Purification treatment system and method
By adopting a gas-liquid centrifugal mixing device in a small tobacco processing equipment, and using the design of a centrifugal rotating disc and a gas-liquid mixing chamber, the exhaust gas treatment problem of small equipment is solved, and efficient purification of harmful gases and microparticles is achieved.
Patent Information
- Application Number
- CN202411544453.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-07
AI Technical Summary
Small tobacco processing equipment lacks special purification and treatment equipment, which makes exhaust gas difficult to handle and cannot be directly connected to the purification system of large equipment.
A purification and treatment system is designed, using a gas-liquid centrifugal mixing device, and the gradually smaller structure of the centrifugal rotating disc and the gas-liquid mixing chamber is used to adjust the rotation speed and the inlet volume to promote gas-liquid mixing and improve the mixing effect between gas and liquid. This will enhance the absorption and dissolution of harmful gases and microparticles.
It significantly improves the gas-liquid mixing effect and purification effect, can effectively remove harmful gases and microparticles in the exhaust gas of small tobacco processing equipment, and provides a convenient small purification solution.
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Figure CN119258761A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of purification equipment, and in particular to a purification processing system and method. Background Art
[0002] Purification refers to the removal of unnecessary or harmful impurities to make items pure, such as removing pollutants such as microparticles and harmful gases from the air. In existing tobacco processing equipment workshops, many devices used to process tobacco will produce some harmful gases or micro solid particles. In order to ensure the cleanliness of the air environment in the tobacco workshop and reduce harm to personnel, large-scale processing equipment is currently equipped with standard purification equipment to absorb the gas and discharge it to the outside. However, there is no special supporting purification equipment for small tobacco processing equipment such as the trial stage and the pilot stage, and in actual production, it is not possible to privately modify the exhaust gas of such small processing equipment to connect to the above-mentioned supporting standard purification equipment. Therefore, it is necessary to develop small, convenient and effective purification equipment for the exhaust gas treatment of the above-mentioned small tobacco processing equipment. Summary of the invention
[0003] In view of the above shortcomings, the present invention provides a purification treatment system and method to solve the problems of good matching with small tobacco processing equipment, convenient use and purification.
[0004] In order to achieve the above object, the present invention adopts the following technical scheme:
[0005] A purification treatment system comprises a gas-liquid centrifugal mixing device, the gas-liquid centrifugal mixing device comprises a device body, a gas washing chamber is arranged in the device body, a centrifugal rotating disk is arranged in the gas washing chamber; the centrifugal rotating disk body is in the shape of a pot, and comprises a rotating disk bottom shell and a rotating disk upper shell, a gap is reserved between the rotating disk bottom shell and the rotating disk upper shell and connected by a plurality of connecting rods, the gap constitutes a gas-liquid mixing chamber, and the chamber height of the gas-liquid mixing chamber gradually decreases from bottom to top; a rotating shaft is arranged at the lower part of the centrifugal rotating disk; the rotating shaft is rotatably arranged on the device body through a rolling bearing; the rotating A liquid inlet chamber is arranged in the shaft, and the liquid inlet chamber is communicated with the bottom of the gas-liquid mixing chamber; a power drive assembly is arranged on the rotating shaft; a swivel joint is arranged at the lower part of the rotating shaft; the liquid inlet of the swivel joint is connected with the liquid inlet pipe; the bottom of the rotating disk upper shell is connected with the bottom of the rotating disk bottom shell, and the connection part thereof constitutes a connecting platform; an air inlet chamber is arranged in the connecting platform, and the air inlet chamber is communicated with the gas-liquid mixing chamber; a swivel joint is arranged outside the air inlet chamber, and the air inlet of the swivel joint is connected with the air inlet pipe; a liquid outlet is arranged at the bottom of the air washing chamber; an exhaust port is arranged at the top of the air washing chamber.
[0006] Optionally, the bottom of the gas-liquid mixing chamber is provided with more than one raised ring.
[0007] Optionally, a circle of grooves is provided on the outer wall of the connecting platform, and a circle of the air inlet cavity is provided on the inner side of the groove; the air inlet cavity is connected to the main air inlet hole through a plurality of air transmission channels; the main air inlet hole is connected to the rotary joint.
[0008] Optionally, it also includes a liquid recovery tank, the circulating liquid return port of the liquid recovery tank is connected to the liquid outlet through a first infusion pipe; the circulating liquid outlet of the liquid recovery tank is connected to the liquid inlet pipe; and a water pump is provided on the first infusion pipe.
[0009] Optionally, a regulating valve is provided on the liquid inlet pipe.
[0010] Optionally, a liquid shield is provided at the lower portion of the centrifugal rotating disk.
[0011] Optionally, the power drive assembly includes a pulley and a drive motor arranged on the rotating shaft; the output shaft of the drive motor is connected to the pulley.
[0012] A purification method uses a purification system as described above, by adjusting the centrifugal speed of the centrifugal rotating disk or regulating the liquid inlet amount of the gas-liquid mixing chamber, so as to form a cavity area in the gas-liquid mixing chamber, thereby improving the mixing effect of the gas to be purified and the liquid in the gas-liquid mixing chamber.
[0013] Optionally, by relying on the setting that the cavity height of the gas-liquid mixing chamber on the centrifugal rotating disk gradually decreases from bottom to top, the centrifugal rotating disk is driven to rotate at high speed, so that the liquid in the gas-liquid mixing chamber is centrifugally swung outward, and then by adjusting the liquid inlet amount of the gas-liquid mixing chamber, the lower part of the gas-liquid mixing chamber is formed into a cavity area, and then the gas to be purified is introduced into the gas-liquid mixing chamber. Relying on the centrifugal force and the structure of the gas-liquid mixing chamber, the gas and liquid are squeezed and mixed in the upper part of the gas-liquid mixing chamber, thereby improving the gas-liquid mixing effect.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The present invention significantly improves the gas-liquid mixing effect by adopting a centrifugal method and combining the setting that the cavity height of the gas-liquid mixing cavity gradually decreases from bottom to top. After the gas to be purified and the harmful gas elimination liquid are fully mixed, the absorption reaction of the harmful gas and the effective dissolution of the microparticles can be significantly improved, thereby improving the purification effect of the gas to be purified. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.
[0017] Figure 1 It is a schematic structural diagram of the gas-liquid centrifugal mixing device of the present invention;
[0018] Figure 2 It is a schematic diagram of the local structure of the connection platform of the present invention;
[0019] Figure 3 It is a schematic diagram of the assembly structure of the present invention. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "inside", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0022] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "disposed" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] like Figures 1 to 3 As shown, a purification treatment system includes a gas-liquid centrifugal mixing device, the gas-liquid centrifugal mixing device includes a device body 1, a gas washing chamber 21 is arranged in the device body 1, and a centrifugal rotating disk 20 is arranged in the gas washing chamber 21; the centrifugal rotating disk body is in a pot shape, which includes a rotating disk bottom shell and a rotating disk upper shell 2, a gap is reserved between the rotating disk bottom shell and the rotating disk upper shell 2 and connected by a plurality of connecting rods 3, the gap constitutes a gas-liquid mixing chamber 19, and the cavity height of the gas-liquid mixing chamber 19 gradually decreases from bottom to top. The function of this design is to enable the lower part of the gas-liquid mixing chamber 19 to form a gas-liquid mixing chamber 19 by controlling the rotation speed or the liquid inlet amount in the later stage. Figure 2The cavity area 30 shown in the dotted line portion is formed to facilitate the gas to be purified to be sprayed smoothly into the gas-liquid mixing chamber 19 . A rotating shaft 15 is provided at the lower part of the centrifugal rotating disk 20; the rotating shaft 15 is rotatably arranged on the middle part of the partition 6 of the device body through a rolling bearing 17; a liquid inlet chamber 11 is provided in the rotating shaft 15, and the liquid inlet chamber 11 is communicated with the bottom of the gas-liquid mixing chamber 19, and then a plurality of support blocks 10 are provided in the liquid inlet chamber 11; a power drive assembly is provided on the rotating shaft 15; a rotary joint 12 is provided at the lower part of the rotating shaft 15; the liquid inlet 13 of the rotary joint 12 is connected to the liquid inlet pipe 34; the bottom of the rotating disk upper shell is connected to the bottom of the rotating disk bottom shell, and the connection constitutes a connecting platform 20-1; the connecting platform 20-1 also serves to improve the rigidity of the connection between the rotating disk upper shell and the rotating disk bottom shell; an air inlet chamber 29-1 is provided in the connecting platform 20-1. In this embodiment, in order to improve the uniformity of gas entering the gas-liquid mixing chamber 19, as Figure 2 As shown, the outer wall of the connecting platform 20-1 is provided with a circle of grooves 29, and the inner side of the grooves 29 is provided with a circle of the air inlet chamber 29-1; the air inlet chamber 29-1 is connected to the main air inlet hole 26 through a plurality of air delivery channels 28; the main air inlet hole 26 is connected to the rotary joint 22. The rotary joint 22 can be an existing rotary joint, which can provide gas transportation under the relative rotation of the pipeline, and the air inlet chamber 29-1 is connected to the gas-liquid mixing chamber 19; the air inlet of the rotary joint 22 is connected to the air inlet pipe 24, and when in use, the gas to be purified is transported by the air inlet pipe 24 after passing through the air pump. The power drive assembly includes a pulley 14 and a drive motor 8 arranged on the rotating shaft 15; the output shaft of the drive motor 8 is provided with a drive pulley 7, which is connected to the pulley 14 through a belt 9; the drive motor 8 is preferably a variable frequency motor.
[0024] Optionally, in order to improve the purification effect of the gas to be purified, if in addition to dissolving microparticles such as tobacco particles into liquid, harmful gases need to be removed, the corresponding harmful gas elimination liquid can be selected as the flowing liquid. At this time, considering the cost issue, the harmful gas elimination liquid needs to be reused. In some embodiments, the bottom 4 of the gas washing chamber 21 is provided with a liquid outlet 5. The top of the gas washing chamber 21 is provided with an exhaust port 25 for discharging the gas that has been centrifugally thrown out and purified. The lower part of the centrifugal rotating disk 20 is provided with a liquid shield 18.
[0025] Optional, such as Figure 2As shown, the bottom of the gas-liquid mixing chamber 19 is provided with more than one convex ring 27. The function of the convex ring 27 is to promote the liquid to be thrown up after entering the gas-liquid mixing chamber 19 from the liquid inlet chamber 11, thereby improving the initial contact and mixing effect with the introduced gas to be purified. The mixed gas-liquid mixture continues to be swung toward the periphery under the action of centrifugation. During the centrifugal swirling process, the gas-liquid mixture is pressed into the upper part of the gas-liquid mixing chamber 19 by the centrifugal force and gradually subjected to the extrusion force, thereby promoting the gas / bubbles to be purified to be further compressed and further mixed with the liquid, thereby increasing the contact area between the gas to be purified and the liquid, thereby improving the purification effect of the gas to be purified.
[0026] Optional, such as Figure 3 As shown, it also includes a liquid recovery tank 33, the circulating liquid return port of the liquid recovery tank 33 is connected to the liquid outlet 5 through the first liquid infusion pipe 32; the circulating liquid outlet of the liquid recovery tank 33 is connected to the liquid inlet pipe 34; and a water pump 31 is provided on the first liquid infusion pipe 32.
[0027] Optionally, a regulating valve 35 is provided on the liquid inlet pipe 34. In the present embodiment, an electrically controlled regulating valve with controllable opening is preferably used, and its function is as follows: by providing a control circuit, the initial rotation speed of the driving motor 8 is initially controlled, and then the maximum opening of the regulating valve 35 is opened to cause the gas-liquid mixing chamber 19 to be filled with liquid. Then, the rotation speed of the driving motor 8 can be adjusted or the opening of the regulating valve 35 can be reduced to cause the gas-liquid mixing chamber 19 to form a cavity area 30, at which time the gas to be purified is caused to pass in, and the liquid is caused to be thrown up after entering the gas-liquid mixing chamber 19 from the liquid inlet chamber 11. Then, the rotation speed of the driving motor 8 or the opening of the regulating valve 35 is controlled by the control circuit, so that the amount of liquid discharged from the top of the gas-liquid mixing chamber 19 is caused to be the same as the amount of liquid flowing in from its bottom, so as to dynamically maintain the cavity area 30 and realize continuous gas-liquid mixing.
[0028] A purification method, using a purification system as described above, comprises the following steps:
[0029] By virtue of the setting that the height of the gas-liquid mixing chamber on the centrifugal rotating disk gradually decreases from bottom to top, the centrifugal rotating disk is driven to rotate at a high speed, so that the liquid in the gas-liquid mixing chamber is centrifugally thrown outward, and then the liquid inlet amount of the gas-liquid mixing chamber is adjusted or the rotation speed of the driving motor 8 is adjusted, so that the lower part of the gas-liquid mixing chamber forms a cavity area, and then the gas to be purified is introduced into the gas-liquid mixing chamber. By virtue of the centrifugal force and the structure of the gas-liquid mixing chamber, the gas and liquid are squeezed and mixed in the upper part of the gas-liquid mixing chamber, thereby improving the gas-liquid mixing effect.
Claims
1. A purification system, characterized in that: The invention comprises a gas-liquid centrifugal mixing device, the gas-liquid centrifugal mixing device comprises a device body, a gas washing chamber is arranged in the device body, a centrifugal rotating disk is arranged in the gas washing chamber; the centrifugal rotating disk body is pot-shaped, comprising a rotating disk bottom shell and a rotating disk upper shell, a gap is reserved between the rotating disk bottom shell and the rotating disk upper shell and connected by a plurality of connecting rods, the gap constitutes a gas-liquid mixing chamber, the cavity height of the gas-liquid mixing chamber gradually decreases from bottom to top; a rotating shaft is arranged at the lower part of the centrifugal rotating disk; the rotating shaft is rotatably arranged on the device body through a rolling bearing; a rotating shaft is arranged in the rotating shaft There is a liquid inlet chamber, which is connected to the bottom of the gas-liquid mixing chamber; a power drive assembly is arranged on the rotating shaft; a swivel joint is arranged at the lower part of the rotating shaft; the liquid inlet of the swivel joint is connected to the liquid inlet pipe; the bottom of the rotating disk upper shell is connected to the bottom of the rotating disk bottom shell, and the connection constitutes a connecting platform; an air inlet chamber is arranged in the connecting platform, and the air inlet chamber is connected to the gas-liquid mixing chamber; a swivel joint is arranged outside the air inlet chamber, and the air inlet of the swivel joint is connected to the air inlet pipe; a liquid outlet is arranged at the bottom of the air washing chamber; an exhaust port is arranged at the top of the air washing chamber.
2. A purification system according to claim 1, characterized in that: The bottom of the gas-liquid mixing chamber is provided with more than one convex ring.
3. A purification system according to claim 1, characterized in that: The outer wall of the connecting platform is provided with a circle of grooves, and the inner side of the grooves is provided with a circle of the air inlet cavity; the air inlet cavity is connected with the main air inlet hole through a plurality of air transmission channels; the main air inlet hole is connected with the rotary joint.
4. A purification system according to claim 1, characterized in that: It also includes a liquid recovery tank, the circulating liquid return port of the liquid recovery tank is connected to the liquid outlet through a first liquid infusion pipe; the circulating liquid outlet of the liquid recovery tank is connected to the liquid inlet pipe; and a water pump is arranged on the first liquid infusion pipe.
5. A purification system according to claim 1, characterized in that: The liquid inlet pipe is provided with a regulating valve.
6. A purification system according to claim 1, characterized in that: A liquid shield is arranged at the lower part of the centrifugal rotating disk.
7. A purification system according to claim 1, characterized in that: The power drive assembly comprises a pulley and a drive motor arranged on the rotating shaft; the output shaft of the drive motor is connected to the pulley.
8. A purification method, characterized in that: Using a purification treatment system as described in any one of claims 1 to 7, by adjusting the centrifugal speed of the centrifugal rotating disk or regulating the liquid inlet amount of the gas-liquid mixing chamber, a cavity area is formed in the gas-liquid mixing chamber, thereby improving the mixing effect of the gas to be purified and the liquid in the gas-liquid mixing chamber.
9. A purification method according to claim 8, characterized in that: The steps are as follows: Relying on the setting that the cavity height of the gas-liquid mixing chamber on the centrifugal rotating disk gradually decreases from bottom to top, the centrifugal rotating disk is driven to rotate at a high speed, so that the liquid in the gas-liquid mixing chamber is centrifugally thrown outward, and then the liquid inlet amount of the gas-liquid mixing chamber is adjusted to form a cavity area in the lower part of the gas-liquid mixing chamber, and then the gas to be purified is introduced into the gas-liquid mixing chamber. Relying on the centrifugal force and the structure of the gas-liquid mixing chamber, the gas and liquid are squeezed and mixed in the upper part of the gas-liquid mixing chamber, thereby improving the gas-liquid mixing effect.