Battery replacement station and battery replacement method

By introducing a gear reducer motor, pentagonal turntable, charging port, scissor lift and augmentation mechanism into the battery swap station, combined with the battery monitoring chip and infrared sensor, the automatic replacement and charging of the battery pack is achieved, and the battery failure in the existing technology is solved The charging and detection issues improve battery swap efficiency and battery usage speed.

CN119261657APending Publication Date: 2025-01-07SHAANXI SHAANENG NEW POWER TECH CO LTD
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Patent Information

Application Number
CN202411560611.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing battery swap station cannot charge and detect the replaced battery, resulting in the battery being unable to be put into use immediately, increasing the turnover time of the battery bank and reducing the response speed of the battery swap system.

Method used

A battery swap station including a gear reducer motor, a pentagonal turntable, a charging port, a scissor lift, a battery disassembler and a suction mechanism was designed. The reduction motor drives the pentagonal turntable to rotate, and uses a battery monitoring chip and infrared sensor to realize the automation of the battery pack. Replace and charge, and the suction mechanism ensures the stability of the battery pack in the charging port.

Benefits of technology

It realizes rapid disassembly and installation of the battery pack, shortens the battery swap time, ensures that the replaced battery packs are in full charge, improves the battery swap efficiency and battery turnover efficiency, and reduces the battery vacancy time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a battery replacing station and a battery replacing method. The battery replacing station comprises a dismounting and replacing table, a communicating opening is formed in the upper surface of the dismounting and replacing table, a gear motor is fixedly installed at one end of the dismounting and replacing table, an output shaft of the gear motor penetrates into the dismounting and replacing table to be fixedly connected with a pentagonal rotating disc, the pentagonal rotating disc rotates in the dismounting and replacing table, and charging openings are formed in the five faces of the pentagonal rotating disc; the charging port is in a step communicating shape, the pentagonal rotating disc can drive the charging port to be flush with the communicating port, mounting grooves are formed in the two sides in the charging port, and suction fixing mechanisms are fixedly mounted in the mounting grooves. Through the design of the charging port, the active infrared sensor, the passive infrared sensor and the battery monitoring chip, efficient disassembly and assembly and instant charging of the battery pack are achieved through the automatic battery replacement process, the battery pack inserted into the charging port starts to be charged immediately, the battery can be put into use quickly, the vacancy time of the battery is shortened, and the battery replacement efficiency is improved. And the battery turnover efficiency is obviously improved.
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Description

Technical Field

[0001] The present invention relates to the field of battery replacement technology, and specifically to a battery replacement station and a battery replacement method. Background Art

[0002] With the development of new energy technology, the number of new energy vehicles on the market is increasing, from small passenger vehicles to large special vehicles, all embarking on the journey of electrification. In order to obtain longer battery life, electric vehicles often use large-capacity batteries. Long battery life is accompanied by longer charging time. It is difficult to meet the huge energy replenishment demand by charging alone, and the charging method has problems such as long charging time and inflexibility. In this context, the battery swap mode came into being and became an important way to shorten the charging time of new energy vehicles.

[0003] For example, the patent with the national authorized patent announcement number CN117104066A discloses a battery swap station and a battery swap method. The battery swap station includes: a battery conveying area, a battery storage area, a battery swap platform and a battery swap channel. The battery swap channel is arranged at the bottom of the battery conveying area, the battery storage area and the battery swap platform; the battery swap channel is provided with a battery conveying line, a cache platform and an unlocking platform. The cache platform is arranged below the battery conveying area for temporarily storing the feeding battery pack; the unlocking platform is arranged below the battery swap platform for installing or unlocking the battery pack on the vehicle; the battery conveying line is arranged above the cache platform and the unlocking platform for transmitting the battery pack. This battery swap station can synchronize the preparation of the fully charged battery pack with the unlocking of the feeding battery pack, which greatly improves the efficiency of battery swapping and enhances the user experience.

[0004] However, the above-mentioned battery swap stations and battery swap methods are unable to charge and detect the power of the replaced batteries to ensure that each replaced battery is fully charged. Instead, the uncharged battery packs need to be sent back to the charging station for charging, which means that these battery packs cannot be put into use immediately while waiting for charging, which increases the turnover time and vacancy status of the battery library and reduces the overall response speed of the battery swap system. Summary of the invention

[0005] The object of the present invention is to provide a battery swap station and a battery swap method to solve the problem in the above-mentioned background technology that the replaced battery cannot be charged and the power level cannot be detected, so as to ensure that each replaced battery is fully charged.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A battery swap station, comprising: a dismantling and swapping platform, a communication port is provided on the upper surface of the dismantling and swapping platform, a reduction motor is fixedly installed at one end of the dismantling and swapping platform, an output shaft of the reduction motor passes through the dismantling and swapping platform and is fixedly connected to a pentagonal turntable, the pentagonal turntable rotates in the dismantling and swapping platform, charging ports are provided on the five sides of the pentagonal turntable, the charging ports are in a stepped connection shape, and the pentagonal turntable can drive the charging port to be flush with the communication port;

[0008] Wherein, mounting grooves are provided on both sides of the charging port, and a suction mechanism is fixedly installed in the mounting groove, and the suction mechanism can suction and fix the removed battery pack in the charging port.

[0009] Preferably, a connecting plate is fixedly installed on one side of the replacement table, the connecting plate is located in the center of the pentagonal turntable, a scissor lift is fixedly installed on the upper surface of the connecting plate, the scissor lift is flush with the charging port, and a battery disassembler is fixedly installed on the upper surface of the scissor lift.

[0010] Preferably, the battery disassembler can be pushed by a scissor lift from the charging port through the connecting port, and the battery disassembler in the connecting port can be lifted up again by the scissor lift to touch the lower end of the vehicle chassis to disassemble the battery pack;

[0011] The disassembled battery pack will fall onto the upper surface of the battery disassembler, so that the scissor lift can descend to allow the battery pack to stay in the charging port for charging.

[0012] Preferably, the charging port can monitor the power level in real time by a battery monitoring chip when charging a battery pack, and each group of the battery monitoring chips can detect the power level of the battery pack in a corresponding group of charging ports.

[0013] Preferably, the signal transmitting end of the battery monitoring chip is connected to the signal receiving end of the controller, and the control output end of the controller is electrically connected to the electric control end of the reduction motor.

[0014] Preferably, an active infrared sensor is fixedly installed at one end of each group of charging ports, and each group of active infrared sensors can be driven by a five-cornered turntable to rotate to be flush with a passive infrared sensor, and the passive infrared sensor is fixedly installed on the lower surface of the disassembly and replacement platform;

[0015] Wherein, the signal transmitting ends of the active infrared sensor and the passive infrared sensor are both connected to the signal receiving end of the controller.

[0016] Preferably, the models of the active infrared sensor, the passive infrared sensor and the controller are SharpGP2Y0A21YK0F, HC-SR501 and Arduino respectively.

[0017] Preferably, the suction mechanism includes a vacuum pump, which is fixedly installed at one end of the pentagonal turntable. The air inlet of the vacuum pump is connected to an air pipe installed therein. The air pipe passes through the pentagonal turntable and the end thereof is connected to a long suction cup installed therein. The long suction cup is fixedly installed in the installation groove.

[0018] Preferably, the long suction cup can be sucked and fixed on both sides of the battery pack in the charging port, so that the battery pack can be limited in the charging port.

[0019] S1. When replacing the battery pack in the car, the car can be driven to the upper surface of the replacement platform so that the battery pack under the car chassis is flush with the connecting port. Then the controller can start the reduction motor to drive the charging port without the battery pack in the pentagonal turntable to be flush with the connecting port. Then the scissor lift can be started to push the battery disassembler on the upper surface through the charging port and into the connecting port. The battery disassembler in the connecting port can be lifted up by the scissor lift for a second time and touch the lower end of the car chassis to disassemble the battery pack. The disassembled battery pack will fall on the upper surface of the battery disassembler, and the scissor lift can be lowered to make the battery pack stay in the charging port for charging.

[0020] S2, and the battery pack placed in the charging port can be fixed on both sides by the long suction cups, and the long suction cups are arranged on both sides of the charging port, so as to limit and fix the battery pack in the charging port;

[0021] S3. The controller can then detect the charging port position where the fully charged battery pack is located through the battery monitoring chip, and simultaneously start the active infrared sensor on the side of the corresponding charging port position, and then start the reduction motor to drive the five-pointed turntable to rotate until the five-pointed turntable drives the active infrared sensor to be flush with the passive infrared sensor, and then send a signal to the controller, and the controller controls the reduction motor to stop working so that the charging port can be accurately flush with the connecting port;

[0022] S4. Then, the scissor lift can be started again and the vacuum pump in the charging port can be stopped to release the long suction cup in the charging port from sucking the battery pack. The lifting of the scissor lift can lift the battery pack out of the charging port through the battery disassembler, so that the battery disassembler can push the battery pack into the battery slot of the car, and at the same time, the battery disassembler can be started to install the battery pack, thus completing the battery pack removal and replacement process.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. Through the design of the reduction motor, the pentagonal turntable, the charging port, the scissor lift, the battery disassembler and the suction mechanism, when the battery pack in the car is replaced, the car can be driven to the upper surface of the replacement platform to make the battery pack under the car chassis flush with the connecting port, and then the controller can start the reduction motor to drive the charging port without a battery pack in the pentagonal turntable to be flush with the connecting port, and then the scissor lift can be started to push the battery disassembler on the upper surface from the charging port through the connecting port, and the battery disassembler in the connecting port can be lifted up by the scissor lift for a second time to touch the lower end of the car chassis to disassemble the battery pack, and the disassembled battery pack will fall on the upper surface of the battery disassembler, and the scissor lift can be lowered to make the battery pack stay in the charging port for charging, and the battery pack placed in the charging port can be sucked in the charging port by the suction mechanism, that is, the disassembly operation of the battery pack is completed;

[0025] When the fully charged battery pack is loaded, the reduction motor can be started again to drive the five-angle turntable to rotate. After the fully charged battery pack in the charging port is rotated to be flush with the connecting port, the suction mechanism in the charging port can be stopped to release the limiting force on the battery pack. Then the scissor lift can be started again to drive the battery disassembler to lift the battery pack out of the charging port, so that the battery disassembler can push the battery pack into the battery slot of the car, and the battery disassembler can be started at the same time to install the battery pack, thus completing the removal and replacement process of the battery pack. Through the coordinated work of the reduction motor, the five-angle turntable and the scissor lift, the battery pack can be quickly disassembled and installed, which greatly shortens the battery replacement time and improves the battery replacement efficiency. The replaced battery can be charged by the charging port, so that the battery can be put into use quickly, reducing the idle time of the battery and improving the overall battery turnover efficiency.

[0026] 2. Through the design of battery monitoring chip, active infrared sensor and passive infrared sensor, when the battery is installed in the car, the battery pack in each charging port can be detected by the battery monitoring chip at the charging port position where the fully charged battery pack is located, and the active infrared sensor on the side of the corresponding charging port position is started at the same time. Then the reduction motor can be started to drive the five-pointed turntable to rotate until the five-pointed turntable drives the active infrared sensor to be flush with the passive infrared sensor, then a signal will be sent to the controller. The controller controls the reduction motor to stop working so that the charging port can be accurately flush with the connecting port, so that the replaced battery packs can be fully charged during the replacement process, realizing a fully automatic operation process, reducing manual intervention, and improving the safety and efficiency of operation.

[0027] 3. Through the design of the vacuum pump, air pipe and long suction cup, after the battery pack falls into the charging port, the vacuum pump can be started to fix the long suction cups on both sides of the battery pack through the air pipe, so that the battery pack can be fixed in the charging port, so that the battery pack will not fall out of the charging port during the rotation of the five-pointed turntable, ensuring that the position of the battery pack remains unchanged during the entire battery replacement process, thereby improving the accuracy of the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the overall structure of the battery swap station of the present invention;

[0029] Figure 2 It is a structural schematic diagram of the communication port of the present invention;

[0030] Figure 3 It is a schematic diagram of the structure of the passive infrared sensor of the present invention;

[0031] Figure 4 It is a schematic diagram of the structure of the active infrared sensor and the battery monitoring chip of the present invention;

[0032] Figure 5 It is a structural schematic diagram of the scissor lift and the battery disassembler of the present invention;

[0033] Figure 6 It is a structural schematic diagram of the solid suction mechanism of the present invention.

[0034] In the figure: 1. Slope; 101. Dismantling and replacing platform; 102. Connecting port; 103. Passive infrared sensor; 2. Gear motor; 201. Five-cornered turntable; 202. Charging port; 203. Connecting plate; 204. Active infrared sensor; 205. Battery monitoring chip; 206. Mounting slot; 3. Suction mechanism; 301. Vacuum pump; 302. Air pipe; 303. Long suction cup; 4. Scissor lift; 401. Battery disassembler. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-Figure 6 , this embodiment provides the following technical solutions:

[0037] like Figure 1-Figure 3As shown, a battery swap station comprises: a dismantling platform 101 with a slope 1, the slope 1 is arranged to facilitate the car to drive to the upper surface of the dismantling platform 101, a connecting port 102 is provided on the upper surface of the dismantling platform 101, a reduction motor 2 is fixedly installed at one end of the dismantling platform 101, the output shaft of the reduction motor 2 passes through the dismantling platform 101 and is fixedly connected to a pentagonal turntable 201, the pentagonal turntable 201 rotates in the dismantling platform 101, and charging ports 202 are provided on the five sides of the pentagonal turntable 201, the charging ports 202 are connected in a stepped shape, and the pentagonal turntable 201 can drive the charging port 202 to be flush with the connecting port 102;

[0038] Among them, installation grooves 206 are opened on both sides of the charging port 202, and a suction mechanism 3 is fixedly installed in the installation groove 206. The suction mechanism 3 can suction and fix the replaced battery pack in the charging port 202.

[0039] A connecting plate 203 is fixedly installed on one side of the replacement table 101, and the connecting plate 203 is located in the center of the pentagonal turntable 201. A scissor lift 4 is fixedly installed on the upper surface of the connecting plate 203. The scissor lift 4 is flush with the charging port 202, and a battery disassembler 401 is fixedly installed on the upper surface of the scissor lift 4.

[0040] The battery disassembler 401 can be pushed by the scissor lift 4 from the charging port 202 through the communication port 102, and the battery disassembler 401 in the communication port 102 can be lifted up again by the scissor lift 4 to touch the lower end of the vehicle chassis to disassemble the battery pack;

[0041] The disassembled battery pack will fall onto the upper surface of the battery disassembler 401 , and the scissor lift 4 will descend to allow the battery pack to stay in the charging port 202 for charging.

[0042] Through the design of the reduction motor 2, the pentagonal turntable 201, the charging port 202, the scissor lift 4, the battery disassembler 401 and the suction mechanism 3, when the battery pack in the car is replaced, the car can be driven to the upper surface of the replacement platform 101 so that the battery pack under the car chassis is flush with the connecting port 102, and then the controller can start the reduction motor 2 to drive the charging port 202 without a battery pack in the pentagonal turntable 201 to be flush with the connecting port 102, and then the scissor lift 4 can be started to push the battery disassembler 401 on the upper surface. The battery pack is disassembled by passing through the connecting port 102 from the charging port 202, and the battery disassembler 401 located in the connecting port 102 can be lifted up twice by the scissor lift 4 and touch the lower end of the vehicle chassis. The disassembled battery pack will fall on the upper surface of the battery disassembler 401, and the scissor lift 4 will descend to make the battery pack stay in the charging port 202 for charging. The battery pack placed in the charging port 202 can be fixed in the charging port 202 by the fixing mechanism 3, and the disassembly operation of the battery pack is completed;

[0043] When the fully charged battery pack is loaded, the reduction motor 2 can be started again to drive the pentagonal turntable 201 to rotate until the fully charged battery pack in the charging port 202 is rotated to be flush with the connecting port 102, and the suction mechanism 3 in the charging port 202 can be stopped to release the limiting force on the battery pack, and then the scissor lift 4 can be started again to drive the battery disassembler 401 to lift the battery pack out from the charging port 202, so that the battery disassembler 401 can push the battery pack into the battery slot of the car, and at the same time, the battery disassembler 401 can be started to install the battery pack, that is, the battery pack replacement process is completed, so that the reduction motor 2, the pentagonal turntable 201 and the scissor lift 4 work together to achieve rapid disassembly and installation of the battery pack, which greatly shortens the battery replacement time and improves the battery replacement efficiency. The replaced battery can be charged by the charging port 202, so that the battery can be put into use quickly, reducing the idle time of the battery and improving the overall battery turnover efficiency.

[0044] like Figure 4-Figure 5 As shown, when the charging port 202 is charging the battery pack, the battery monitoring chip 205 can monitor the power in real time, and each group of battery monitoring chips 205 can detect the power of the battery pack in the corresponding group of charging ports 202.

[0045] The signal transmitting end of the battery monitoring chip 205 is connected to the signal receiving end of the controller, and the control output end of the controller is electrically connected to the electric control end of the reduction motor 2 .

[0046] An active infrared sensor 204 is fixedly installed at one end of each charging port 202. Each active infrared sensor 204 can be driven by the pentagonal turntable 201 to rotate to be flush with the passive infrared sensor 103. The passive infrared sensor 103 is fixedly installed on the lower surface of the dismantling and changing table 101.

[0047] The signal transmitting ends of the active infrared sensor 204 and the passive infrared sensor 103 are both connected to the signal receiving end of the controller.

[0048] The models of the active infrared sensor 204, the passive infrared sensor 103 and the controller are SharpGP2Y0A21YK0F, HC-SR501 and Arduino respectively.

[0049] Through the design of the battery monitoring chip 205, the active infrared sensor 204 and the passive infrared sensor 103, when the battery is installed in the car, the battery pack in each group of charging ports 202 can be detected by the battery monitoring chip 205 at the charging port 202 position where the fully charged battery pack is located, and the active infrared sensor 204 on the side of the corresponding charging port 202 position is started at the same time, and then the reduction motor 2 can be started to drive the pentagonal turntable 201 to rotate until the pentagonal turntable 201 drives the active infrared sensor 204 to be flush with the passive infrared sensor 103, and then a signal is sent to the controller, and the controller controls the reduction motor 2 to stop working so that the charging port 202 can be accurately flush with the connecting port 102, so that the replaced battery packs can be fully charged during the process of replacing the battery packs, realizing a fully automatic operation process, reducing manual intervention, and improving the safety and efficiency of operation.

[0050] like Figure 6 As shown, the suction mechanism 3 includes a vacuum pump 301, which is fixedly installed at one end of the pentagonal turntable 201. The air port of the vacuum pump 301 is connected to an air pipe 302, which passes through the pentagonal turntable 201 and is connected to an elongated suction cup 303 at its end. The elongated suction cup 303 is fixedly installed in the mounting groove 206.

[0051] The long suction cup 303 can be sucked and fixed on both sides of the battery pack in the charging port 202 , so that the battery pack can be limited in the charging port 202 .

[0052] Through the design of the vacuum pump 301, the air pipe 302 and the long suction cup 303, after the battery pack falls into the charging port 202, the vacuum pump 301 can be started to fix the long suction cup 303 on both sides of the battery pack through the air pipe 302, so that the battery pack can be fixed in the charging port 202, so that the battery pack will not fall out of the charging port 202 when it is rotated by the five-pointed turntable 201, ensuring that the position of the battery pack remains unchanged during the entire battery replacement process, thereby improving the accuracy of the operation.

[0053] S1. When replacing the battery pack in the car, the car can be driven to the upper surface of the replacement platform 101 so that the battery pack under the car chassis is flush with the connecting port 102. Then the controller can start the reduction motor 2 to drive the charging port 202 without a battery pack in the pentagonal turntable 201 to be flush with the connecting port 102. Then the scissor lift 4 can be started to push the battery disassembler 401 on the upper surface from the charging port 202 through the connecting port 102. The battery disassembler 401 in the connecting port 102 can be lifted up by the scissor lift 4 for a second time and touch the lower end of the car chassis to disassemble the battery pack. The disassembled battery pack will fall on the upper surface of the battery disassembler 401, so that the scissor lift 4 can descend to make the battery pack stay in the charging port 202 for charging.

[0054] S2, and the battery pack placed in the charging port 202 can be fixed on both sides by the long suction cups 303, and the long suction cups 303 are arranged on both sides of the charging port 202, so as to limit and fix the battery pack in the charging port 202;

[0055] S3, the controller can then detect the charging port 202 position where the fully charged battery pack is located through the battery monitoring chip 205, and simultaneously start the active infrared sensor 204 on the side of the corresponding charging port 202 position, and then start the reduction motor 2 to drive the pentagonal turntable 201 to rotate, until the pentagonal turntable 201 drives the active infrared sensor 204 to be flush with the passive infrared sensor 103, and then send a signal to the controller, and the controller controls the reduction motor 2 to stop working so that the charging port 202 can be accurately flush with the connecting port 102;

[0056] S4. Then, the scissor lift 4 can be started again and the vacuum pump 301 in the charging port 202 can be stopped to release the long suction cup 303 in the charging port 202 from sucking the battery pack. The lifting of the scissor lift 4 can lift the battery pack out of the charging port 202 through the battery disassembler 401, so that the battery disassembler 401 can push the battery pack into the battery slot of the car, and at the same time, the battery disassembler 401 can be started to install the battery pack, thus completing the process of removing and replacing the battery pack.

[0057] The working steps of this scheme are summarized and sorted out according to the above technical scheme: when replacing the battery pack in the car, the battery pack under the car chassis can be flush with the connecting port 102 by driving the car to the upper surface of the replacement platform 101, and then the controller can start the reduction motor 2 to drive the charging port 202 without a battery pack in the pentagonal turntable 201 to be flush with the connecting port 102, and then the scissor lift 4 can be started to push the battery disassembler 401 on the upper surface from the charging port 202 through the connecting port 102, and the battery disassembler 401 located in the connecting port 102 can be lifted up twice by the scissor lift 4 to touch the lower end of the car chassis to disassemble the battery pack, and the disassembled battery pack will fall on the upper surface of the battery disassembler 401, and the scissor lift 4 can be lowered to make the battery pack stay in the charging port 202 for charging, and the battery pack placed in the charging port 202 can be sucked in by the long suction cups 303 on both sides, and then the controller can monitor the battery The chip 205 detects that the fully charged battery pack is in the charging port 202 position, and simultaneously starts the active infrared sensor 204 on the side of the corresponding charging port 202 position, and then the reduction motor 2 can be started to drive the pentagonal turntable 201 to rotate, until the pentagonal turntable 201 drives the active infrared sensor 204 to rotate to be flush with the passive infrared sensor 103, and then a signal is sent to the controller, and the controller controls the reduction motor 2 to make the charging port 202 flush with the connecting port 102, and then the scissor lift 4 can be started again and the vacuum pump 301 in this charging port 202 is stopped to release the long suction cup 303 in this charging port 202 from sucking the battery pack, and the lifting of the scissor lift 4 can lift the battery pack out of the charging port 202 through the battery disassembler 401, so that the battery disassembler 401 can push the battery pack into the battery slot of the car, and at the same time the battery disassembler 401 can be started to install the battery pack, that is, the battery pack removal and replacement process is completed.

[0058] In summary: this automated battery replacement process achieves efficient disassembly and assembly and instant charging of the battery pack. The battery pack inserted into the charging port 202 will start charging immediately, so that the battery can be put into use quickly, reducing the idle time of the battery and significantly improving the battery turnover efficiency. The use of the five-pointed turntable 201 and the active and passive infrared sensors 103 ensures the precise alignment of the battery pack with the vehicle's battery slot, reducing the error rate during the battery replacement process and improving safety.

[0059] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A battery swap station, characterized in that: include: A dismantling and replacing platform (101), wherein a communication port (102) is provided on the upper surface of the dismantling and replacing platform (101), a reduction motor (2) is fixedly installed at one end of the dismantling and replacing platform (101), an output shaft of the reduction motor (2) passes through the dismantling and replacing platform (101) and is fixedly connected to a pentagonal turntable (201), the pentagonal turntable (201) rotates in the dismantling and replacing platform (101), charging ports (202) are provided on five sides of the pentagonal turntable (201), the charging ports (202) are in a stepped connection shape, and the pentagonal turntable (201) can drive the charging port (202) to be flush with the communication port (102); Wherein, mounting grooves (206) are provided on both sides of the charging port (202), and a suction mechanism (3) is fixedly installed in the mounting groove (206), and the suction mechanism (3) can suction and fix the removed battery pack in the charging port (202).

2. A battery swap station according to claim 1, characterized in that: A connecting plate (203) is fixedly mounted on one side of the replacement platform (101), the connecting plate (203) is located at the center of the pentagonal turntable (201), a scissor lift (4) is fixedly mounted on the upper surface of the connecting plate (203), the scissor lift (4) is flush with the charging port (202), and a battery disassembler (401) is fixedly mounted on the upper surface of the scissor lift (4).

3. The battery swap station according to claim 1, characterized in that: The battery disassembler (401) can be pushed by the scissor lift (4) from the charging port (202) through the communication port (102), and the battery disassembler (401) in the communication port (102) can be lifted up a second time by the scissor lift (4) to touch the lower end of the vehicle chassis to disassemble the battery pack; The disassembled battery pack will fall onto the upper surface of the battery disassembler (401), allowing the scissor lift (4) to descend so that the battery pack stays in the charging port (202) for charging.

4. The battery swap station according to claim 1, characterized in that: The charging port (202) can monitor the power level of the battery pack in real time by the battery monitoring chip (205) when the battery pack is charged, and each group of the battery monitoring chips (205) can detect the power level of the battery pack in a corresponding group of charging ports (202).

5. The battery swap station according to claim 1, characterized in that: The signal transmitting end of the battery monitoring chip (205) is connected to the signal receiving end of the controller, and the control output end of the controller is electrically connected to the electric control end of the reduction motor (2).

6. The battery swap station according to claim 1, characterized in that: An active infrared sensor (204) is fixedly mounted at one end of each group of charging ports (202), and each group of active infrared sensors (204) can be driven by a pentagonal turntable (201) to rotate to be flush with a passive infrared sensor (103), and the passive infrared sensor (103) is fixedly mounted on the inner lower surface of the disassembly and replacement platform (101); Wherein, the signal transmitting ends of the active infrared sensor (204) and the passive infrared sensor (103) are both connected to the signal receiving end of the controller.

7. The battery swap station according to claim 1, characterized in that: The models of the active infrared sensor (204), the passive infrared sensor (103) and the controller are Sharp GP2Y0A21YK0F, HC-SR501 and Arduino respectively.

8. The battery swap station according to claim 1, characterized in that: The suction mechanism (3) comprises a vacuum pump (301), the vacuum pump (301) is fixedly mounted on one end of the pentagonal turntable (201), the air port of the vacuum pump (301) is connected to an air pipe (302), the air pipe (302) penetrates into the pentagonal turntable (201) and is connected to an elongated suction cup (303) at its end, and the elongated suction cup (303) is fixedly mounted in the mounting groove (206).

9. The battery swap station according to claim 1, characterized in that: The long suction cup (303) can be sucked and fixed on both sides of the battery pack in the charging port (202), thereby limiting the position of the battery pack in the charging port (202).

10. The battery swap station and battery swap method according to claim 1, characterized in that: A battery replacement method for a battery replacement station according to any one of claims 1 to 9, comprising the following steps: S1. When replacing a battery pack in a car, the car is driven to the upper surface of the replacement platform (101) so that the battery pack under the car chassis is flush with the connecting port (102). Then, the controller starts the reduction motor (2) to drive the charging port (202) without a battery pack in the pentagonal turntable (201) to be flush with the connecting port (102). Then, the scissor lift (4) is started to push the battery disassembler (401) on the upper surface from the charging port (202) through the connecting port (102). The battery disassembler (401) in the connecting port (102) can be lifted up by the scissor lift (4) for a second time and touches the lower end of the car chassis to disassemble the battery pack. The disassembled battery pack will fall on the upper surface of the battery disassembler (401), and the scissor lift (4) is lowered to make the battery pack stay in the charging port (202) for charging. S2. The battery pack placed in the charging port (202) can be fixed on both sides by the long suction cups (303). The long suction cups (303) are arranged on both sides of the charging port (202), thereby fixing the battery pack in the charging port (202); S3, the controller can then detect the position of the charging port (202) where the fully charged battery pack is located through the battery monitoring chip (205), and simultaneously start the active infrared sensor (204) on the side of the corresponding charging port (202) position, and then start the reduction motor (2) to drive the pentagonal turntable (201) to rotate until the pentagonal turntable (201) drives the active infrared sensor (204) to be flush with the passive infrared sensor (103) and then sends a signal to the controller, and the controller controls the reduction motor (2) to stop working so that the charging port (202) can be accurately flush with the connecting port (102); S4, then the scissor lift (4) is started again and the vacuum pump (301) in the charging port (202) is stopped to release the long suction cup (303) in the charging port (202) from sucking the battery pack. The lifting of the scissor lift (4) can lift the battery pack out of the charging port (202) through the battery disassembler (401), so that the battery disassembler (401) can push the battery pack into the battery slot of the vehicle, and at the same time the battery disassembler (401) is started to install the battery pack, thus completing the process of disassembling and replacing the battery pack.

Citation Information

Patent Citations

  • Battery replacement station and battery replacement method

    CN117104066A