Rapid mold changing device of injection molding machine and using method of rapid mold changing device
By designing the multi-directional extrusion and cutting mechanism of the rapid mold change device of the injection molding machine, combining the shaking of arc-shaped cutting board and elastic plate and jet-flow dispersion technology, the problem of uneven crushing waste in the injection molding machine is solved, and the crushing efficiency and stability are improved sex.
Patent Information
- Application Number
- CN202411519312.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing injection molding machines tend to cause local accumulation and jumping when crushing waste, resulting in uneven crushing, affecting efficiency and recycling.
A rapid mold change device of injection molding machine is designed, including a transmission mechanism, a shear mechanism, a crushing mechanism and an auxiliary mechanism. The crushing is accelerated through multi-directional extrusion and cutting, and the shaking and air jet of arc cutting boards and elastic plates are used. Stream disperses waste, reducing accumulation and push.
The uniform crushing of waste is achieved, the crushing efficiency and stability are improved, and the problem of uneven crushing time and particle size is reduced.
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Figure CN119261013A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of injection molding machine equipment, in particular to a quick mold changing device for an injection molding machine and a use method thereof. Background Art
[0002] Injection molding machine is also called injection molding machine or injection machine. It is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting plastics. It is divided into vertical, horizontal and all-electric types. The injection molding machine can heat the plastic and apply high pressure to the molten plastic to make it ejected and fill the mold cavity;
[0003] When the waste from injection molding needs to be crushed before recycling, the general crushing method is to apply pressure to the material through the crushing roller, so that the material is crushed due to the gradually increasing pressure. This crushing method mainly relies on a single force application method, which can easily lead to local accumulation of waste when pressure is applied to the waste for crushing. When pressure is applied to the waste, the waste is easy to jump, making it difficult to crush the waste evenly. It takes a long time to crush the waste, and it is easy to cause uneven particle size of the crushed waste, affecting the subsequent recycling and the crushing efficiency of the waste. Summary of the invention
[0004] The object of the present invention is to provide a quick mold changing device for an injection molding machine and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a quick mold changing device for an injection molding machine, comprising a main body, a working box is fixedly connected to the top of the main body, a material discharge box is bolted to the side of the working box away from the main body, two T-shaped rods are fixedly connected to the side of the main body close to the material discharge box, protrusions are fixedly connected to the left and right inner walls of the working box, a fixing ring is fixedly connected to the inside of the main body, a discharge pipe is fixedly connected to the bottom of the working box, and further comprising;
[0007] The transmission mechanism includes a motor fixedly connected to the left outer wall of the working box, the output end of the motor is fixedly connected to a transmission roller, and the end of the transmission roller away from the motor penetrates into the inside of the protruding block and is rotatably connected to the inner wall of the working box;
[0008] The shearing mechanism includes an obtuse-angle rod rotatably connected to the side wall of the right-angle groove, the side wall of the obtuse-angle rod is fixedly connected to a long rod, a connecting plate is fixedly connected to the side of the obtuse-angle rod close to the fixing ring, an end of the connecting plate away from the long rod is rotatably connected to an intermediate rod, and an end of the obtuse-angle rod away from the long rod is fixedly connected to a tool.
[0009] Furthermore, two fixing rings 2 are fixedly connected to the outer surface of the driving roller inside the working box, and a plurality of right-angle grooves are formed on the outer surface of the fixing ring 2. The plurality of right-angle grooves are arranged in a group of two and are arranged in a circular array with the driving roller as the center.
[0010] Furthermore, a connecting mechanism is provided on the outer surface of the transmission roller, and the connecting mechanism includes a plurality of intermediate shafts rotatably connected between two fixed rings 2, a rotating wheel is fixedly connected at the center axis of the intermediate shaft, the outer surface of the rotating wheel contacts the inner wall of the fixed ring, a raised rod is fixedly connected to the side of the rotating wheel close to the fixed ring 2, and a plurality of cams are fixedly connected to the outer surface of the intermediate shaft.
[0011] Furthermore, a crushing mechanism is provided on the outer surface of the driving roller, and the crushing mechanism includes two rotating disks rotatably connected to the outer surface of the rotating wheel. The two rotating disks are symmetrically distributed with the rotating wheel as the center. Two arc blocks are fixedly connected to the side of the rotating disk close to the rotating wheel, and two intermediate plates are rotatably connected to the side of the rotating disk away from the rotating wheel.
[0012] Furthermore, one end of the top middle plate away from the rotating disk is rotatably connected to a connecting frame one, and one end of the bottom middle plate away from the rotating disk is rotatably connected to a connecting frame two. A plurality of arcuate cutting plates are provided on the outer surface of the rotating wheel. The plurality of arcuate cutting plates are symmetrically distributed in groups of four with the rotating wheel as the center. The plurality of arcuate cutting plates are rotatably connected to the outer surfaces of the two middle rods. The first and third arcuate cutting plates are rotatably connected to the inside of the connecting frame one, and the second and fourth arcuate cutting plates are rotatably connected to the inside of the connecting frame two. Empty grooves are provided on the left and right sides of the arcuate cutting plates.
[0013] Furthermore, a lifting mechanism is provided on the side wall of the arc-shaped cutting plate, which includes a spring plate slidably connected inside the empty slot, an arc-shaped plate rotatably connected between the two spring plates, a piston rod rotatably connected to the left side of the arc-shaped plate, a piston box slidably connected to the outer surface of the piston rod, a side of the piston box away from the spring plate is rotatably connected to the side wall of the arc-shaped plate, an end of the arc-shaped plate close to the spring plate is rotatably connected to the piston box, an empty slot plate is rotatably connected between the two piston boxes, and the empty slot plate is made of flexible material.
[0014] Furthermore, an auxiliary mechanism is provided inside the arc plate, and the auxiliary mechanism includes an elastic plate fixedly connected to the front and back sides of the arc plate, a side of the elastic plate away from the arc plate is rotatably connected to a rotating frame, a side of the rotating frame close to the arc plate is rotatably connected to a flexible joint, an end of the flexible joint close to the piston rod penetrates into the interior of the piston box and contacts the outer surface of the piston rod, an end of the flexible joint away from the piston rod penetrates into the side wall of the rotating frame and extends to the outside, an extended end of the flexible joint is fixedly connected to a bevel gear, an end of the rotating frame away from the elastic plate is provided with a toothed disc, the outer surface of the toothed disc is rotatably connected to a rotating block, the rotating block is rotatably connected to the interior of the rotating frame, a side wall of the left toothed disc is fixedly connected to a connecting pipe, an end of the connecting pipe away from the toothed disc is fixedly connected to the piston box, and the toothed disc is connected to the piston box through the connecting pipe.
[0015] Furthermore, a shaking mechanism is provided on the side wall of the toothed disc, and the shaking mechanism includes a plurality of jet pipes fixedly connected between the two toothed discs, a piston box 2 is fixedly connected to the side of the left toothed disc close to the jet pipe, a piston rod 2 is slidably connected to the inside of the piston box 2, an end of the piston rod 2 away from the piston box 2 is fixedly connected to the toothed disc on the right, a plurality of hoses are fixedly connected to the outer surface of the piston box 2, and the jet pipe is connected to the piston box 2 through the hose.
[0016] Furthermore, a method for using a quick mold changing device for an injection molding machine, the quick mold changing device for an injection molding machine, the method comprising the following steps:
[0017] S1: First, connect the pipe with the exhaust fan to the discharge pipe at the bottom of the discharge box, then start the motor, and then transport the waste generated after injection molding through the discharge box to the working box through the external conveying equipment;
[0018] S2: When the waste is transported into the working box, the motor drives the two fixed rings 2 to drive multiple intermediate shafts to rotate. When the fixed rings 2 rotate, multiple obtuse-angle rods are driven to rotate synchronously, and the waste is sheared by the tool during the rotation.
[0019] S3: When the obtuse-angle rod rotates, the connecting plate and the middle rod will drive the arc-shaped cutting plate to rotate back and forth and perform extrusion shearing and crushing on the waste. After that, the crushed waste will be transported to the heating and melting device through a pipe connected to the discharge pipe for recycling.
[0020] The present invention has the following beneficial effects:
[0021] 1. In the present invention, when the motor drives the transmission roller to rotate, the rotation of the transmission roller will drive the two fixed rings to rotate synchronously. When the two fixed rings rotate, they will also drive multiple intermediate shafts to rotate synchronously. Then, when the fixed ring rotates, the rotation of the fixed ring will drive multiple obtuse-angle rods to rotate synchronously. When the fixed ring drives multiple obtuse-angle rods to rotate synchronously, the long rods on the multiple obtuse-angle rods will be squeezed by the protrusions on the T-shaped rods and move relative to each other. When the two obtuse-angle rods rotate relative to each other, the relative rotation of the obtuse-angle rods will drive the tool to shear the waste. At the same time, when the obtuse-angle rods rotate relative to each other, the rotation of the obtuse-angle rods will drive multiple arc cutting plates through the intermediate rods to deflect them on the surface of the intermediate rods. Then, when the fixed ring drives multiple intermediate shafts to rotate, the rotation of the intermediate shafts will contact the inner wall of the fixed ring through the rotating wheel and drive the intermediate shafts to rotate through friction when the fixed ring rotates. When the wheel rotates, the rotation of the wheel will reciprocally squeeze the arc block on the rotating disk through the raised rod. When the raised rod squeezes the rotating disk, the rotating disk will deflect on the surface of the wheel. When the rotating disk deflects reciprocally, the deflection of the rotating disk will drive the connecting frame 1 and the connecting frame 2 to slide back and forth in an alternating manner through the intermediate plate. When the connecting frame 2 and the connecting frame 1 slide back and forth in an alternating manner, the sliding of the connecting frame 1 and the connecting frame 2 will drive multiple arc-shaped cutting plates to deflect each other. When multiple arc-shaped cutting plates are deflected, the deflection of the arc-shaped cutting plates will reciprocally squeeze the waste, and at the same time, it will cut again to evenly crush the waste. Compared with the traditional crushing method, the relative rotation of the obtuse-angle rod and the reciprocating movement and swinging of the arc-shaped cutting plates can make the waste subject to multi-directional crushing in the working box, which can not only accelerate the crushing of the waste, but also change the uniformity of the waste crushing, thereby improving the crushing effect and stability.
[0022] 2. In the present invention, when the arc cutting plate moves back and forth, the reciprocating movement of the arc cutting plate will squeeze the arc plate, so that the arc plate expands and contracts with the movement of the arc cutting plate. When the arc plate expands and contracts, the movement of the arc plate will drive the empty slot plate through the piston box to move the empty slot plate up and down. Then, when the arc plate contracts and expands, it will also drive the elastic plate to shake. When shaking, the elastic plate will drive the rotating frame to shake synchronously. When the rotating frame shakes, the shaking of the rotating frame will drive the rotating block to shake synchronously through the rotating block. When shaking, the toothed disc will drive the jet pipe to hit the bottom of the empty slot plate. The empty slot plate vibrates after being hit. The vibration of the empty slot plate can break and disperse the waste accumulation or pushing between the two arc cutting plates. Through the up and down movement and vibration of the flexible plate, the pushing of the waste during crushing is reduced, so that the waste can be effectively crushed and dispersed during crushing, thereby being easier to be crushed and dispersed, thereby improving the crushing efficiency.
[0023] 3. In the present invention, when the arc plate expands and contracts, the contraction of the arc plate will push the piston rod so that the piston rod slides on the inner wall of the piston box and squeezes the gas inside the piston box. When the gas inside the piston box is squeezed, it will enter the jet pipe through the connecting pipe. At the same time, when the piston rod slides in the piston box, the sliding of the piston rod will drive the flexible joint to rotate synchronously through friction. When the flexible joint rotates, it will drive the toothed disc to rotate through the bevel gear at the extension end. When the toothed disc rotates, it will drive the jet pipe to rotate synchronously. When the toothed disc drives the jet pipe to rotate, the shaking of the elastic plate will drive the two rotating frames to move back and forth relative to each other. When the rotating frames move relatively, the movement of the rotating frames will push the toothed disc through the rotating block so that the two toothed discs move relatively. When the two toothed discs move relatively, the movement of the toothed disc will push the piston rod to rotate. The second piston rod squeezes the gas inside the second piston box. When the gas in the second piston box is squeezed, it will enter into the multiple jet pipes through the crushing mechanism. When the gas inside the piston box and the second piston box enters into the jet pipe, the squeezing of the second piston rod will cause the gas to be ejected through the multiple toothed discs and form a jet flow. At this time, the jetted airflow can blow the waste pushed on the empty slot plate, which can further disperse the distribution of the waste. At the same time, when the airflow blows upward, the blowing of the gas can make the waste that has been broken into smaller particles blow upward, and the larger particles of waste remain on the surface of the empty slot plate, so that the arc cutting plate can reciprocate and crush it, and can also wash away the waste particles attached to the surface of the arc cutting plate or the empty slot plate, further reducing the blockage and pushing of the waste, and improving the crushing efficiency.
[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the overall partial cross-sectional structure of the present invention;
[0028] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;
[0029] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the main body of the present invention;
[0030] Figure 5 It is a schematic diagram of the overall internal parts structure of the present invention;
[0031] Figure 6 This is a schematic diagram of the shearing mechanism structure of the present invention;
[0032] Figure 7 It is a schematic diagram of the structure of the connecting mechanism of the present invention;
[0033] Figure 8 This is a schematic diagram of the crushing mechanism structure of the present invention;
[0034] Fig. 9 It is a schematic diagram of the auxiliary mechanism structure of the present invention;
[0035] Fig.10 The figure is a flow chart of the method for using the present invention.
[0036] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0037] In the figure: 1. main body; 101. working box; 102. T-bar; 103. raised block; 104. fixed ring; 105. unloading box; 2. transmission mechanism; 201. motor; 202. transmission roller; 203. fixed ring 2; 204. right angle groove; 3. shearing mechanism; 301. obtuse-angled rod; 302. long rod; 303. connecting plate; 304. middle rod; 4. connecting mechanism; 401. middle shaft; 402. rotating wheel; 403. cam; 404. raised rod; 5. crushing mechanism; 501. rotating disk ; 502, middle plate; 503, connecting frame one; 504, connecting frame two; 505, arc-shaped cutting plate; 506, empty slot; 6, lifting mechanism; 601, spring plate; 602, arc-shaped plate; 603, piston rod; 604, piston box; 605, empty slot plate; 7, auxiliary mechanism; 701, elastic plate; 702, rotating frame; 703, flexible joint; 704, rotating block; 705, gear disc; 706, connecting pipe; 8, shaking mechanism; 801, piston box two; 802, piston rod two; 803, jet pipe. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] See also Figure 1-Figure 9As shown, the present invention is a quick mold changing device for an injection molding machine, comprising a main body 1, a working box 101 is fixedly connected to the top of the main body 1, a discharge box 105 is bolted to the side of the working box 101 away from the main body 1, two T-shaped rods 102 are fixedly connected to the side of the main body 1 close to the discharge box 105, a protruding block 103 is fixedly connected to the left and right inner walls of the working box 101, a fixing ring 104 is fixedly connected to the inside of the main body 1, a discharge pipe is fixedly connected to the bottom of the working box 101, and further comprising;
[0040] The transmission mechanism 2 includes a motor 201 fixedly connected to the left outer wall of the working box 101, and a transmission roller 202 is fixedly connected to the output end of the motor 201. The end of the transmission roller 202 away from the motor 201 penetrates into the inside of the protruding block 103 and is rotatably connected to the inner wall of the working box 101;
[0041] The shearing mechanism 3 includes an obtuse-angle rod 301 rotatably connected to the side wall of the right-angle groove 204, a long rod 302 is fixedly connected to the side wall of the obtuse-angle rod 301, a connecting plate 303 is fixedly connected to the side of the obtuse-angle rod 301 close to the fixing ring 104, an end of the connecting plate 303 away from the long rod 302 is rotatably connected to the intermediate rod 304, and an end of the obtuse-angle rod 301 away from the long rod 302 is fixedly connected to a tool. When the motor 201 drives the transmission roller 202 to rotate, the rotation of the transmission roller 202 will drive the two fixing rings 203 to rotate synchronously. When the two fixing rings 203 rotate, they will also drive multiple intermediate shafts 401 to rotate synchronously. Then, when the fixing ring 203 rotates, the rotation of the fixing ring 203 will drive multiple obtuse-angle rods 301 to rotate synchronously.
[0042] The outer surface of the transmission roller 202 inside the working box 101 is fixedly connected to two fixed rings 203. The outer surface of the fixed ring 203 is provided with a plurality of right-angle grooves 204. The plurality of right-angle grooves 204 are arranged in a group of two and arranged in a circular array with the transmission roller 202 as the center. When the waste is transported into the working box 101, the operation of the motor 201 will drive the two fixed rings 203 to rotate, and the plurality of intermediate shafts 401 will be driven to rotate through the two fixed rings 203. When the fixed ring 203 rotates, the plurality of obtuse-angle rods 301 will be driven to rotate synchronously, and the waste will be sheared by the tool during the rotation.
[0043] A connecting mechanism 4 is provided on the outer surface of the driving roller 202, and the connecting mechanism 4 includes a plurality of intermediate shafts 401 rotatably connected between the two fixed rings 203, a rotating wheel 402 is fixedly connected to the center axis of the intermediate shaft 401, and the outer surface of the rotating wheel 402 contacts the inner wall of the fixed ring 104, and a protruding rod 404 is fixedly connected to the side of the rotating wheel 402 close to the fixed ring 203, and a plurality of cams 403 are fixedly connected to the outer surface of the intermediate shaft 401, and the rotation of the intermediate shaft 401 will contact the inner wall of the fixed ring 104 through the rotating wheel 402 and drive the intermediate shaft 401 to rotate through friction when the fixed ring 203 rotates, and when the rotating wheel 402 rotates, the rotation of the rotating wheel 402 will reciprocately squeeze the arc block on the rotating disk 501 through the protruding rod 404.
[0044] A crushing mechanism 5 is provided on the outer surface of the driving roller 202, and the crushing mechanism 5 includes two rotating disks 501 rotatably connected to the outer surface of the rotating wheel 402, and the two rotating disks 501 are symmetrically distributed with the rotating wheel 402 as the center. Two arc blocks are fixedly connected to the side of the rotating disk 501 close to the rotating wheel 402, and two intermediate plates 502 are rotatably connected to the side of the rotating disk 501 away from the rotating wheel 402. When the protruding rod 404 squeezes the rotating disk 501, the rotating disk 501 will deflect on the surface of the rotating wheel 402. When the rotating disk 501 deflects back and forth, the deflection of the rotating disk 501 will drive the connecting frame 1 503 and the connecting frame 2 504 to slide back and forth in an alternating manner through the intermediate plate 502.
[0045] The end of the top middle plate 502 away from the rotating disk 501 is rotatably connected to the connecting frame 1 503, and the end of the bottom middle plate 502 away from the rotating disk 501 is rotatably connected to the connecting frame 2 504. The outer surface of the rotating wheel 402 is provided with a plurality of arc-shaped cutting plates 505, and the plurality of arc-shaped cutting plates 505 are symmetrically distributed around the rotating wheel 402 in a group of four. The plurality of arc-shaped cutting plates 505 are rotatably connected to the outer surfaces of the two middle rods 304, and the first and third arc-shaped cutting plates 505 are rotatably connected to the inside of the connecting frame 1 503, and the third arc-shaped cutting plates 505 are rotatably connected to the inside of the connecting frame 1 503. The second and fourth arc-shaped cutting plates 505 are rotatably connected to the inside of the second connecting frame 504, and empty grooves 506 are provided on the left and right sides of the arc-shaped cutting plates 505. When the second connecting frame 504 and the first connecting frame 503 slide back and forth, the sliding of the first connecting frame 503 and the second connecting frame 504 will drive the multiple arc-shaped cutting plates 505 to deflect relative to each other. When the multiple arc-shaped cutting plates 505 deflect, the deflection of the arc-shaped cutting plates 505 will reciprocally squeeze the waste, and at the same time, it will cut again to evenly crush the waste.
[0046] The side wall of the arc-shaped cutting plate 505 is provided with a lifting mechanism 6, which includes a spring plate 601 slidably connected to the inside of the empty groove 506, an arc-shaped plate 602 is rotatably connected between the two spring plates 601, a piston rod 603 is rotatably connected to the left side of the arc-shaped plate 602, a piston box 604 is slidably connected to the outer surface of the piston rod 603, a side of the piston box 604 away from the spring plate 601 is rotatably connected to the side wall of the arc-shaped plate 602, and an end of the arc-shaped plate 602 close to the spring plate 601 is rotatably connected to the piston Box 604, an empty slot plate 605 is rotatably connected between the two piston boxes 604, and the empty slot plate 605 is made of flexible material. When the arc cutting plate 505 moves back and forth, the reciprocating movement of the arc cutting plate 505 will squeeze the arc plate 602, so that the arc plate 602 expands and contracts with the movement of the arc cutting plate 505. When the arc plate 602 expands and contracts, the movement of the arc plate 602 will drive the empty slot plate 605 through the piston box 604, so that the empty slot plate 605 moves up and down.
[0047] The arc plate 602 is provided with an auxiliary mechanism 7 inside, and the auxiliary mechanism 7 includes an elastic plate 701 fixedly connected to the front and back sides of the arc plate 602, and the side of the elastic plate 701 away from the arc plate 602 is rotatably connected to the rotating frame 702, and the side of the rotating frame 702 close to the arc plate 602 is rotatably connected to the flexible joint 703, and the end of the flexible joint 703 close to the piston rod 603 penetrates into the interior of the piston box 604 and contacts the outer surface of the piston rod 603, and the end of the flexible joint 703 away from the piston rod 603 penetrates into the side wall of the rotating frame 702 and extends to the outside, and the extended end of the flexible joint 703 is fixedly connected to the bevel gear, and the end of the rotating frame 702 away from the elastic plate 701 is provided with a toothed disc 705, and the outer surface of the toothed disc 705 A rotating block 704 is rotatably connected, and the rotating block 704 is rotatably connected to the inside of the rotating frame 702. A connecting pipe 706 is fixedly connected to the side wall of the left toothed disc 705. The connecting pipe 706 is fixedly connected to the piston box 604 at one end away from the toothed disc 705. The toothed disc 705 is connected to the piston box 604 through the connecting pipe 706. Afterwards, when the arc plate 602 contracts and expands, it will also drive the elastic plate 701 to shake. When the elastic plate 701 shakes, it will drive the rotating frame 702 to shake synchronously. When the rotating frame 702 shakes, the shaking of the rotating frame 702 will drive the rotating block 704 to shake synchronously through the rotating block 704. When the toothed disc 705 shakes, it will drive the jet pipe 803 to hit the bottom of the empty slot plate 605.
[0048] A shaking mechanism 8 is provided on the side wall of the toothed disc 705, and the shaking mechanism 8 includes a plurality of jet pipes 803 fixedly connected between the two toothed discs 705. A piston box 801 is fixedly connected to the side of the left toothed disc 705 close to the jet pipe 803. A piston rod 802 is slidably connected inside the piston box 801. The end of the piston rod 802 away from the piston box 801 is fixedly connected to the toothed disc 705 on the right. A plurality of hoses are fixedly connected to the outer surface of the piston box 801. The jet pipes 803 are connected to the piston box 801 through the hoses. When the gas in the piston box 801 is squeezed, it will enter the plurality of jet pipes 803 through the 80 crushing mechanism 5. When the gas in the piston box 604 and the piston box 801 enters the interior of the jet pipe 803, the squeezing of the piston rod 802 will cause the gas to be ejected through the plurality of toothed discs 705 and form a jet flow.
[0049] A method for using a quick mold changing device for an injection molding machine, the quick mold changing device for an injection molding machine, the method comprising the following steps:
[0050] S1: First, connect the pipe with the exhaust fan to the discharge pipe at the bottom of the discharge box 105, then start the motor 201, and then transport the waste generated after injection molding through the discharge box 105 to the working box 101 through an external conveying device;
[0051] S2: When the waste is transported into the working box 101, the motor 201 drives the two fixing rings 203 to rotate, and the fixing rings 203 drive the multiple intermediate shafts 401 to rotate. When the fixing rings 203 rotate, the multiple obtuse-angle rods 301 rotate synchronously, and the waste is sheared by the tool during the rotation.
[0052] S3: When the obtuse-angle rod 301 rotates, the arc-shaped cutting plate 505 is driven to rotate back and forth through the connecting plate 303 and the middle rod 304, and the waste is squeezed and sheared and crushed. After that, the crushed waste is transported to the heating and melting device through a pipeline connected to the discharge pipe for recycling.
[0053] When in use, first connect the pipe with the exhaust fan to the discharge pipe at the bottom of the discharge box 105, then start the motor 201, and then transport the waste generated after injection molding to the working box 101 through the discharge box 105 through an external conveying device. When the waste is transported to the working box 101, the operation of the motor 201 will drive the two fixed rings 203 to drive multiple intermediate shafts 401 to rotate through the two fixed rings 203. When the fixed rings 203 rotate, they will drive multiple obtuse-angle rods 301 to rotate synchronously, and shear the waste through the tool during rotation. At the same time, when the obtuse-angle rod 301 rotates, it will drive the arc cutting plate 505 to reciprocate through the connecting plate 303 and the intermediate rod 304 and squeeze and shear the waste. After that, the crushed waste will be transported to the heating and melting device through the pipeline connected to the discharge pipe for recycling.
[0054] When the motor 201 drives the transmission roller 202 to rotate, the rotation of the transmission roller 202 will drive the two fixed rings 203 to rotate synchronously. When the two fixed rings 203 rotate, they will also drive the multiple intermediate shafts 401 to rotate synchronously. Then, when the fixed ring 203 rotates, the rotation of the fixed ring 203 will drive the multiple obtuse-angle rods 301 to rotate synchronously. When the fixed ring 203 drives the multiple obtuse-angle rods 301 to rotate synchronously, the long rods 302 on the multiple obtuse-angle rods 301 will be squeezed by the protrusions 103 and the protrusions on the T-bar 102 to move relative to each other. When the two obtuse-angle rods 301 rotate relative to each other, the relative rotation of the obtuse-angle rods 301 will drive the cutter to shear the waste. At the same time, when the obtuse-angle rods 301 rotate relative to each other, the rotation of the obtuse-angle rods 301 will drive the multiple arc-shaped cutting plates 505 through the intermediate rods 304 to deflect on the surface of the intermediate rods 304. Then, when the fixed ring 203 drives the multiple intermediate shafts 401 to rotate, the rotation of the intermediate shafts 401 will contact the inner wall of the fixed ring 104 through the rotating wheel 402 and drive the intermediate shafts 401 through the friction force when the fixed ring 203 rotates. When the rotating wheel 402 rotates, the rotation of the rotating wheel 402 will reciprocately squeeze the arc block on the rotating disk 501 through the protruding rod 404. When the protruding rod 404 squeezes the rotating disk 501, the rotating disk 501 will deflect on the surface of the rotating wheel 402. When the rotating disk 501 deflects back and forth, the deflection of the rotating disk 501 will drive the connecting frame 1 503 and the connecting frame 2 504 to slide back and forth through the middle plate 502. When the connecting frame 2 504 and the connecting frame 1 503 slide back and forth, the connecting frame 1 503 and the connecting frame 2 504 will slide back and forth. The sliding of frame 2 504 will drive multiple arc-shaped cutting plates 505 to deflect relative to each other. When multiple arc-shaped cutting plates 505 are deflected, the deflection of the arc-shaped cutting plates 505 will reciprocately squeeze the waste, and at the same time, they will cut again to evenly crush the waste. Compared with the traditional crushing method, the relative rotation of the obtuse-angle rod 301 and the reciprocating movement and swinging of the arc-shaped cutting plates 505 can make the waste subject to multi-directional crushing in the working box 101, which can accelerate the crushing of the waste and change the uniformity of the waste crushing, thereby improving the crushing effect and stability.
[0055] When the arc cutting plate 505 moves back and forth, the reciprocating movement of the arc cutting plate 505 will squeeze the arc plate 602, so that the arc plate 602 expands and contracts with the movement of the arc cutting plate 505. When the arc plate 602 expands and contracts, the movement of the arc plate 602 will drive the empty slot plate 605 through the piston box 604, so that the empty slot plate 605 moves up and down. Then, when the arc plate 602 contracts and expands, it will also drive the elastic plate 701 to shake. When the elastic plate 701 shakes, it will drive the rotating frame 702 to shake synchronously. When the rotating frame 702 shakes When the rotating frame 702 moves, the shaking of the rotating block 704 will drive the rotating block 704 to shake synchronously through the rotating block 704. When the toothed disc 705 shakes, it will drive the jet pipe 803 to hit the bottom of the empty slot plate 605. The empty slot plate 605 vibrates after being hit. The vibration of the empty slot plate 605 can break and disperse the waste accumulation or pushing between the two arc-shaped cutting plates 505. The up and down movement and vibration of the flexible plate can reduce the pushing of the waste during crushing, so that the waste can be effectively crushed and dispersed during crushing, making it easier to be crushed and dispersed, thereby improving the crushing efficiency.
[0056] When the arc plate 602 expands and contracts, the contraction of the arc plate 602 pushes the piston rod 603 so that the piston rod 603 slides on the inner wall of the piston box 604 and squeezes the gas inside the piston box 604. When the gas inside the piston box 604 is squeezed, it enters the injection pipe 803 through the connecting pipe 706. At the same time, when the piston rod 603 slides in the piston box 604, the sliding of the piston rod 603 drives the flexible joint 703 to rotate synchronously through friction. When the toothed disc 705 rotates, the bevel gear at the extended end will drive the toothed disc 705 to rotate. When the toothed disc 705 rotates, the jet tube 803 will rotate synchronously. When the toothed disc 705 drives the jet tube 803 to rotate, the shaking of the elastic plate 701 will drive the two rotating frames 702 to move back and forth relative to each other. When the rotating frames 702 move relatively, the movement of the rotating frames 702 will push the toothed disc 705 through the rotating block 704 so that the two toothed discs 705 move relatively. When the two toothed discs 705 move relatively, the toothed disc 705 The movement of the disc 705 will push the piston rod 802 so that the piston rod 802 squeezes the gas inside the piston box 801. When the gas inside the piston box 801 is squeezed, it will enter the multiple jet pipes 803 through the 80 crushing mechanism 5. When the gas inside the piston box 604 and the piston box 801 enters the inside of the jet pipe 803, the squeezing of the piston rod 802 will cause the gas to be ejected through the multiple toothed discs 705 and form a jet flow. At this time, the jetted airflow can Blowing the waste pushed on the empty slot plate 605 can further disperse the distribution of the waste. At the same time, when the airflow blows upward, the blowing of the gas can make the already broken smaller waste blow upward, and the larger particles of waste remain on the surface of the empty slot plate 605, so that the arc cutting plate 505 can reciprocate and crush it for the second time, and can also wash away the waste particles attached to the surface of the arc cutting plate 505 or the empty slot plate 605, further reducing the blockage and pushing of the waste and improving the crushing efficiency.
[0057] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A quick mold changing device for an injection molding machine, comprising a main body (1), a working box (101) is fixedly connected to the top of the main body (1), a discharge box (105) is bolted to the side of the working box (101) away from the main body (1), two T-shaped rods (102) are fixedly connected to the side of the main body (1) close to the discharge box (105), a protruding block (103) is fixedly connected to the left and right inner walls of the working box (101), a fixing ring (104) is fixedly connected to the inside of the main body (1), and a discharge pipe is fixedly connected to the bottom of the working box (101), characterized in that: Also includes; A transmission mechanism (2), the transmission mechanism (2) comprising a motor (201) fixedly connected to the left outer wall of the working box (101), the output end of the motor (201) being fixedly connected to a transmission roller (202), the end of the transmission roller (202) away from the motor (201) passing through the interior of the protruding block (103) and being rotatably connected to the inner wall of the working box (101); The shearing mechanism (3) comprises an obtuse-angled rod (301) rotatably connected to the side wall of the right-angled groove (204); the side wall of the obtuse-angled rod (301) is fixedly connected to a long rod (302); a connecting plate (303) is fixedly connected to a side of the obtuse-angled rod (301) close to the fixing ring (104); an end of the connecting plate (303) away from the long rod (302) is rotatably connected to an intermediate rod (304); and a cutter is fixedly connected to an end of the obtuse-angled rod (301) away from the long rod (302).
2. The rapid mold changing device for an injection molding machine according to claim 1, characterized in that: The outer surface of the driving roller (202) located inside the working box (101) is fixedly connected to two fixing rings (203), and the outer surface of the fixing ring (203) is provided with a plurality of right-angle grooves (204), and the plurality of right-angle grooves (204) are arranged in a group of two in a circular array with the driving roller (202) as the center.
3. The rapid mold changing device for an injection molding machine according to claim 2, characterized in that: The outer surface of the driving roller (202) is provided with a connecting mechanism (4), the connecting mechanism (4) comprising a plurality of intermediate shafts (401) rotatably connected between the two second fixing rings (203), a rotating wheel (402) being fixedly connected at the center axis of the intermediate shaft (401), the outer surface of the rotating wheel (402) being in contact with the inner wall of the fixing ring (104), a protruding rod (404) being fixedly connected to the side of the rotating wheel (402) close to the second fixing ring (203), and a plurality of cams (403) being fixedly connected to the outer surface of the intermediate shaft (401).
4. The rapid mold changing device for an injection molding machine according to claim 3, characterized in that: The outer surface of the driving roller (202) is provided with a crushing mechanism (5), and the crushing mechanism (5) comprises two rotating disks (501) rotatably connected to the outer surface of the rotating wheel (402), the two rotating disks (501) are symmetrically distributed with the rotating wheel (402) as the center, and two arc blocks are fixedly connected to one side of the rotating disk (501) close to the rotating wheel (402), and two intermediate plates (502) are rotatably connected to one side of the rotating disk (501) away from the rotating wheel (402).
5. The rapid mold changing device for an injection molding machine according to claim 4, characterized in that: The end of the middle plate (502) at the top away from the rotating disk (501) is rotatably connected to a connecting frame 1 (503), and the end of the middle plate (502) at the bottom away from the rotating disk (501) is rotatably connected to a connecting frame 2 (504). The outer surface of the rotating wheel (402) is provided with a plurality of arc-shaped cutting plates (505). The plurality of arc-shaped cutting plates (505) are symmetrically distributed in a group of four with the rotating wheel (402) as the center. The plurality of arc-shaped cutting plates (505) are rotatably connected to the outer surfaces of two middle rods (304). The first and third arc-shaped cutting plates (505) are rotatably connected to the inside of the connecting frame 1 (503), and the second and fourth arc-shaped cutting plates (505) are rotatably connected to the inside of the connecting frame 2 (504). The left and right sides of the arc-shaped cutting plates (505) are both provided with empty grooves (506).
6. A quick mold changing device for an injection molding machine according to claim 5, characterized in that: The side wall of the arc-shaped cutting plate (505) is provided with a lifting mechanism (6), and the lifting mechanism (6) comprises a spring plate (601) slidably connected inside the empty slot (506); an arc-shaped plate (602) is rotatably connected between the two spring plates (601); a piston rod (603) is rotatably connected to the left side of the arc-shaped plate (602); a piston box (604) is slidably connected to the outer surface of the piston rod (603); a side of the piston box (604) away from the spring plate (601) is rotatably connected to the side wall of the arc-shaped plate (602); an end of the arc-shaped plate (602) close to the spring plate (601) is rotatably connected to the piston box (604); an empty slot plate (605) is rotatably connected between the two piston boxes (604); and the empty slot plate (605) is made of a flexible material.
7. The rapid mold changing device for an injection molding machine according to claim 6, characterized in that: An auxiliary mechanism (7) is provided inside the arc-shaped plate (602), and the auxiliary mechanism (7) comprises an elastic plate (701) fixedly connected to the front and back sides of the arc-shaped plate (602); the side of the elastic plate (701) away from the arc-shaped plate (602) is rotatably connected to a rotating frame (702); the side of the rotating frame (702) close to the arc-shaped plate (602) is rotatably connected to a flexible joint (703); one end of the flexible joint (703) close to the piston rod (603) penetrates into the interior of the piston box (604) and contacts the outer surface of the piston rod (603); the end of the flexible joint (703) away from the piston rod (603) penetrates into the rotating frame ( The side wall of the rotating frame (702) is fixedly connected to the outside, the extending end of the flexible joint (703) is fixedly connected to a bevel gear, the end of the rotating frame (702) away from the elastic plate (701) is provided with a toothed disc (705), the outer surface of the toothed disc (705) is rotatably connected to a rotating block (704), and the rotating block (704) is rotatably connected to the inside of the rotating frame (702), and the side wall of the toothed disc (705) on the left side is fixedly connected to a connecting pipe (706), and the end of the connecting pipe (706) away from the toothed disc (705) is fixedly connected to the piston box (604), and the toothed disc (705) is connected to the piston box (604) through the connecting pipe (706).
8. The rapid mold changing device for an injection molding machine according to claim 7, characterized in that: The side wall of the toothed disc (705) is provided with a shaking mechanism (8), and the shaking mechanism (8) includes a plurality of jet pipes (803) fixedly connected between the two toothed discs (705); a side of the toothed disc (705) on the left side close to the jet pipe (803) is fixedly connected to a second piston box (801); a second piston rod (802) is slidably connected inside the second piston box (801); an end of the second piston rod (802) away from the second piston box (801) is fixedly connected to the toothed disc (705) on the right side; a plurality of hoses are fixedly connected to the outer surface of the second piston box (801); and the jet pipe (803) is connected to the second piston box (801) through the hose.
9. A method for using a quick mold changing device for an injection molding machine, characterized in that: Using the rapid mold changing device for an injection molding machine as claimed in claim 8, the method comprises the following steps: S1: firstly, the pipe with the exhaust fan is connected to the discharge pipe at the bottom of the discharge box (105), then the motor (201) is started, and then the waste generated after the injection molding is transported to the working box (101) through the discharge box (105) through an external conveying device; S2: When the waste is transported into the working box (101), the motor (201) drives the two second fixing rings (203) to rotate, and the two second fixing rings (203) drive the plurality of intermediate shafts (401) to rotate. When the second fixing ring (203) rotates, it drives the plurality of obtuse-angle rods (301) to rotate synchronously, and the waste is sheared by the tool during the rotation. S3: When the obtuse-angle rod (301) rotates, the connecting plate (303) and the middle rod (304) drive the arc-shaped cutting plate (505) to rotate back and forth and perform extrusion shearing and crushing on the waste. After that, the crushed waste is transported to the heating and melting device through a pipeline connected to the discharge pipe for recycling.