Welding system for vehicle frame and overturning platform
By designing protective mechanisms and adjustment mechanisms in the welding system, weld welding joints are blocked in real time, the damage to the eyes of welding light during welding is solved, the operation safety and flexibility are improved, and a variety of processing needs are adapted.
Patent Information
- Application Number
- CN202411794404.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The strong light generated by the existing welding flip platform, especially the ultraviolet component, during the welding process, will cause damage to the eyes of staff and visitors, and will lack effective means of shading.
A welding system and flip platform for vehicle frames are designed, and the protection mechanism, angle adjustment mechanism, telescopic mechanism and fine-tuning mechanism are adopted. Through the rotation and expansion of the robot, the welding welding points are blocked in real time, the protection range is expanded, and equipment is adapted to different sizes. Make fine adjustments if necessary.
Effectively block the welding light during welding, protect the eyes of staff and visitors, improve operational safety and flexibility, adapt to various processing needs, and reduce the impact of welding light on the surrounding environment.
Smart Images

Figure CN119260258A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding turnover platforms, and in particular to a welding system and a turnover platform for a vehicle frame. Background Art
[0002] The existing welding flip platform will emit dazzling strong light when operating, especially the ultraviolet component, which will cause multiple damages to the workers' eyes, resulting in vision loss, eye inflammation, angle damage and other injuries. In addition, if someone visits the factory, the welding light will also affect the visitors. If the visitors are required to wear protective goggles at all times, it will not only increase the burden but also affect the effect of the visit.
[0003] Therefore, the present application provides a vehicle frame welding system and a turning platform to meet the needs. Summary of the invention
[0004] The purpose of the present application is to provide a welding system and a turning platform for a vehicle frame, aiming to solve the problem that there is no means to shield the welding light generated during the welding process.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a welding system and a turning platform for a vehicle frame, comprising a manipulator body, a mounting seat, a drive box, a rotating seat, and a placement frame, mounting seats are arranged on both sides of the manipulator body, two mounting seats form a group, a drive box is arranged on the top of the mounting seat, an L-shaped rotating seat is arranged on the driving end of two drive boxes on the same side, the rotating seats are connected through the placement frame, inner cylinders are arranged on opposite surfaces of the two drive boxes on the same side, an angle adjustment mechanism is rotatably connected to the inner cylinder, and a telescopic mechanism is detachably installed on the angle adjustment mechanism, and the bottoms of the two groups of telescopic mechanisms are connected through a protective mechanism; an opening mechanism is also arranged on the opposite surface of the drive box, the opening mechanism is connected to the protective mechanism, and a fine-adjustment mechanism is arranged on the angle adjustment mechanism, and the fine-adjustment mechanism is connected to the telescopic mechanism; The protective mechanism also includes a base plate and a baffle. The base plate is a U-shaped structure, and a mounting groove is provided on the end surface of the base plate. Part of the structure of the opening mechanism is arranged in the mounting groove, and two groups of baffles are rotatably connected in the U-shaped groove of the base plate. The hinge points of the two groups of baffles are diagonally arranged. The baffles are connected to the opening mechanism, and the opening and closing states of the baffles are controlled by the opening mechanism.
[0006] Preferably, the angle adjustment mechanism includes an angle adjustment member, an angle adjustment motor and an angle adjustment gear. The angle adjustment member is annular and is rotatably connected to the inner cylinder. The outer wall of the angle adjustment member is provided with teeth. The angle adjustment motor is provided on the top surface of the drive box. The angle adjustment gear is provided on the driving shaft of the angle adjustment motor. The angle adjustment gear is meshed with the above-mentioned teeth to control the angle adjustment member to rotate on the inner cylinder.
[0007] Preferably, the telescopic mechanism comprises a No. 1 section and a No. 2 section, a No. 1 gear, a No. 2 gear, a fixed rod, a movable rod, and a No. 1 telescopic cylinder. The No. 2 section is mounted on the angle adjustment mechanism, and the No. 1 section is mounted on the top surface of the bottom plate. Both the No. 1 section and the No. 2 section are U-shaped structures. The specification of the No. 1 section is larger than that of the No. 2 section. A mounting ear is provided on the outer wall of the No. 2 section, and a No. 1 telescopic cylinder is provided on the outer wall of the No. 1 section. The telescopic end of the No. 1 telescopic cylinder is connected to the above-mentioned mounting ear, and the No. 2 section is slidably connected to the inner wall of the No. 1 section. A limiting strip is arranged on the inner wall of the first section, and a limiting groove matched with the limiting strip is arranged on the outer wall of the second section, and the limiting strip is slidably connected in the limiting groove.
[0008] Preferably, the opening mechanism comprises an opening telescopic cylinder and an opening motor, an opening driving wheel, an opening driving member, a first gear, a second gear, a fixed rod, a movable rod, and a gear transmission group. An annular fixed seat is provided on the end surface of the driving box, and an opening driving member is rotatably connected to the fixed seat. The opening driving member is annular, and a support plate is provided on the outer wall of the driving box, and an opening motor is slidably connected to the support plate, and an opening driving wheel is provided on the opening motor, and the above-mentioned opening driving wheel and the opening driving member are meshed with each other, and an opening telescopic cylinder is also provided on the support plate, and the opening telescopic cylinder controls the opening motor to slide on the support plate; An extension plate is provided on the outer wall of the above-mentioned No. 2 section, and a No. 2 gear is rotatably connected to the bottom of the extension plate, and a No. 1 gear meshing with the No. 2 gear is rotatably connected inside the No. 2 section, and the No. 2 gear is meshed with each other, and a coaxial fixed rod is provided on the No. 1 gear, the fixed rod is rotatably connected in the No. 2 section, and a groove is provided at the bottom of the fixed rod, and a movable rod is slidably connected in the groove, the movable rod is splined, and the bottom of the movable rod is rotatably connected to the No. 2 section through a convex plate, and a gear transmission group is provided in the mounting groove, and the movable rod is connected to the baffle through the gear transmission group.
[0009] Preferably, the gear transmission group includes a No. 1 bevel gear and a No. 2 bevel gear, a synchronization rod, a worm, an upper worm wheel, and a lower worm wheel. The synchronization rod and the upper worm wheel and the lower worm wheel are all rotatably connected in the mounting groove, and an upper worm wheel and a lower worm wheel are respectively provided on the upper left end and the lower right end of the synchronization rod. The synchronization rod is provided with a worm that meshes with the upper worm wheel and the lower worm wheel, and the upper worm wheel and the lower worm wheel are respectively provided with coaxial baffles. A No. 1 bevel gear is provided at the bottom of the movable rod, and a No. 2 bevel gear that meshes with the No. 1 bevel gear is provided on the synchronization rod.
[0010] Preferably, the opening drive member includes a rotating ring, outer ring teeth, and end face teeth. The rotating ring is rotatably connected to the fixed seat, and the outer ring teeth are provided on the outer wall of the rotating ring, and the end face teeth are provided on the end face of the rotating ring. The outer ring teeth are meshed with the opening drive wheel, and the end face teeth are meshed with the No. 2 gear.
[0011] Preferably, the fine-tuning mechanism comprises a fine-tuning gear and a fixing bolt, a fine-tuning motor, and a fine-tuning driving wheel. An annular groove is provided on the end surface of the angle adjusting member, and a fan-shaped fine-tuning groove is provided at the bottom of the angle adjusting member. A slide groove connected to the fine-tuning groove is provided on the inner wall of the angle adjusting member, and the cross section of the slide groove is T-shaped. A fine-tuning gear is slidably connected in the annular groove, the fine-tuning gear is a crown gear, and a butt strip without teeth is provided at the bottom of the fine-tuning gear, a fixing block is provided on the outer wall of the angle adjustment member, a fine-tuning motor is provided on the fixing block, and a fine-tuning driving wheel is provided on the driving shaft of the fine-tuning motor, and the fine-tuning driving wheel is meshed with the crown gear; The cross-section of section No. 2 is L-shaped, and a positioning groove is provided on the vertical section of section No. 2, which is matched with the docking strip, and a connecting groove is provided on the top surface of section No. 2, which is opposite to the sliding groove, and a fixing bolt is slidably connected in the sliding groove, which is matched with the connecting groove.
[0012] In summary, the technical effects and advantages of the present invention are as follows: The present invention, through the design of the protection mechanism, can shield the welding points through the protection mechanism when performing welding tasks, so as to prevent the welding light generated during welding from causing damage to the eyes of the staff passing through the workshop.
[0013] The present invention, through the setting of the angle adjustment mechanism, can set a corresponding angle according to the movement trajectory of the manipulator during welding operations, and shield the welding points in real time to avoid affecting other workers.
[0014] The present invention, through the structural design of the telescopic mechanism, can perform corresponding length adjustment during use, so that the movement radius of the protective mechanism is expanded, so that it can be adapted to equipment of different sizes and meet various processing needs.
[0015] The present invention, through the fine adjustment mechanism, can make small-range adjustments according to the moving range of the welding point of the manipulator after completing the large-angle adjustment through angle adjustment, thereby improving the flexibility of the overall equipment.
[0016] The present invention controls the operating state of the protection mechanism through the opening mechanism. When the operation is in progress, the baffle of the protection mechanism is opened on the bottom plate, thereby expanding the protection range of the protection mechanism and reducing the influence of welding light in the workshop on the surrounding office environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 The structural diagram of the present invention is Figure 1 ; Figure 2 The structural diagram of the present invention is Figure 2 ; Figure 3 The structural diagram of the present invention is Figure 3 ; Figure 4 For the present invention Figure 3 A is an enlarged structural diagram; Figure 5 The telescopic mechanism structure diagram of the present invention is Figure 1 ; Figure 6 It is a schematic diagram of the exploded structure of the telescopic mechanism of the present invention; Figure 7 It is a schematic diagram of the angle adjustment mechanism structure of the present invention; Figure 8 The telescopic mechanism structure diagram of the present invention is Figure 2 ; Fig. 9 It is a schematic diagram of the fine-tuning gear structure of the present invention; Fig.10 It is a schematic diagram of the structure of the angle adjustment member of the present invention; Fig.11 It is a schematic diagram of the structure of the opening driving member of the present invention; Fig.12 For the present invention Figure 3 The enlarged structural diagram at B in FIG.
[0019] In the figure: 1. Manipulator body; 2. Mounting seat; 3. Drive box; 4. Rotating seat; 5. Placement frame; 6. Section No. 1; 61. Limiting strip; 7. Section No. 2; 71. Extension plate; 72. Positioning slot; 73. Connecting slot; 74. Mounting ear; 75. Limiting slot; 8. Gear No. 1; 9. Gear No. 2; 10. Fixed rod; 11. Movable rod; 12. Telescopic cylinder No. 1; 13. Bevel gear No. 1; 14. Bevel gear No. 2; 15. Synchronous rod; 16. Worm; 17. Upper worm gear; 18. Lower worm gear; 19. Bottom plate; 191. Installation Groove; 20, baffle; 21, inner tube; 22, fixed seat; 23, opening drive member; 231, swivel; 232, outer ring teeth; 233, end face teeth; 24, support plate; 25, opening telescopic cylinder; 26, opening motor; 27, opening drive wheel; 28, angle adjustment member; 281, fixing block; 282, ring groove; 283, fine-tuning groove; 284, slide groove; 29, fine-tuning gear; 291, docking strip; 30, fixing bolt; 31, fine-tuning motor; 32, fine-tuning drive wheel; 33, angle adjustment motor; 34, angle adjustment gear. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] Example: Reference Figure 1-12 A welding system and flip platform for a vehicle frame shown in the figure include a manipulator body 1 and a mounting seat 2, a rotating seat 4, and a placement frame 5. The manipulator body 1 is installed with at least two groups. Mounting seats 2 are provided on both sides of the manipulator body 1, and two mounting seats 2 form a group. A drive box 3 is provided on the top of the mounting seat 2. Two groups of drive boxes 3 on the same side are provided with L-shaped rotating seats 4, and the two groups of rotating seats 4 are connected by the placement frame 5. When performing processing operations, the material is fixedly clamped on the placement frame 5, and the manipulator body 1 welds the material. Under the control of the drive box 3, the placement frame 5 is controlled to rotate through the rotating seat 4 to adjust the angle so that the manipulator body 1 can weld more efficiently.
[0022] In order to reduce the radiation range and impact of welding light on the workshop during welding operations, a group of annular inner cylinders 21 are provided on the drive box 3, and the driving shaft of the drive box 3 passes through the inner cylinder 21 and is connected to the rotating seat 4. An angle adjustment mechanism is rotatably connected to the inner cylinder 21, and a telescopic mechanism is provided at the bottom of the angle adjustment mechanism. A protective mechanism capable of protecting the welding light is provided at the bottom of the telescopic mechanism, and a fine-tuning mechanism for controlling the small-angle rotation of the protective mechanism is provided on the angle adjustment mechanism. In order to expand the shielding range of the protective mechanism, the protective mechanism is in a folding mechanism when not in operation, and the protective mechanism is activated by the opening mechanism so that it can be fully opened during operation to perform a larger range of shielding tasks.
[0023] As an implementation method in this embodiment, the protective mechanism: the base plate 19 is a U-shaped structure, and a mounting groove 191 is provided on the end face of the base plate 19, and the mounting groove 191 is used to place the gear transmission group of the opening mechanism, and two groups of baffles 20 are hinged on the base plate 19, and the baffles 20 are arranged up and down, and their hinge points are arranged diagonally, and the hinge points of the baffles 20 are coaxially arranged with the gear transmission group, so that by starting the opening mechanism, the two groups of baffles 20 on the protective mechanism can be controlled to open, thereby expanding the shielding range of the protective mechanism.
[0024] As an implementation method in this embodiment, the angle adjustment mechanism: the angle adjustment member 28 is an annular member, and the angle adjustment member 28 is rotatably connected to the inner cylinder 21, teeth are provided on the outer wall of the angle adjustment member 28, an angle adjustment motor 33 is provided on the top surface of the driving box 3, and an angle adjustment gear 34 is provided on the driving shaft of the angle adjustment motor 33, and the angle adjustment gear 34 is meshed with the teeth on the angle adjustment member 28; a detachable telescopic mechanism is installed on the angle adjustment member 28, and a protective mechanism is provided at the bottom of the telescopic mechanism. Therefore, when the angle adjustment motor 33 rotates, the protective mechanism can be controlled to adjust the angle, thereby realizing the shielding of the robot welding point.
[0025] As an implementation method in this embodiment, the telescopic mechanism: section No. 1 6 is arranged on the top surface of the base plate 19, section No. 2 7 is fixed to the angle adjusting member 28 by bolts, and a mounting ear 74 is provided on the outer wall of section No. 2 7, and a No. 1 telescopic cylinder 12 is provided on the outer wall of section No. 1 6, the telescopic end of the No. 1 telescopic cylinder 12 is connected to the mounting ear 74, and section No. 2 7 is slidably connected in section No. 1 6, and the cross-sections of section No. 1 6 and section No. 2 7 are both U-shaped structures. In order to stabilize the connection stability between section No. 1 6 and section No. 2 7, a limit strip 61 is provided on the inner wall of section No. 1 6, and a limit groove 75 is provided on the outer wall of section No. 2 7, and the limit groove 75 is matched with the limit strip 61. When the No. 1 telescopic cylinder 12 is used for operation, the length between section No. 1 6 and section No. 2 7 changes accordingly, thereby extending or shortening the overall length of the telescopic mechanism.
[0026] As an implementation method in this embodiment, the opening mechanism: a fixed seat 22 coaxial with the inner cylinder 21 is also provided on the drive box 3, an opening drive member 23 is rotatably connected to the end surface of the fixed seat 22, and a support plate 24 is provided on the outer wall of the drive box 3, and an opening motor 26 is provided on the support plate 24, an opening drive wheel 27 is provided on the drive shaft of the opening motor 26, and the opening drive wheel 27 is also meshed with the opening drive member 23, a group of extension plates 71 are provided on the No. 2 section 7, and a No. 2 gear 9 is rotatably connected to the bottom of the extension plate 71, and a No. 1 gear 8 is rotatably connected inside the No. 2 section 7, the No. 1 gear 8 is meshed with the No. 2 gear 9, and the No. 2 gear 9 is also meshed with the opening drive member 23. Therefore, when the above-mentioned opening motor 26 is working, the No. 1 gear 8 will also rotate along with it, and a fixed rod 10 is rotatably connected in the No. 2 section 7, and a movable rod 11 is rotatably connected in the No. 1 section 6. The cross-section of the movable rod 11 is a flower shape, and a groove adapted to the movable rod 11 is provided at the bottom of the fixed rod 10, and the fixed rod 10 is coaxially arranged with the No. 1 gear 8. Therefore, when the No. 1 gear 8 rotates, the fixed rod 10 and the movable rod 11 rotate along with it, and through the structural design of the fixed rod 10 and the movable rod 11, when the No. 1 section 6 and the No. 2 section 7 are extended and retracted, the movable rod 11 slides on the fixed rod 10, and the bottom of the movable rod 11 is connected to the gear transmission group, thereby realizing the control of the opening and closing of the protective mechanism.
[0027] A set of opening and retracting cylinders 25 are provided on the support plate 24 , and their function is to control the position of the opening motor 26 on the support plate 24 .
[0028] Opening driving member 23: a rotating ring 231 is rotatably connected to the fixing seat 22, and an outer ring tooth 232 engaged with the opening driving wheel 27 is provided on the outer wall of the rotating ring 231, and an end face tooth 233 engaged with the second gear 9 is provided on the end face of the rotating ring 231.
[0029] As an implementation method in this embodiment, the gear transmission group: a group of synchronization rods 15 are rotatably connected in the installation groove 191, and both ends of the synchronization rod 15 are equipped with worms 16, as shown in Figure 4, a group of upper worm wheels 17 are provided above the worm 16 on the left, and a group of lower worm wheels 18 are provided below the worm 16 on the right, the upper worm wheels 17 and the lower worm wheels 18 are both meshed with the worm 16, and the upper worm wheels 17 and the lower worm wheels 18 are coaxial with a group of baffles 20. When the synchronization rod 15 rotates, the worm 16 drives the upper worm wheel 17 and the lower worm wheel 18 to rotate, and controls the two groups of baffles 20 to open; a group of No. 1 bevel gears 13 are provided at the bottom of the movable rod 11, and the No. 1 bevel gear 13 is meshed with the No. 2 bevel gear 14 on the synchronization rod 15, thereby realizing the control of the opening of the protective mechanism to protect the welding light.
[0030] As an implementation method in this embodiment, the fine-tuning mechanism: an annular groove 282 is provided on the end surface of the angle adjustment member 28, and a fan-shaped fine-tuning groove 283 (such as Figure 7 , 10 As shown, a slide groove 284 connected to the fine-tuning groove 283 is provided on the inner wall of the angle adjustment member 28, and the fine-tuning gear 29 is rotatably connected in the annular groove 282, and a section of toothless docking strip 291 (as shown) is provided on the fine-tuning gear 29. Fig. 9 As shown), the upper section of the second section 7 is L-shaped, and a positioning groove 72 is provided in the vertical section, the positioning groove 72 is adapted to the docking strip 291, and a connecting groove 73 is provided at the top of the second section 7, and a fixing bolt 30 is slidably connected in the slide groove 284, and the fixing bolt 30 is threadedly connected to the connecting groove 73 to realize the limited installation of the second section 7 on the docking strip 291; a fixing block 281 is provided on the outer wall of the angle adjustment member 28, and a fine-tuning motor 31 is installed on the fixing block 281, and a fine-tuning driving wheel 32 is provided on the driving shaft of the fine-tuning motor 31, and the fine-tuning driving wheel 32 is meshed with the fine-tuning gear 29 of the crown gear structure, thereby controlling the angle adjustment of the telescopic mechanism.
[0031] The working principle of the present invention is as follows: the material is fixed on the placement frame 5, and then the robot body 1 is started to perform multi-point welding on the material. Then, during the welding process, the drive box 3 on the mounting seat 2 works, and the drive shaft of the drive box 3 controls the rotation of the rotating seat 4, driving the placement frame 5 to rotate, so that the robot body 1 can weld the material more quickly.
[0032] Since the welding process will emit dazzling welding light, if no protection is taken, it will not only affect the office environment of the entire workshop, but also cause safety hazards when people pass by or cross the workshop.
[0033] The angle adjustment motor 33 is started, and its driving shaft controls the rotation of the angle adjustment gear 34. The angle adjustment gear 34 meshes with the teeth on the outer wall of the angle adjustment member 28, thereby controlling the rotation of the angle adjustment member 28 on the inner cylinder 21, thereby driving the protection mechanism to rotate around the inner cylinder 21 through the telescopic mechanism; during the flipping process of the protection mechanism, the opening motor 26 on the support plate 24 operates to control the opening drive wheel 27 on the driving shaft, and the opening drive wheel 27 drives the opening drive member 23 to rotate on the fixed seat 22, and the opening drive wheel 27 meshes with the outer ring teeth 232 on the outer wall of the rotating ring 231, so that the rotating rotating ring 231 drives the second gear 9 to rotate on the extension plate 71 through the end face teeth 233 provided on the end face, and the second gear 9 drives the meshed number one gear 8 to rotate in the second section 7, and then the rotating number one gear 8 drives the coaxial fixed rod 10 to rotate. The groove (groove flower shape) is adapted to the movable rod 11, driving the movable rod 11 to rotate; during this process, when the No. 1 telescopic cylinder 12 is started, the No. 1 section 6 is connected to the No. 2 section 7 through the connection relationship, and the limit strip 61 slides in the limit groove 75. The No. 1 telescopic cylinder 12 achieves the telescopic purpose of the No. 1 section 6 through the connection with the mounting ear 74, thereby expanding the movement radius of the protective mechanism; the movable rod 11 drives the No. 2 bevel gear 14 meshing with it to rotate through the No. 1 bevel gear 13 provided at the bottom, and the No. 2 bevel gear 14 is coaxially arranged with the synchronization rod 15, and the synchronization rod 15 is controlled to rotate in the mounting groove 191, thereby driving the two sets of worm gears 16 to rotate, and the two sets of worm gears 16 drive the upper worm wheel 17 and the lower worm wheel 18 meshing with them to rotate, and the two sets of worm gears 16 have opposite rotation directions, thereby controlling the two sets of baffles 20 to open outward (conversely, the baffles 20 are retracted onto the bottom plate 19), completing the startup of the protective mechanism.
[0034] When the floating range of the robot body 1 is small during operation, the fine-tuning motor 31 on the fixed block 281 is driven, and the fine-tuning motor 31 drives the fine-tuning driving wheel 32 to rotate, and the fine-tuning driving wheel 32 drives the fine-tuning gear 29 meshing therewith to rotate in the annular groove 282, thereby controlling the second section 7 to perform fine-tuning of a certain angle in the fine-tuning groove 283; when the second section 7 needs to be removed from the angle adjustment member 28, unscrew the fixing bolt 30 in the slide groove 284 to separate the fixing bolt 30 from the connecting groove 73, and release the fixed connection relationship between the angle adjustment member 28 and the second section 7, and then push the second section 7 outward to separate the positioning groove 72 of the second section 7 from the docking strip 291, thereby releasing the assembly state.
[0035] When the welding task is completed, the above structure can be operated in reverse.
[0036] The electromechanical connection involved in the present invention is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, which belongs to common knowledge.
[0037] Components not described in detail herein are prior art.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding system and a turning platform for a vehicle frame, comprising a manipulator body (1), a mounting seat (2), a drive box (3), a rotating seat (4), and a placement frame (5), wherein mounting seats (2) are arranged on both sides of the manipulator body (1), two mounting seats (2) form a group, a drive box (3) is arranged on the top of the mounting seat (2), and an L-shaped rotating seat (4) is arranged on the driving ends of the two drive boxes (3) on the same side, and the rotating seats (4) are connected to each other through the placement frame (5), characterized in that: An inner cylinder (21) is provided on opposite surfaces of the two drive boxes (3) on the same side, an angle adjustment mechanism is rotatably connected to the inner cylinder (21), and a telescopic mechanism is detachably mounted on the angle adjustment mechanism, and the bottoms of the two sets of telescopic mechanisms are connected via a protective mechanism; an opening mechanism is also provided on the opposite surface of the drive box (3), the opening mechanism is connected to the protective mechanism, and a fine-adjustment mechanism is provided on the angle adjustment mechanism, and the fine-adjustment mechanism is connected to the telescopic mechanism; The protection mechanism further comprises a bottom plate (19) and a baffle (20); the bottom plate (19) is a U-shaped structure, and a mounting groove (191) is provided on the end surface of the bottom plate (19); a part of the structure of the opening mechanism is arranged in the mounting groove (191), and two groups of baffles (20) are rotatably connected in the U-shaped groove of the bottom plate (19); the hinge points of the two groups of baffles (20) are arranged diagonally; the baffles (20) are connected to the opening mechanism, and the opening and closing states of the baffles (20) are controlled by the opening mechanism.
2. A vehicle frame welding system and a turning platform according to claim 1, characterized in that: The angle adjustment mechanism comprises an angle adjustment member (28), an angle adjustment motor (33), and an angle adjustment gear (34); the angle adjustment member (28) is annular and rotatably connected to the inner cylinder (21); teeth are provided on the outer wall of the angle adjustment member (28); an angle adjustment motor (33) is provided on the top surface of the drive box (3); an angle adjustment gear (34) is provided on the drive shaft of the angle adjustment motor (33); the angle adjustment gear (34) and the teeth are meshed with each other to control the angle adjustment member (28) to rotate on the inner cylinder (21).
3. A vehicle frame welding system and a turning platform according to claim 2, characterized in that: The telescopic mechanism comprises a first section (6) and a second section (7), a first gear (8), a second gear (9), a fixed rod (10), a movable rod (11), and a first telescopic cylinder (12); the second section (7) is mounted on the angle adjustment mechanism; the first section (6) is mounted on the top surface of the bottom plate (19); the first section (6) and the second section (7) are both U-shaped structures; the first section (6) is larger than the second section (7); a mounting ear (74) is provided on the outer wall of the second section (7); a first telescopic cylinder (12) is provided on the outer wall of the first section (6); a telescopic end of the first telescopic cylinder (12) is connected to the mounting ear (74); and the second section (7) is slidably connected to the inner wall of the first section (6); A limiting strip (61) is provided on the inner wall of the first section (6), and a limiting groove (75) matching the limiting strip (61) is provided on the outer wall of the second section (7), and the limiting strip (61) is slidably connected in the limiting groove (75).
4. A vehicle frame welding system and a turning platform according to claim 3, characterized in that: The opening mechanism comprises an opening telescopic cylinder (25), an opening motor (26), an opening driving wheel (27), an opening driving member (23), a first gear (8), a second gear (9), a fixed rod (10), a movable rod (11), and a gear transmission group. An annular fixed seat (22) is provided on the end surface of the driving box (3). The opening driving member (23) is rotatably connected to the fixed seat (22). The opening driving member (23) is annular. A support plate (24) is provided on the outer wall of the driving box (3). An opening motor (26) is slidably connected to the support plate (24). An opening driving wheel (27) is provided on the opening motor (26). The opening driving wheel (27) and the opening driving member (23) are meshed with each other. An opening telescopic cylinder (25) is also provided on the support plate (24). The opening telescopic cylinder (25) controls the opening motor (26) to slide on the support plate (24). An extension plate (71) is provided on the outer wall of the second section (7), a second gear (9) is rotatably connected at the bottom of the extension plate (71), and a first gear (8) meshing with the second gear (9) is rotatably connected inside the second section (7), and the second gear (9) and the opening drive member (23) are meshed with each other. A coaxial fixed rod (10) is provided on the first gear (8), the fixed rod (10) is rotatably connected in the second section (7), and a groove is provided at the bottom of the fixed rod (10), a movable rod (11) is slidably connected in the groove, the movable rod (11) is a spline, and the bottom of the movable rod (11) is rotatably connected in the second section (7) through a convex plate, a gear transmission group is provided in the mounting groove (191), and the movable rod (11) is connected to the baffle (20) through the gear transmission group.
5. A vehicle frame welding system and a turning platform according to claim 4, characterized in that: The gear transmission group comprises a first bevel gear (13), a second bevel gear (14), a synchronization rod (15), a worm (16), an upper worm wheel (17), and a lower worm wheel (18). The synchronization rod (15), the upper worm wheel (17), and the lower worm wheel (18) are all rotatably connected in a mounting groove (191), and an upper worm wheel (17) and a lower worm wheel (18) are respectively provided on the upper left end and the lower right end of the synchronization rod (15). The synchronization rod (15) is provided with a worm wheel (16) meshing with the upper worm wheel (17) and the lower worm wheel (18), and the upper worm wheel (17) and the lower worm wheel (18) are respectively provided with coaxial baffles (20). The first bevel gear (13) is provided at the bottom of the movable rod (11), and the second bevel gear (14) meshing with the first bevel gear (13) is provided on the synchronization rod (15).
6. A vehicle frame welding system and a turning platform according to claim 4, characterized in that: The opening drive member (23) comprises a rotating ring (231), outer ring teeth (232), and end face teeth (233); the rotating ring (231) is rotatably connected to the fixed seat (22); the outer ring teeth (232) are provided on the outer wall of the rotating ring (231); the end face teeth (233) are provided on the end face of the rotating ring (231); the outer ring teeth (232) and the opening drive wheel (27) are meshed with each other; and the end face teeth (233) and the second gear (9) are meshed with each other.
7. A vehicle frame welding system and a turning platform according to claim 4, characterized in that: The fine-tuning mechanism comprises a fine-tuning gear (29) and a fixing bolt (30), a fine-tuning motor (31), and a fine-tuning driving wheel (32); an annular groove (282) is provided on the end surface of the angle adjustment member (28); a fan-shaped fine-tuning groove (283) is provided on the bottom of the angle adjustment member (28); a slide groove (284) communicating with the fine-tuning groove (283) is provided on the inner wall of the angle adjustment member (28); and the slide groove (284) has a T-shaped cross section; A fine-tuning gear (29) is slidably connected in the annular groove (282), the fine-tuning gear (29) being a crown gear, and a toothless butt joint strip (291) is provided at the bottom of the fine-tuning gear (29), a fixing block (281) is provided on the outer wall of the angle adjustment member (28), a fine-tuning motor (31) is provided on the fixing block (281), and a fine-tuning driving wheel (32) is provided on the driving shaft of the fine-tuning motor (31), and the fine-tuning driving wheel (32) is meshed with the crown gear; The cross section of the second section (7) is L-shaped, and a positioning groove (72) is provided on the vertical section of the second section (7), the positioning groove (72) is matched with the docking strip (291), and a connecting groove (73) is provided on the top surface of the second section (7), the connecting groove (73) is opposite to the sliding groove (284), and a fixing bolt (30) is slidably connected in the sliding groove (284), and the fixing bolt (30) is matched with the connecting groove (73).
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