A rice seed coat integrity detection device and method

By designing a rice seed seed coat integrity detection device that includes flat rolls and flip detection functions, the problems of uneven seed stacking and incomplete detection in existing equipment are solved, and efficient and simple seed integrity detection is achieved.

CN119246785BActive Publication Date: 2025-03-11DONGHAI COUNTY XINLIANXIN RICE IND CO LTD
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Patent Information

Application Number
CN202411787341.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-03-11
Estimated Expiration
2044-12-06

AI Technical Summary

Technical Problem

During the use of existing rice seed coat integrity testing equipment, the seed stacking is uneven, the detection is incomplete, and the operation is complicated, which affects the detection speed and efficiency.

Method used

A rice seed seed coat integrity detection device is designed, including a detection unit, a flat material unit and a flip-down discharge unit for the combined cover. The seeds are leveled through a flattening roller and a driving motor, and the flip design of the detection cover and cover plate can be used to detect the seeds on both sides.

Benefits of technology

The seed leveling detection is realized, the operation process is simplified, the detection speed and efficiency are improved, and the comprehensiveness of seed integrity detection is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of rice seed coat detection, and discloses a rice seed seed coat integrity detection device and method thereof, including a detection unit, a flattening unit, and a cover-closing, flipping and unloading unit. The driving motor of the present invention drives the flattening roller to rotate, and the position of the flattening groove on the flattening roller changes, pushing the push plate and the connecting rod to move horizontally, and when the flattening plate on the connecting rod moves to the top of the detection chamber, the connecting rod slides down along the concave groove, pushing the flattening plate to contact with the rice stacked at the bottom, and the rice becomes flat as the flattening plate moves, making the detection operation simpler, and when the push plate moves to the flipping groove, the driving gear drives the driven gear to rotate, and the driven gear drives the entire temporary storage cover to rotate and flip, and during the flipping process, the guide plate contacts the arc guide rail, thereby driving the rotating shaft and the cover plate to flip, and at this time, the detector detects the rice inside the flipped temporary storage cover, completing the cover-closing and flipping detection operation, and automatically flipping the detection position.
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Description

Technical Field

[0001] The invention belongs to the technical field of rice seed coat detection, and in particular relates to a rice seed seed coat integrity detection device and a method thereof. Background Art

[0002] Paddy is the seed of rice, one of the main food crops for human beings. During the production of rice seeds, the seed coat needs to be tested. By testing the seed coat of rice, the integrity, freshness and whether the rice is damaged by pests and diseases can be evaluated. This is crucial to ensure the quality of rice, because the integrity and health of the seed coat directly affect the storage stability, processing quality and nutritional value of the final product.

[0003] During use of the existing seed coat integrity detection equipment, it was found that when the rice seeds were placed on the detection equipment through the feeding structure, the seeds that fell inside the detection structure were stacked together and needed to be manually leveled, which increased the workload. In addition, the current detection structure can only detect one side of the seeds, while the side opposite to the detection probe cannot be detected. The seeds need to be broken up and mixed, and the seeds need to be tested. The detection operation can be completed by repeating it many times. The operation in this process is very complicated, which is not conducive to improving the detection speed.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0006] A rice seed coat integrity detection device comprises a detection unit, a flat material unit and a cover closing, flipping and unloading unit, wherein the detection unit comprises a detection cover, a temporary storage cover is rotatably mounted on the detection cover, a detection cavity is provided on the temporary storage cover, a bottom plate is mounted on the bottom of the temporary storage cover, a cover plate is rotatably mounted on the temporary storage cover, a pressure plate is mounted on the cover plate, both the pressure plate and the bottom plate are made of glass, a detector is mounted on the bottom of the detection cover, and the detector is aligned with the bottom of the temporary storage cover.

[0007] The flat material unit includes a flattening roller, a driving motor is installed at the rotation center of the flattening roller, a combination groove is provided on the flattening roller, a flattening groove and a turning groove are provided on the combination groove, the flattening groove is a spiral groove, a push plate is slidably provided on the flattening groove, a connecting rod is slidably provided on the push plate, a synchronous plate is installed at the bottom of the connecting rod, a flattening plate is installed on the synchronous plate, and the synchronous plate is slidably provided in the concave groove.

[0008] The lid closing, flipping and unloading unit includes a driving pulley and a rotating shaft, the driving pulley and the output shaft of the driving motor are connected to each other, the outer wall of the driving pulley is provided with a driven pulley through a belt, a driving gear is installed on the driven pulley, a driven gear is meshed on the driving gear, the driving gear is a half gear, the central angle of the meshing position of the driving gear and the driven gear corresponds to the central angle of the flipping groove, and the driven gear corresponds to the temporary storage cover.

[0009] The rotating shaft and the rotation center of the cover plate are connected to each other, a guide plate is installed on the rotating shaft, a top plate is installed on the side wall of the guide plate, the top plate and the guide plate are located on the same straight line, the side wall of the guide plate and the arc guide rail installed on the detection cover are in contact with each other, and a reset cover is installed on the side wall of the detection cover away from the contact point, a clamping rod is inserted on the reset cover, and the surface of the clamping rod is chamfered.

[0010] As a preferred embodiment of the present invention, a storage cavity is opened inside the detection cover, and a unloading door is installed on the side wall of the detection cover corresponding to the storage cavity through bolts, a handle is installed on the unloading door, an anti-slip cover is installed on the handle, and an observation window is installed on the side wall of the detection cover corresponding to the storage cavity.

[0011] As a preferred embodiment of the present invention, a positioning bracket is installed at the bottom of the detector, and both sides of the positioning bracket are interconnected with the inner wall of the detection cover. An inspection door is installed on the side wall of the detection cover, and the inspection door corresponds to the level of the detector.

[0012] As a preferred embodiment of the present invention, a transmission shaft is installed at the rotation center of the leveling roller, and the transmission shaft and the output shaft of the driving motor are connected to each other. A protective cover is installed on the outside of the detection cover, and the protective cover is rotatably connected to the rotation center of the leveling roller. The protective cover covers the outside of the leveling roller, and the protective cover shell and the driving motor shell are connected to each other. A mounting plate is installed on the side wall of the protective cover, and the mounting plate is installed on the side wall of the detection cover.

[0013] As a preferred embodiment of the present invention, a positioning slider is installed at the bottom of the push plate, a limiting rod is movably inserted and inserted on the positioning slider, fixed seats are installed at both ends of the limiting rod, the fixed seats are welded and set on the side wall of the detection cover, a positioning spring is sleeved on the limiting rod, one end of the positioning spring is clamped on the fixed seat, and the other end of the positioning spring is clamped on the side wall of the positioning slider.

[0014] As a preferred embodiment of the present invention, a positioning groove is provided on the push plate, an extrusion slider is slidably arranged inside the positioning groove, the extrusion slider and the connecting rod are connected to each other, a guide rod is installed through the extrusion slider, both ends of the guide rod and the side walls of the positioning groove are connected to each other, an extrusion spring is sleeved on the guide rod, one end of the extrusion spring is clamped on the positioning groove, and the other end of the extrusion spring is clamped on the extrusion slider.

[0015] As a preferred embodiment of the present invention, a vertical rod is installed on the detection cover, a positioning plate is installed on the vertical rod, a concave groove is formed on the positioning plate, and the concave groove is slidably connected to the connecting rod.

[0016] As a preferred embodiment of the present invention, a synchronization shaft is provided at the rotation center of the driven gear, the synchronization shaft movably penetrates the side wall of the detection cover, and the synchronization shaft and the rotation center of the temporary storage cover are connected to each other, a torsion spring is sleeved on the rotating shaft, one end of the torsion spring is clamped on the side wall of the detection cover, and the other end of the torsion spring is clamped on the cover plate.

[0017] As a preferred embodiment of the present invention, a baffle is slidably arranged inside the reset cover, one end of the baffle is connected to the clamping rod, a reset spring is clamped between the other end of the baffle and the side wall of the reset cover, and the compression direction of the reset spring and the moving direction of the clamping rod are on the same straight line.

[0018] As a preferred embodiment of the present invention, the detection method of the rice seed coat integrity detection device comprises the following steps:

[0019] Step 1: Filling: Add an appropriate amount of test rice into the test cavity inside the temporary storage cover;

[0020] Step 2: Leveling the material. Start the driving motor, which drives the leveling roller to rotate. The position of the leveling groove on the leveling roller changes, pushing the push plate and the connecting rod to move horizontally. When the leveling plate on the connecting rod moves to the top of the detection chamber, the connecting rod slides down along the concave groove, pushing the leveling plate to contact the rice stacked at the bottom, and the rice becomes flat as the leveling plate moves.

[0021] Step 3: Bottom detection: the rice at the bottom of the temporary storage cover is detected by a detector;

[0022] Step 4: Cover closing and flipping detection: when the push plate moves to the flipping groove, the driving gear drives the driven gear to rotate, and the driven gear drives the entire temporary storage cover to rotate and flip. During the flipping process, the guide plate contacts the arc guide rail, and the guide plate rotates, thereby driving the rotating shaft and the cover plate to flip. At this time, the detector detects the rice inside the flipped temporary storage cover, completing the cover closing and flipping detection operation;

[0023] Step 5: Reset and unload. When the temporary storage cover rotates and resets, the clamping rod and the arc guide rail are separated, the cover plate opens automatically, and the flipping operation is completed. When the top plate moves above the clamping rod, at this time in the reset stage, the clamping rod pushes the top plate to rotate in the opposite direction, pushing the guide plate back to its initial state.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] By providing a flat material unit and a cover-closing, flipping and unloading unit, the flattening roller is driven to rotate by a driving motor, and the position of the flattening groove on the flattening roller changes, pushing the push plate and the connecting rod to move horizontally, and when the flattening plate on the connecting rod moves to the top of the detection chamber, the connecting rod slides down along the concave groove, pushing the flattening plate to contact with the rice stacked at the bottom, and the rice becomes flat as the flattening plate moves, making the detection operation simpler, and when the push plate moves to the flipping groove, the driving gear drives the driven gear to rotate, and the driven gear drives the entire temporary storage cover to rotate and flip, and during the flipping process, the guide plate contacts the arc guide rail, and the guide plate rotates, thereby driving the rotating shaft and the cover plate to flip, and at this time the detector detects the rice inside the flipped temporary storage cover, completes the cover-closing and flipping detection operation, automatically changes the detection position, and automatically closes the detection chamber of the temporary storage cover, which is more convenient for detection operations.

[0026] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In the attached picture:

[0028] Figure 1 A schematic diagram of the three-dimensional structure of a rice seed coat integrity detection device;

[0029] Figure 2 It is a schematic diagram of the front structure of a rice seed coat integrity detection device;

[0030] Figure 3 This is a schematic diagram of the structure of a rice seed coat integrity detection device after the protective cover is removed;

[0031] Figure 4 A rice seed coat integrity detection device Figure 3 Enlarged view of point A in the middle;

[0032] Figure 5 A rice seed coat integrity detection device Figure 3 Back structure diagram;

[0033] Figure 6 It is a partial structural schematic diagram of a rice seed coat integrity detection device;

[0034] Figure 7 A cross-sectional view of a detection cover of a rice seed coat integrity detection device;

[0035] Figure 8 A rice seed coat integrity detection device Figure 7 Enlarged view of point B in the middle;

[0036] Fig. 9 It is a flow chart of the movement of a guide plate of a rice seed coat integrity detection device;

[0037] Fig.10 The present invention is a cross-sectional view of a reset cover of a rice seed coat integrity detection device.

[0038] In the figure:

[0039] 100, detection unit; 101, detection cover; 1011, storage chamber; 1012, observation window; 1013, unloading door; 1014, handle; 1015, inspection door; 102, temporary storage cover; 1021, detection chamber; 1022, bottom plate; 1023, cover plate; 1024, pressure plate; 103, positioning bracket; 1031, detector;

[0040] 200, flat material unit; 201, flattening roller; 2011, transmission shaft; 2012, driving motor; 202, combination slot; 2021, flattening slot; 2022, turning slot; 203, push plate; 2031, positioning slide slot; 2032, guide rod; 2033, extrusion spring; 2034, extrusion slide block; 2035, limit rod; 2036, positioning spring; 2037, positioning slide block; 2038, fixed seat; 204, connecting rod; 2041, synchronous plate; 2042, flattening plate; 205, positioning plate; 2051, vertical rod; 2052, concave slot; 206, protective cover; 2061, mounting plate;

[0041] 300, cover closing, flipping and unloading unit; 301, driving pulley; 3011, driven pulley; 3012, belt; 302, driving gear; 3021, driven gear; 3022, synchronous shaft; 303, rotating shaft; 3031, torsion spring; 304, guide plate; 3041, top plate; 3042, arc guide rail; 305, reset cover; 3051, clamping rod; 3052, reset spring; 3053, baffle. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0043] Embodiment 1:

[0044] like Figures 1 to 10 As shown, a rice seed coat integrity detection device includes a detection unit 100, a flat material unit 200 and a cover-closing, flipping and unloading unit 300, the detection unit 100 includes a detection cover 101, a temporary storage cover 102 is rotatably mounted on the detection cover 101, a detection cavity 1021 is provided on the temporary storage cover 102, a bottom plate 1022 is mounted on the bottom of the temporary storage cover 102, a cover plate 1023 is rotatably mounted on the temporary storage cover 102, a pressing plate 1024 is mounted on the cover plate 1023, the pressing plate 1024 and the bottom plate 1022 are both made of glass, to ensure that light can smoothly penetrate the pressing plate 1024 and the bottom plate 1022, to facilitate detection operations, a detector 1031 is mounted on the bottom of the detection cover 101, the detector 1031 is aligned with the bottom of the temporary storage cover 102, wherein the detector 1031 is a prior art, and the working principle is not repeated here.

[0045] The material leveling unit 200 includes a leveling roller 201, a driving motor 2012 is installed at the rotation center of the leveling roller 201, a combination groove 202 is opened on the leveling roller 201, a leveling groove 2021 and a turning groove 2022 are opened on the combination groove 202, the leveling groove 2021 is a spiral groove, a push plate 203 is slidably arranged on the leveling groove 2021, a connecting rod 204 is slidably arranged on the push plate 203, a synchronization plate 2041 is installed at the bottom of the connecting rod 204, a leveling plate 2042 is installed on the synchronization plate 2041, and the synchronization plate 2041 is slidably arranged in the concave groove 2052; the leveling roller is driven to rotate by the driving motor, the position of the leveling groove on the leveling roller changes, pushing the push plate and the connecting rod to move horizontally, when the leveling plate on the connecting rod moves to the top of the detection chamber, the connecting rod slides down along the concave groove, pushing the leveling plate to contact with the rice stacked at the bottom, and the rice becomes flat as the leveling plate moves.

[0046] The cover closing, flipping and unloading unit 300 includes a driving pulley 301 and a rotating shaft 303. The driving pulley 301 and the output shaft of the driving motor 2012 are connected to each other. The outer wall of the driving pulley 301 is provided with a driven pulley 3011 through a belt 3012. A driving gear 302 is installed on the driven pulley 3011. A driven gear 3021 is meshed with the driving gear 302. The driving gear 302 is a half gear. The center angle of the meshing position of the driving gear 302 and the driven gear 3021 corresponds to the center angle of the flipping groove 2022. The driven gear 302 1 corresponds to the temporary storage cover 102, the rotation centers of the rotating shaft 303 and the cover plate 1023 are connected to each other, a guide plate 304 is installed on the rotating shaft 303, a top plate 3041 is installed on the side wall of the guide plate 304, the top plate 3041 and the guide plate 304 are located on the same straight line, the side wall of the guide plate 304 and the arc guide rail 3042 installed on the detection cover 101 are in contact with each other, and a reset cover 305 is installed on the side wall of the detection cover 101 away from the contact point, and a clamping rod 3051 is inserted and provided on the reset cover 305, and the surface of the clamping rod 3051 is chamfered. When the push plate moves to the flipping groove, the driving gear drives the driven gear to rotate, and the driven gear drives the entire temporary storage cover to rotate and flip, and in the flipping process, the guide plate contacts the arc guide rail, and the guide plate rotates, thereby driving the rotating shaft and the cover plate to flip, and at this time the detector detects the rice inside the flipped temporary storage cover to complete the cover closing and flipping detection operation, when the temporary storage cover rotates to reset, the clamping rod and the arc guide rail are separated, the cover plate automatically opens, and the flipping operation is completed, and when the top plate moves to the top of the clamping rod, at this time in the reset stage, the clamping rod pushes the top plate to rotate in the opposite direction, and pushes the guide plate to return to its initial state.

[0047] like Figures 1 to 10 As shown, in a specific embodiment, a storage cavity 1011 is provided inside the detection cover 101, and the storage cavity 1011 is convenient for storing the raw materials after the detection. A discharge door 1013 is installed on the side wall of the detection cover 101 corresponding to the storage cavity 1011 through bolts, and a handle 1014 is installed on the discharge door 1013, and a non-slip cover is installed on the handle 1014. The discharge door 1013 is opened by the handle 1014 to facilitate the discharge of the raw materials. An observation window 1012 is installed on the side wall of the detection cover 101 corresponding to the storage cavity 1011. The observation window 1012 is convenient for timely observation of the content of the internal raw materials. A positioning bracket 103 is installed at the bottom of the detector 1031, and the two sides of the positioning bracket 103 are connected to the inner wall of the detection cover 101. An inspection door 1015 is installed on the side wall of the detection cover 101, and the inspection door 1015 corresponds to the detector 1031 horizontally, and the inspection door 1015 is convenient for later maintenance operations.

[0048] like Figures 1 to 10As shown, further, a transmission shaft 2011 is installed at the rotation center of the leveling roller 201, and the transmission shaft 2011 and the output shaft of the driving motor 2012 are connected to each other. A protective cover 206 is installed on the outside of the detection cover 101, and the protective cover 206 is rotationally connected to the rotation center of the leveling roller 201. The protective cover 206 covers the outside of the leveling roller 201, and the outer shell of the protective cover 206 and the outer shell of the driving motor 2012 are connected to each other. A mounting plate 2061 is installed on the side wall of the protective cover 206, and the mounting plate 2061 is installed on the side wall of the detection cover 101. The transmission shaft 2011 is driven to rotate by the driving motor 2012, and the leveling roller 201 is connected to the transmission shaft 2011, and the leveling roller 201 starts to rotate, and the leveling roller 201 rotates inside the detection cover 101, and the detection cover 101 can protect the leveling roller 201.

[0049] Embodiment 2:

[0050] The difference between the above embodiment and this embodiment is that: Figures 1 to 10 As shown, a positioning slider 2037 is installed at the bottom of the push plate 203, and a limiting rod 2035 is movably inserted and inserted on the positioning slider 2037. Fixed seats 2038 are installed at both ends of the limiting rod 2035. The fixed seats 2038 are welded and set on the side wall of the detection cover 101. A positioning spring 2036 is sleeved on the limiting rod 2035. One end of the positioning spring 2036 is clamped on the fixed seat 2038, and the other end of the positioning spring 2036 is clamped on the side wall of the positioning slider 2037.

[0051] like Figures 1 to 10 As shown, in a specific embodiment, a positioning slot 2031 is provided on the push plate 203, and a squeezing slider 2034 is slidably arranged inside the positioning slot 2031. The squeezing slider 2034 and the connecting rod 204 are connected to each other. A guide rod 2032 is installed inside the squeezing slider 2034, and both ends of the guide rod 2032 are connected to the side wall of the positioning slot 2031. A squeezing spring 2033 is sleeved on the guide rod 2032, and one end of the squeezing spring 2033 is clamped on the positioning slot 2031, and the other end of the squeezing spring 2033 is clamped on the squeezing slider 2034. When the connecting rod 204 slides, the connecting rod 204 at this time pushes the squeezing slider 2034 to slide on the positioning slot 2031, which serves the purpose of limiting, and the squeezing slider 2034 itself slides on the guide rod 2032, which can squeeze the squeezing spring 2033 as a whole, and the squeezing spring 2033 can facilitate the reset operation later.

[0052] like Figures 1 to 10As shown, further, a vertical rod 2051 is installed on the detection cover 101, and a positioning plate 205 is installed on the vertical rod 2051. A concave groove 2052 is opened on the positioning plate 205, and the concave groove 2052 is slidably connected to the connecting rod 204. The vertical rod 2051 serves to support the positioning plate 205.

[0053] Embodiment 3:

[0054] The difference between the above embodiment and this embodiment is that: Figures 1 to 10 As shown, a synchronous shaft 3022 is provided at the rotation center of the driven gear 3021, and the synchronous shaft 3022 movably penetrates the side wall of the detection cover 101, and the rotation centers of the synchronous shaft 3022 and the temporary storage cover 102 are connected to each other, and a torsion spring 3031 is sleeved on the rotating shaft 303, one end of the torsion spring 3031 is clamped on the side wall of the detection cover 101, and the other end of the torsion spring 3031 is clamped on the cover plate 1023. When the push plate 203 moves to the flipping groove 2022, the position containing the teeth of the driving gear 302 meshes with the driven gear 3021. At this time, the transmission shaft 2011 can drive the driving pulley 301 to rotate, and the driving pulley 301 drives the driven pulley 3011 to rotate through the belt 3012, and the driven pulley 3011 drives the coaxially connected driving gear 302 to rotate, and the driving gear 302 drives the meshing driven gear 3021 to rotate, and drives the entire temporary storage cover 102 to rotate and flip over through the synchronous shaft 3022, thereby achieving the purpose of changing the detection position.

[0055] like Figures 1 to 10 As shown, in a specific embodiment, a baffle 3053 is slidably disposed inside the reset cover 305, one end of the baffle 3053 is connected to the clamping rod 3051, and a reset spring 3052 is clamped between the other end of the baffle 3053 and the side wall of the reset cover 305, and the compression direction of the reset spring 3052 and the moving direction of the clamping rod 3051 are located on the same straight line. During the process of the top plate 3041 and the guide plate 304 moving upward synchronously, the clamping rod 3051 and the baffle 3053 are pushed to move inside the reset cover 305, and the reset spring 3052 is compressed at this time. When the top plate 3041 moves above the clamping rod 3051, the reset operation is performed by the reset spring 3052.

[0056] The present invention also discloses a detection method of a rice seed coat integrity detection device, the steps of which are as follows:

[0057] Step 1: Filling: adding an appropriate amount of test rice into the test cavity 1021 inside the temporary storage cover 102;

[0058] Step 2: Leveling the material, start the driving motor 2012, and drive the leveling roller 201 to rotate through the driving motor 2012, so that the position of the leveling groove 2021 on the leveling roller 201 changes, and the push plate 203 and the connecting rod 204 move horizontally. When the leveling plate 2042 on the connecting rod 204 moves to the top of the detection chamber 1021, the connecting rod 204 slides down along the concave groove 2052, and pushes the leveling plate 2042 to contact with the rice stacked at the bottom, and the rice becomes flat as the leveling plate 2042 moves;

[0059] Step 3: Bottom detection: the rice at the bottom of the temporary storage cover 102 is detected by the detector 1031;

[0060] Step 4: Cover closing and flipping detection, when the push plate 203 moves to the flipping groove 2022, the driving gear 302 drives the driven gear 3021 to rotate, and the driven gear 3021 drives the entire temporary storage cover 102 to rotate and flip, and in the flipping process, the guide plate 304 contacts the arc guide rail 3042, and the guide plate 304 rotates, thereby driving the rotating shaft 303 and the cover plate 1023 to flip, and at this time, the detector 1031 detects the rice inside the flipped temporary storage cover 102, completing the cover closing and flipping detection operation;

[0061] Step 5: Reset and unload. When the temporary storage cover 102 rotates and resets, the clamping rod 3051 and the arc guide rail 3042 are separated, and the cover 1023 opens automatically to complete the flipping operation. When the top plate 3041 moves to the top of the clamping rod 3051, at this time in the reset stage, the clamping rod 3051 pushes the top plate 3041 to rotate in the opposite direction, pushing the guide plate 304 to return to its initial state.

[0062] The implementation principle of a rice seed coat integrity detection device and method of this embodiment is as follows:

[0063] Adding a proper amount of test rice into the test chamber 1021 inside the temporary storage cover 102;

[0064] Then start the driving motor 2012, and the driving motor 2012 drives the transmission shaft 2011 to rotate. The transmission shaft 2011 is connected with a leveling roller 201, and the leveling roller 201 starts to rotate. The position of the combination groove 202 of the leveling roller 201 changes, resulting in a change in the position of the leveling groove 2021 at this time. A positioning slider 2037 is slidingly provided on the leveling groove 2021. At this time, the positioning slider 2037 can slide on the limiting limit rod 2035 to achieve the purpose of limiting. At this time, the position of the leveling groove 2021 changes, pushing the positioning slider 2037 to slide, and then the positioning spring 2036 can be squeezed, and the positioning spring 2036 is convenient for the later reset operation.

[0065] When the positioning slider 2037 slides, the positioning slider 2037 pushes the push plate 203 and the connecting rod 204 to move horizontally. When the flattening plate 2042 on the connecting rod 204 moves to the top of the detection chamber 1021, the connecting rod 204 will slide along the concave groove 2052, so that the overall height of the connecting rod 204 becomes lower, pushing the flattening plate 2042 to contact with the rice stacked at the bottom, and the rice becomes flat as the flattening plate 2042 moves.

[0066] When the connecting rod 204 slides, the connecting rod 204 pushes the extrusion slider 2034 to slide on the positioning slot 2031, thereby achieving the purpose of limiting the position. The extrusion slider 2034 itself slides on the guide rod 2032, which can squeeze the extrusion spring 2033 as a whole, and the extrusion spring 2033 can facilitate the subsequent resetting operation.

[0067] Then the operator detects the rice at the bottom of the temporary storage cover 102 through the detector 1031 .

[0068] When the push plate 203 moves to the flipping groove 2022, the position containing the teeth of the driving gear 302 meshes with the driven gear 3021. At this time, the transmission shaft 2011 can drive the driving pulley 301 to rotate, and the driving pulley 301 drives the driven pulley 3011 to rotate through the belt 3012, and the driven pulley 3011 drives the coaxially connected driving gear 302 to rotate, and the driving gear 302 drives the meshing driven gear 3021 to rotate, and drives the entire temporary storage cover 102 to rotate and flip over through the synchronous shaft 3022, thereby achieving the purpose of changing the detection position.

[0069] And in the process of turning over, Fig. 9 , Fig.10 As shown, when the synchronous shaft 3022 drives the temporary storage cover 102 to start rotating, the outer edge of the guide plate 304 on the side wall of the rotating shaft 303 contacts the arc guide rail 3042, and the guide plate 304 is squeezed and rotated. The guide plate 304 can then drive the cover plate 1023 to turn over, thereby protecting the rice inside the detection chamber 1021.

[0070] When the temporary storage cover 102 rotates 180 degrees, the detection operation is completed by the detector 1031.

[0071] When the temporary storage cover 102 continues to rotate, the clamping rod 3051 and the right arc-shaped guide rail 3042 are separated, and the cover plate 1023 is automatically opened under the action of the torsion spring 3031, so that the detection chamber 1021 is opened, which is convenient for unloading operation. As the movement continues, the top plate 3041 and the guide plate 304 move upward synchronously. When the top plate 3041 contacts the clamping rod 3051 on the inclined surface, the top plate 3041 is squeezed, and the top plate 3041 has the force to continue to flip, but At this time, the cover plate 1023 is in a vertical state. At this time, the rotation of the cover plate 1023 will squeeze the inner wall of the storage chamber 1011, so the cover plate 1023 will not rotate at this time, and the top plate 3041 will not rotate synchronously at this time, thereby pushing the locking rod 3051 and the baffle 3053 to move toward the inside of the reset cover 305, and compressing the reset spring 3052 at this time. When the top plate 3041 moves above the locking rod 3051, the reset operation is performed by the reset spring 3052.

[0072] At this time, in the resetting stage, the top plate 3041 is rotating in the opposite direction. At this time, the top clamping rod 3051 is not chamfered, so the clamping rod 3051 cannot be compressed inward at this time, and then the clamping rod 3051 pushes the top plate 3041 to rotate in the opposite direction. When the clamping rod 3051 and the guide plate 304 rotate to a specified angle, the guide plate 304 is inserted into the arc guide rail 3042 to facilitate the subsequent resetting operation and to facilitate the guide plate 304 to return to its initial state.

Claims

1. A rice seed coat integrity detection device, comprising a detection unit (100), a flattening unit (200) and a cover closing, flipping and unloading unit (300), characterized in that: The detection unit (100) comprises a detection cover (101), a temporary storage cover (102) is rotatably mounted on the detection cover (101), a detection cavity (1021) is provided on the temporary storage cover (102), a bottom plate (1022) is mounted on the bottom of the temporary storage cover (102), a cover plate (1023) is rotatably mounted on the temporary storage cover (102), a pressure plate (1024) is mounted on the cover plate (1023), the pressure plate (1024) and the bottom plate (1022) are both made of glass, a detector (1031) is mounted on the bottom of the detection cover (101), and the detector (1031) is aligned with the bottom of the temporary storage cover (102); The flattening unit (200) comprises a flattening roller (201), a driving motor (212) is installed at the rotation center of the flattening roller (201), a combination groove (202) is provided on the flattening roller (201), a flattening groove (2021) and a flipping groove (2022) are provided on the combination groove (202), the flattening groove (2021) is a spiral groove, a push plate (203) is slidably provided on the flattening groove (2021), and a connecting rod (204) is slidably provided on the push plate (203). A synchronous plate (2041) is installed at the bottom of the connecting rod (204), a flat plate (2042) is installed on the synchronous plate (2041), a vertical rod (2051) is installed on the detection cover (101), a positioning plate (205) is installed on the vertical rod (2051), a concave groove (2052) is opened on the positioning plate (205), the concave groove (2052) and the connecting rod (204) are slidably connected, and the synchronous plate (2041) is slidably set in the concave groove (2052); The cover closing, flipping and unloading unit (300) comprises a driving pulley (301) and a rotating shaft (303); the driving pulley (301) and an output shaft of a driving motor (2012) are connected to each other; a driven pulley (3011) is arranged on the outer wall of the driving pulley (301) via a belt (3012); a driving gear (302) is mounted on the driven pulley (3011); a driven gear (3021) is meshed with the driving gear (302); the driving gear (302) is a half gear; the central angle of the meshing position of the driving gear (302) and the driven gear (3021) corresponds to the central angle of the flipping groove (2022); and the driven gear (3021) corresponds to the temporary storage cover (102); The rotation centers of the rotating shaft (303) and the cover plate (1023) are connected to each other, a guide plate (304) is installed on the rotating shaft (303), a top plate (3041) is installed on the side wall of the guide plate (304), the top plate (3041) and the guide plate (304) are located on the same straight line, the side wall of the guide plate (304) and the arc-shaped guide rail (3042) installed on the detection cover (101) are in contact with each other, and a reset cover (305) is installed on the side wall of the detection cover (101) away from the contact point, a clamping rod (3051) is inserted and arranged on the reset cover (305), and the surface of the clamping rod (3051) is chamfered.

2. A rice seed coat integrity detection device according to claim 1, characterized in that: A storage cavity (1011) is provided inside the detection cover (101), a discharge door (1013) is installed on the side wall of the detection cover (101) corresponding to the storage cavity (1011) via bolts, a handle (1014) is installed on the discharge door (1013), an anti-slip cover is installed on the handle (1014), and an observation window (1012) is installed on the side wall of the detection cover (101) corresponding to the storage cavity (1011).

3. A rice seed coat integrity detection device according to claim 1, characterized in that: A positioning bracket (103) is installed at the bottom of the detector (1031), and two sides of the positioning bracket (103) are connected to the inner wall of the detection cover (101). An inspection door (1015) is installed on the side wall of the detection cover (101), and the inspection door (1015) corresponds horizontally to the detector (1031).

4. A rice seed coat integrity detection device according to claim 1, characterized in that: A transmission shaft (2011) is installed at the rotation center of the leveling roller (201), and the transmission shaft (2011) and the output shaft of the driving motor (2012) are connected to each other. A protective cover (206) is installed on the outside of the detection cover (101), and the protective cover (206) is rotationally connected to the rotation center of the leveling roller (201). The protective cover (206) covers the outside of the leveling roller (201), and the outer shell of the protective cover (206) and the outer shell of the driving motor (2012) are connected to each other. A mounting plate (2061) is installed on the side wall of the protective cover (206), and the mounting plate (2061) is installed on the side wall of the detection cover (101).

5. The rice seed coat integrity detection device according to claim 1, characterized in that: A positioning slider (2037) is installed at the bottom of the push plate (203), a limiting rod (2035) is movably inserted and inserted on the positioning slider (2037), fixed seats (2038) are installed at both ends of the limiting rod (2035), the fixed seats (2038) are welded and set on the side wall of the detection cover (101), and a positioning spring (2036) is sleeved on the limiting rod (2035), one end of the positioning spring (2036) is clamped on the fixed seat (2038), and the other end of the positioning spring (2036) is clamped on the side wall of the positioning slider (2037).

6. A rice seed coat integrity detection device according to claim 1, characterized in that: The push plate (203) is provided with a positioning slot (2031), an extrusion slider (2034) is slidably arranged inside the positioning slot (2031), the extrusion slider (2034) and the connecting rod (204) are connected to each other, a guide rod (2032) is installed through the extrusion slider (2034), both ends of the guide rod (2032) and the side wall of the positioning slot (2031) are connected to each other, an extrusion spring (2033) is sleeved on the guide rod (2032), one end of the extrusion spring (2033) is clamped on the positioning slot (2031), and the other end of the extrusion spring (2033) is clamped on the extrusion slider (2034).

7. The rice seed coat integrity detection device according to claim 1, characterized in that: A synchronous shaft (3022) is arranged at the rotation center of the driven gear (3021); the synchronous shaft (3022) movably penetrates the side wall of the detection cover (101); the synchronous shaft (3022) and the rotation center of the temporary storage cover (102) are connected to each other; a torsion spring (3031) is sleeved on the rotating shaft (303); one end of the torsion spring (3031) is clamped on the side wall of the detection cover (101); and the other end of the torsion spring (3031) is clamped on the cover plate (1023).

8. The rice seed coat integrity detection device according to claim 1, characterized in that: A baffle (3053) is slidably arranged inside the reset cover (305), one end of the baffle (3053) and the clamping rod (3051) are connected to each other, and a reset spring (3052) is clamped between the other end of the baffle (3053) and the side wall of the reset cover (305), and the compression direction of the reset spring (3052) and the moving direction of the clamping rod (3051) are located on the same straight line.

9. A method for detecting the integrity of rice seed coat, characterized in that: The rice seed coat integrity detection device according to any one of claims 1 to 8 is used for detection, and the detection steps are as follows: Step 1: Filling: adding an appropriate amount of test rice into the test cavity (1021) inside the temporary storage cover (102); Step 2: leveling the material, starting the driving motor (212), driving the leveling roller (201) to rotate through the driving motor (212), causing the position of the leveling groove (2021) on the leveling roller (201) to change, pushing the push plate (203) and the connecting rod (204) to move horizontally, and when the leveling plate (2042) on the connecting rod (204) moves to the top of the detection chamber (1021), the connecting rod (204) slides down along the concave groove (2052), pushing the leveling plate (2042) to contact the rice grains stacked at the bottom, and the rice grains are leveled as the leveling plate (2042) moves; Step 3: bottom detection, detecting the rice at the bottom of the temporary storage cover (102) by using a detector (1031); Step 4: Cover closing and flipping detection, when the push plate (203) moves to the flipping groove (2022), the driving gear (302) drives the driven gear (3021) to rotate, and the driven gear (3021) drives the entire temporary storage cover (102) to rotate and flip, and during the flipping process, the guide plate (304) contacts the arc guide rail (3042), and the guide plate (304) rotates, thereby driving the rotating shaft (303) and the cover plate (1023) to flip, and at this time, the detector (1031) detects the rice inside the flipped temporary storage cover (102), completing the cover closing and flipping detection operation; Step 5: Reset and unload. When the temporary storage cover (102) rotates and resets, the clamping rod (3051) and the arc guide rail (3042) are separated, and the cover plate (1023) is automatically opened to complete the flipping operation. When the top plate (3041) moves above the clamping rod (3051), at this time in the reset stage, the clamping rod (3051) pushes the top plate (3041) to rotate in the opposite direction, pushing the guide plate (304) to return to the initial state.

Citation Information

Patent Citations

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