Movable curtain wall keel integrated processing production system
Through the integrated processing and production system of mobile curtain wall keels, automatic loading and unloading and multi-degree of freedom processing, the processing uncertainty problem caused by the transportation distance and drawing changes of the curtain wall keels is solved, and high-precision and high-automation construction is achieved On-site processing reduces transportation costs.
Patent Information
- Application Number
- CN202411691819.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-11-25
Smart Images

Figure CN119260406A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to an integrated processing and production system for a movable curtain wall keel. Background Art
[0002] Curtain wall keels are mostly produced and processed in factories. Curtain wall keel production includes modules such as raw material transportation, cutting, forming, welding, grinding, and spraying, and the automation and intelligence levels of each module are different. The factory processing site is solidified, the personnel and factory infrastructure costs are huge, the uncertainty of component transportation period and efficiency, and the poor precision of component processing bring many uncertainties to the on-site construction performance, and the balance range of factory processing production benefits is generally within 500 kilometers of the factory. Beyond this range, the transportation cost will account for more of the total cost than the material and process costs; therefore, the factory supply range is affected by the transportation distance.
[0003] At the construction site, it is generally necessary to set up a simple keel cutting and processing area. In order to adapt to the changes in the detailed design drawings, one or several rooms in the existing or newly built building are used as the processing area, and simple cutting and drilling machines are configured, and several workers perform manual cutting and drilling operations. Workers often drill and cut for the purpose of "installation", and often fail to comply with the cutting and drilling requirements, often resulting in excessive drilling and irregular cutting.
[0004] In view of the fact that the production of curtain wall keels in factories is affected by transportation distance, and the curtain wall keel parts need to be processed on-site due to changes in drawings at the construction site, it is necessary to develop a "mobile" integrated processing and production system to make up for the shortcomings of the existing production system. Summary of the invention
[0005] In view of the above-mentioned technical problems existing in the production and processing of existing keels, the purpose of the present invention is to provide a mobile curtain wall keel integrated processing and production system, through which the curtain wall keel is manually or mechanically loaded and unloaded through the loading and unloading system, the keel is automatically moved through the fixture system, and cooperates with the robotic arm to automatically complete multi-degree-of-freedom, multi-angle and multi-face simultaneous processing of the same section according to the design model, such as cutting, drilling, milling and other operations, and the keel is automatically unloaded after processing. During the process, the control system controls the loading and unloading system, the robot processing system, the mobile box system, etc. to complete the assembly line processing operation. The equipment and facilities are all installed in the mobile box, and are equipped with a safety protection system to prevent the blade from breaking and flying when the robotic arm is cutting, and the cut metal chips from splashing and injuring people. The system is easy to place and install at the construction site, and has high processing accuracy, high degree of automation, and high functional integration.
[0006] In order to achieve the above-mentioned purpose, the present invention provides a mobile curtain wall keel integrated processing and production system, including a mobile box, a protective enclosure component, a loading and unloading module, a robot processing module, and a control module;
[0007] The mobile box can be moved on the ground and the four sides of the mobile box can be opened to form a production state or closed to form a transportation state. The protective enclosure assembly surrounds the outside of the mobile box.
[0008] The loading and unloading modules, the robot processing module and the control module are all arranged inside the mobile box.
[0009] The loading and unloading module includes a first transport rack, a second transport rack, a first clamp device, a second clamp device, and an auxiliary processing and waste recovery device;
[0010] In the production state, the four sides of the mobile box are opened, the first transport rack, the first clamp device, the auxiliary processing and waste recovery device, the second clamp device, and the second transport rack are sequentially arranged along a straight line across the mobile box, and the robot processing module is located on one side of the auxiliary processing and waste recovery device. The working range of the robot processing module covers the auxiliary processing and waste recovery device.
[0011] The keel to be processed moves on the first transport rack to the first clamp device, the first clamp device clamps the keel to be processed and moves through the auxiliary processing and waste recovery device to the second clamp device, the first clamp device releases the keel to be processed, the second clamp device clamps the keel to be processed and the auxiliary processing and waste recovery device fixes the keel to be processed for a second time, the robot processing module processes the keel to be processed, after the processing is completed, the second clamp device clamps the keel and moves it to the second transport rack and releases the keel, and the keel is transported out through the second transport rack;
[0012] The control module is respectively connected to the first transport rack, the second transport rack, the first clamp device, the second clamp device, the auxiliary processing and waste recovery device, and the robot processing module for controlling them.
[0013] Furthermore, the mobile box includes a box body and a driving wheel arranged at the bottom of the box body;
[0014] The box body is provided with double doors on both sides along the length direction, and the double doors can be opened or closed; the box body is provided with gullwing doors on both sides along the width direction, one side of the gullwing door is hinged to the box body, and a pneumatic device is provided between the gullwing door and the box body, and the gullwing door is driven to be opened or closed by the pneumatic device;
[0015] When the double doors and the gull-wing doors are closed, the mobile box is in a transportation state, which is convenient for moving the mobile box. When the double doors are opened and the gull-wing doors are unfolded, the mobile box is in a processing state, which can provide a working space for production.
[0016] Furthermore, the protective enclosure assembly includes a plurality of rollers, a plurality of upright poles, and a plurality of explosion-proof transparent baffles, wherein the plurality of upright poles are arranged in a C shape on both sides of the box body where the gullwing door is provided;
[0017] The plurality of rollers are respectively arranged at the bottoms of the plurality of columns, and the plurality of explosion-proof transparent baffles are connected between adjacent columns.
[0018] Furthermore, the mobile box is also provided with an anti-accidental entry module, which includes a camera and an alarm. The camera is arranged inside the mobile box and connected to the control module, and is used to monitor the production area and send it to the control module for processing. The alarm is arranged in the mobile box. When someone enters the production area by mistake, the control module can control the alarm to sound an alarm.
[0019] Furthermore, the first transport rack and the second transport rack have the same structure and both include a bracket, a plurality of electric surface rollers, a surface layer baffle, a running wheel, and a bracket surface layer;
[0020] The bottom of the bracket is provided with walking wheels, the top is provided with a plurality of electric rollers, the surface layer of the bracket is annularly wound around the plurality of electric rollers, and the surface layer baffle is connected to one side of the bracket along its length direction to prevent the keel from falling off.
[0021] Furthermore, the first clamp device and the second clamp device have the same structure, and both include a clamp slide rail, a clamp counterweight box, a displacement limit module, and a clamp;
[0022] The fixture, fixture slide rail, and displacement limit module are installed on the fixture counterweight box, and the fixture can move on the fixture slide rail. The displacement limit module is installed on the upper surface of the fixture counterweight box. The fixture is connected to the control module and can be controlled by the control module.
[0023] The displacement limit module is a limit switch, which is connected to the control module. When the keel moves on the first transport rack and passes through the clamp and contacts the displacement limit module, the displacement limit module can trigger the sending of a clamping signal to the control module, and the control module controls the clamp to clamp the keel.
[0024] Further, the clamp includes a fixed bracket, a vertical push rod, and a horizontal push rod;
[0025] The fixed bracket is movably arranged on the clamp slide rail, the fixed bracket is a frame-shaped frame inside which can accommodate the keel, the vertical top rod is vertically movably arranged on the fixed bracket, and two transverse top rods are transversely movably arranged on the fixed bracket. The vertical top rod can vertically squeeze and fix the keel inserted in the fixed bracket in the fixed bracket by vertical movement, and the two transverse top rods can squeeze the keel transversely by moving to fix it against the fixed bracket.
[0026] Further, the auxiliary processing and waste recovery device is installed between the first fixture device and the second fixture device, and its area is the processing operation area of the robot processing module;
[0027] The auxiliary processing and waste recycling device includes an auxiliary clamping device, a material rack, and a recycling bucket;
[0028] The material rack is C-shaped, and a C-shaped groove is formed between the two free ends of the material rack. The C-shaped groove is the working space of the robot processing module. The recycling bucket is located in the C-shaped groove, and the waste chips after the robot processing module processes the keel can directly fall into the recycling bucket;
[0029] The auxiliary clamping device includes a plurality of vertical fixing rods, a plurality of transverse fixing rods, and two baffles;
[0030] The two free ends of the material rack are respectively fixed with vertical connecting pieces, which are vertically arranged and connected to the material rack at one end, and connected to a horizontal connecting plate parallel to the horizontal plane at the other end. A number of vertical fixing rods are vertically movably connected to the horizontal connecting plate, and two baffles are respectively fixed to one side of the two free ends of the material rack close to the robot processing module. The vertical fixing rods are used to vertically fix the keel, and a number of transverse fixing rods are respectively laterally movably connected to the two free ends of the material rack. The transverse fixing rods correspond to the baffles, and a space for the keel to pass through is formed therebetween. The transverse fixing rods are used to transversely fix the keel.
[0031] Further, the robot processing module includes a robot arm and a cutter head assembly;
[0032] The robotic arm is a 6-axis robotic arm, which drives the cutting and drilling devices at the end of the robotic arm to complete the keel processing operation.
[0033] Furthermore, the cutter disc assembly includes a cutter disc stand and a plurality of cutters; the distance between the cutter disc stand and the robotic arm is fixed, and the robotic arm replaces the cutters according to corresponding specifications.
[0034] The mobile curtain wall keel integrated processing and production system provided by the present invention is a system for loading and unloading curtain wall keels manually or mechanically. The keels are automatically moved through the fixture system, and cooperate with the robotic arm to automatically complete multi-degree-of-freedom, multi-angle and multi-face processing of the same section according to the design model, such as cutting, drilling, milling and other operations. The keel is automatically unloaded after processing. During the process, the control system controls the loading and unloading system, the robot processing system, the mobile box system, etc. to complete the assembly line processing operation. The equipment and facilities are all installed in the mobile box, and are equipped with a safety protection system to prevent the blade from breaking and flying during cutting by the robotic arm, and the cut metal chips from splashing and injuring people. The system is easy to place and install at the construction site, and has high processing accuracy, high degree of automation, and high functional integration. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0036] Figure 1 This is a schematic diagram of the overall front view structure of the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0037] Figure 2 The overall top view structural diagram of the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0038] Figure 3 A schematic diagram of the top view of the structure of the movable box and the protective enclosure assembly in the integrated processing and production system for movable curtain wall keels provided by the present invention;
[0039] Figure 4 A front view structural schematic diagram of a first transport material rack in the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0040] Figure 5 A side structural schematic diagram of a first transport rack in the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0041] Figure 6 A schematic diagram of the top view of the structure of the first transport rack in the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0042] Figure 7 A side structural schematic diagram of a first clamp device in the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0043] Figure 8 A front structural schematic diagram of a first clamp device in the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0044] Fig. 9 A schematic diagram of the top view of the structure of the first clamp device in the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0045] Fig.10 A front view structural schematic diagram of an auxiliary processing and waste material recovery device in the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0046] Fig.11 A side structural schematic diagram of an auxiliary processing and waste material recovery device in the mobile curtain wall keel integrated processing and production system provided by the present invention;
[0047] Fig.12 A schematic diagram of the top view of the structure of the auxiliary processing and waste recovery device in the integrated processing and production system for the movable curtain wall keel provided by the present invention;
[0048] Fig.13 This is a structural schematic diagram of a cutter head assembly in the mobile curtain wall keel integrated processing and production system provided by the present invention.
[0049] Illustration Description:
[0050] Mobile box 100, protective enclosure assembly 200, loading and unloading module 300, robot processing module 400, control module 500;
[0051] Box body 110, double door 111, gullwing door 112, roller 210, upright pole 220, explosion-proof transparent baffle 230, first transport rack 310, bracket 311, electric surface roller 313, surface baffle 314, walking wheel 315, bracket surface 316, second transport rack 320, first clamp device 330, clamp slide rail 331, clamp counterweight box 332, clamp 334, fixed bracket 334a, Vertical push rod 334b, horizontal push rod 334c, second clamping device 340, auxiliary processing and waste recovery device 350, auxiliary clamping device 351, vertical fixing rod 351a, horizontal fixing rod 351b, baffle 351c, vertical connecting piece 351d, horizontal connecting plate 351e, material rack 352, recovery bucket 353, robotic arm 410, cutter disc assembly 420, cutter disc stand 421, and tool 422. DETAILED DESCRIPTION
[0052] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below with reference to specific diagrams.
[0053] See also Figure 1 , Figure 2 , which is a structural schematic diagram of the mobile curtain wall keel integrated processing and production system provided by the present invention.
[0054] As can be seen from the diagram, the mobile curtain wall keel integrated processing and production system provided by the present invention includes five components: a mobile box 100, a protective enclosure assembly 200, a loading and unloading module 300, a robot processing module 400, and a control module 500.
[0055] The mobile box 100 is a structural main body used to carry other components.
[0056] Furthermore, the mobile box 100 can be moved on the ground and the four sides of the mobile box 100 can be opened to form a production state or closed to form a transportation state, and the protective enclosure assembly 200 surrounds the outside of the mobile box 100.
[0057] The loading and unloading module 300, the robot processing module 400, and the control module 500 are all arranged inside the mobile box.
[0058] The loading and unloading module 300 includes a first transport rack 310, a second transport rack 320, a first clamp device 330, a second clamp device 340, and an auxiliary processing and waste recovery device 350;
[0059] In the production state, the four sides of the mobile box 100 are opened, the first transport rack 310, the first clamp device 330, the auxiliary processing and waste recovery device 350, the second clamp device 340, and the second transport rack 320 are sequentially arranged along a straight line across the mobile box, and the robot processing module 400 is located on one side of the auxiliary processing and waste recovery device 350. The working range of the robot processing module 400 covers the auxiliary processing and waste recovery device 350.
[0060] The keel to be processed moves on the first transport rack 310 to the first fixture device 330.
[0061] The first clamp device 330 clamps the keel to be processed and moves through the auxiliary processing and waste recovery device 350 to the second clamp device 340, the first clamp device 330 releases the keel to be processed, the second clamp device 340 clamps the keel to be processed and the auxiliary processing and waste recovery device 350 fixes the keel to be processed for a second time;
[0062] The robot processing module 400 processes the keel to be processed. After the processing is completed, the second clamping device 340 clamps the keel and moves it to the second transport rack 320 and releases the keel. The keel falls onto the second transport rack 320 and is transported out through the second transport rack 320.
[0063] The control module 500 is respectively connected to the first transport rack 310, the second transport rack 320, the first clamp device 330, the second clamp device 340, the auxiliary processing and waste recovery device 350, and the robot processing module 400 for controlling them.
[0064] Specifically, Figure 3 The mobile box 100 is specifically a rectangular container structure, which includes a box 110 and a driving wheel arranged at the bottom of the box, and the box 110 can be freely moved by the driving wheel;
[0065] The box body 110 is provided with a double-door 111 on both sides along the length direction, and the double-door 111 can be opened or closed;
[0066] The box body 110 is provided with gullwing doors 112 on both sides along the width direction, one side of the gullwing door 112 is hinged to the box body 110, and a pneumatic device is provided between the gullwing door and the box body 110, and the gullwing door 112 is driven to be opened or closed by the pneumatic device;
[0067] When the double doors 111 and the gull-wing doors 112 are both closed, the mobile box 100 is in a transportation state, which facilitates the movement of the mobile box 100. When the double doors 111 are opened and the gull-wing doors 112 are unfolded, the mobile box 100 is in a processing state, which can provide a working space for production.
[0068] The mobile box 100 of such a structure cooperates with the protective enclosure assembly 200, and the protective enclosure assembly 200 surrounds the mobile box 100 to prevent injuries to external personnel during production and processing.
[0069] like Figure 4-Figure 6 The protective enclosure assembly 200 includes a plurality of rollers 210, a plurality of uprights 220, and a plurality of explosion-proof transparent baffles 230. The plurality of uprights 220 are arranged in a C shape on both sides of the box body 110 where the gullwing door 112 is provided;
[0070] A plurality of rollers 210 are respectively disposed at the bottom of a plurality of columns 220, and a plurality of explosion-proof transparent baffles 230 are connected between adjacent columns 220;
[0071] The protective enclosure assembly 200 is installed on the outside of the mobile box 100 to prevent the blade of the robot processing module 400 from breaking and flying, and the cutting metal chips from splashing and injuring people when cutting.
[0072] Furthermore, in order to improve safety during production, an anti-accidental entry module is also provided in the mobile box 100. The anti-accidental entry module includes a camera and an alarm. The camera is arranged inside the mobile box 100 and connected to the control module 500. It is used to monitor the production area and send it to the control module 500 for processing. The alarm is arranged in the mobile box 100. When someone enters the production area by mistake, the control module 500 can control the alarm to sound an alarm, which can warn people who accidentally enter the robot working area to prevent accidental injury.
[0073] like Figure 7-Figure 9 The first transport rack 310 and the second transport rack 320 have the same structure and both include a bracket 311, a plurality of electric surface rollers 313, a surface layer baffle 314, a walking wheel 315, and a bracket surface layer 316;
[0074] The bottom of the bracket 311 is provided with a walking wheel 315, and the top is provided with a plurality of electric rollers 313, and the bracket surface layer 316 is annularly wound around the plurality of electric rollers 313;
[0075] The surface baffle 314 is connected to one side of the bracket 311 along its length direction to prevent the keel from falling off.
[0076] When the transport rack of such structure is actually used, the keel is manually or mechanically grasped from one side and placed on the support surface layer 316, and the keel is transported to the clamp system through the electric surface roller 313.
[0077] like Figure 5 The first clamp device 330 and the second clamp device 340 have the same structure, and both include a clamp slide rail 331, a clamp counterweight box 332, a displacement limit module, and a clamp 334;
[0078] The clamp 334 , the clamp slide rail 331 , and the displacement limit module are installed on the clamp counterweight box 332 , and the clamp 334 can move on the clamp slide rail 331 . The displacement limit module is installed on the upper surface of the clamp counterweight box 332 . The clamp 334 is connected to the control module 500 and can be controlled by the control module 500 .
[0079] The displacement limit module is a limit switch, which is connected to the control module 500. When the keel moves on the first transport rack 310 and passes through the clamp 334 and contacts the displacement limit module, the displacement limit module can trigger the sending of a clamping signal to the control module 500, and the control module 500 controls the clamp 334 to clamp the keel.
[0080] The clamp 334 includes a fixed bracket 334a, a vertical push rod 334b, and a horizontal push rod 334c;
[0081] The fixed bracket 334a is movably arranged on the clamp slide rail 331. The fixed bracket 334a is a frame-shaped frame inside which can accommodate the keel. The vertical top rod 334b is vertically movably arranged on the fixed bracket 334a. The two horizontal top rods 334c are horizontally movably arranged on the fixed bracket 334a. The vertical top rod 334 can vertically squeeze and fix the keel passing through the fixed bracket 334a in the fixed bracket 334a by vertical movement. The two horizontal top rods 334 can horizontally squeeze the keel by moving to fix it against the fixed bracket 334a.
[0082] When the first clamp device 330 and the second clamp device 340 of such a structure are actually used, the keel moves on the first transport rack 310 and contacts the displacement limit module on the first clamp device 330, so that the displacement limit module is triggered, and the control module 500 controls the clamp 334 in the first clamp module 330 to clamp the keel. Then, the clamp 334 in the first clamp module 330 clamps the keel and moves along the clamp slide rail 331 so that the keel passes through the auxiliary processing and waste recovery device 350 and contacts the displacement limit module in the second clamp device 340, so that the displacement limit module is triggered, and the control module 500 controls the clamp 334 in the second clamp module 340 to clamp the keel and controls the clamp 334 in the first clamp module 330 to release the clamp on the keel.
[0083] like Figure 10-12The auxiliary processing and waste recovery device 350 is installed between the first clamp device 330 and the second clamp device 340 , and its area is the processing operation area of the robot processing module 400 .
[0084] The auxiliary processing and waste recycling device 350 includes an auxiliary clamping device 351, a material rack 352, and a recycling bucket 353;
[0085] The material rack 352 is C-shaped, and a C-shaped groove is formed between the two free ends of the material rack 352. The C-shaped groove is the working space of the robot processing module 400. The recycling bucket 353 is located in the C-shaped groove, and the waste chips after the robot processing module 400 processes the keel can directly fall into the recycling bucket 353;
[0086] The auxiliary clamping device 351 includes a plurality of vertical fixing rods 351a, a plurality of transverse fixing rods 351b, and two baffles 351c.
[0087] Among them, the two free ends of the material rack 352 are respectively fixed with vertical connecting pieces 351d, the vertical connecting pieces 351d are vertically arranged and one end is connected to the material rack 352, and the other end is connected to a horizontal connecting plate 351e parallel to the horizontal plane, a number of vertical fixing rods 351a are vertically movably connected to the horizontal connecting plate 351e, two baffles 351c are respectively fixed on the two free ends of the material rack 352 close to the robot processing module 400, the vertical fixing rod 351a is used to vertically fix the keel, a number of transverse fixing rods 351b are respectively laterally movably connected to the two free ends of the material rack 352, the transverse fixing rods 351b correspond to the baffles 351c, and a space for the keel to pass through is formed between the two, and the transverse fixing rods 351b are used to transversely fix the keel.
[0088] In actual application, the keel passes through the space between the transverse fixing rod 351b and the baffle 351c and is clamped by the clamp 334 in the second clamp module 340. The auxiliary clamping device 351 is used to assist in fixing the keel. The vertical connecting piece 351d moves vertically to fix the keel vertically. The transverse fixing rod 351b moves horizontally to squeeze the keel horizontally and abut against the baffle 351c.
[0089] like Figure 2 The robot processing module 400 includes a robot arm 410 and a tool disc assembly 420 .
[0090] like Figure 1 As shown, the robot arm 410 is a 6-axis robot arm, which drives the cutting and drilling devices at the end of the robot arm to complete the cutting, drilling, milling and other operations of the keel. The robot arm 410 is fixedly installed in the mobile box 100, has multiple degrees of freedom, and can perform three-dimensional cutting, drilling, milling and other operations on the keel fixed on the material rack 352 by the auxiliary clamping device 351.
[0091] like Fig.13 The cutter head assembly 420 includes a cutter head stand 421 and a plurality of cutters 422 of different sizes; the cutter head stand 421 is at a fixed distance from the robot arm 410, and the robot arm 410 replaces the cutters according to the corresponding specifications;
[0092] Furthermore, the present solution may further include a pneumatic component to assist the robot arm 410 in tool replacement, and the pneumatic component may be used to suck the tool by negative pressure and to eject the tool on the robot arm by positive pressure to assist in tool replacement.
[0093] The control module 500 is the operation control system of the loading and unloading system 300, the robot processing module 400, and the mobile box 100, and the system start and stop, operation, etc. For example, the cutting program of the robot arm 410 is generated and issued by Powermill, which first performs the complete milling work, and then uses the loading and unloading system to move the profile to complete the cutting work.
[0094] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A mobile curtain wall keel integrated processing and production system, characterized in that: Including mobile box, protective enclosure components, loading and unloading modules, robot processing modules, and control modules; The mobile box can be moved on the ground and the four sides of the mobile box can be opened to form a production state or closed to form a transportation state. The protective enclosure assembly surrounds the outside of the mobile box. The loading and unloading modules, the robot processing module and the control module are all arranged inside the mobile box. The loading and unloading module includes a first transport rack, a second transport rack, a first clamp device, a second clamp device, and an auxiliary processing and waste recovery device; In the production state, the four sides of the mobile box are opened, the first transport rack, the first clamp device, the auxiliary processing and waste recovery device, the second clamp device, and the second transport rack are sequentially arranged along a straight line across the mobile box, and the robot processing module is located on one side of the auxiliary processing and waste recovery device. The working range of the robot processing module covers the auxiliary processing and waste recovery device. The keel to be processed moves on the first transport rack to the first clamp device, the first clamp device clamps the keel to be processed and moves through the auxiliary processing and waste recovery device to the second clamp device, the first clamp device releases the keel to be processed, the second clamp device clamps the keel to be processed and the auxiliary processing and waste recovery device fixes the keel to be processed for a second time, the robot processing module processes the keel to be processed, after the processing is completed, the second clamp device clamps the keel and moves it to the second transport rack and releases the keel, and the keel is transported out through the second transport rack; The control module is respectively connected to the first transport rack, the second transport rack, the first clamp device, the second clamp device, the auxiliary processing and waste recovery device, and the robot processing module for controlling them.
2. The mobile curtain wall keel integrated processing and production system according to claim 1 is characterized in that: The mobile box includes a box body and a driving wheel arranged at the bottom of the box body; The box body is provided with double doors on both sides along the length direction, and the double doors can be opened or closed; the box body is provided with gullwing doors on both sides along the width direction, one side of the gullwing door is hinged to the box body, and a pneumatic device is provided between the gullwing door and the box body, and the gullwing door is driven to be opened or closed by the pneumatic device; When the double doors and the gull-wing doors are closed, the mobile box is in a transportation state, which is convenient for moving the mobile box. When the double doors are opened and the gull-wing doors are unfolded, the mobile box is in a processing state, which can provide a working space for production.
3. The integrated processing and production system for movable curtain wall keels according to claim 2 is characterized in that: The protective enclosure assembly includes a plurality of rollers, a plurality of upright poles, and a plurality of explosion-proof transparent baffles, wherein the plurality of upright poles are arranged in a C shape on both sides of the box body where the gull-wing door is provided; The plurality of rollers are respectively arranged at the bottoms of the plurality of columns, and the plurality of explosion-proof transparent baffles are connected between adjacent columns.
4. The mobile curtain wall keel integrated processing and production system according to claim 1 is characterized in that: The mobile box is also provided with an anti-accidental entry module, which includes a camera and an alarm. The camera is arranged inside the mobile box and connected to the control module, and is used to monitor the production area and send the information to the control module for processing. The alarm is arranged in the mobile box. When someone enters the production area by mistake, the control module can control the alarm to sound an alarm.
5. The mobile curtain wall keel integrated processing and production system according to claim 1 is characterized in that: The first transport rack and the second transport rack have the same structure and both include a bracket, a plurality of electric surface rollers, a surface layer baffle, a running wheel, and a bracket surface layer; The bottom of the bracket is provided with walking wheels, the top is provided with a plurality of electric rollers, the surface layer of the bracket is annularly wound around the plurality of electric rollers, and the surface layer baffle is connected to one side of the bracket along its length direction to prevent the keel from falling off.
6. The integrated processing and production system for movable curtain wall keels according to claim 5 is characterized in that: The first clamp device and the second clamp device have the same structure, and both include a clamp slide rail, a clamp counterweight box, a displacement limit module, and a clamp; The fixture, fixture slide rail, and displacement limit module are installed on the fixture counterweight box, and the fixture can move on the fixture slide rail. The displacement limit module is installed on the upper surface of the fixture counterweight box. The fixture is connected to the control module and can be controlled by the control module. The displacement limit module is a limit switch, which is connected to the control module. When the keel moves on the first transport rack and passes through the clamp and contacts the displacement limit module, the displacement limit module can trigger the sending of a clamping signal to the control module, and the control module controls the clamp to clamp the keel.
7. The mobile curtain wall keel integrated processing and production system according to claim 6 is characterized in that: The clamp comprises a fixed bracket, a vertical push rod and a horizontal push rod; The fixed bracket is movably arranged on the clamp slide rail, the fixed bracket is a frame-shaped frame inside which can accommodate the keel, the vertical top rod is vertically movably arranged on the fixed bracket, and two transverse top rods are transversely movably arranged on the fixed bracket. The vertical top rod can vertically squeeze and fix the keel inserted in the fixed bracket in the fixed bracket by vertical movement, and the two transverse top rods can squeeze the keel transversely by moving to fix it against the fixed bracket.
8. The mobile curtain wall keel integrated processing and production system according to claim 1 is characterized in that: The auxiliary processing and waste recovery device is installed between the first fixture device and the second fixture device, and its area is the processing operation area of the robot processing module; The auxiliary processing and waste recycling device includes an auxiliary clamping device, a material rack, and a recycling bucket; The material rack is C-shaped, and a C-shaped groove is formed between the two free ends of the material rack. The C-shaped groove is the working space of the robot processing module. The recycling bucket is located in the C-shaped groove, and the waste chips after the robot processing module processes the keel can directly fall into the recycling bucket; The auxiliary clamping device includes a plurality of vertical fixing rods, a plurality of transverse fixing rods, and two baffles; The two free ends of the material rack are respectively fixed with vertical connecting pieces, which are vertically arranged and connected to the material rack at one end, and connected to a horizontal connecting plate parallel to the horizontal plane at the other end. A number of vertical fixing rods are vertically movably connected to the horizontal connecting plate, and two baffles are respectively fixed to one side of the two free ends of the material rack close to the robot processing module. The vertical fixing rods are used to vertically fix the keel, and a number of transverse fixing rods are respectively laterally movably connected to the two free ends of the material rack. The transverse fixing rods correspond to the baffles, and a space for the keel to pass through is formed therebetween. The transverse fixing rods are used to transversely fix the keel.
9. The mobile curtain wall keel integrated processing and production system according to claim 1 is characterized in that: The robot processing module includes a robot arm and a cutter head assembly; The robotic arm is a 6-axis robotic arm, which drives the cutting and drilling devices at the end of the robotic arm to complete the keel processing operation.
10. The mobile curtain wall keel integrated processing and production system according to claim 9, characterized in that: The cutter disc assembly comprises a cutter disc stand and a plurality of cutters; the distance between the cutter disc stand and the mechanical arm is fixed, and the mechanical arm replaces the cutters according to corresponding specifications.
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