Yarn bouncing device

Abstract

The invention discloses a silk flipping device which comprises a needle roller, the end of the needle roller is provided with a transmission assembly, the transmission assembly comprises a first gear and a second gear which are coaxial, and the diameter of the first gear is larger than that of the second gear; the silk flipping roller is arranged below the needle roller, the silk flipping roller comprises a transmission shaft, a third gear is arranged at the end of the transmission shaft, and the third gear is connected with the second gear through a first synchronous belt; and the motor is rotationally connected with the first gear and used for providing power for the first gear, and the first gear drives the second gear and the third gear to rotate so that the needle roller and the elastic silk windlass can rotate. The invention provides a new transmission mode, the same motor is utilized to drive the needle roller to rotate and simultaneously drive the elastic silk roller to rotate, and the needle roller and the elastic silk roller can be simultaneously increased or decreased according to the speed of equipment while the operating speed of the elastic silk roller is slowed down by indirectly driving the elastic silk roller to rotate. The breakage condition of the tobacco shreds is reduced.

Description

Technical Field

[0001] The invention relates to the field of cigarette equipment, and in particular to a thread-elasticating device. Background Art

[0002] In the tobacco rolling unit, the tobacco is lifted by the belt, removed from the impurities by the magnetic separation device, and enters the metering trough. The tobacco is then taken from the metering trough to the cigarette conveyor belt by the needle roller and the tobacco spring reel, and conveyed to the tobacco suction forming system. However, during the tobacco transmission process, the tobacco will be severely broken and the tobacco dust will increase, which will affect the quality of the cigarette products, resulting in a large amount of tobacco falling at the end of the cigarette, and the cigarettes will be empty and hollow. Summary of the invention

[0003] The purpose of the present invention is to solve the problem that the existing tobacco shreds are seriously broken during the thread guiding process of the existing tobacco rolling and connecting machine, and the tobacco dust increases, which affects the quality of the cigarette products. The present invention provides a thread-snapping device, which can slow down the running speed of the thread-snapping reel, and the thread-snapping reel and the needle roller are driven by the same motor, so that the needle roller and the thread-snapping reel can be increased or decreased at the same time according to the speed of the equipment, thereby reducing the breaking of the tobacco shreds.

[0004] In order to solve the above technical problems, an embodiment of the present invention provides an elastic wire device, comprising:

[0005] The needle roller has a transmission assembly at its end, the transmission assembly includes a first gear and a second gear which are coaxial, and the diameter of the first gear is larger than the diameter of the second gear;

[0006] The wire-elastic reel is arranged below the needle roller, and comprises a transmission shaft, a third gear is arranged at the end of the transmission shaft, and the third gear is connected to the second gear through a first synchronous belt;

[0007] The motor is rotatably connected to the first gear and is used to provide power to the first gear. The first gear drives the second gear and the third gear to rotate, so that the needle roller and the elastic reel rotate.

[0008] Optionally, it also includes a tensioning seat and two tensioning pulleys, the tensioning seat is arranged on the elastic wire reel, the two tensioning pulleys are respectively assembled on the tensioning seat and symmetrically arranged on both sides of the third gear, and the two tensioning pulleys are respectively rotatably connected to the first synchronous belt for tensioning the first synchronous belt.

[0009] Optionally, the two tension pulleys are respectively assembled on the tensioning seat through fixing pins, and a first bearing is arranged between the tension pulley and the fixing pin so that the tension pulley can rotate around the fixing pin.

[0010] Optionally, the first transmission assembly further includes:

[0011] A first driving shaft, one end of which is connected to the first gear and the other end of which is provided with a first driven wheel;

[0012] A second driving shaft, with a second driven wheel and a third driven wheel respectively disposed at both ends thereof, and the second driven wheel is meshedly connected with the first driven gear;

[0013] The third driving shaft has a fourth driven wheel at one end, the third driven wheel is meshed and connected with the fourth driven wheel, and the other end of the third driving shaft is connected with the needle roller.

[0014] Optionally, it also includes a bearing seat, which is provided with a through hole. The bearing seat is sleeved on the transmission shaft through the through hole, and a second bearing is arranged on the inner wall of the through hole so that the transmission shaft can rotate in the through hole.

[0015] Optionally, it also includes a reduction wheel, which is arranged between the motor and the needle roller. The reduction wheel is provided with a reduction gear coaxial with the reduction wheel. The motor is connected to the reduction wheel through a second synchronous belt, and the reduction gear is connected to the first gear through a third synchronous belt.

[0016] Optionally, a tensioning wheel is further included, which is arranged between the reduction wheel and the first gear and is used to tension the third synchronous belt.

[0017] Optionally, the speed ratio of the spring wire reel to the needle roller is 10:1.

[0018] Optionally, it also includes a conveyor belt and a thread throwing roller. The conveyor belt is arranged below the thread-boosting reel and is used to receive the tobacco from the thread-boosting reel and convey the tobacco to the thread throwing roller.

[0019] Optionally, it also includes a transition pulley with a mounting hole, the transition pulley is sleeved on the bearing seat through the mounting hole, and a third bearing is provided on the inner wall of the mounting hole so that the transition pulley can rotate around the bearing seat, and the wire throwing roller is rotatably connected to the transition pulley.

[0020] Optionally, two third bearings are provided, which are spaced apart in the mounting hole, and a spacer sleeve is provided between the two third bearings.

[0021] The beneficial effects of the present application are as follows: by providing a new wire-springing device and proposing a new transmission method, the same motor is used to drive the needle roller to rotate and the wire-springing reel to rotate at the same time. By indirectly driving the wire-springing reel to rotate, the operating speed of the wire-springing reel is slowed down, and the needle roller and the wire-springing reel can be increased or decreased at the same time according to the speed of the equipment, thereby reducing the breakage of tobacco. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic structural diagram of a spring wire device according to an embodiment of the present invention is shown;

[0023] Figure 2 A cross-sectional view of a wire-elasticating reel of a wire-elasticating device according to an embodiment of the present invention is shown. DETAILED DESCRIPTION

[0024] The following specific embodiments illustrate the implementation of the present invention, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this invention are limited to this implementation. On the contrary, the purpose of introducing the invention in conjunction with the implementation is to cover other options or modifications that may extend based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will include many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0025] It should be noted that in this specification, similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0026] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] The terms “first”, “second”, etc. are only used for distinguishing descriptions and should not be understood as indicating or implying relative importance.

[0028] In the description of this embodiment, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this embodiment can be understood according to specific circumstances.

[0029] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0030] The applicant found that the main reason for the excessively fast rotation speed of the wire-winding reel is that the wire-winding reel is a high-speed rotating component and rotates in the opposite direction to the needle roller. During the wire guiding process, the wire-winding reel and the needle roller need to interlace with each other. Since the speed of the wire-winding reel is too fast, the tobacco shreds will be subjected to greater force during the wire-winding process. At the same time, the wire-winding reel and the needle roller are driven by different motors, and the speed of the motor's drive shaft is usually very fast, which makes it difficult to control the speed of the wire-winding reel when it is directly driven by the motor.

[0031] Reference Figure 1 and Figure 2 The present invention provides a thread-elasticating device, comprising: a needle roller, a thread-elasticating reel and a motor 5, wherein a transmission assembly is arranged at the end of the needle roller, wherein the transmission assembly comprises a coaxial first gear 1 and a second gear 2, wherein the diameter of the first gear 1 is larger than the diameter of the second gear 2; the coaxial first gear 1 and the second gear 2, wherein the diameter of the first gear 1 is larger than the diameter of the second gear 2, wherein the first gear 1 is integrally formed with the second gear 2 and the needle roller, and the needle roller and the second gear 2 are driven to rotate by the rotation of the first gear 1; the thread-elasticating reel is arranged below the needle roller, wherein the thread-elasticating reel comprises a transmission shaft 47, wherein a third gear 4 is arranged at the end of the transmission shaft 47, and the third gear 4 is connected to the second gear 2 by a first synchronous belt 3; the first synchronous belt 3 is a toothed belt, and is meshed with the third gear 4 and the second gear 2, and the third gear 4 is driven to rotate by the second gear 2; the motor 5 is rotationally connected with the first gear 1, and is used to provide power to the first gear 1, and the first gear 1 drives the second gear 2 and the third gear 4 to rotate, so that the needle roller and the thread-elasticating reel rotate. By not directly driving the wire-springing reel to rotate with the motor 5, the rotation speed of the wire-springing reel can be slowed down through the transmission between gears, and the wire-springing reel and the needle roller are driven by the same motor 5. It is also possible to increase or decrease the speed of the needle roller and the wire-springing reel at the same time according to the speed of the equipment, thereby reducing the breakage of the tobacco and greatly improving the quality of the tobacco.

[0032] In an implementable embodiment, it further includes a tensioning seat 42 and two tensioning pulleys 41, the tensioning seat 42 is arranged on the elastic wire reel, the two tensioning pulleys 41 are respectively mounted on the tensioning seat 42 and symmetrically arranged on both sides of the third gear 4, and the two tensioning pulleys 41 are respectively rotatably connected with the first synchronous belt 3 for tensioning the first synchronous belt 3. The two tensioning pulleys 41 are respectively mounted on the tensioning seat 42 through the fixing pin 45, and a first bearing 44 is arranged between the tensioning pulley 41 and the fixing pin 45 so that the tensioning pulley 41 can rotate around the fixing pin 45.

[0033] In this embodiment, the tensioning pulley 41 is used to tension the first synchronous belt 3. Figure 2For example, the first synchronous belt 3 passes through the bottom of the left tension pulley 41, the top of the third gear 4 and the bottom of the right tension pulley 41 in sequence, and then meshes with the second gear 2. The two tension pulleys 41 tighten the first synchronous belt 3 to prevent the first synchronous belt 3 from loosening. The two tension pulleys 41 are assembled on the tensioning seat 42 through the fixing pin 45. In order to facilitate the rotation of the tension pulleys 41, an assembly hole is opened in the middle of each tension pulley 41, and a first bearing 44 is provided on the inner side wall of the assembly hole. The first bearing 44 is provided between the tension pulley 41 and the fixing pin 45, so that the tension pulley 41 can rotate around the fixing pin 45.

[0034] In an implementable embodiment, it further includes a bearing seat 43, which has a through hole. The bearing seat 43 is sleeved on the transmission shaft 47 through the through hole, and a second bearing 48 is provided on the inner side wall of the through hole so that the transmission shaft 47 can rotate in the through hole.

[0035] In this embodiment, the transmission shaft 47 rotates in the through hole through the second bearing 48. In the actual production process, due to production specification restrictions, two second bearings 48 are usually provided, and a spacer sleeve is provided between two adjacent second bearings 48 to prevent the second bearings 48 from being displaced during use, and to limit the positions of the two second bearings 48 to extend their service life.

[0036] In an operative embodiment, the transmission assembly further comprises: a first driving shaft, one end of which is connected to the first gear 1, and the other end of which is provided with a first driven wheel; a second driving shaft, two ends of which are provided with a second driven wheel and a third driven wheel, respectively, the second driven wheel is meshed and connected with the first driven gear; a third driving shaft, one end of which is provided with a fourth driven wheel, the third driven wheel is meshed and connected with the fourth driven wheel, and the other end of the third driving shaft is connected with the needle roller. It also comprises a reduction wheel 6, which is arranged between the motor 5 and the needle roller, and the reduction wheel 6 is provided with a reduction gear coaxial with the reduction wheel 6, the motor 5 is connected to the reduction wheel 6 through the second synchronous belt 7, and the reduction gear is connected to the first gear 1 through the third synchronous belt 8. It also comprises a tensioning wheel 9, which is arranged between the reduction wheel 6 and the first gear 1, and is used to tension the third synchronous belt 8. The speed ratio of the elastic reel to the needle roller is 10:1.

[0037] In this embodiment, the reduction wheel 6 is used to control the rotation speed of the spring wire reel and the needle roller to prevent the needle roller and the spring wire reel from rotating too fast and affecting the use. The tensioning wheel 9 is used to tension the third synchronous belt 8 to prevent the third synchronous belt 8 from loosening. According to the applicant's test, when the speed ratio of the spring wire reel to the needle roller is 10:1, the degree of tobacco shreds can be reduced to the greatest extent without affecting the efficiency of wire feeding. In this application, the first synchronous belt 3, the second synchronous belt 7 and the third synchronous belt 8 are all toothed synchronous belts;

[0038] The following example takes the first gear 1 having 52 teeth, the second gear 2 having 30 teeth, the third gear 4 having 30 teeth, the reduction wheel 6 having 43 teeth, the reduction gear having 13 teeth, the motor 5 having 12 teeth, the first driven wheel having 25 teeth, the second driven wheel having 93 teeth, the third driven wheel having 24 teeth, and the fourth driven wheel having 60 teeth as an example;

[0039] The rotation process of the needle roller is as follows: the motor 5 drives the reduction wheel 6 to rotate through the second synchronous belt 7, and then drives the reduction gear coaxial with the reduction wheel 6 to rotate through the third synchronous belt 8, and the first gear 1 drives the first drive shaft to rotate, and then drives the first driven wheel, the second driven wheel, the third driven wheel and the fourth driven wheel in turn, and finally the needle roller is driven by the third drive shaft to rotate.

[0040] Therefore, the gear ratio between the motor and the reduction wheel is:

[0041] The gear ratio between the reduction gear and the first gear is:

[0042] The gear ratio between the first driven wheel and the second driven wheel is:

[0043] The gear ratio between the third driven wheel and the fourth driven wheel is:

[0044] According to the transmission balance equation:

[0045]

[0046] That is, the rotation speed of the motor 5 is related to the rotation speed of the needle roller. For example, when the maximum rotation speed of the motor 5 is 3000 r / min, the maximum rotation speed of the needle roller is about 22.5 r / min.

[0047] The rotation process of the elastic reel is as follows: the motor 5 drives the reduction wheel 6 to rotate through the second synchronous belt 7, and then drives the reduction gear coaxial with the reduction wheel 6 to rotate through the third synchronous belt 8, and the first gear 1 drives the first driving shaft to rotate, and then drives the first driven wheel, the second driven wheel, the third driven wheel and the fourth driven wheel in turn, and finally the needle roller is driven to rotate by the third driving shaft.

[0048] Therefore, the transmission relationship of the needle roller is: the motor 5 drives the reduction wheel 6 to rotate through the second synchronous belt 7, and then drives the reduction gear coaxial with the reduction wheel 6 to rotate through the third synchronous belt 8, and the second gear 2 drives the third gear 4 to rotate through the first synchronous belt 3, thereby driving the elastic reel.

[0049] Therefore, the transmission relationship of the silk reel is:

[0050] Therefore, the gear ratio between the motor and the reduction wheel is:

[0051] The gear ratio between the reduction gear and the first gear is:

[0052] According to the transmission balance equation:

[0053]

[0054] Taking the maximum speed of motor 5 as 3000r / min as an example, the maximum speed of the springing reel is about 209.3r / min. That is, the speed ratio of the springing reel to the needle roller is close to 10:1, and the springing reel is still much faster than the needle roller, which does not affect the transportation of tobacco and can also minimize the degree of tobacco crushing.

[0055] In an practicable embodiment, it further includes a conveyor belt and a thread throwing roller. The conveyor belt is arranged below the thread-springing reel and is used to receive the tobacco from the thread-springing reel and convey the tobacco to the thread throwing roller.

[0056] In this embodiment, a uniform wire plate is also included, which makes the tobacco shreds evenly distributed on the needle roller. The needle roller is mainly composed of a rotating roller and a needle plate. 36 needle plates are installed on the rotating roller, and their function is to take out tobacco shreds from the metering trough. The net reel is a rotating roller with 596 spring pins installed on an axis. When rotating, the spring pins pass through the gap between the steel needles of the needle roller, thereby bouncing the tobacco shreds off the needle roller and falling onto the tobacco conveyor belt. The conveyor belt will transport it to the net roller, and the net roller will throw the tobacco shreds.

[0057] In an implementable embodiment, a transition pulley 46 is further included, with a mounting hole, the transition pulley 46 is sleeved on the bearing seat 43 through the mounting hole, and a third bearing 49 is provided on the inner side wall of the mounting hole, so that the transition pulley 46 can rotate around the bearing seat 43, and the wire throwing roller is rotatably connected to the transition pulley 46. Two third bearings 49 are provided, which are spaced apart in the mounting hole, and a spacer is provided at the interval between the two third bearings 49.

[0058] In this embodiment, the transition pulley 46 is used to connect with the motor 5 before the spring reel to play a transition role.

[0059] Although the present invention has been illustrated and described with reference to certain preferred embodiments of the present invention, it should be understood by those skilled in the art that the above is a further detailed description of the present invention in conjunction with specific embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. Those skilled in the art may make various changes in form and details, including making several simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims

1. A wire-elasticating device, characterized in that: include: A needle roller, the end of which is provided with a transmission assembly, the transmission assembly comprising a first gear and a second gear which are coaxial, the diameter of the first gear being larger than the diameter of the second gear; A wire-elastic reel is arranged below the needle roller, the wire-elastic reel comprises a transmission shaft, a third gear is arranged at the end of the transmission shaft, and the third gear is connected to the second gear through a first synchronous belt; The motor is rotationally connected to the first gear and is used to provide power to the first gear. The first gear drives the second gear and the third gear to rotate, so that the needle roller and the elastic reel rotate.

2. The elastic wire device according to claim 1, characterized in that: It also includes a tensioning seat and two tensioning pulleys, wherein the tensioning seat is arranged on the elastic wire reel, the two tensioning pulleys are respectively assembled on the tensioning seat and symmetrically arranged on both sides of the third gear, and the two tensioning pulleys are respectively rotatably connected to the first synchronous belt for tensioning the first synchronous belt.

3. The elastic wire device according to claim 2, characterized in that: The two tensioning pulleys are respectively assembled on the tensioning seat through fixing pins, and a first bearing is arranged between the tensioning pulley and the fixing pin so that the tensioning pulley can rotate around the fixing pin.

4. The elastic wire device according to claim 1, characterized in that: The transmission assembly also includes: A first driving shaft, one end of which is connected to the first gear and the other end of which is provided with a first driven wheel; A second driving shaft, with a second driven wheel and a third driven wheel respectively disposed at two ends thereof, wherein the second driven wheel is meshingly connected with the first driven gear; The third driving shaft has a fourth driven wheel at one end, the third driven wheel is meshed and connected with the fourth driven wheel, and the other end of the third driving shaft is connected with the needle roller.

5. The elastic wire device according to claim 1, characterized in that: It also includes a bearing seat, which is provided with a through hole. The bearing seat is sleeved on the transmission shaft through the through hole, and a second bearing is arranged on the inner side wall of the through hole so that the transmission shaft can rotate in the through hole.

6. The elastic wire device according to claim 1, characterized in that: It also includes a reduction wheel, which is arranged between the motor and the needle roller. The reduction wheel is provided with a reduction gear coaxial with the reduction wheel. The motor is connected to the reduction wheel through a second synchronous belt, and the reduction gear is connected to the first gear through a third synchronous belt.

7. The elastic wire device according to claim 6, characterized in that: It also includes a tensioning wheel, which is arranged between the reduction wheel and the first gear and is used to tension the third synchronous belt.

8. The elastic wire device according to claim 1, characterized in that: The wire-elasticating device according to claim 1 is characterized in that the speed ratio of the wire-elasticating reel to the needle roller is 10:

1.

9. The elastic wire device according to claim 5, characterized in that: It also includes a conveyor belt and a thread throwing roller. The conveyor belt is arranged below the thread-springing reel and is used to receive the shredded tobacco from the thread-springing reel and convey the shredded tobacco to the thread throwing roller.

10. The elastic wire device according to claim 9, characterized in that: It also includes a transition pulley with a mounting hole. The transition pulley is sleeved on the bearing seat through the mounting hole. A third bearing is provided on the inner wall of the mounting hole so that the transition pulley can rotate around the bearing seat. The wire throwing roller is rotationally connected to the transition pulley.

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