Open type dry dust removal device

By using hollow structure, deep pleated structure and vibration dust removal device in dry dust removal device, the problems of incomplete aging of filter cartridge materials and incomplete self-cleaning are solved, the dust removal efficiency and stability are improved, maintenance costs are reduced, and maintenance costs are reduced. More efficient dust control.

CN119258667AInactive Publication Date: 2025-01-07ANHUI UNIV OF SCI & TECH +1
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Patent Information

Application Number
CN202411693155.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing dry dust removal device has aging, ruptured, incomplete self-cleaning, and inconvenient manual cleaning in the mine environment, resulting in reduced dust removal efficiency and stability and increased maintenance costs.

Method used

An open dry dust removal device was designed, using hollow structure air outlet doors and filter cartridge doors to increase the air inlet area, and the deep pleated structure filter cartridge core and bag filter layer to increase the filter area, and combined with vibration dust removal device and dust sensor to realize the self-containment area. Clean, the locks are easy to clean manually, and the dust collection compartment is easy to clean regularly.

Benefits of technology

It improves dust removal efficiency and stability, extends the service life of the filter cartridge, reduces maintenance costs, and ensures the safety and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an open type dry dust removal device and belongs to the technical field of manufacturing of mining dust treatment devices. The problems that an existing dry type dust removal device is inconvenient to transport, a filter cylinder is prone to aging and cracking, self-cleaning of the filter cylinder is not thorough, and manual cleaning is inconvenient are solved. Each filter cartridge comprises a filter cartridge core and a cloth bag filter layer, the filter cartridge core is formed by obliquely arranging deep pleat structures, the cloth bag filter layer wraps the outer side of the filter cartridge core in shape, the filter cartridges are uniformly distributed in the box body, through holes with the same diameter as the filter cartridges are formed in the air duct bottom plate, the top ends of the filter cartridges are connected in the through holes, and the filter cartridges are arranged in the through holes. The air channel bottom plate is fixedly connected in the box body above the air opening door, the air channel bottom plate, the top face of the box body and the side face of the box body above the air opening door form an air channel, and the air channel is communicated with the air outlet cylinder. The air inlet area can be increased, the dust removal efficiency is improved, the service life of the filter bag is prolonged, the maintenance cost of the device is reduced, and the dust removal stability of the device is improved.
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Description

Technical Field

[0001] The invention relates to an open dry dust removal device, belonging to the technical field of manufacturing dust control devices for mines. Background Art

[0002] Dry dust removal device is a device used to control dust emissions in industrial production, and is widely used in mining, building materials, chemical and other industries. With the increasingly stringent environmental regulations and the public's concern about air quality, traditional wet dust removal methods face the problems of water waste and secondary pollution. Therefore, dry dust removal technology has gradually gained attention. This device captures dust through physical or mechanical means, and has the advantages of high efficiency, energy saving and low maintenance cost. It can effectively reduce harmful substances in the air, improve the working environment and enhance production safety.

[0003] At present, dry dust removal devices for mines mainly face the following problems in operation and maintenance: high temperature or chemical media in the mine environment may cause aging and cracking of the filter cartridge material, thereby reducing the service life of the filter bag, increasing the maintenance cost of the device, and affecting the dust removal efficiency and stability of the device; the long-term use of existing dry dust removal devices in mines will cause serious dust accumulation on the surface of the filter cartridge, and based on the material and structure of the filter cartridge in the existing dry dust removal device, the filter cartridge is not self-cleaning thoroughly, and manual cleaning is inconvenient.

[0004] In summary, the main problems faced by current dry dust removal devices during operation and maintenance are concentrated in the filter cartridge life, filtration efficiency, installation and maintenance, etc. These problems seriously affect the operation efficiency and reliability of the device. Therefore, there is an urgent need for a method that can effectively deal with the problems of inconvenient transportation of dry dust removal devices, easy aging and cracking of filter cartridges, incomplete self-cleaning of filter cartridges, and inconvenient manual cleaning, so as to improve the operation and maintenance level of dust removal devices and ensure the safe and reliable operation of the devices. Summary of the invention

[0005] The present invention aims to solve the problems existing in the above-mentioned existing dry dust removal devices, and further provides an open dry dust removal device.

[0006] The technical solution adopted by the present invention to solve the above technical problems is:

[0007] The duct tape is connected with the filter element of the casing, and the filter element is connected with the filter bag on the duct side surface, and the filter bag and the filter element are connected with the duct tape to form a dust collecting system.

[0008] Furthermore, the bottom end of the filter cartridge is sealed, and the cross-section of the top end of the filter cartridge is circular.

[0009] Furthermore, a plurality of filter cartridge support frames are evenly arranged at the bottom of the box body, and the filter cartridge is connected to the box body through the filter cartridge support frames.

[0010] Furthermore, the diameter of the air outlet cylinder is greater than the height of the air duct.

[0011] Furthermore, the air inlet door and the filter cartridge door are both manually locked and opened by means of lock buckles.

[0012] Furthermore, the bottom of the filter cartridge is fixedly connected to the vibrating dust removal device via a transmission plate for self-cleaning.

[0013] Furthermore, a plurality of dust collecting chambers are evenly distributed on the bottom of the box body, and a handle is fixedly connected to the surface of each dust collecting chamber.

[0014] Furthermore, the dust collection cabin is fixedly connected to the bottom of the box body through an anti-drop pin.

[0015] Furthermore, a plurality of dust sensors are arranged on the air duct, and the self-cleaning instructions are transmitted to the vibration dust removal device through the dust sensors.

[0016] Compared with the prior art, the present invention has the following effects:

[0017] The present invention increases the air inlet area and improves the dust removal efficiency by adding an air inlet door and a plurality of filter cartridge doors to the box structure, and can also reduce the wind speed of the dust-laden airflow when it enters the filter cartridge, thereby improving the dust removal effect. The dust accumulation condition of the filter cartridge can also be visually observed, which is convenient for regular cleaning and replacement of the filter cartridge.

[0018] The present invention can reduce the difficulty of self-cleaning by arranging the deep pleat structure of the filter cartridge obliquely, and at the same time increase the filtration area of ​​the filter material. By adding the bag filter layer, aging and breakage of the filter cartridge caused by high temperature or chemical media in the mine environment are further reduced, thereby increasing the service life of the filter bag, reducing the maintenance cost of the device, and improving the dust removal stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of an open dry dust removal device;

[0020] Figure 2 It is the front view of the open type dry dust removal device;

[0021] Figure 3 It is a cross-sectional view of the open dry dust removal device in the AA direction;

[0022] Figure 4 It is a side view of an open type dry dust removal device;

[0023] Figure 5 It is a cross-sectional view of the open dry dust removal device in the BB direction;

[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the filter cartridge of an open dry dust removal device;

[0025] In the figure, 1, box body; 2, air outlet door; 3, filter cartridge door; 4, handle; 5, filter cartridge; 6, air duct bottom plate; 7, lock; 8, filter cartridge support frame; 9, dust collection cabin; 10, anti-drop pin; 11, air outlet; 12, vibration dust removal device; 13, dust sensor; 14, through hole of air duct bottom plate; 15, air duct; 16, transmission plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely explain the technical solutions in the embodiments of the present invention. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict, and the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0027] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Referring to the accompanying drawings, an open dry dust removal device is described, including a box body 1, an air outlet 11, a plurality of filter cartridges 5 and an air duct bottom plate 6, the box body 1 includes an air inlet door 2 and a plurality of filter cartridge doors 3, both of which are hollow structures, the air inlet door 2 is rotatably connected to the short side of the box body 1, and the plurality of filter cartridge doors 3 are rotatably connected to the long side of both sides of the box body 1, the air outlet 11 is fixedly connected to the side of the box body 1 away from the air outlet door 2, the filter cartridge 5 includes a filter cartridge core and a bag filter The filter cartridge core is formed by an inclined arrangement of deep pleat structures, and the bag filter layer is wrapped around the outside of the filter cartridge core. Multiple filter cartridges 5 are evenly distributed inside the box 1. The air duct bottom plate 6 is provided with an air duct bottom plate through hole 14 with the same diameter as the filter cartridge 5. The top of the filter cartridge 5 is connected to the air duct bottom plate through hole 14. The air duct bottom plate 6 is fixedly connected to the inside of the box 1 above the air outlet door 2. The air duct bottom plate 6, the top surface of the box 1, and the side surface of the box 1 above the air outlet door 2 constitute an air duct 15, which is connected to the outside of the box through the air outlet 11. Specifically, the size of the box 1 is 5m×1.5m×1.5m, and the interval between adjacent deep pleats is 5-20mm.

[0029] The present invention increases the air inlet area and improves the dust removal efficiency by adding an air inlet door 2 and a plurality of filter cartridge doors 3 to the structure of the box body 1, which can also reduce the wind speed of the dust-laden airflow when entering the filter cartridge 5, thereby improving the dust removal effect. The dust accumulation condition of the filter cartridge 5 can also be intuitively observed, which is convenient for regular cleaning and replacement of the filter cartridge 5. The present invention can increase the filtration area of ​​the filter material through the inclined arrangement of the deep pleated structure of the filter cartridge 5, and can also reduce the wind speed flowing through the surface of the deep pleated structure to improve the filtration effect. At the same time, the difficulty of self-cleaning of the filter cartridge 5 is reduced by expanding the gap between adjacent deep pleats to 5-20mm, and the aging and rupture of the filter cartridge 5 caused by high temperature or chemical media in the mine environment is further reduced by adding a bag filter layer, thereby increasing the service life of the filter cartridge 5, reducing the maintenance cost of the device, and improving the stability of the dust removal device.

[0030] The bottom end of the filter cartridge 5 is sealed, and the cross-section of the top end of the filter cartridge 5 is circular. The top end of the filter cartridge 5 is connected to the air duct bottom plate 6. The deep pleat structure of the filter cartridge 5 is arranged obliquely, which will cause a gap between the filter cartridge 5 and the air duct bottom plate, and then the dust-laden airflow flows into the air duct through the gap. In order to avoid the above phenomenon, the top end of the filter cartridge 5 is set to be circular, which is convenient for fitting with the side of the air duct bottom plate 6. The bottom end seal and the circular shape are both to ensure the closedness of the open dry dust removal device, and will not cause the dust-laden airflow to escape into the air duct 15, thereby improving the reliability of the dust removal device.

[0031] A plurality of filter cartridge support frames 8 are evenly arranged at the bottom of the housing 1, and the filter cartridge 5 is connected to the housing 1 through the filter cartridge support frames 8. Specifically, the filter cartridge support frames 8 are multiple columnar structures with even gaps connected to the long strip bottom plate, and each filter cartridge support frame 8 can fix multiple filter cartridges 5. Multiple filter cartridge support frames 8 are parallel and evenly distributed along the short side of the housing 1. Through the arrangement of the filter cartridge support frames 8, the arrangement of the filter cartridges 5 is parallel and evenly distributed with the short side of the housing 1, so that the dust removal of the dust-laden airflow is evenly distributed to each filter cartridge, ensuring that the dust removal amount of each filter cartridge is within an average range. The filter cartridge support frame 8 is fixedly connected to the bottom of the housing 1, and the bottom of the filter cartridge 5 is sleeved on the filter cartridge support frame 8. The filter cartridge support frame 8 has a simple structure and does not occupy too much space at the bottom of the housing 1. The installation method of the filter cartridge 5 sleeved on the filter cartridge support frame 8 is also convenient for manual replacement of the filter cartridge 5, saving replacement time and simplifying the operation process.

[0032] The diameter of the air outlet 11 is greater than the height of the air duct 15. The diameter of the air outlet 11 is greater than the height of the air duct 15, which can reduce the velocity of the filtered air flow, thereby preventing the mine dust from being blown up again and forming secondary pollution.

[0033] The air inlet door 2 and the filter cartridge door 3 are both manually locked and opened by the lock buckle 7. Specifically, when the open-type dry dust removal device is removing dust, the lock buckle 7 is locked, and the dust-laden airflow enters the box body 1 only through the open hole 4. When the filter cartridge 5 of the open-type dry dust removal device is seriously dusted and cannot be completely self-cleaned by the vibrating dust removal device 12, the air inlet door 2 and the filter cartridge door 3 are opened by the lock buckle 7 to manually clean the dust or replace the filter cartridge 5, thereby ensuring the normal dust removal function of the filter cartridge 5 and the stability of the dust removal of the device.

[0034] The bottom of the filter cartridge 5 is fixedly connected to the vibrating dust removal device 12 through a transmission plate 16 for self-cleaning. Specifically, the vibrating dust removal device 12 is a prior art and will not be described in detail here. The vibrating dust removal device 16 is connected to each filter cartridge 5 through a transmission plate. When a self-cleaning instruction is received, the vibrating dust removal device 12 transmits vibration to each filter cartridge 5 through the transmission plate 16. The self-cleaning function of the filter cartridge 5 can reduce the blockage of the filter cartridge 5 due to dust accumulation, thereby improving the dust removal efficiency. The open dry dust removal device is cleaned by self-cleaning dust removal and manual dust removal, which can greatly extend the service life of the filter cartridge 5 and improve the dust removal efficiency.

[0035] A plurality of dust collection chambers 9 are evenly distributed at the bottom of the box body 1, and a handle 4 is fixed to the surface of each dust collection chamber 9. Preferably, the dust collection chamber 9 is a drawer structure, and each dust collection chamber 9 can be pulled out of the box body 1 in one direction through the handle 4. Each dust collection chamber 9 is arranged between two adjacent filter cartridge support frames 8, so that the accumulated dust filtered out by each filter cartridge 5 can be collected to the greatest extent. When the dust in the dust collection chamber 9 accumulates to a certain extent, the dust collection chamber is manually pulled out from the bottom of the box body 1 through the handle 17 and cleaned.

[0036] The dust collecting chamber 9 is fixedly connected to the bottom of the box body 1 by an anti-drop pin 10. The dust collecting chamber 9 is fixed by the anti-drop pin 10 to prevent the dust collecting chamber from being blown out due to wind force during the dust removal process, thereby improving the stability of the device.

[0037] A plurality of dust sensors 13 are arranged on the air duct 15, and the self-cleaning instruction is transmitted to the vibration dust removal device 12 through the dust sensors 13. The air filtered by the open dry dust removal device is blown out through the air outlet 11. The dust sensor 13 can detect the air blown out of the air outlet 11 in real time. When the filtered air contains dust, the dust sensor 13 transmits the self-cleaning instruction to the vibration dust removal device 12, and the vibration dust removal device 12 starts to self-clean the filter cartridge 5. The signal linkage between the dust sensor 13 and the vibration dust removal device 12 further improves the reliability of the device.

[0038] The specific working process of an open dry dust removal device described in the present invention is as follows:

[0039] The open dry dust removal device is moved to the area to be dusted, and the dust-laden airflow enters the interior of the box body 1 through the filter cartridge door 3 and the air outlet door 2, and the dust-laden airflow is filtered and dust-removed by the filter cartridge 5. The filtered clean airflow enters the air duct 15 and is blown out from the air outlet pipe 11 after the dust concentration is detected by the dust sensor 13 to be qualified, and the filtered dust is adsorbed on the filter cartridge 5. When the dust sensor 13 detects that the dust concentration is unqualified, the dust sensor 13 transmits the self-cleaning instruction to the vibrating dust removal device 12, and the vibrating dust removal device 12 transmits the vibration to the filter cartridge 5 through the transmission plate 16, so as to realize the self-cleaning of the filter cartridge 5. Through the self-cleaning and manual cleaning of the filter cartridge 5, the dust adsorbed on the filter cartridge 5 falls into the dust collecting chamber 9. When the dust in the dust collecting chamber 9 accumulates to a certain extent, the anti-drop pin 10 is manually opened and the handle is pulled to pull the dust collecting chamber 9 out of the box for cleaning.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An open dry dust removal device, characterized in that: The invention comprises a box body (1), an air outlet cylinder (11), a plurality of filter cartridges (5) and an air duct bottom plate (6); the box body (1) comprises an air outlet door (2) and a plurality of filter cartridge doors (3); the air outlet door (2) and the filter cartridge door (3) are both hollow structures; the air outlet door (2) is rotatably connected to the short side of the box body (1); the plurality of filter cartridge doors (3) are rotatably connected to the long side of both sides of the box body (1); the air outlet cylinder (11) is fixedly connected to the side of the box body (1) away from the air outlet door (2); the filter cartridge (5) comprises a filter cartridge core and a bag filter layer; the filter cartridge core is inclined by a deep pleat structure. The filter bag layer is wrapped around the outer side of the filter cartridge core, and a plurality of filter cartridges (5) are evenly distributed inside the box body (1). An air duct bottom plate through hole (14) having the same diameter as the filter cartridge (5) is provided on the air duct bottom plate (6). The top end of the filter cartridge (5) is connected to the air duct bottom plate through hole (14). The air duct bottom plate (6) is fixedly connected to the inside of the box body (1) above the air outlet door (2). The air duct bottom plate (6), the top surface of the box body (1) and the side surface of the box body (1) above the air outlet door (2) form an air duct (15). The air duct (15) is connected to the outside of the box body through an air outlet pipe (11).

2. An open dry dust removal device according to claim 1, characterized in that: The bottom end of the filter cartridge (5) is sealed, and the top end of the filter cartridge (5) is circular in cross section.

3. An open dry dust removal device according to claim 1, characterized in that: A plurality of filter cartridge support frames (8) are evenly arranged at the bottom of the box body (1), and the filter cartridge (5) is connected to the box body (1) via the filter cartridge support frames (8).

4. An open dry dust removal device according to claim 1, characterized in that: The diameter of the air outlet cylinder (11) is greater than the height of the air duct (15).

5. An open dry dust removal device according to claim 1, characterized in that: The air inlet door (2) and the filter cartridge door (3) are both manually locked and opened via a lock buckle (7).

6. An open dry dust removal device according to claim 1, characterized in that: The bottom of the filter cartridge (5) is fixedly connected to the vibration dust removal device (12) via a transmission plate (16) for self-cleaning.

7. An open dry dust removal device according to claim 1, characterized in that: A plurality of dust collection chambers (9) are evenly distributed on the bottom of the box body (1), and a handle (4) is fixedly connected to the surface of each dust collection chamber (9).

8. An open dry dust removal device according to claim 7, characterized in that: The dust collection chamber (9) is fixedly connected to the bottom of the box body (1) via an anti-drop pin (10).

9. An open dry dust removal device according to claim 1, characterized in that: A plurality of dust sensors (13) are arranged on the air duct (15), and the self-cleaning instructions are transmitted to the vibration dust removal device (12) through the dust sensors (13).

Citation Information

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