Intelligent ceramic bathroom surface automatic glaze spraying device and using method thereof

Abstract

The invention relates to the technical field of ceramic bathroom glaze spraying, and discloses an intelligent ceramic bathroom surface automatic glaze spraying device which comprises a glaze spraying mechanism used for spraying glaze on the surface of a ceramic bathroom and providing a mounting space for subsequent mechanisms at the same time; the double-station mechanism is arranged in the middle of the glaze spraying mechanism and used for completing the operation of feeding while processing and clamping the ceramic bathroom needing glaze spraying when the ceramic bathroom needing glaze spraying is replaced, so that the ceramic bathroom needing glaze spraying is prevented from falling off in the replacement process; the recycling mechanism is arranged in the glaze spraying mechanism and used for filtering and collecting redundant materials and preventing the materials from being exhausted in the exhaust process. According to the double-station mechanism, glaze spraying and loading and unloading of the ceramic bathroom are allowed to be carried out at the same time, the production efficiency is greatly improved, and the downtime is shortened. And an automatic clamping mechanism enhances the safety of operation, and ensures the continuity and quality of product treatment.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic sanitary ware glaze spraying, and in particular to an intelligent ceramic sanitary ware surface automatic glaze spraying device and a use method thereof. Background Art

[0002] Ceramic sanitary products, such as wash basins, toilets and bathtubs, need to be glazed to improve the smoothness and aesthetics of their surfaces, while increasing durability and waterproofing. Glazing not only improves the appearance of the product, but also gives the ceramic surface a stronger chemical and physical protective layer, thereby extending the service life of the product. Therefore, efficient and uniform glazing treatment is crucial for the ceramic sanitary manufacturing industry.

[0003] Existing ceramic bathroom surface spraying devices usually use automated spray gun systems, which operate the spray heads through a preset control program. These spray heads can be fixed or mounted on an automated robot arm, the latter allowing the spray heads to move along a predetermined trajectory to accommodate ceramic products of different shapes and sizes. The spray gun sprays the liquid glaze evenly on the ceramic surface in an atomized form through compressed air or other mechanical means. By controlling the movement speed of the spray gun, the spray pressure and the distance between the spray head and the product, the uniform distribution of the glaze and the excellent surface finish can be ensured.

[0004] Although the existing ceramic sanitary ware surface glazing device can achieve basic automatic spraying, it has several major shortcomings: First, the production efficiency is limited by the single-station operation mode, and frequent shutdowns are required to replace the ceramic sanitary ware products to be sprayed, which significantly affects production continuity and efficiency under high production demand. Secondly, the existing system performs poorly in material recycling and environmental protection, resulting in high material waste and environmental pollution problems. Finally, the maintenance and cleaning process of the equipment is complicated and labor-intensive, which increases operating costs and reduces the service life of the equipment. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides an intelligent automatic glaze spraying device for ceramic sanitary ware surfaces and a method for using the same. The dual-station mechanism of the present invention significantly improves production efficiency and greatly reduces downtime by allowing synchronous glaze spraying and loading and unloading operations. In addition, the recycling mechanism reduces waste and reduces environmental impact, while the cleaning mechanism reduces labor intensity and extends the life of the equipment, thereby improving overall operating efficiency and cost-effectiveness.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent automatic glaze spraying device for ceramic bathroom surfaces, comprising:

[0007] Glaze spraying mechanism, used to spray glaze on the surface of ceramic sanitary ware, and provide installation space for subsequent mechanisms;

[0008] A double-station mechanism is arranged in the middle of the glaze spraying mechanism, which is used to complete the operation of processing and loading at the same time, and when replacing the ceramic sanitary ware that needs to be glazed, it will be clamped to prevent it from falling during the replacement process;

[0009] The recovery mechanism is arranged inside the glaze spraying mechanism and is used to filter and collect the excess material to prevent the material from being discharged during the exhaust process;

[0010] The circulating water mechanism is arranged outside the glaze spraying mechanism and is used to spray the material filtered inside the glaze spraying mechanism, so that the fallen material can be flushed out and recycled after processing.

[0011] Preferably, the glaze spraying mechanism includes a frame one, a frame two is fixedly connected to the outer side of the frame one, a frame three is fixedly connected to the other side of the frame one, a glaze spraying machine arm is fixedly connected to the inner bottom of the frame two, and a connecting plate is fixedly connected to the side of the frame one close to the frame three.

[0012] Preferably, the double-station mechanism includes a sleeve, the sleeve is fixedly connected to the middle part of the frame one, the bottom end of the sleeve is fixedly connected to a support plate, the inside of the sleeve is fixedly connected to the motor one, the top of the sleeve is fixedly connected to a cross plate, the output end of the motor one is fixedly connected to an output shaft, the outer side of the output shaft is fixedly connected to a limiting block, a limiting groove is provided in the middle part of the cross plate, the limiting block is slidably connected to the middle part of the limiting groove, the end of the output shaft away from the motor one is fixedly connected to a clockwork spring, the other end of the clockwork spring is fixedly connected to the inside of the cross plate, and the periphery of the output shaft is fixedly connected to a chain Wheel one, the internal rotation of the cross plate is connected to two sprockets two, the outer periphery of the two sprockets two and the sprocket one is provided with a chain, the upper side of the sprocket two is fixedly connected to a turntable, the outer side of the turntable is rotatably connected to four arc plates, the other side of the arc plate is rotatably connected to a slider, the slider is slidably connected to the middle part of the cross plate, the upper side of the slider is fixedly connected to a clamping plate, the inner side of the clamping plate is fixedly connected to a rubber pad, the outer side of the cross plate is fixedly connected to a flap, the middle part of the frame one is fixedly connected to a fixed block, the bottom end of the fixed block is provided with a damping shaft, and the bottom end of the damping shaft is fixedly connected to the middle part of the flap.

[0013] Preferably, the recovery mechanism includes an inclined plate, which is fixedly installed in the middle part of the frame one, and a collecting box is slidably connected to the middle part of the frame one, and a baffle is fixedly connected to the side of the frame one close to the frame three, and the baffle is located on the lower side of the connecting plate, and a special-shaped baffle is fixedly connected to the side of the frame three close to the frame one, and the interior of the frame three is divided into two filter spaces by an L-shaped plate, one of which is provided with two dust adsorption multi-faceted balls, and the other is provided with a plurality of mutually staggered glaze plates, and a plurality of groups of filter plates are provided on the upper side of the glaze plates to prevent the material from being sucked out during the exhaust process, and a cleaning mechanism is fixedly connected to the inner side of the connecting plate.

[0014] Preferably, the circulating water mechanism includes a circulating water pump, which is fixedly connected to the outside of the frame three, the output end of the circulating water pump is fixedly connected to a connecting pipe, the other end of the connecting pipe is fixedly connected to the inside of the frame three, the side of the frame three away from the frame one is fixedly connected to a drain pipe, and the middle part of the drain pipe is fixedly connected to a valve.

[0015] Preferably, the cleaning mechanism includes a fixing plate, which is fixedly connected to the inner side of the connecting plate, and the upper side of the fixing plate is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to a screw rod, the outer periphery of the screw rod is threadedly connected to a nut seat, the middle part of the fixing plate is rotatably connected to a limit rod, the outer periphery of the limit rod is slidably connected to a nut seat, a shell is fixedly connected between the two nut seats, the interior of the shell is fixedly connected to a compression spring, the other end of the compression spring is fixedly connected to a scraper, and the scraper is in contact with the baffle.

[0016] Preferably, two limiting rings are fixedly connected to the outer periphery of the limiting rod, and the two limiting rings are in contact with one of the nut seats to prevent the nut seat from shifting excessively, so that the scraper always keeps in contact with the baffle.

[0017] Preferably, the upper side of the transverse plate is provided with sliding grooves having the same number as the sliding blocks, and the sliding blocks are slidably connected to the middle of the sliding grooves.

[0018] Preferably, a partition is slidably connected inside the shell, and the partition is fixedly connected between the compression spring and the scraper.

[0019] The present invention also provides a method for using an intelligent automatic glaze spraying device for ceramic bathroom surfaces, comprising the following steps:

[0020] Step one, by putting the ceramic sanitary ware into the horizontal plate, and driving the motor 1 to make the output shaft drive the limit block to rotate, while the limit block rotates, the limit block twists and compresses the clockwork spring under the action of the fixed block and the damping shaft, and at the same time, when the limit block initially rotates, the sprocket 1 and the two sprockets 2 are rotated at the same time through the chain, so that the turntable can pull the arc plate and the slider to move, and at the same time, the two groups of four clamping plates drive the corresponding rubber pads to approach each other, so as to complete the clamping and limiting of the ceramic sanitary ware to prevent it from falling off during the material replacement process, and when the limit block and the limit groove are in contact, the horizontal plate can be driven to rotate at the same time, so that the horizontal plate and the flap can drive the fixed block to rotate and complete the replacement work, at this time, the part without the ceramic sanitary ware is removed, so that the ceramic sanitary ware can be loaded while processing;

[0021] Step 2: During the processing, the excess material sprayed out will fall into the inclined plate and flow into the collection box for collection. At the same time, when spraying toward the edge of the ceramic bathroom, the baffle and the special-shaped block can intercept the sprayed material and make it fall into the collection box. In the exhaust process, it will be filtered in turn by the dust adsorption multi-faceted ball, glaze sticking plate and filter plate, thereby preventing the material from being sucked out during the exhaust process;

[0022] Step 3: By driving the circulating water pump, the external water source enters the device through the connecting pipe, and the umbrella-shaped water droplets can be sprayed through the nozzle set on the upper side of the connecting pipe, and the dust adsorbed by the dust adsorption multi-faceted ball can be washed to the bottom of the frame 3. After sedimentation, it is cleaned out of the frame 3 through the drain pipe. The bottom of the dust suppression cabinet is connected to the external filter box. The filtered upper clear liquid is pumped out by the pump body and transported to the spray pipe to form a water cycle. The air outlet is connected to the external air duct and fan;

[0023] Step 4: Drive the screw rod by driving motor 2 to rotate. When the screw rod rotates, the nut seat is limited by the limit rod, so that the two nut seats can drive the shell to move downward at the same time. At this time, the scraper can continue to contact the baffle through the compression spring, so that the material blocked by the baffle can be hung and dropped into the collection box for collection.

[0024] The present invention provides an intelligent automatic glaze spraying device for ceramic bathroom surfaces and a method for using the same. It has the following beneficial effects:

[0025] 1. The present invention uses a dual-station mechanism to allow one station to spray glaze while another station loads and unloads ceramic sanitary ware, significantly improving production efficiency and avoiding downtime. At the same time, the automatic clamping mechanism prevents the product from falling during the processing process, improving the safety of operation. This design effectively reduces the downtime caused by product replacement, while ensuring the continuity of the production process and the processing quality of the product.

[0026] 2. The present invention effectively recycles and reuses excess materials and water resources through the design of the recycling mechanism and the circulating water mechanism, reducing material waste and environmental pollution. This not only optimizes the efficiency of material use and reduces production costs, but also meets the sustainable development requirements of modern production. The efficient filtering and collection mechanism of the recycling system further ensures the cleanliness of the production environment and improves the overall working environment quality.

[0027] 3. The present invention further improves the material recovery effect through the cleaning mechanism, reduces the need for manual cleaning, and improves the maintenance efficiency of the equipment and the recovery speed of the production line. The intelligent control system reduces the labor intensity of the operator, improves the accuracy and convenience of the operation, and thus makes the entire production process more efficient and stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 A perspective view of the present invention;

[0029] Figure 2 It is a structural schematic diagram of the glaze spraying machine arm of the present invention;

[0030] Figure 3 It is a cross-sectional schematic diagram of the glaze spraying mechanism of the present invention;

[0031] Figure 4 It is a structural schematic diagram of the double-station mechanism of the present invention;

[0032] Figure 5 It is a schematic structural diagram of the mainspring of the present invention;

[0033] Figure 6 It is a structural schematic diagram of the limiting groove of the present invention;

[0034] Figure 7 It is a structural schematic diagram of the cleaning mechanism of the present invention;

[0035] Figure 8 It is a schematic structural diagram of the scraper of the present invention.

[0036] Among them, 10, glaze spraying mechanism; 101, frame one; 102, frame two; 103, frame three; 104, glaze spraying machine arm; 105, connecting plate; 20, double-station mechanism; 201, support plate; 202, sleeve; 203, motor one; 204, output shaft; 205, limit block; 206, limit groove; 207, spring; 208, sprocket one; 209, sprocket two; 210, chain; 211, turntable; 212, arc plate; 213, slider; 214, splint; 215, rubber pad; 216, horizontal plate; 217, flap; 218. Fixed block; 219. Damping shaft; 30. Circulating water mechanism; 301. Circulating water pump; 302. Connecting pipe; 303. Drain pipe; 40. Recovery mechanism; 401. Inclined plate; 402. Collecting box; 403. Baffle; 404. Special-shaped baffle; 405. Dust adsorption multi-faceted ball; 406. Glaze sticking plate; 407. Filter plate; 50. Cleaning mechanism; 501. Fixed plate; 502. Motor 2; 503. Screw rod; 504. Nut seat; 505. Limit rod; 506. Shell; 507. Compression spring; 508. Scraper; 509. Limit ring. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Please see attached Figure 1 -Attached Figure 8 The embodiment of the present invention provides an intelligent ceramic bathroom surface automatic glaze spraying device and a method of using the same, including:

[0039] The glaze spraying mechanism 10 is used to spray glaze on the surface of the ceramic sanitary ware and provide installation space for subsequent mechanisms. The mechanism includes an efficient nozzle system that can automatically adjust the position and spray angle of the nozzle according to different product sizes and shapes to ensure that the glaze spray evenly covers the entire surface. The glaze spraying mechanism 10 is a prior art and will not be described in detail in this article.

[0040] The double-station mechanism 20 is arranged in the middle of the glaze spraying mechanism 10, and is used to complete the operation of processing and loading at the same time. At the same time, when replacing the ceramic sanitary ware that needs to be sprayed with glaze, it will be clamped to prevent it from falling during the replacement process. The double-station mechanism 20 can be used to load and unload the ceramic sanitary ware while spraying glaze at one station. This significantly improves production efficiency because it allows a continuous production process without stopping and waiting. At the same time, it improves the operating efficiency of the production line and the utilization rate of the equipment, reduces the downtime caused by changing products, and ensures the safety of the product processing process;

[0041] The recycling mechanism 40 is arranged inside the glaze spraying mechanism 10, and is used to filter and collect the excess materials to prevent the materials from being discharged during the exhaust process. The recycling mechanism 40 can continue to work without interrupting production, and collect the overflowed or splashed glaze and perform preliminary treatment. This not only reduces environmental pollution, but also optimizes the efficiency of material use, because the recycled materials can be reprocessed and recycled, thereby improving the sustainability and cost efficiency of the overall production;

[0042] The circulating water mechanism 30 is arranged on the outside of the glaze spraying mechanism 10, and is used to spray the material filtered inside the glaze spraying mechanism 10, so that the detached material can be flushed out and recycled after processing. The water flow circulated by the circulating water mechanism 30 can also take away the loose materials attached to the inside of the equipment, and is recovered and reprocessed through the integrated filtration system. This is a prior art and will not be described in detail in this article.

[0043] Please see attached Figure 1 -Attached Figure 3 In a preferred embodiment of the present invention, the glaze spraying mechanism 10 includes a frame 101, a frame 2 102 is fixedly connected to the outer side of the frame 101, a frame 3 103 is fixedly connected to the other side of the frame 101, a glaze spraying machine arm 104 is fixedly connected to the inner bottom of the frame 2 102, and a connecting plate 105 is fixedly connected to the side of the frame 101 close to the frame 3 103. The multi-frame structure design ensures the stability of the entire glaze spraying mechanism 10 under various working conditions, reduces the failure rate, and extends the service life of the equipment, wherein the connecting plate 105 is used for spraying glaze on ceramic sanitary ware, and the connecting plate 105 is a prior art and will not be described in detail in this article.

[0044] Please see attached Figure 4 -Attached Figure 6In a preferred embodiment of the present invention, the double-station mechanism 20 includes a sleeve 202, which is fixedly connected to the middle part of the frame 101, and the bottom end of the sleeve 202 is fixedly connected to the support plate 201. The support plate 201 and the sleeve 202 provide a stable foundation for the double-station mechanism 20 as a whole, ensuring the stability of the entire device during operation. The inside of the sleeve 202 is fixedly connected to the motor 1 203, and the top of the sleeve 202 is fixedly connected to the cross plate 216. The output end of the motor 1 203 is fixedly connected to the output shaft 204, and the outer side of the output shaft 204 is fixedly connected to the limit block 205. A limit groove 206 is provided in the middle of the cross plate 216, and the limit block 205 is slidably connected to the motor 1 203. The output shaft 204 is connected to the middle part of the limit groove 206, and the end of the output shaft 204 away from the motor 1 203 is fixedly connected to the spring 207, and the other end of the spring 207 is fixedly connected to the inside of the cross plate 216. By driving the motor 1 203, the output shaft 204 can drive the limit block 205 to rotate, and compress the spring 207 during rotation. When the limit block 205 contacts the limit groove 206, the cross plate 216 can be driven to rotate, thereby completing the conversion of the double working positions. The outer periphery of the output shaft 204 is fixedly connected to the sprocket 1 208, and the inner rotation of the cross plate 216 is connected to two sprockets 209. The outer periphery of the two sprockets 209 and the sprocket 1 208 is provided with a chain 210. A turntable 211 is fixedly connected to the upper side of the wheel 209, and four arc-shaped plates 212 are rotatably connected to the outer side of the turntable 211. A slider 213 is rotatably connected to the other side of the arc-shaped plate 212. The slider 213 is slidably connected to the middle part of the horizontal plate 216. A clamping plate 214 is fixedly connected to the upper side of the slider 213. A rubber pad 215 is fixedly connected to the inner side of the clamping plate 214. A flap 217 is fixedly connected to the outer side of the horizontal plate 216. A fixed block 218 is fixedly connected to the middle part of the frame 101. A damping shaft 219 is provided at the bottom end of the fixed block 218. The bottom end of the damping shaft 219 is fixedly connected to the middle part of the flap 217. When the output shaft 204 initially rotates, the damping shaft 219 and the fixed block Under the limit of 218, sprocket 1 208 can be driven to rotate. At this time, through the action of chain 210, two sprockets 209 can simultaneously drive turntable 211 to rotate, so that turntable 211 drives arc plate 212 to move and arc plate 212 pulls slider 213, clamping plate 214 and rubber pad 215 to clamp the ceramic sanitary ware, thereby avoiding the problem of falling off during loading and unloading, improving the stability during material replacement, and avoiding damage to the surface of the ceramic sanitary ware. At the same time, under the action of clockwork spring 207, the output shaft 204 can rotate in the opposite direction, so that the clamping plate 214 and rubber pad 215 loosen the clamping of the ceramic sanitary ware, avoiding the clamping affecting the effect of glazing.

[0045] Please see attached Figure 1 -Attached Figure 3In a preferred embodiment of the present invention, the recovery mechanism 40 includes an inclined plate 401, which is fixedly mounted in the middle of the frame 101. The middle of the frame 101 is slidably connected to a collection box 402. The inclined plate 401 is used to guide the excess glaze to flow directly into the collection box 402 below. At the same time, the collection box 402 is designed to be slidably connected to facilitate quick emptying and cleaning. This configuration ensures that the overflowed or splashed materials during the glazing process can be effectively collected to avoid contamination of the working area. The side of the frame 101 close to the frame 3 103 is fixedly connected to a baffle 403. The baffle 403 is located on the lower side of the connecting plate 105. The side of the frame 3 103 close to the frame 101 is fixedly connected to a special-shaped block 404. The baffle 403 and the special-shaped block 404 form a blocking system to prevent the splashed materials from overflowing outward and ensure that the materials fall into the collection box 402. These devices control the flow of materials through physical barriers to improve collection efficiency. The interior of frame three 103 is divided into two filter spaces by an L-shaped plate, one of which is provided with two dust adsorption multifaceted balls 405, and the other is provided with a plurality of mutually staggered glaze plates 406, and a plurality of groups of filter plates 407 are provided on the upper side of the glaze plates 406 to prevent the material from being sucked out during the exhaust process. The dust adsorption multifaceted balls 405 are used to adsorb dust particles in the air, while the glaze plates 406 can capture larger material particles. Finally, the plurality of groups of filter plates 407 above are used to further prevent fine particles from being drawn out during the exhaust process, and solid particles in the air are gradually removed from coarse to fine to ensure the quality of the discharged air, and reduce material waste and production costs by effectively recycling and reusing excess materials. A cleaning mechanism 50 is fixedly connected to the inner side of the connecting plate 105, and the cleaning mechanism 50 is used to strengthen the collection of materials.

[0046] Please see attached Figure 1 -Attached Figure 3 In a preferred embodiment of the present invention, the circulating water mechanism 30 includes a circulating water pump 301, which is fixedly connected to the outside of the frame three 103, and the output end of the circulating water pump 301 is fixedly connected to a connecting pipe 302, and the other end of the connecting pipe 302 is fixedly connected to the inside of the frame three 103. The side of the frame three 103 away from the frame one 101 is fixedly connected to a drain pipe 303, and the middle part of the drain pipe 303 is fixedly connected to a valve. The circulating water pump 301 ensures that water can circulate continuously to help clean the glaze spraying mechanism 10. A plurality of groups of nozzles are arranged on the outside of the connecting pipe 302. Through these arrangements, water can be sprayed in an umbrella-shaped manner, so that the dust adsorbing multi-faceted ball 405 can be cleaned. At the same time, the fallen water and materials are discharged through the drain pipe 303 and filtered using existing filtering technology, thereby further maintaining the cleanliness of the glaze spraying equipment and preventing equipment failure caused by pollution or abnormal temperature. At the same time, there is no need for employees to manually clean the device, thereby reducing the labor intensity of employees.

[0047] Please see attached Figure 2 , Attachment Figure 7 and attached Figure 8 In a preferred embodiment of the present invention, the cleaning mechanism 50 includes a fixing plate 501, the fixing plate 501 is fixedly connected to the inner side of the connecting plate 105, the upper side of the fixing plate 501 is fixedly connected to the motor 2 502, the fixing plate 501 is used to provide a stable mounting surface for the motor 2 502, the output end of the motor 2 502 is fixedly connected to a screw rod 503, the outer periphery of the screw rod 503 is threadedly connected to a nut seat 504, the middle part of the fixing plate 501 is rotatably connected to a limit rod 505, the outer periphery of the limit rod 505 is slidably connected to a nut seat 504, a shell 506 is fixedly connected between the two nut seats 504, the interior of the shell 506 is fixedly connected to a compression spring 507, the compression spring The other end of 507 is fixedly connected with a scraper 508, and the scraper 508 is in contact with the baffle 403. By driving the motor 2 502 and rotating the screw rod 503 under the limit of the limit rod 505, the nut seat 504 and the shell 506 are driven to move vertically. While moving, the compression spring 507 can be used to enable the scraper 508 to clean the sticky materials after being blocked by the special-shaped block 404, and drop them into the collection box 402 for collection, thereby improving the recycling effect, and there is no need for employees to clean them manually, further reducing the workload of employees, while avoiding equipment failure or damage caused by residual materials, extending the service life of the equipment, thereby accelerating the recovery time of the production line and improving the overall production efficiency.

[0048] Please see attached Figure 7 and attached Figure 8 In a preferred embodiment of the present invention, two limiting rings 509 are fixedly connected to the outer periphery of the limiting rod 505, and the two limiting rings 509 are in contact with one of the nut seats 504 to prevent the nut seat 504 from being excessively positioned, so that the scraper 508 always keeps in contact with the baffle 403. By arranging the limiting ring 509 on the limiting rod 505, the movement range of the nut seat 504 is accurately controlled to prevent it from deviating from the designed working area during high-speed movement. By preventing the nut seat 504 from excessive movement, the risk of mechanical failure is reduced, and the operating safety of the equipment is improved. At the same time, it is ensured that the scraper 508 always works in the best position, optimizes the cleaning effect, and avoids incomplete cleaning caused by position deviation.

[0049] Please see attached Figure 1 -Attached Figure 4In a preferred embodiment of the present invention, the upper side of the cross plate 216 is provided with the same number of slide grooves as the slider 213, and the slider 213 is slidably connected in the middle of the slide groove. The slide groove provides a precise guide path for the slider 213 to ensure its stability and repeatability during operation, especially under high-speed or heavy-load operating conditions, to achieve more precise control and positioning, and at the same time, through optimized friction and wear management, it helps to reduce the frequency and cost of daily maintenance, thereby extending the effective operation cycle of the equipment.

[0050] Please see attached Figure 8 In a preferred embodiment of the present invention, a partition is slidably connected inside the shell 506, and the partition is fixed between the compression spring 507 and the scraper 508. The scraper 508 is limited by the partition, thereby preventing the scraper 508 from tilting during movement and causing the compression spring 507 to be deformed and damaged due to tilting and squeezing, thereby increasing the service life of the compression spring 507.

[0051] The present invention also provides a method for using an intelligent automatic glaze spraying device for ceramic bathroom surfaces, comprising the following steps:

[0052] Step 1: Place the ceramic sanitary ware into the horizontal plate 216 and drive the motor 1 203 to make the output shaft 204 drive the limit block 205 to rotate. When the limit block 205 rotates, the limit block 205 twists and compresses the spring 207 under the action of the fixed block 218 and the damping shaft 219. When the limit block 205 rotates initially, the chain 210 makes the sprocket 1 208 and the two sprockets 209 rotate at the same time, so that the turntable 211 can pull the arc plate 212 and the slider 213 to move. Move, and at the same time, the two groups of four clamping plates 214 drive the corresponding rubber pads 215 to approach each other, so as to complete the clamping and limiting of the ceramic sanitary ware to prevent it from falling off during the material replacement process. When the limiting block 205 and the limiting groove 206 are in contact, the horizontal plate 216 can be driven to rotate at the same time, so that the horizontal plate 216 and the flap 217 can drive the fixed block 218 to rotate and complete the replacement work. At this time, the part without the ceramic sanitary ware is removed, so that the ceramic sanitary ware can be loaded while processing;

[0053] Step 2: During the processing, the excess material sprayed out will fall into the inclined plate 401 and flow into the collection box 402 for collection. At the same time, when spraying toward the edge of the ceramic bathroom, the baffle 403 and the special-shaped block 404 can intercept the sprayed material and make it fall into the collection box 402. In the exhaust process, the dust adsorption multi-faceted ball 405, the glaze sticking plate 406 and the filter plate 407 are filtered in turn, thereby preventing the material from being sucked out during the exhaust process;

[0054] Step three: by driving the circulating water pump 301, the external water source enters the device through the connecting pipe 302, and the umbrella-shaped water droplets can be sprayed out through the nozzle arranged on the upper side of the connecting pipe 302, and at the same time, the dust adsorbed by the dust adsorption multifaceted ball 405 can be washed to the bottom of the frame three 103, and after sedimentation, the dust is cleaned out of the frame three 103 through the drain pipe 303. The bottom of the dust suppression cabinet is connected to the external filter box, and the filtered upper clear liquid is pumped out by the pump body and transported to the spray pipe to form a water cycle. The air outlet is connected to the external air duct and fan;

[0055] Step 4: Drive the motor 2 502 to rotate the screw rod 503. When the screw rod 503 rotates, the nut seat 504 is limited by the limit rod 505, so that the two nut seats 504 can simultaneously drive the shell 506 to move downward. At this time, the compression spring 507 can keep the scraper 508 in contact with the baffle 403, so that the material blocked by the baffle 403 can be hung and dropped into the collection box 402 for collection.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent automatic glaze spraying device for ceramic bathroom surfaces, characterized in that: include: A glaze spraying mechanism (10) is used to spray glaze on the surface of the ceramic bathroom and provide installation space for subsequent mechanisms; A double-station mechanism (20) is arranged in the middle of the glaze spraying mechanism (10) and is used to complete the operation of processing and loading at the same time. When replacing the ceramic sanitary ware that needs to be glazed, it will be clamped to prevent it from falling during the replacement process; The recovery mechanism (40) is arranged inside the glaze spraying mechanism (10) and is used to filter and collect excess materials to prevent the materials from being discharged during the exhaust process; The circulating water mechanism (30) is arranged outside the glaze spraying mechanism (10) and is used to spray the material filtered inside the glaze spraying mechanism (10), so that the fallen material can be flushed out and recycled after processing.

2. The intelligent automatic glaze spraying device for ceramic sanitary ware surface according to claim 1 is characterized in that: The glaze spraying mechanism (10) comprises a frame one (101), the outer side of the frame one (101) is fixedly connected to a frame two (102), the other side of the frame one (101) is fixedly connected to a frame three (103), the inner bottom of the frame two (102) is fixedly connected to a glaze spraying machine arm (104), and the side of the frame one (101) close to the frame three (103) is fixedly connected to a connecting plate (105).

3. The intelligent automatic glaze spraying device for ceramic sanitary ware surface according to claim 2 is characterized in that: The double-station mechanism (20) comprises a sleeve (202), wherein the sleeve (202) is fixedly connected to the middle part of the frame 1 (101), the bottom end of the sleeve (202) is fixedly connected to a support plate (201), the interior of the sleeve (202) is fixedly connected to a motor 1 (203), the top end of the sleeve (202) is fixedly connected to a cross plate (216), the output end of the motor 1 (203) is fixedly connected to an output shaft (204), and the outer side of the output shaft (204) is fixedly connected to the output shaft (204). A limit block (205) is fixedly connected, a limit slot (206) is provided in the middle of the transverse plate (216), the limit block (205) is slidably connected to the middle of the limit slot (206), one end of the output shaft (204) away from the motor 1 (203) is fixedly connected to a spring (207), the other end of the spring (207) is fixedly connected to the inside of the transverse plate (216), and the outer periphery of the output shaft (204) is fixedly connected to a sprocket 1 (208), The interior of the transverse plate (216) is rotatably connected to two sprocket wheels (209); the outer peripheries of the two sprocket wheels (209) and the sprocket wheel (208) are provided with a chain (210); the upper side of the sprocket wheel (209) is fixedly connected to a rotating disk (211); the outer side of the rotating disk (211) is rotatably connected to four arc-shaped plates (212); the other side of the arc-shaped plates (212) is rotatably connected to a slider (213); the slider (213) is slidably connected to the transverse plate (216); The middle part of the frame 1 (101) is fixedly connected to a fixing block (218), a damping shaft (219) is arranged at the bottom end of the fixing block (218), and the bottom end of the damping shaft (219) is fixedly connected to the middle part of the flap (217).

4. The intelligent automatic glaze spraying device for ceramic sanitary ware surface according to claim 2 is characterized in that: The recovery mechanism (40) comprises an inclined plate (401), the inclined plate (401) being fixedly mounted in the middle of the frame one (101), the middle of the frame one (101) being slidably connected to a collection box (402), a baffle (403) being fixedly connected to a side of the frame one (101) close to the frame three (103), the baffle (403) being located at the lower side of the connecting plate (105), and a side of the frame three (103) close to the frame one (101) A special-shaped stopper (404) is fixedly connected, and the interior of the frame three (103) is divided into two filter spaces by an L-shaped plate, one of which is provided with two dust adsorption multi-faceted balls (405), and the other is provided with a plurality of mutually staggered glaze sticking plates (406), and a plurality of groups of filter plates (407) are provided on the upper side of the glaze sticking plates (406) to prevent materials from being sucked out during the exhaust process. A cleaning mechanism (50) is fixedly connected to the inner side of the connecting plate (105).

5. The intelligent automatic glaze spraying device for ceramic sanitary ware surface according to claim 2 is characterized in that: The circulating water mechanism (30) comprises a circulating water pump (301), the circulating water pump (301) being fixedly connected to the outside of the frame three (103), the output end of the circulating water pump (301) being fixedly connected to a connecting pipe (302), the other end of the connecting pipe (302) being fixedly connected to the inside of the frame three (103), the side of the frame three (103) away from the frame one (101) being fixedly connected to a drain pipe (303), and the middle part of the drain pipe (303) being fixedly connected to a valve.

6. The intelligent automatic glaze spraying device for ceramic sanitary ware surface according to claim 4 is characterized in that: The cleaning mechanism (50) comprises a fixing plate (501), wherein the fixing plate (501) is fixedly connected to the inner side of the connecting plate (105), a second motor (502) is fixedly connected to the upper side of the fixing plate (501), a lead screw (503) is fixedly connected to the output end of the second motor (502), a nut seat (504) is threadedly connected to the outer periphery of the lead screw (503), a limiting rod (505) is rotatably connected to the middle part of the fixing plate (501), a nut seat (504) is slidably connected to the outer periphery of the limiting rod (505), a housing (506) is fixedly connected between the two nut seats (504), a compression spring (507) is fixedly connected to the interior of the housing (506), a scraper (508) is fixedly connected to the other end of the compression spring (507), and the scraper (508) is in contact with the baffle (403).

7. The intelligent automatic glaze spraying device for ceramic sanitary ware surface according to claim 6 is characterized in that: Two limiting rings (509) are fixedly connected to the outer periphery of the limiting rod (505), and the two limiting rings (509) are in contact with one of the nut seats (504) to prevent the nut seat (504) from excessive displacement, so that the scraper (508) always maintains contact with the baffle (403).

8. The intelligent automatic glaze spraying device for ceramic sanitary ware surface according to claim 3 is characterized in that: The upper side of the transverse plate (216) is provided with sliding grooves having the same number as the sliding blocks (213), and the sliding blocks (213) are slidably connected to the middle of the sliding grooves.

9. The intelligent automatic glaze spraying device for ceramic sanitary ware surface according to claim 6 is characterized in that: A partition is slidably connected inside the shell (506), and the partition is fixedly connected between the compression spring (507) and the scraper (508).

10. A method for using an intelligent automatic glaze spraying device for ceramic bathroom surfaces, characterized in that: An intelligent automatic glaze spraying device for ceramic sanitary ware surface according to any one of claims 1 to 9 comprises the following steps: Step 1, by placing the ceramic sanitary ware into the horizontal plate (216), and driving the motor 1 (203) to make the output shaft (204) drive the limit block (205) to rotate, while the limit block (205) rotates, under the action of the fixed block (218) and the damping shaft (219), the limit block (205) twists and compresses the spring (207), and when the limit block (205) initially rotates, the chain (210) makes the sprocket 1 (208) and the two sprockets 2 (209) rotate at the same time, so that the turntable (211) can pull the arc plate (212) and the slide The block (213) moves, and at the same time, the two groups of four clamping plates (214) drive the corresponding rubber pads (215) to approach each other, thereby completing the clamping and limiting of the ceramic sanitary ware to prevent it from falling off during the process of replacing the material. When the limiting block (205) and the limiting groove (206) are in contact, the horizontal plate (216) can be driven to rotate at the same time, so that the horizontal plate (216) and the flap (217) can drive the fixed block (218) to rotate and complete the replacement work. At this time, the part without the ceramic sanitary ware is removed, so that the ceramic sanitary ware can be loaded while being processed; Step 2: During the processing, the excess material sprayed out will fall into the inclined plate (401) and flow into the collection box (402) for collection. At the same time, when spraying toward the edge of the ceramic bathroom, the sprayed material can be intercepted by the baffle (403) and the special-shaped block (404) and fall into the collection box (402). In the exhaust process, the dust adsorption multi-faceted ball (405), the glaze sticking plate (406) and the filter plate (407) are filtered in sequence, thereby preventing the material from being sucked out during the exhaust process; Step three: by driving the circulating water pump (301), an external water source is allowed to enter the device through the connecting pipe (302), and umbrella-shaped water drops can be sprayed out through the nozzle arranged on the upper side of the connecting pipe (302), and at the same time, the dust adsorbed by the dust adsorption multi-faceted ball (405) can be washed to the bottom of the frame three (103), and after sedimentation, the dust is cleaned out of the frame three (103) through the drain pipe (303). The bottom of the dust suppression cabinet is connected to the external filter box, and the filtered upper clear liquid is pumped out by the pump body and transported to the spray pipe to form a water cycle. The air outlet is connected to an external air duct and a fan; Step 4: The screw rod (503) is rotated by driving the second motor (502). When the screw rod (503) rotates, the nut seat (504) is limited by the limiting rod (505), so that the two nut seats (504) can simultaneously drive the shell (506) to move downward. At this time, the scraper (508) can be kept in contact with the baffle (403) by the compression spring (507), so that the material blocked by the baffle (403) can be hung and dropped into the collection box (402) for collection.

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