transporting the power battery, control the fork module to move in a preset direction to transport the power battery.
[0082] S902, obtaining the moving distance of the fork module, and when the moving distance is a preset distance, controlling the charging interface to charge the power battery.
[0083] As an example, Fig.10 As shown, before controlling the fork module to move in a preset direction, the power battery charging method further includes:
[0084] S1001, obtaining position information of a fork module.
[0085] S1002: When the position information of the shift fork module indicates that the shift fork module is located at the origin, control the shift fork module to move in a preset direction.
[0086] As an example, the preset direction includes a first horizontal direction and a second horizontal direction, the first horizontal direction and the second horizontal direction are opposite, the fork module includes a first fork sub-module and a second fork sub-module, and controlling the fork module to move in the preset direction to transport the power battery includes: controlling the first fork sub-module to move in the first horizontal direction to transport the power battery; or controlling the second fork sub-module to move in the second horizontal direction to transport the power battery.
[0087] As an example, the first fork submodule includes a first primary fork and a first secondary fork, and controlling the first fork submodule to move in a first horizontal direction to transport the power battery includes: controlling the first secondary fork and the first primary fork to move in the first horizontal direction to transport the power battery.
[0088] As an example, Fig.11 As shown, the preset distance includes a first preset distance and a second preset distance, and the power battery charging method further includes:
[0089] S1101, obtaining a first moving distance of a first-level shifting fork and a second moving distance of a first-level shifting fork.
[0090] S1102: When the first moving distance is the first preset distance and the second moving distance is the second moving distance, control the charging interface to charge the power battery.
[0091] As an example, the second fork submodule includes a second-level fork, a second-level fork and a third-level fork, and controlling the second fork submodule to move in a second horizontal direction to transport the power battery includes: controlling the second-level fork, the second-level fork and the third-level fork to move in the second horizontal direction to transport the power battery.
[0092] As an example, Fig.12 As shown, the preset distance includes a third preset distance, a fourth preset distance, and a fifth preset distance, and the power battery charging method further includes:
[0093] S1201, obtaining a third moving distance of the second primary shift fork, a fourth moving distance of the second secondary shift fork, and a fifth moving distance of the third secondary shift fork.
[0094] S1202: When the third moving distance is the third preset distance, the fourth moving distance is the fourth preset distance, and the fifth moving distance is the fifth preset distance, control the charging interface to charge the power battery.
[0095] The application also proposes a computer-readable storage medium.
[0096] In this embodiment, a computer program is stored on a computer-readable storage medium, and when the computer program is executed by a processor, the steps of the above-mentioned power battery charging method are implemented.
[0097] Fig.13 A block diagram of an electronic device provided for an embodiment of the present application.
[0098] An embodiment of the present application provides an electronic device, including a memory and a processor, wherein the memory stores a computer program, and the processor implements the above-mentioned power battery charging method when executing the computer program.
[0099] like Fig.13 As shown, for ease of understanding, the embodiment of the present application shows a specific electronic device.
[0100] Electronic devices are intended to represent various forms of digital computers, such as laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframes, and other suitable computers. Electronic devices may also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices, and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely examples and are not intended to limit the implementation of the present disclosure described and / or claimed herein.
[0101] like Fig.13 As shown, the device includes a computing unit 1301, which can perform various appropriate actions and processes according to a computer program stored in a read-only memory (ROM) 1302 or a computer program loaded from a storage unit 1308 into a random access memory (RAM) 1303. In RAM 1303, various programs and data required for the operation of the electronic device can also be stored. The computing unit 1301, ROM 1302, and RAM 1303 are connected to each other via a bus 1304. An input / output (I / O) interface 1305 is also connected to the bus 1304.
[0102] Multiple components in the electronic device are connected to the I / O interface 1305, including: an input unit 1306, such as a keyboard, a mouse, etc.; an output unit 1307, such as various types of displays, speakers, etc.; a storage unit 1308, such as a disk, an optical disk, etc.; and a communication unit 1309, such as a network card, a modem, a wireless communication transceiver, etc. The communication unit 1309 allows the electronic device to exchange information / data with other devices through a computer network such as the Internet and / or various telecommunication networks.
[0103] The computing unit 1301 may be a variety of general and / or special processing components with processing and computing capabilities. Some examples of the computing unit 1301 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various dedicated artificial intelligence (AI) computing chips, various computing units running machine learning model algorithms, digital signal processors (DSPs), and any appropriate processors, controllers, microcontrollers, etc. The computing unit 1301 performs the various methods described above, such as the power battery charging method. For example, in some embodiments, the power battery charging method may be implemented as a computer software program, which is tangibly contained in a machine-readable medium, such as a storage unit 1308. In some embodiments, part or all of the computer program may be loaded and / or installed on an electronic device via ROM 1302 and / or a communication unit 1309. When the computer program is loaded into RAM 1303 and executed by the computing unit 1301, the power battery charging method described above may be executed. Alternatively, in other embodiments, the computing unit 1301 may be configured to perform the power battery charging method in any other appropriate manner (e.g., by means of firmware).
[0104] It should be noted that the logic and / or steps represented in the flowchart or otherwise described herein, for example, can be considered as a sequenced list of executable instructions for implementing logical functions, and can be specifically implemented in any computer-readable medium for use by an instruction execution system, device or apparatus (such as a computer-based system, a system including a processor, or other system that can fetch instructions from an instruction execution system, device or apparatus and execute instructions), or in combination with these instruction execution systems, devices or apparatuses. For the purposes of this application, "computer-readable medium" can be any device that can contain, store, communicate, propagate or transmit a program for use by an instruction execution system, device or apparatus, or in combination with these instruction execution systems, devices or apparatuses. More specific examples of computer-readable media (a non-exhaustive list) include the following: an electrical connection portion with one or more wirings (electronic device), a portable computer disk box (magnetic device), a random access memory (RAM), a read-only memory (ROM), an erasable and programmable read-only memory (EPROM or flash memory), an optical fiber device, and a portable compact disk read-only memory (CDROM). In addition, the computer-readable medium may even be paper or other suitable medium on which the program is printed, since the program may be obtained electronically, for example, by optically scanning the paper or other medium and then editing, interpreting or otherwise processing in a suitable manner if necessary, and then stored in a computer memory.
[0105] It should be understood that the various parts of the present application can be implemented by hardware, software, firmware or a combination thereof. In the above-mentioned embodiments, multiple steps or methods can be implemented by software or firmware stored in a memory and executed by a suitable instruction execution system. For example, if implemented by hardware, as in another embodiment, it can be implemented by any one of the following technologies known in the art or their combination: a discrete logic circuit having a logic gate circuit for implementing a logic function for a data signal, a dedicated integrated circuit having a suitable combination of logic gate circuits, a programmable gate array (PGA), a field programmable gate array (FPGA), etc.
[0106] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0107] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0108] In addition, the terms "first", "second", etc. used in the embodiments of the present application are only used for descriptive purposes and should not be understood as indicating or implying relative importance, or implicitly indicating the number of technical features indicated in the present embodiment. Therefore, the features defined by the terms "first", "second", etc. in the embodiments of the present application can explicitly or implicitly indicate that at least one of the features is included in the embodiment. In the description of the present application, the word "multiple" means at least two or two or more, such as two, three, four, etc., unless otherwise clearly and specifically defined in the embodiments.
[0109] In this application, unless otherwise clearly specified or limited in the embodiments, the terms "installed", "connected", "connected" and "fixed" etc. appearing in the embodiments should be understood in a broad sense. For example, the connection can be a fixed connection, a detachable connection, or an integrated connection. It can be understood that it can also be a mechanical connection, an electrical connection, etc.; of course, it can also be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements, or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific implementation situation.
[0110] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0111] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A power battery transport system, characterized in that: The system comprises: Bracket module; a fork module, the fork module being connected to the bracket module, and the fork module being configured to move in a preset direction when the power battery is transported, so as to transport the power battery; A sensor module, the sensor module is connected to the bracket module and the fork module, and the sensor module is configured to determine a moving distance of the fork module when the fork module moves in a preset direction; A charging interface control module, the charging interface control module communicates with the sensor module, and the charging interface control module is configured to control the charging interface to charge the power battery when the moving distance is a preset distance.
2. The power battery transport system according to claim 1, characterized in that: The fork module includes a first fork submodule and a second fork submodule, the preset direction includes a horizontal first direction and a horizontal second direction, and the first fork submodule is configured to move in the horizontal first direction when transporting the power battery to transport the power battery; The second fork module is configured to move in a second horizontal direction when transporting the power battery, so as to transport the power battery; Wherein, the horizontal first direction and the horizontal second direction are opposite.
3. The power battery transport system according to claim 2, characterized in that: The first fork submodule includes a first primary fork and a first secondary fork, the first primary fork is connected to the bracket module, the first secondary fork is connected to the first primary fork, and the first secondary fork and the first primary fork both move in a first horizontal direction.
4. The power battery transport system according to claim 3, characterized in that: The sensor module includes a first sensor and a second sensor, wherein the first sensor is fixed on the first primary shift fork, and the second sensor is fixed on the bracket module. The first sensor is configured to determine a first moving distance of the first secondary shift fork when the first secondary shift fork moves in a first horizontal direction; The second sensor is configured to determine a second moving distance of the first primary shift fork when the first primary shift fork moves in a first horizontal direction.
5. The power battery transport system according to claim 4, characterized in that: The preset distance includes a first preset distance and a second preset distance. The first sensor and the second sensor both communicate with the charging interface control module. The charging interface control module is configured to control the charging interface to charge the power battery when the first moving distance is the first preset distance and the second moving distance is the second preset distance.
6. The power battery transport system according to claim 3, characterized in that: The second fork submodule includes a second-level fork, a second-level fork and a third-level fork, the second-level fork is connected to the bracket module, the second-level fork is connected to the second-level fork, the third-level fork is connected to the second-level fork, and the second-level fork, the second-level fork and the third-level fork all move in the second horizontal direction.
7. The power battery transport system according to claim 6, characterized in that: The sensor module includes a third sensor, a fourth sensor and a fifth sensor, wherein the third sensor is fixed on the bracket module, the fourth sensor and the fifth sensor are both fixed on the second-stage shift fork, and the fourth sensor and the fifth sensor are symmetrically arranged. The third sensor is configured to determine a third moving distance of the second-stage shift fork when the second-stage shift fork moves in a second horizontal direction; The fourth sensor is configured to determine a fourth moving distance of the second secondary shift fork when the second secondary shift fork moves in a second horizontal direction; The fifth sensor is configured to determine a fifth moving distance of the third secondary shift fork when the third secondary shift fork moves in the second horizontal direction.
8. The power battery transport system according to claim 7, characterized in that: The preset distances include a third preset distance, a fourth preset distance, and a fifth preset distance. The third sensor, the fourth sensor, and the fifth sensor all communicate with the charging interface control module. The charging interface control module is configured to control the charging interface to charge the power battery when the third moving distance is the third preset distance, the fourth moving distance is the fourth preset distance, and the fifth moving distance is the fifth preset distance.
9. The power battery transport system according to claim 7, characterized in that: The third sensor is further configured to determine the position information of the fork module before transporting the power battery; Wherein, when the position information of the shift fork module indicates that the shift fork module is located at the origin position, the power battery is transported.
10. The power battery transport system according to claim 9, characterized in that: The position information of the fork module includes the first position information of the first-level fork and the second position information of the second-level fork. When the first position information indicates that the first primary shift fork is located at the origin position and the second position information indicates that the second primary shift fork is located at the origin position, the power battery is transported.
11. A power battery charging method, characterized in that: The method is applied to the power battery transport system according to claims 1-10, and the method comprises: When transporting the power battery, controlling the fork module to move in a preset direction to transport the power battery; The moving distance of the fork module is obtained, and when the moving distance is a preset distance, the charging interface is controlled to charge the power battery.
12. The power battery charging method according to claim 11, characterized in that: Before controlling the fork module to move in a preset direction, the method further includes: Obtaining position information of the fork module; When the position information of the fork module indicates that the fork module is located at the origin position, the fork module is controlled to move in a preset direction.
13. An electronic device comprising a memory and a processor, wherein the memory stores a computer program, wherein: When the processor executes the computer program, the steps of the method according to any one of claims 11 to 12 are implemented.
14. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 11 to 12 are implemented.
Citation Information
Patent Citations
Glass positioning conveying table
CN111960111A
Battery swap station and control method thereof
CN114851897A
Shifting fork type battery transfer system
CN215325501U
Charging control method and apparatus, and electronic device and storage medium
WO2023164902A1
